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C o m m e r c i a l V e h i c l e S y s t e m s

C o r e M a n u a l 2 0 0 9

Standardised policy, procedures and core identification

Prevention of safety-critical products being misused by non-authorized parties

Appropriate disposal where the products or components cannot be reused

K n o r r - B r e m s e S f N Co r e P r o g r a m

Disclaimer:

The information contained in this document is intended for the exclusive use of trained persons within the commercial vehicle industry, and must not be passed on to any third party. All recommendations regarding products and their servicing or usage are with reference to Knorr-Bremse products and should not be considered applicable to products from other manufacturers. Any legal disputes arising from the use of this information shall be subject to German law.

This information does not purport to be all-inclusive and no responsibility is assumed as a result of its use. We cannot accept any liability nor offer any guarantee regarding data accuracy, completeness or timeliness. The information does not represent any guarantee or ensured characteristics of the Products or Systems described.

No liability can be accepted based on the information, its use, recommendations or advice provided. In no event may we be held liable for any damage or loss except in the case of wilful intent or gross negligence on our part, or if any mandatory legal provisions apply.

This disclaimer is an English translation of a German text, which should be referred to for all legal purposes.

C o r e M a n u a l

Contents

Page

Knorr-Bremse SfN Core Program 4

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Core Program . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Core Banking . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Core Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Core Groups and Core Classes 9

Core Identification by Core Group 13

AD1 - Air Dryers (AD2 / ADS2) . . . . . . . . . . . . . . . . . . . 13

AD2 - Filter Cartridges (AD2 / ADS2) . . . . . . . . . . . . . . . . . 13

CA1 - Electronic Clutch Actuators . . . . . . . . . . . . . . . . . . 14

CS1 - Single Cylinder Compressors (Bendix / Knorr-Bremse) . . . . . . . . . 15

CT1 - Twin Cylinder Compressors (Bendix / Knorr-Bremse) . . . . . . . . . . 18

DC1 - Air Disc Brakes — Calipers . . . . . . . . . . . . . . . . . . 21

EA1 - Electronic Air Control Units (EAC) . . . . . . . . . . . . . . . . 22

ECU - EBS Electronic Control Units (ECU) . . . . . . . . . . . . . . . . 23

FBM - EBS Foot Brake Modules . . . . . . . . . . . . . . . . . . . 24

SB1 - Spring Brakes and Spring Portions (S-Cam / Wedge) . . . . . . . . . . 25

SB3 - Brake Servo Units . . . . . . . . . . . . . . . . . . . . . 27

TCM - EBS Trailer Control Modules . . . . . . . . . . . . . . . . . . 28

1CH - EBS One Channel Modules . . . . . . . . . . . . . . . . . . 29

2CH - EBS Two Channel Modules . . . . . . . . . . . . . . . . . . 29

Core Reports 31

Appendix: Example of Goods Collection Request Form 35

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Knorr-Bremse SfN Core Program

Core Program

The core program specifies how:

• Core accounts work

• Core relevant material is set up

• Core banking, core return and month-end processing works.

Within the Knorr-Bremse core program, core relevant parts are surcharged at the time of sale with a core value - usually as a separate line on the invoice - and corresponding old units need to be returned to Knorr-Bremse within a period of 12 months from the end of the invoicing month. Payment of the core is subject to the same terms of payment as any other invoice.

If returned during this time, the core value will be credited to the customer if eligible - meaning the customer has made a purchase against the return within the same core group. In case of over-return, the value will remain in the core bank for a maximum period of 24 months until the customer makes another purchase within the same core group.

The concerned part numbers can mainly be found in the Knorr-Bremse Aftermarket Price List, along with the current values. The sales price of the Knorr-Bremse products with core surcharge is based on the assumption that a core unit will be returned to Knorr-Bremse SfN for each unit purchased.

There are additional part numbers that are not contained in the Knorr-Bremse Aftermarket Price List but that can also

Knorr-Bremse has increased its

efforts to collect old units / core

back from the market!

Introduction

During recent years Knorr-Bremse has increased its efforts to collect old units / core back from the market.

