PROFINET for

Machine Builders

&

OEMs

Xaver Schmidt

2

Machine Builder Flexible,

modular and

open

PROFINET – Established and proven in the plant engineering 3

One cable for everything!

Example:

Puebla Mexico: 2nd largest VW factory world

wide

In 2010 only ~2.500 PROFINET devices

Today 10.000 devices in

150 stations

PROFINET & PROFIsafe are used throughout

the plant

Quality management and real-time data over

the same wire

Requirements of the Machine Building Industry 4

Innovative Machines

Increase Flexibility

Co

st R

edu

ction

Increase Availability Worldwide Use

Higher

Speed

Hig

h

Band W

idth

Higher Accuracy

Pre

cis

ion

Quality Control Easy Safety Concept

En

erg

y M

an

age

me

nt

Energy Efficiency

Flexible Device Integration

Easy Integration of

Sensors and Actors

Modular Machine Concept

Str

uctu

red

ca

blin

g

Pla

nt

Inte

gra

tion

Migration of Special Devices

Commissioning of Parts of a Plant

Training

Fast Trouble Shooting

Fast

Commissioning

Fault Tolerance

Easy S

et-

up

EM

I Accelerated

Troubleshooting Fast Assistance

in Case of Failure

Variety of Devices

Interoperability

World-Wide

Support

Know

How

on S

ite

Future Proof

From economic drivers to PROFINET benefits 5

Requirement

Customer / OEM

Target

PROFINET Feature

What does he need?

How do we meet the need?

Which functionality fits the need?

Shorter Time-to-market

Higher Productivity

Flexibility

…

Shorter Engineering-Time

Higher Performance

Modular concepts

…

Automatic addressing

31,25 µs, synchronization

Activate of machine parts

…

PROFINET- Perfect for Machine Building 6

Flexible Machine Concept

Variants, Options,…

Innovative Machine Design

Buildup, Function,…

Wo

rld

-Wid

e U

se o

f M

ach

ines

S

erv

ice, M

anufa

ctu

res

Cost reduction

Engineering, Commissioning, Devices,…

Availability

Operation, Error finding,…

PROFINET - Features for new ideas 7

Innovative Machine Design

Buildup, Function,…

Compact Construction

Higher Productivity

Better Quality

Integration of Failsafe and Energy-Management

Unique Selling Points (USPs)

Higher Performance / High Bandwidth

Highest precision / Control quality

Easy and well-established safety concept

Energy - management/ -efficiency

Flexible Device Integration

Easy Integration of Sensors and Actors

Modular Machine Concepts

Requirement

Customer / OEM

Target

PROFINET Feature

8

Dynamic Frame Packing

Fast Forwarding

Fragmentation

31,25µs

Content of the Specification V2.3

Performance Upgrade

Fast Forwarding

Dynamic Frame Packing

Fragmentation

PROFINET for Process Automation

(Basics)

MRPD

Enhancements for Fiber optics

http://www.youtube.com/watch?v=5-5NfEo44Jc

PROFINET is fast – up to 31,25µs

Example: wind turbine

PI-Meeting 2015 - PROFINET Marketing Update

9

PROFINET is precise

Pressure trend during

PET-Bottle fabrication

Measuring of the

density of filter

elements during the

run

500µs Bus cycle

Data acquisition with Oversampling

PN Grundlage:

Taktsynchronität (IRT)

Hohe Datenrate

Requirement:

High time

resolution

Measure:

Oversampling

1

2

3

4

5

6

7

8

9

10

PROFINET

IRT (Isochronous Real Time)

High data rate

Synchronous Data

IRT - Channel Standard Channel

Realtime - Data TCP /IP - Data

Simple Integration of TCP/IP-Services 10

Standard-Ethernet-Devices: Printer…

TCP/IP -Integration

Simple Integration of TCP/IP-Services 11

Standard-Ethernet-Devices: Printer, …

Quality data, Material data: Camera

TCP/IP -Integration

Simple Integration of TCP/IP-Services 12

Standard-Ethernet-Devices: Printer, …

Quality data, Material data: Camera

Engineering

TCP/IP -Integration

location independent

without addition efforts

also wireless

Simple and established Safety Solution 13

PROFIsafe:

