C X Pallet Audit - vertech.fr Training Catalogue.pdf · X C Xactor Qual Mould Pallet Audit talogue...
Transcript of C X Pallet Audit - vertech.fr Training Catalogue.pdf · X C Xactor Qual Mould Pallet Audit talogue...
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Xtractor Qual
Mould
Pallet Audit
Training Catalogue
Use our expertise to develop your capabilities
Follow our SIL Tools Training course to reach your production goals.Our training sessions allow using the SIL system effectively to ensure your daily goals, discovering new modules and mastering all features.They help you maintain production data availability to make objective decisions with KPIs or data extractions, and to understand and analyze events.SIL training sessions are always adaptable to your process. Do not hesitate to consult us to build your training program.
Campus SaôneOr11, Rue Alfred KastlerF-71100 Chalon sur SaôneT : +33 385 98 19 19F : +33 385 98 19 18E : [email protected]
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Summary
Supervisors Using real time data provided by the SIL to increase production results
Maintenance Mastering SIL architecture to keep the SIL system running 24/7
Database and Web services expert Understanding SIL database architecture to extract data
SILC for Operators Using SIL functionalities to increase production line outputs
Specific line configuration (Multi Articles, Bi production and Flexible production)
Specific line configuration for Operators Using SIL functionalities dedicated to specific line configuration
Specific line configuration for SILC Supervisors Configuring and analyzing SIL functionalities dedicated to specific line configuration
Specific line configuration for SILQual Manager Configuring SIL functionalities dedicated to specific line configuration
HE Losses
HE losses for Operators Assigning reasons for event losses and consulting history of hot end losses
HE losses for Supervisors Analyzing and configuring thresholds to justify the hot end losses
Automatic Sampling
Automatic sampling for OperatorsStarting and stopping full sampling and managing retests
Automatic sampling for ManagersConfiguring and analyzing full sampling
Automatic sampling for MaintenanceTroubleshooting and monitoring full sampling
Automatic sampling for SILQual ManagersSetting controls list for full sampling
SILS_001
SILA_002
SILDB_001
SILC_001
SILC_001C003
SILS_001C003
SILQ_002C003
SILC_001C006
SILS_001C006
SILC_007
SILS_001C007
SILA_002C007
SILQ_002C007
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Summary
Qual
SILQual Manager for SILCStarting and stopping job orders and managing article specifications
SILQual ManagerSetting controls list and analyzing samples
SILQual OperatorsPerforming controls, analyzing results and following re-tests
Multi-controls machine
Multi-controls machine for Quality OperatorsStarting and stopping full sampling and managing re-tests
Multi-controls machine for SILQual ManagerDesigning controls list with automatic quality device
Multi-controls machine for MaintenanceKeeping SIL system running 24\7
Pallet Audit
Pallet Audit for Line OperatorsPerforming final control on pallets, consulting setouts and pallet history
Pallet Audit for SupervisorsAnalyzing pallet information, updating setouts and pallet information
Pallet Audit ManagerManaging sample results and pallet information
SILQ_001
SILQ_002
SILQ_003
SILQ_004
SILQ_002Q004
SILA_002Q004
SILQ_003Q005
SILS_001Q005
SILQ_006
Pallet Audit
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Summary
SILMould ManagerOptimizing use of mould sets and managing the potential of moulds
SILMould for SILQual ManagerPreparing production orders
SILMould for SILC SupervisorsEnsuring mould availability for production
SILMould for SILC OperatorsMould changes with SILMould and information analysis
SILMould OperatorsRepairing moulds efficiently and quickly
SILXtractor UsersManaging data extraction from SIL database
SILX Full Package AdministratorManaging SILX Full Package Users
SILX Full Package UsersManaging your own content with SILX Full Package
SILX Dashboard AdministratorManaging SILX Dashboard Users
SILX Dashboard UsersManaging your own content with SILX Dashboard
SILM_001
SILM_001Q002
SILM_001S001
SILM_001C001
SILM_002
SILD_001
SILX_001
SILX_002
SILX_003
SILX_004
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Mould
Xtractor
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SupervisorsSILS_001