The main driving forces behind this philosophy are:

• Environmental responsibilities: Mini-mizing pollution; minimizing waste; ensuring appropriate disposal where the products or components cannot be reused.

• To prevent broken, damaged or worn out safety-critical products being misused for reconditioning activities by non-authorized parties.

• To ensure the availability of high quality Knorr-Bremse remanufactured pro-ducts in the market place and thereby protect customers from potential safety issues that could arise from non-authorized parties repairing or reconditioning old units.

In order to support this approach, it is therefore important that the core is returned, following the Knorr Bremse core policy and procedures. In this context, and to facilitate the whole process apart from other core related documents and tools, the Knorr-Bremse SfN Core Manual has been created.

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Core Banking

Knorr-Bremse will maintain a customer core bank showing the balance between core products purchased and returned. Core bank data is set up by core due date, core group and core class. Core groups are established by similarity of design features. See Core Groups and Core Classes section of this manual for further details. Customer core accounts will be set up and tracked for each separate core group.

Core statements will be provided monthly showing any transactions during the month, the month end balance and core due for upcoming months. Returned core during that month will be credited if the customer is eligible for it. The credit is always applied against the oldest outstanding purchase within the same core group. See Core Reports section of this manual.

In case of any questions concerning core statements please contact your local Knorr-Bremse Sales representative or your Knorr-Bremse contact for core.

If the core is not returned to Knorr-Bremse within the defined time window the core value will expire and be cleared from the core bank. Over-returned core without any purchases against it will expire after 24 months.

Customer core accounts will be

set up individually and tracked for

each core group.

be returned within the scope of the core program. These are also included in the Core Identification section of this manual.

Knorr-Bremse reserves the right to accept competitor core within certain core groups if interchangeable with Knorr-Bremse products as long as it is returned as a result of the sale of an equivalent Knorr-Bremse product. See the Cross Reference section of the website www.knorr-bremseCVS.com for interchangeable products or contact your local Knorr-Bremse Sales repre-sentative for further details.

In order to ensure that a core product that is part of the Knorr-Bremse pro-gram will be accepted for core credit, it must be returned fully assembled and in a suitable condition. Please take care with handling to prevent additional damage or wear. Wherever possible the old product should be returned in the packaging of the replacement product. See Core Return section of this manual for further details.

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With regard to transfer of ownership, core accounts can be transferred only when the future ownership of an active business entity is set up as a Knorr-Bremse SfN Independent Aftermarket customer already. Previous ownership must have good account standing with Knorr-Bremse SfN.

In case of accepted warranty claims, goods returned, buybacks or incorrect invoicing for core parts, the core value will be compensated immediately if invoicing has already been made. The core bank will then show a negative purchase for the relevant item.

For expired and rejected core, Knorr-Bremse reserves the right to scrap the material. If the customer wants to collect the core, Knorr-Bremse will provide core from the same core group and charge a handling fee.

Knorr-Bremse retains the right, at any time, to close core groups or core classes or close a customer account when considered necessary. In the case of this occurrence, Knorr-Bremse will offer the following options:

• Customers with open core in the core bank will have the possibility to return core against open purchases, within the current core window.

• Customers with over-returned core can, at the discretion of Knorr-Bremse, either be permitted to collect the amount of core within the same core group with one month’s prior notice, or Knorr-Bremse will re-purchase such core at the scrap value; the overall value not to exceed any outstanding accounts receivable balance.

The core program guarantees

service and quality on a high level!

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• Ensure that containers are adequately sealed or banded for transportation using plastic strapping or banding (no metal). Containers deemed unsafe by Knorr-Bremse may be returned and transport costs will be recovered.

• If own transport is used please contact your Knorr-Bremse representative for detailed delivery advice.

Please be aware that all returns of core must be accompanied by a completed Goods Collection Request Form. This must be attached to each container, and Knorr-Bremse and the transport agent needs to be informed at this time. Failure to do so may result in core returns not being credited before expiration and hence surcharge will not be refunded. See details above.

Core Return

How to return core using Knorr-Bremse’s or own transport?

