C1_en
-
Upload
venkatesh-bantwal -
Category
Documents
-
view
217 -
download
0
Transcript of C1_en
-
7/28/2019 C1_en
1/8
LC-2012 C1 NTPunch-Laser Machine
Punching technology
Laser technology
-
7/28/2019 C1_en
2/8
Compact punch-laser machine
Innovative solutions are required or modernsheet metal procession: The LC-2012 C1 NTis a compact sheet metal machiningcentre and is the rst combined machinewith integrated automation, an optimisedloading and unloading system as well as anadjustable single part removal. Dependingon the level o automation, the capacityo the machine can be increased up to30 percent within a single shit.
Grows with your demands
The new punch-laser combination givesthe user a highly fexible sheet metalprocessing system or prototype and smallseries production. Thanks to the modularautomation components, the space-savingcompact centre is also suitable or mediumand large lot sizes.
The LC-2012 C1 NT can process up tosix millimetre thick metal sheets in smalland medium ormat. The ecient sheetmetal utilisation uncompromising quality
o the parts are convincing argumentsor the AMADA machining centre.
< 50 square metres space requirement
Multiple work operations in one setting
Productive and inexpensive due to
high degree o automationFrom single part production up tolarge lot sizes
High speed with reduced operation costs
High-speed perormance or punchingplus high-speed cutting with gentleworkpiece handling
Flexible table support with brushes androller support
2
-
7/28/2019 C1_en
3/8
Combination technology
at its best
The consequent high precision and long-standing accuracy machine construction,the ecient sheet metal utilisation anduncompromising quality o the parts are
convincing arguments or the LC-2012 C1 NT.
It is fexibly in use rom the introductory tothe upper middle class o combined punch-laser technology.
High speeds and minimum setup times arenecessary or being competitive. At thesame time, machines must be fexible inuse and take up as little space as possible.The LC-2012 C1 NT series rom AMADAunites all o these advantages. The ullydeveloped combination technology creates
the conditions or economical and reliableproduction.
All system components are perectlymatched to each other and enableindividual solutions at the highest levelo production.
Flexible in use or tapping, orming,laser cutting and punching
Punching (Y P) and laser cutting (YL)with two separate drive units
Smooth running and durability due toball screws
Automatic sheet origin setting
Automatic repositioning
Automatic dead zone management,adjusted to the respective tool size
Less work preparation, setup and
production times
Reduction o energy and operating costs
Intelligent energy management withservo-electric drive
Fast start-up/restart (< 5 minutes)
wide work chute
Ball screw laser axis YL
Ball screw punch axis YPLaser headparking position
Tool turret with optional46 or 49 stations
closedbridge frame
3
-
7/28/2019 C1_en
4/8
Punching with the advantage
o expertise and experience
AMADA has been developing high-perormance punching machines orthe upper quality segment or more than40 years and the user prots rom this
experience.
Even the smallest parts with complexstructures can be produced quickly andinexpensively using the LC-2012 C1 NT.There is a choice between turrets with 46 or49 stations. Four rotating and our tappingstations as standard or an optional rotatingdie as well as three dies with liting unctionand our tapping stations (M2.5 to M8)avoid time-consuming tool conversion.
The active retaining system prevents ollow-on during the punching process. Thisprevents material stressing and bendingup. Reworking is usually completely
unnecessary. The tools are actively oiledduring the punching process by AirBlowtechnology according to the principle ominimum quantity lubrication.
The servo-electric drive combines theprecision o the mechanical punchingtechniques with the speed and fexibilityo laser technology. The energy recoverysystem stores energy produced during thebraking process and ensures low energyconsumption. In addition, the system doesnot use maintenance-intensive hydraulic
systems. The user can thereore saveon costs and at the same time help toconserve resources.
Fully automatic sheet positioning
Continually adjustable clamps onthe material carriages
Highest precision and fexibility
Punching orce up to 200 kN
Smooth-running, low-wearing andalmost completely maintenance-ree
Low noise emission
Two turret congurations with 46 or49 tools
High tool capacity
Tools up to 88.9 mm diameter withdirect access
Easy tapping with variable thread sizes(M2.5 to M8)
Eective lubrication by AirBlow technologyguarantees long service lie o the tools
Liting brush table
Sheet metal orming sensors
Lifting brush table for low-scratch processing
4
-
7/28/2019 C1_en
5/8
The laser is used or those cases where
tool geometries cannot be punched.The hal-fying optics achieve a high level oprecision at high speeds and the resonatorachieves a specic perormance o 2.5 kW.Fast positioning times, short beam pathsand high speeds are achieved by the ballscrew drive.
The change rom punching to laser
processing takes place within two seconds.Fast changeover is made possible by thesynchronised movement o both Y-axes othe laser head and sheet metal positioning.Because the laser moves on a separateY-axis, the entire process is smoother,more precise and energy consumption isreduced.
Punch-Laser combinations do not just
manage tasks with high complexity butalso enable ast handling o productionprocesses. This also reduces operatingcosts.