You will learn to : Analyze losses and outputs as well as monitor line performance according to machine speed and targets of percentage packed in real timeAnalyze production events with reports supplied by the systemConsult sampling results from the laboratory and setoutsCommunicate with SILC Operators and SupervisorsConfigure threshold for Cold End and Hot End functionalitiesAnalyze data and trends
Dedicated to : Managers
Content : SIL Concept
Cavity history
IS machine overview
Output and losses pages
Budget page
SILC Configuration
Communication• Messages between Operators
and Supervisors• Messages history• Notepad• Alarms
SILC Configuration• Plant and line configuration• List of defects• List of mould changes• List of section downtime reasons• List of repairs during production change• Thresholds limits for losses and outputs• Thresholds limits for defects• Threshold section downtime justification• Systematic rejections configuration• Welcome message for Operators• Email notification• Periodical actions• Equipment change• Total Productive Maintenance• Events forms• Production duration follow up
Laboratory data• Out-of-specifications notification
Prerequisite : None
Exercises : SIL C use
10 pers. max
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MaintenanceSILA_002
You will learn to : Maintain an optimal use of SIL to diagnose communication errors andhardware failure in order to correct them
Dedicated to : Maintenance Department
Content : SIL architecture• ESXi – Virtual MachinesRedundancy• Database storage / backup• Time synchronization• Operator workstation• LED display• SILAcq / PLC• TCP/Series servers• Scale in the Hot End• Connectors
SIL topology• Ethernet / Arcnet• RS 232 / 422• 24V
SILAcq• Ethernet / Arcnet• RS 232 / 422• Graphical interface to troubleshoot• Counting• Hard disk swapping
Operator workstation• Configuration for SILC• Configuration for RDP accesses• Replacement of workstation• Replacement of LED display or scale• Machine connections• Remote access
MNR• Diagnosis with MNR• Loop comparison• 5 minutes counters• Alarms
Moxa• Configuration• Connections with machines• Backup and remote access• Spare part : how to replace a Moxa
Diagnostic tools• Line configuration file• 5 minute counters• Ethernet check• Internal alarms• Alarms on calculation areas• HyperTerminal
Equipment location on the floor• Sticker identification• Workstations and configuration• Photo Eyes, machine connections
And also : Vertech Customer Support• Documentation in the SILWeb directory• Vertech Customer support contact• Vertech Hotline• VPN access
Prerequisite : None
Exercises : Replacement of workstation, LED display, scale, and TCP/Series serverSILAcq hard disk replacementTroubleshooting digital counter problems and communication problems withequipment connected to SIL
8 pers. max
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Database and Web services expertSILDB_001
You will learn to : Understand SIL database architecture in order to extract data from yourinformation system
Dedicated to : Data analyst and IT Department
Content : Data baseIntroduction• The database in the SIL architecture• MySQL and Oracle – Connection and password• Presentation of SILDB tables and fields for each concept
Web services• Principle of web services – SILC or SILDB web services• SILC web services: list of web services that can be used• SILDB web services: nHibernate and list of web services that can be used
Prerequisite : SILS_001 Supervisor with IT skills
Exercises : Ex : client DB : connection and simple SQL requestsEx : client DB : connection and SQL requests to access each conceptEx : access to SILC web services using a test clientEx : access to nHibernate web services using a test client
4 pers. max
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SILC OperatorsSILC_001
You will learn to : Follow up losses, outputs and defects coming from inspection machinesReject or keep a mouldCommunicate by emails with a distant workstation or with a SupervisorPerform and monitor the evolution of working weight, setouts, and the mould changes Change the production
Dedicated to : Line Operators
Content : Using SILC workstation and the LED displayCommunication by messages with a distant workstation or a Supervisor, consulting message history, and looking for information in the messages received.Copy by email the messages to the managersUsing Notepad to notify important events on production lineMonitoring losses and outputs areas, thresholds, associated alarms and trendsFollowing defects identified by inspection machines per hour, loop and cavityFill in defects identified during setouts and monitoring the results : per setout, on cavity history, and on IS machine viewRejecting or keeping a mould from the loop comparison view or during a setout Changing systematic rejection reasonVisualization of rejection on the LED display, messages, loop comparison view, IS machine view, cavity history view, and Notepad at the end of rejection.Consulting mould number reader efficiency rateKeying in mould changes, section downtime, and mould permutation Following exception moulds (unmounted moulds)Changing a productionMeasuring working weight at the hot end and following the evolutionConsulting quality controlsOperating event forms, periodical actions, and equipment changes5 minutes counters screen