• A Goods Collection Request Form is available from your local Knorr-Bremse representative – see example in Appendix of this manual. An elec-tronic version may also be available at www.knorr-bremseCVS.biz.

• Complete the form, send a copy to your contact at Knorr-Bremse and attach another copy to the goods. Please ensure that the approximate total weight has been entered on the form.

Note, it is preferred to have one form placed in an envelope and attached to each container. Failure to do this or supply any required information on the form, will result in a delay in having the return collected and processed in the system.

• Knorr-Bremse will add the Core Return Memo (CRM) number for that delivery when processing the returned core in the system. For this purpose it is necessary that the current date is provided at the time when the copy of the Goods Collection Request Form is sent to Knorr-Bremse. KnorrBremse will email acore acknowledgement after the core return has been processed. The CRM number can be used as a reference later.

• Pack old units into suitable containers, taking care to avoid damage to units both when packing and during transit. If a fork lift truck is required to move the container, please ensure that the container has ground clearance to enable lifting without splitting or dam-aging the container.

Return core promptly to avoid the

risk of losing surcharge entitlement!

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Thank you in advance for your

continued support of this program

which allows us to maintain the

required Aftermarket Service and

Quality levels in the market place

What is a major damaged part?

• Compressors with a broken crankshaft, cracks, dents or holes in crankcase or cylinder block, damaged mounting flange.

• Actuators with cracks, dents or holes in cylinder case or head.

• Air dryers, brake servos, calipers, electronic air control units, EBS modules or EBS electronic control units, electronic clutch actuators with cracks, dents or holes in major body housing or castings.

What is an incomplete or disassembled condition?

• Calipers not returned complete with adjuster in place.

• EBS modules or electronic control units, electronic air control units and electronic clutch actuators not returned fully assembled and complete.

• Knorr-Bremse accepts that certain products may have been partially disassembled (see note) before removal from the vehicle, e.g. for internal inspection. However, returned core must be complete and reassembled in a safe to handle condition.

Note:

Knorr-Bremse accepts no liability for such disassembly activities and the workshop must ensure all safe prac-tices are followed.

Why would Knorr-Bremse reject old units that have been returned?

• No Goods Collection Request Form is attached to the returned core.

• Core parts returned are not part of the core program.

• Competitor core is not interchange-able with Knorr-Bremse products.

• Core suffered major damage and is not in a reusable condition. See further details below.

• Core returned is incorrectly or incompletely assembled or in a disassembled condition. See further details below.

• Core has pipe fittings or pipe work still attached.

• Core has been reconditioned by a non-authorized 3rd party.

Core rejected by Knorr-Bremse will be flagged with S for scrap on the core acknowledgement report. Accepted core will be flagged with G for good core. It is solely up to Knorr-Bremse to decide whether a unit will be accepted or rejected.

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Core Groups and Core Classes

Fig. (Example) Description Core Group Core Class

Air Dryers, AD2 and ADS2 AD1 AD1

Filter Cartridges, AD2 and ADS2 AD2 AD2

Electronic Clutch Actuators CA1 CA1

Single Cylinder Compressors, Bendix Type CS1 CS1

Single Cylinder Compressors, Knorr-Bremse Type CS1 CS2

Twin Cylinder Compressors, Bendix Type CT1 CT1

** All software variants, e.g. 21 for software version 2.1

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Twin Cylinder Compressors, Knorr-Bremse Type CT1 CT2

Air Disc Brakes - Calipers DC1 DC1

Electronic Air Control Units (EAC) EA1 A11

EBS Electronic Control Units (ECU) ECU U **

EBS Foot Brake Modules FBM F **

Spring Brakes and Spring Portions, S-Cam SB1 SB1


10 11

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Spring Brakes and Spring Portions, Wedge SB1 SB2

Brake Servo Units SB3 SB3

EBS Trailer Control Modules TCM T **

EBS One Channel Modules 1CH S **

EBS Two Channel Modules 2CH D **


12 13

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12 13

099GrF418GrF0417

C o r e M a n u a l

Core Identification Air Dryers and Filter Cartridges (AD2 / ADS2) Core Groups: AD1, AD2Core Classes: AD1, AD2

F ig . 3 F ig . 2 F ig . 1

Filter Cartridges

IdentificationCore

GroupCoreClass

Fig.