Process and system
changeover every second
2.5 kW continuous laser output
Reproducable top quality
Reduced setup times and the highestfexibility in one setting
Cutting optics are parked to protectedthem against vibrations during thepunching process.
Quick change system or lens and nozzle
High beam quality or optimum laser
cutting
The cutting head follows the outline without touching it.
5
-
7/28/2019 C1_en
6/8
The LC-2012 C1 NT becomes a fexibleproduction system with its modularautomation components. Users obtainoutstanding production fexibility with
maximum processing speed even with thebasic conguration.
The ully version expands into a completeautomation unit or loading and unloadingthe machine including integration o singleparts sorting and conveyer belt. The small"economical" machining centre thenbecomes a "big earner". The optional partssorting puts good parts onto a separateconveyer belt.
The cycle time or part removal becomes
shorter because the operator can take outproduced parts aster without interruptingthe process and processed urther.Alternatively, part removal can alsotake place via a large scale work chute.This allows several parts to be ejectedsimultaneously and thereore saves time.
Dierent possibilities or part removal:
Work chute
Single parts sorting
Manipulator in micro joints
Modular automation
Part removal via a generous work chute
Waiting positionof the single parts sorting
Removal positionof the single parts sorting
Set-down positionof the single parts sortingon the conveyer belt
6
-
7/28/2019 C1_en
7/8
The world-wide tried-and-tested AMNCcontrol system ensures maximum precisionwith simple operability and the highestpossible reliability. AMNC is based on
multimedia Windows, is easy to use andoers diverse unctions. Even the lessexperienced machine operator is able toamiliarise himsel quickly. Data input takesplace via the touch screen or rom withinthe AMADA technology network.The sotware creates the data only onceand makes it available to all connectedunction areas.
All necessary process inormation,production-relevant data, parts drawings,tool setups and the actual machineprogramme or an order can be stored and
called up at any time. Quality assurance,test, control and error reporting routinesprovide high processing reliability.
Compact perormance density now has anew name: LC-2012 C1 NT rom AMADA!
Intelligent networking
7
-
7/28/2019 C1_en
8/8
46504650
2634
In the interest o technological p rogress, we reserve the right to make
any changes to technical dimensions, construction and equipment
as well as illustrations. Specications on accuracy in accordance with
VDI/DGQ 3441. *Workpiece precision and material thickness to be
processed are also dependent on production conditions, material,
type o workpiece,its pretreatment, size o the table as well as the
location in the work area.
Laser class 1 according to DIN EN 60 825-1 when operated or
intended purpose. CO2
laser: class 4 laser with invisible radiation.
Avoid contact o direct or scattered radiation with eyes or skin.
Positioning laser: visible class 3R laser. Avoid eye contact with
direct radiation.
Features
Work chute
Additional polyurethane support rollers
Liting brush table
Quick change system or nozzles and lenses
Automatic ocusing system
Automatic gas pressure control
CleanCut
AluCut
Dust collector
Chiller
Automatic sheet origin set
Special accessories (optional)
Side tables
Adjusting tools
Die liting unction
Conveyer belts
Tool grinding machine
Loading and unloading systems
Programming sotwareIntegrated parts sorting
Technical data LC-2012 C1 NT
Punching orce 200 kN
Axis travel (punching) (X) 2500, (YP) 1270 mm
Axis travel (laser) (X) 2000,(YL) 1270 mm
Axis travel (combi) (X) 2000 x (Y) 1270 mm
Axis travel cutting head (Z) 100 mm
Max. material thickness* 6 mm
Table loading weight 150 kg
Positioning speed X/YP 80/60 m/minLaser axis YL 80 m/min
Simultaneous axis 113 m/min
Z 60 m/min
Position deviation (without return) 0.07 mm
Turret 46 stations 49 stations (max. 88.9 mm)
o which are rotatable 1 4
o which are tapping 4 4 (M2.5 - M8)
Turret rotation speed 30/min-1
Max. hit rate 480/min
With 25.4 mm pitch 370/min
In marking mode 900/min
Table version Brush table
Work chute 400 x 1270 mm
Machine rame Bridge rackPunching drive Servo-electric
Turret/table drive AC servo motors
Machine weight 18,000 kg
Laser
Oscillator Fanuc AF 2000E (LU 2.5)
Max. rated output 2500 W
Max. peak power 2700 W
Laser gas consumption 10 l/h
System principle Semi-fying optics
Laser wave length 10.6 m
Beam divergence < 2 mrad
Controller
Model AMNC-F (new)Screen 14" LCD
Number o controlled axes 7 (X/YP/YL/Z/T/C + Ram)
Memory capacity 10 MB Flash ROM
Drives 3.5" HD, CD-ROM
Interaces USB, RS 232, Ethernet
Amada GmbHAmada Allee 142781 Haan
Germany
Tel. +49 2104 2126-0Fax +49 2104 2126-999
AmadaGmbH
C1
_500-Pr_EN/10-2
010/2