Prerequisite : None
Exercises : Send and read messages, with emails and NotepadReject a mould and enter the reason, keep a mouldControl working weightMould change and mould swap, section stopLosses and outputs, defect follow up, alarms and thresholdsKey in results of a setout, consult results with mould systematic rejection
8 pers. max
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Specific line configuration for operatorsSILC_001C003
You will learn to : Several articles in production: Use standard functionalities adapted to specific line configuration
Dedicated to : Line Operators
Content : Hot End : production start and assignment of the articles to sectionsCold End : assignment of articles to palletizers (only Multi-Article mode)Using emails and NotepadSetout samplingParameter, perform, and follow up of weight control for each articles (with variable weight feeders)Reading losses and outputsReject or keep a mouldInformation by article on LED display
Prerequisite : SILC_001 SILC Operators
Exercises : Practises
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Specific line configuration for SILC supervisorsSILS_001C003
You will learn to : Several articles in production: Use standard functionalities adapted to specific line configuration
Dedicated to : Supervisors
Content : Using emails and Notepad
Weight control follow up
Consulting losses and outputs per article
Consulting setouts
Prerequisite : SILS_001 Managers
Exercises : Practises
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Specific line configuration for SILQual ManagerSILQ_002C003
You will learn to : Several articles in production: Prepare production orders and sub-productions in specific line configuration
Dedicated to : SILQual Manager
Content : Working weight change
Creation of production orders and sub-productions
Prerequisite : SILS_002 SILQual Manager
Exercises : Practises
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Hot End losses for OperatorsSILC_001C006
You will learn to : Follow up hot end losses and justify section downtime
Dedicated to : Line Operators
Content : Selecting reason for section stop and inserting comments
Monitoring section stops on the IS machine view, losses and outputs, and cavity history
Prerequisite : SILC_001 SILC Operators
Exercises : Assign a reason on section stopped and consult the history
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Hot End losses for SupervisorsSILS_001C006
You will learn to : Analyze hot end losses
Dedicated to : Supervisors
Content : Consulting hot end losses pageConsulting section downtime history with justifications and commentsTo consult the number of articles not produced from the IS machine sections report
Prerequisite : SILS_001 Supervisors
Exercises : Analyses on section downtimes and hot end losses
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Automatic sampling for OperatorsSILC_007
You will learn to : Understand the principle of online sampling in plant context, exploit measurement results, monitor retests
Dedicated to : Line Operators
Content : Consulting control cards : frequency and retest number specifications Measurement results : report, history, and latest measurements on the IS machine Message send to cold end and hot end in case of automatic breakage
Dashboard of sampling process
Sampling :• Starting and stopping the cycle• Stopping a systematic rejection manually
Forcing sampling of one mould or the whole IS machine
Prerequisite : SILC_001 SILC Operators
Exercises : Start and stop a sampling cycle, consult measurementsForce a mould sampling
version 1.0 - 08/17
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Automatic sampling for SupervisorsSILS_001C007
You will learn to : Consult results for tests and re-tests made with online sampling
Dedicated to : Supervisors
Content : Consulting control cards (frequency and specifications) and measurement results (report, history, and latest measurements on the IS machine)
Dashboard of sampling process
Starting and stopping the sampling cycle
Prerequisite : SILC_001 SILC Supervisors
Exercises : Consult measurements made and follow up retests