286968… AD2 AD2 3

Air Dryers

IdentificationCore

GroupCoreClass

Fig.

1186505… AD1 AD1 1

267121… AD1 AD1 2

267122… AD1 AD1 2

269827… AD1 AD1 2

295571… AD1 AD1 2

1� 1�

VF00199_238 VF00199_239 VF00199_240

C o r e M a n u a l

Core Identification Electronic Clutch ActuatorsCore Group: CA1Core Class: CA1

F ig . 1 F ig . 2 F ig . 3

IdentificationCore

GroupCoreClass

Fig.

0483005005… CA1 CA1 1

0483005006… CA1 CA1 2

0483005007… CA1 CA1 3

K006888… CA1 CA1 3

K015874… CA1 CA1 1

K015875… CA1 CA1 3

K025014… CA1 CA1 2

1� 1�

VF00199_66 GrF0003

VF00199_418 VF00199_416

233 GrF0410

095

VF00204_020

VF00199_068

VF00199_278

GrF0252

VF00204_008

GrF0178GrF0408GrF0173

GrF0005

GrF0407

GrF0174

GrF0175

GrF0176

C o r e M a n u a l

Core Identification Single Cylinder Compressors (Bendix / Knorr-Bremse) Core Group: CS1Core Classes: CS1, CS2

F ig . 1�

F ig . 3

F ig . 20

F ig . 2

F ig . 1� F ig . 1�

F ig . �

F ig . 1�

F ig . 12

F ig . 13

F ig . 11

F ig . 1�

F ig . � F ig . � F ig . �

F ig . 1

F ig . 1�

F ig . 10

F ig . �

F ig . �

1� 1�

VF00199_394VF00199_351

C o r e M a n u a l

Core Identification Single Cylinder Compressors (Bendix / Knorr-Bremse) Core Group: CS1

Core Classes: CS1, CS2

F ig . 22 F ig . 21

...continued

IdentificationCore

GroupCore Class

Fig.

1013200000… CS1 CS2 1

1186502… CS1 CS1 2

1186551… CS1 CS1 2

1186616… CS1 CS1 2

1186628… CS1 CS1 3

1189100… CS1 CS1 4

1189289… CS1 CS1 4

1189495… CS1 CS1 4

1189496… CS1 CS1 4

1189497… CS1 CS1 4

1189498… CS1 CS1 4

1189499… CS1 CS1 4

1189500… CS1 CS1 4

1194125… CS1 CS1 4

1194190… CS1 CS1 2

1194212… CS1 CS1 4

1194215… CS1 CS1 2

I11443… LP1550 CS1 CS2 5

I54075… LP1525 CS1 CS2 6

I75542… LP1545 CS1 CS2 5

I75543… LP1573 CS1 CS2 5

I75552… LP1546 CS1 CS2 5

I78141… LP1585 CS1 CS2 5

I81619… LP1537 CS1 CS2 7

I83460… LK3805 CS1 CS2 8

I85051… LK3501 CS1 CS2 9

I87904… LK1808 CS1 CS2 10

I88770… LK1527 CS1 CS2 10

IdentificationCore

GroupCore Class

Fig.