Proven and widely spread

One Cable:

IO-/Safety-Data, Tooling

New Possibilities:

Wireless, Shared Device

PROFINET - Features for more flexibility 14

Reuse

Fast Adaption

Assembly of modules

Structured cabling inside the machine

Modular component design

Commissioning of parts of the plant

Plant integration

Migration of specific Devices

Flexible Machine Concept

Variants, Options,…

Flexibility in the cabling 15

Structured cabling: „follows the machine“:

Line, Star, Tree, Ring PI-Meeting 2015 - PROFINET Marketing Update

Modularity 16

Cabinet Folding Printer Launcher

Safety

Individual testing and commissioning 17

Devices:

Names, IP-Addresses

Network:

Topology

independent of the PLC/Engineering

Mechanicals Automation

Tools for Commissioning

Simple Addressing for serious machines 18

Oem-plc-2

192.168.1.22

device 3.oem-plc-2

Station nr. 3

192.168.1.25

device 1.oem-plc-2

Station nr. 1

192.168.1.23

device 4.oem-plc-2

Station nr. 4

192.168.1.26

Machine 2 Master - Project

<No name>

<No IPv4 Suite>

device 3

Station nr. 3

<No IPv4 Suite>

device 1

Station nr. 1

<No IPv4 Suite>

device 4

Station nr. 4

<No IPv4 Suite>

Oem-plc-1

10.13.36.100

device 3.oem-plc-1

Station nr. 3

10.13.36.103

device 1.oem-plc-1

Station nr. 1

10.13.36.101

device 4.oem-plc-1

Station nr. 4

10.13.36.104

Machine 1

automatic naming

using the topology

Standardized objects,

services

(PDEV, DCP, Device

exchange)

Myth: IRT is not flexible 19

Master-Project

IRT-Project

incl. Options

Machine 2 Machine 1

IRT-Project

incl. Options

IRT IRT IRT

IRT-Project

incl. Options Optional Devices

in an IRT-Network

w/o new calculation

PROFINET reduces the costs 20

Use of existing Know-how

Less Training efforts

Fast Montage , Commissioning

Simple Plant Integration

Schnelle Fehlersuche Training

Fast Commissioning

Fast search for Errors

Plant integration

Cabling

Cost reduction

Engineering, Commissioning, Devices,…

Fast and simple error search 21

PROFINET – System architecture

Ethernet

Basics

Device-

diagnosis

Network-

diagnosis

Naming -

concept Maintenance

Cascaded

Diagnosis

Diagnosis

Tools

Fast and simple error search 22

PROFINET - Systemarchitektur

Ethernet

Grundlagen

Geräte-

diagnose

Leitungs-

diagnose

Namens-

konzept

Vorbeugende

Wartung

Kaskad.

Diagnose

Diagnose

Tools

PROFINET – System architecture

Ethernet

Basics

Device-

diagnosis

Network-

diagnosis

Naming -

concept Maintenance

Cascaded

Diagnosis

Diagnosis

Tools

PROFINET – worldwide proven 23

International Development and Integration worldwide

Global availability

Technology - Support

Device Diversity

Interoperability

World wide Support

World wide Marketing

Know-how on site

Future proof

Migration specific devices

World-Wide Use of Machines

Service, Manufactures,…

PI – the strongest Organisation 24

PROFINET is

also Chinese

Standard

Interoperability

ensured by the

certification

Device

availability

broad Basic-

technology

Training,

Education

on site

The optimal system bus for the machine building 25

Flexible Machine Concept

Practical construction set

Innovative Machine Design

Simple TCP/IP-Integration

Wo

rld

-Wid

e U

se o

f M

ach

ines

L

oc

al S

up

po

rt Cost reduction

Fast Diagnosis

Availability

Error free Communication

PROFINET produces not only paper planes 26

PROFINET produces not only paper planes 27

Highlight Machine Builder

Web side Video Animation

English: https://www.youtube.com/watch?v=jUOgAvs3O5s

Video paper plane

English: https://www.youtube.com/watch?v=Tlw-jHBccbA

29

PROFINET Marketing Update

Thank You!

UK Conference, June 23rd 2015