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Automatic sampling for MaintenanceSILA_002C007
You will learn to : Understand the principle of online sampling in plant context and the necessary connections for communication with SIL
Dedicated to : Maintenance
Content : Machine connection for communication with SIL
Dashboard of sampling process
Starting and stopping the sampling cycle• Consulting measurements• Canceling systematic rejection
Forcing sampling of one mould or the whole IS machine
Consulting statistic data:• Number of articles to be sampled• Number of articles sampled• Number of articles entered in the inspection machine• Number of results received from the machine
Prerequisite : SILA_002 Maintenance
Exercises : Start and stop the sampling cycle and consult sampling information
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Automatic sampling for SILQual ManagerSILQ_002C007
You will learn to : Design and maintain the control plan dedicated to online sampling
Dedicated to : SILQual Manager
Content : Controls list design
Consulting controls plans and measurement results
Monitoring retests
Prerequisite : SILQ_002 SILQual Manager
Exercises : Design a controls list and follow controls made
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SILQual Manager for SILCSILQ_001
You will learn to : Prepare and start production orders with their sub-productions in order to launch production
Dedicated to : Laboratory Manager
Content : Management of articles and finished products
Preparing and starting a production order and sub-production orders
Prerequisite : None
Exercises : Exercises on the floor
Qual
2 pers. max
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SILQual ManagerSILQ_002
You will learn to : Start a production order and sub-productions orders with a control plan associated to the articleFollow up setouts, re-tests and out-of-specification measurementsFollow up lehr exit setout resultsConsult quality reports on measurements and defects follow upEdit certificates of conformity
Dedicated to : Managers
Content : Scope of SILQual Manager in SIL architecture
Management of SILQual users
Management and follow up of quality control devices and workstations
Starting productions and sub-productions
Management of control ranges per article• Management of types of control• Creation and modification of a control card• Importing existing phases• Synchronization of production ranges• Changing working weight
Management of setouts• Consulting measurements and setouts• Out of specification measurements• Neutralization of measurements• Modification of setouts• Control cards• Follow up of re-tests• SPC Quality follow up• Daily reports
Lehr exit setout management• Consulting and modification of setout results• Setout analysis• Daily reports
Prerequisite : SILQ_001 SILQual Manager for SILC
Exercises : Questions and answers
Qual
2 pers. max
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SILQual OperatorsSILQ_003
You will learn to : Do or complete a samplingConsult sampling resultsDo re-tests and consult re-tests resultsConsult controls not doneSend messages to SILC
Dedicated to : Line Operators
Content : SILQual workstations• Concept• Quality devices assigned to workstations
Production order and control plan• Production order open to controls• Production order description• List of controls to be made
Starting or completing a sampling• Access code• Record the time when containers were picked
up on the production line• Available step controls• Start a control• Passage to manual mode when quality device
out of order• Add or read a comment• Synthesis of sampling
Consulting a sampling results• Target and limits• Description• Control cards
Messages to SILC
Prerequisite : None
Exercises : Do and complete a samplingConsult the results of a samplingPerform re-tests and consult results
Qual
4 pers. max
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Multi-Controls Machine for SILQual OperatorsSILQ_004
You will learn to : Prepare the machine and SILQual controllerControl a samplingDo re-tests
Dedicated to : Quality Operators
Content : Starting the control of a sampling and following up measurements in real time
Interpreting the result on running and completed measurements
Doing re-tests and consulting results
Prerequisite : SILQ_003 SILQual Operators
Exercises : Control a sampling and do the re-tests
Qual
4 pers. max
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Multi-Controls Machine for SILQual ManagerSILQ_002Q004
You will learn to : Set a controls list dedicated to multi-controls machine
Dedicated to : SILQual Manager