I90401… LK1532 CS1 CS2 10

I92089… LK3910 CS1 CS2 9

I92154… LK1525 CS1 CS2 6

I93620… LK3509 CS1 CS2 9

I94314… LK3813 CS1 CS2 9

I97362… LP1566 CS1 CS2 5

I97363… LP1567 CS1 CS2 5

I97364… LP1568 CS1 CS2 5

I99940… LK1549 CS1 CS2 6

II17386… HS1-40/7 CS1 CS2 11

II30898… LK3960 CS1 CS2 8

II34843… LK3977 CS1 CS2 —

II38683… LK3845 CS1 CS2 12

K015948… LP3997 CS1 CS2 13

K000274… LK3982 CS1 CS2 12

K000275… LK3986 CS1 CS2 9

K000853… LK3839 CS1 CS2 14

K000861… LK3846 CS1 CS2 14

K003084… LP3955 CS1 CS2 14

K004489… LP3980 CS1 CS2 13

K004640… LK3841 CS1 CS2 13

K004641… LP3970 CS1 CS2 13

K005977… LP3986 CS1 CS2 15

K007513… AC64ZCG CS1 CS2 12

K007534… AC64ZDG CS1 CS2 16

K007624… AC63ZBG CS1 CS2 16

K008457… LK3874 CS1 CS2 13

K009556… AC67AZG CS1 CS2 16

1� 1�

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Core Identification Single Cylinder Compressors (Bendix / Knorr-Bremse) Core Group: CS1Core Classes: CS1, CS2

...continued

IdentificationCore

GroupCore Class

Fig.

K015410… LK8901 CS1 CS2 15

K016932… LK3869 CS1 CS2 13

K018385… CS1 CS2 9

KZ1030/… CS1 CS1 17

KZ1114/1… CS1 CS1 18

KZ1115/2… CS1 CS1 4

KZ1115/3… CS1 CS1 4

KZ1143/1… CS1 CS1 3

KZ1143/2… CS1 CS1 3

KZ1143/3… CS1 CS1 3

KZ1143/4… CS1 CS1 3

KZ1257/3… CS1 CS1 16

KZ1265/… CS1 CS1 17

KZ800/… CS1 CS1 18

KZ801/… CS1 CS1 18

KZ803/5… CS1 CS1 18

SEB00251… LP1591 CS1 CS2 —

SEB00348… LP3832 CS1 CS2 19

SEB00650… LP3852 CS1 CS2 20

SEB01149… LK1554 CS1 CS2 9

SEB01151… LP3860 CS1 CS2 1

SEB01152… LP3861 CS1 CS2 1

SEB01586… LK3833 CS1 CS2 9

SEB01597… LK3834 CS1 CS2 21

SEB01686… LK1567 CS1 CS2 6

SEB01768… LK3850 CS1 CS2 22

1� 1�

VF00199_368236

VF00204_039

VF00199_476 VF00199_223

VF00199_313

GrF0370 VF00199_209

VF00199_312

GrF0408

VF00199_307

243 GrF0006 GrF0409

GrF0183 VF00199_196

094

241

C o r e M a n u a l

Core Identification

F ig . 1�F ig . 1�

F ig . 1�

F ig . 10 F ig . 11

F ig . 1�

F ig . � F ig . 12

F ig . 1�

F ig . �

F ig . 13

F ig . 1 F ig . 2 F ig . 3

F ig . � F ig . �

F ig . �

F ig . �

Twin Cylinder Compressors (Bendix / Knorr-Bremse) Core Group: CT1

Core Classes: CT1, CT2

1� 1�

C o r e M a n u a l

Core Identification Twin Cylinder Compressors (Bendix / Knorr-Bremse) Core Group: CT1Core Classes: CT1, CT2

...continued

IdentificationCore

GroupCore Class

Fig.

II30895… LP4957 CT1 CT2 8

II31730… LP4955 CT1 CT2 8

II32687… LP4964 CT1 CT2 8

II32688… LP4965 CT1 CT2 8

II32842… LP4844 CT1 CT2 —

II33164… LP4967 CT1 CT2 8

II33514… LP4968 CT1 CT2 8

II34404… LP4969 CT1 CT2 8

II35564… LP4850 CT1 CT2 8

II37369… LP4977 CT1 CT2 10

K000229… LP4985 CT1 CT2 8

K000236… LP4974 CT1 CT2 8

K000237… LP4960 CT1 CT2 8

K000839… LK4935 CT1 CT2 8

K001127… LK4937 CT1 CT2 8

K001207… LK4935 CT1 CT2 8

K001267… LK4918 CT1 CT2 8

K001268… LK4921 CT1 CT2 8

K001671… LK4934 CT1 CT2 11

K001935… LK4938 CT1 CT2 8

K002029… LK4919 CT1 CT2 8

K002031… LP4992 CT1 CT2 8

K002046… LP4964 CT1 CT2 8

K002047… LP4965 CT1 CT2 8

K002120… LK4952 CT1 CT2 8

K002121… LK4935 CT1 CT2 8

K002123… LK4935 CT1 CT2 8

K002975… LP4957 CT1 CT2 9

K004829… CT1 CT2 12

K006608… LP4861 CT1 CT2 13

K006610… LP4862 CT1 CT2 14

K006611… LP4863 CT1 CT2 13

K006612… LP4864 CT1 CT2 13

K006613… LP4865 CT1 CT2 15

K009403… LK4930 CT1 CT2 16

K012799… LK4941 CT1 CT2 8

IdentificationCore

GroupCore Class

Fig.

101255… CT1 CT2 1

1013283000… CT1 CT2 —

1013391000… CT1 CT2 —

1013393000… CT1 CT2 2

1013395000… CT1 CT2 —

1013398000… CT1 CT2 —

103274… CT1 CT1 —

107507… CT1 CT1 —

1186720… CT1 CT1 3

1186721… CT1 CT1 3

1186722… CT1 CT1 3

1188844… CT1 CT1 3

1189106… CT1 CT1 3

1189107… CT1 CT1 3

1194425… CT1 CT2 4

1194456… CT1 CT2 4

1194458… CT1 CT2 4

227400… CT1 CT1 —

272921… CT1 CT1 5

274838… CT1 CT1 6

274935… CT1 CT1 6

278681… CT1 CT1 —

280737… CT1 CT1 5

286104… CT1 CT1 5

286538… CT1 CT1 —

289257… CT1 CT1 5

289339… CT1 CT1 —

I76766… LP4919 CT1 CT2 —

I86909… LP4812 CT1 CT2 7

I90499… LP4813 CT1 CT2 7

I97492… LP4814 CT1 CT2 7

I97493… LP4815 CT1 CT2 7

II15698… LP4930 CT1 CT2 7

II15992… LP4934 CT1 CT2 8

II15993… LP4825 CT1 CT2 6

II17395… LP4957 CT1 CT2 9

20 21

C o r e M a n u a l

Core Identification Twin Cylinder Compressors (Bendix / Knorr-Bremse) Core Group: CT1

Core Classes: CT1, CT2

...continued

IdentificationCore

GroupCore Class

Fig.

K015108… CT1 CT2 11

K015965… LK4928 CT1 CT2 18

K016615… LK4941 CT1 CT2 8

K017527… LK4944 CT1 CT2 16

K017528… LK4954 CT1 CT2 16

KZ1087/4… CT1 CT1 17

KZ1228/1… CT1 CT1 3

KZ396/3… CT1 CT1 3

KZ433/1… CT1 CT1 3

KZ433/6… CT1 CT1 3

KZ642/2… CT1 CT1 3

KZ996/2… CT1 CT1 3

SEB00820… LP4818 CT1 CT2 2

SEB01154… LP4939 CT1 CT2 —

SEB01155… LP4940 CT1 CT2 —

SEB01156… LP4941 CT1 CT2 8

SEB01158… LP4943 CT1 CT2 —

SEB01159… LP4944 CT1 CT2 —

SEB01245… LP4832 CT1 CT2 7

SEB01392… LP4840 CT1 CT2 8

SEB01430… LP4843 CT1 CT2 8

SEB01452… LP4827 CT1 CT2 8

SEB01455… LP4845 CT1 CT2 8

SEB01463… LP4828 CT1 CT2 8

SEB01485… LP4833 CT1 CT2 8

SEB01545… LP4851 CT1 CT2 7

SEB01619… LP4853 CT1 CT2 8

SEB01747… LP4855 CT1 CT2 8

SEB01781… LP4830 CT1 CT2 7

SEB01782… LP4823 CT1 CT2 7

SEB01784… LP4983 CT1 CT2 8

20 21

GrF0555FD00251 VF00197_5

VF00197_4

GrF0556

C o r e M a n u a l

Core Identification Air Disc Brakes — Calipers Core Group: DC1Core Class: DC1

F ig . 3 F ig . 2 F ig . 1 F ig . �

F ig . �

IdentificationCore

GroupCoreClass

Fig.Altern.