Content : Setting and maintenance of a control plan for equipment making several types of controls
Management and follow up of re-tests
Prerequisite : SILQ_002 SILQual Manager
Exercises : Exercises on the floor depending on the device
Qual
2 pers. max
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Multi-Controls Machine for MaintenanceSILA_002Q004
You will learn to : Diagnose troubleshooting thanks to SIL logsCheck configuration of the machine, the TCP/series server and cabling
Dedicated to : Service Maintenance
Content : Configuration of the machine, the terminal or the TCP/series server to communicate with SIL
Starting the control on sampling and following up sample results in real time
Following up of communication logs
Prerequisite : SILA_002 Maintenance
Exercises : Exercises on the floor
Qual
8 pers. max
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Pallet Audit for OperatorsSILQ_003Q005
You will learn to : Record setout result and create associated palletConsult of pallet history, pallet status and associated setouts on SILCOperator and SILQual Controller
Dedicated to : Line Operators
Content : Explanation of finished products and sub-productions
Selecting the correct production and sub-production to record setoutresults and create associated pallet
Modification of a setout or a comment assigned to a pallet
Consulting pallet history, status, and associated setouts with SILC
Operator and SILQual Controller
Prerequisite : SILQ_003 SILQual operators
Exercises : Creation and modification of a pallet with associated setoutConsult information on pallets and setout results with SILC Operator
Qual
8 pers. max
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Pallet Audit for SupervisorsSILS_001Q005
You will learn to : Follow up pallets and setouts in real time
Dedicated to : Managers and Quality department
Content : Repeated defects follow up in cavity history
Consulting the latest results after final control on the IS machine view with defects per cavity
Information on number of good or bad articles or pallets controlledin the Losses and outputs view
Consulting setouts or pallets with SILQual Report and SILXtractor
Prerequisite : SILS_001 Supervisors
Exercises : Consult setouts and pallet information
Qual
8 pers. max
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Pallet Audit ManagerSILQ_006
You will learn to : Manage created pallets and associated setoutsAnalyze pallets and setoutsEdit certificates depending on the controls localization
Dedicated to : SILQual Manager
Content : Management of finished products
Starting sub-productions with AQL and number of samples
Modification of created pallets and setouts
Analyzing pallets and associated setouts
Editing certificates on finished products
Changing pallet status
Creation of pallets for finished campaigns or a running production
Consulting information about pallets, good and bad articles and articles controlled
Prerequisite : SILQ_002 Quality Manager
Exercises : Exercises on the floor
Qual
2 pers. max
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SILMould ManagerSILM_001
You will learn to : Provide information for mould series managementFollow up moulds and series potential to optimize the use of mould setsPrepare the next productions with the mould series to be usedAnalyze mould changes reasonsAnalyze repairs in order to reduce mould repair durationAssign mould repairs to an expert when expertise is requiredParameter alarms for mould availabilityParameter quality controls on moulds
Dedicated to : Mould Shop Manager
Content : SILMould parameter• Management of mould references
and mould sets• Link mould references to an article• Link mould sets to productions
Repairs• Global view of moulds to be repaired• History of repairs• Analysis of mould change reasons• Management of procedures and assistance• Sending a mould to expertise or scrapping
Quality controls• Creation of control lists• Working order• Control cards
Analysis of moulds sets• Mould status and potential• History of series and moulds• Data export
Management of the list of reasons for changing moulds
Prerequisite : Mould Management
Exercises : Exercises on the floor
Mould
2 pers. max
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SILMould for SILQual ManagerSILM_001Q002
You will learn to : Prepare production orders
Dedicated to : SILQual Manager
Content : Preparing production orders with the mould shop Manager for production start
Prerequisite : SILQ_002 SILQual Manager
Exercises : Exercises on the floor
Mould
2 pers. max
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SILMould for SILC SupervisorsSILM_001S001