Fig.

SB5… DC1 DC1 1 —

SB6… DC1 DC1 3 —

SB7… DC1 DC1 3 2*)

SK7… DC1 DC1 4 —

SN5… DC1 DC1 5 —

SN6… DC1 DC1 4 —

SN7… DC1 DC1 4 —*) Radial version

22 23

VF00204_012VF00199_306

C o r e M a n u a l

Core Identification Electronic Air Control Units (EAC) Core Group: EA1Core Class: A11

F ig . 2 F ig . 1

IdentificationCore

GroupCoreClass

Fig.

II40086F… EA1 A11 1

II40105F… EA1 A11 2

II40116F… EA1 A11 1

II40117F… EA1 A11 2

K020741… EA1 A11 2

K020742… EA1 A11 2

22 23

VF00199_269GrF0545

C o r e M a n u a l

Core Identification EBS Electronic Control Units (ECU) Core Group: ECUCore Classes: U20, U21, U22, U23, U40, U50

Note: For this Core Group, the Core Class designation includes reference to the software version. For example, software versions 2.0, 2.1 etc, are shown as 20, 21 giving Core Classes of U20, U21.For any other software versions, so far not included, please reference them in the same way.

...continued

IdentificationCore

GroupCoreClass

Fig.

0486106057… ECU U50 1

0486106059… ECU U50 1

0486106060… ECU U50 1

0486106063… ECU U50 2

0486106064… ECU U50 2

0486106065… ECU U50 2

0486106067… ECU U50 1

0486106068… ECU U50 2

0486106070… ECU U50 1

0486106071… ECU U50 1

0486106072… ECU U50 2

0486106073… ECU U50 2

0486106077… ECU U50 2

0486106078… ECU U50 2

0486106079… ECU U50 2

0486106080… ECU U50 2

0486106081… ECU U50 2

0486106082… ECU U50 2

0486106083… ECU U50 2

0486106084… ECU U50 1

0486106085… ECU U50 1

0486106086… ECU U50 1

0486106087… ECU U50 1

0486106088… ECU U50 1

II36407… ECU U40 2

II40400… ECU U40 2

IdentificationCore

GroupCoreClass

Fig.

0486106001… ECU U20 1

0486106002... ECU U21 1

0486106004… ECU U21 2

0486106006… ECU U22 1

0486106008… ECU U21 1

0486106010… ECU U22 1

0486106012… ECU U22 1

0486106014… ECU U22 1

0486106015… ECU U22 1

0486106016… ECU U22 1

0486106017… ECU U22 1

0486106018… ECU U22 1

0486106019… ECU U22 1

0486106020… ECU U22 2

0486106021… ECU U22 1

0486106024… ECU U22 1

0486106026… ECU U23 1

0486106027… ECU U23 1

0486106028… ECU U23 1

0486106029… ECU U23 1

0486106030… ECU U22 1

0486106041… ECU U23 1

0486106042… ECU U23 1

0486106050… ECU U50 2

0486106051… ECU U50 2

0486106052… ECU U50 2

F ig . 2 F ig . 1

2� 2�

VF00199_263

VF00199_277VF00199_57VF00199_220

VF00204_055 VF00199_219 VF00199_412 VF00199_221

VF00199_300

C o r e M a n u a l

Core Identification EBS Foot Brake Modules Core Group: FBM

Core Classes: F21, F22, F23, F40, F50

Note: For this Core Group, the Core Class designation includes reference to the software version. For example, software versions 2.1, 2.2 etc, are shown as 21, 22 giving Core Classes of F21, F22.For any other software versions, so far not included, please reference them in the same way.

...continued

IdentificationCore

GroupCore Class

Fig.

K000928… FBM F50 8

K001428… FBM F50 5

K001894… FBM F50 5

K001973… FBM F50 8

K001974… FBM F50 6

K005485… FBM F50 6

K007145… FBM F50 2

K010578… FBM F50 6

Z002932… FBM F23 9

IdentificationCore

GroupCore Class

Fig.