You will learn to : Anticipate mould availability in order to ensure production continuityConsult the history of moulds and sets
Dedicated to : Managers
Content : Following up the potential of moulds and mould sets
Following up a mould history
Prerequisite : SILS_001 Supervisors
Exercises : Exercises on the floor
Mould
8 pers. max
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SILMould for SILC OperatorsSILM_001C001
You will learn to : Make mould changes with SILMouldUse information from history of moulds and sets
Dedicated to : Line Operators
Content : Adding information about mould sets after a mould change in order to allow the tracking of the series
Following up the history of a mould in a set
Anticipating mould changes thanks to SIL alarms on potential available for each type of mould
Prerequisite : SILC_001 SILC for Operators
Exercises : Make a mould change and follow up mould historyConsult potential of a mould and a set
Mould
2 pers. max
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SILMould OperatorsSILM_002
You will learn to : Select moulds to be prepared depending on production ordersGroup moulds per operation and notify the actions made on mouldsSend a mould to expertise when necessaryConsult the history of mould changes and repairs
Dedicated to : Mould Operators
Content : Identification, dashboard and notifications sent on LED display
Running productions list follow up with indicators on the potential of available moulds
Selection of mould to manipulate to notify repairs or actions made
History of mould changes and actions made on a mould
Sending a mould to expertise
Using assistance information
Choosing the current status of the mould: Available / Expertise / Scrapping
Keying in results of measurements made on a mould depending on the control plan
Prerequisite : None
Exercises : Repair a mould, send a mould to expertiseControl a mould
Mould
8 pers. max
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SILXtractor UsersSILD_001
You will learn to : Handle SILXtractor in order to make searches into SIL database, display the results on grids and graphsManage your favorites and public favoritesExport result grids and associated graphs
Dedicated to : Supervisors
Content : General ergonomics• Menus, categories, filters and navigation interface• Activation of the tutorial mode and the user parameters
Favorites management• How to filter data• Save / Load / Share favorites with other users
Data extraction• Categories• Simple grid & chart view• Advanced grid & chart view• Excel export of grids and charts
Prerequisite : None
Exercises : Extract SIL data using categories and filtersManage private and public favoritesExport result grid and graph
Xtractor
8 pers. max
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Full Package AdministratorSILX_001
You will learn to : Administrate User and group rights for various functionalities
Dedicated to : IT Department
Content : Users & groups
Editing articles
Library management
Dashboard
General information
Prerequisite : None
Exercises : Practice and training in person
X
8 pers. max
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Full Package UsersSILX_002
You will learn to : Create your own dashboardEdit news, documents and media
Dedicated to : Supervisors
Content : Editing and managing news
Editing documents and media, performing operations required for content management
Dashboard creation and modification
Prerequisite : None
Exercises : Practice and training in person
X
8 pers. max
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SILX Dashboard AdministratorSILX_003
You will learn to : Administrate dashboard usersCreate and update routine dashboard management
Dedicated to : IT Department
Content : User & group administration
Dashboard creation
Prerequisite : None
Exercises : Practice and training in person
X
8 pers. max
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SILX Dashboard UsersSILX_004
You will learn to : Create your own dashboards
Dedicated to : Supervisors
Content : Dashboard creation and modification
Prerequisite : None
Exercises : Practice and training in person
X
8 pers. max
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Corso Torino 1810051 Avigliana (TO)T : +39 011 934 2402F : +39 02 700 594 907
Campus SaoneOr11, rue Alfred Kastler71100 Chalon sur Saône
T : +33 385 98 19 19F : +33 385 98 19 18E : [email protected]
ANC
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7735 Loma Court, Suite B1FISHERS, IN 46038 USAT : +1 317 578 8376F : +1 317 578 8495
DurangoMexicoT : +52 1 618 138 1055www.vertech.euU
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