0486200005… FBM F22 1

0486200007… FBM F22 2

0486200009… FBM F22 3

0486200011… FBM F23 4

0486200103… FBM F21 5

0486200105… FBM F22 5

0486200203… FBM F22 6

II37181… FBM F40 7

K000087… FBM F50 5

K000926… FBM F50 2

F ig . �

F ig . � F ig . � F ig . �

F ig . 1 F ig . 2 F ig . 3 F ig . �

F ig . �

2� 2�

GrF0443VF00199_395VF00199_135VF00199_408

C o r e M a n u a l

Core Identification Spring Brakes and Spring Portions (S-Cam / Wedge)Core Group: SB1Core Classes: SB1, SB2

F ig . 3 F ig . � F ig . 1 F ig . 2

...continuedSpring Brakes (S-Cam / Wedge)

IdentificationCore

GroupCoreClass

Fig.

K2B1222… SB1 SB1 1

K2C0527… SB1 SB1 1

K2C0528… SB1 SB1 1

K2C0542… SB1 SB1 1

K2C0611… SB1 SB1 1

K2C2001… SB1 SB1 1

K2C2002… SB1 SB1 1

K2C2004… SB1 SB1 1

K2C2017… SB1 SB1 1

K2C2018… SB1 SB1 1

K2C2019… SB1 SB1 1

K2C2020… SB1 SB1 1

K2C2023… SB1 SB1 1

K2D0706… SB1 SB1 1

K2D0710… SB1 SB1 1

K2D0714… SB1 SB1 1

K2D0722… SB1 SB1 1

K2E4000… SB1 SB2 2

K2E4001… SB1 SB2 2

K2E4002… SB1 SB2 2

K2E4004… SB1 SB2 2

K2E4020… SB1 SB2 2

K2E4021… SB1 SB2 2

K2E4035… SB1 SB2 2

K2E4036… SB1 SB2 2

K2G0822… SB1 SB1 1

KZ1285/1… SB1 SB2 3

KZ1286/1… SB1 SB2 3

KZ1286/3… SB1 SB2 3

KZ894/4… SB1 SB2 2

IdentificationCore

GroupCoreClass

Fig.

K2B0501… SB1 SB1 1

K2B0502… SB1 SB1 1

K2B0503… SB1 SB1 1

K2B0504… SB1 SB1 1

K2B0505… SB1 SB1 1

K2B0506… SB1 SB1 1

K2B0512… SB1 SB1 1

K2B0513… SB1 SB1 1

K2B0514… SB1 SB1 1

K2B0516… SB1 SB1 1

K2B0517… SB1 SB1 1

K2B0518… SB1 SB1 1

K2B0520… SB1 SB1 1

K2B0521… SB1 SB1 1

K2B0522… SB1 SB1 1

K2B0525… SB1 SB1 1

K2B0526… SB1 SB1 1

K2B0527… SB1 SB1 1

K2B0528… SB1 SB1 1

K2B0535… SB1 SB1 1

K2B0539… SB1 SB1 1

K2B0542… SB1 SB1 1

K2B0543… SB1 SB1 1

K2B0544… SB1 SB1 1

K2B0550… SB1 SB1 1

K2B1096… SB1 SB1 1

K2B1097… SB1 SB1 1

K2B1101… SB1 SB1 1

K2B1125… SB1 SB1 1

K2B1154… SB1 SB1 1

2� 2�

C o r e M a n u a l

Core Identification Spring Brakes and Spring Portions (S-Cam / Wedge)Core Group: SB1

Core Classes: SB1, SB2

Disc Parking Actuators

IdentificationCore

GroupCoreClass

Fig.

1186753… SB1 SB2 4

1186754… SB1 SB2 4

Spring Portions

IdentificationCore

GroupCoreClass

Fig.

K2B0001… SB1 SB1 —

K2B0002… SB1 SB1 —

K2B0003… SB1 SB1 —

K2B0004… SB1 SB1 —

K2B0006… SB1 SB1 —

K2B0014… SB1 SB1 —

K2B0020… SB1 SB1 —

K2B0021… SB1 SB1 —

K2B0022… SB1 SB1 —

K2B0028… SB1 SB1 —

K2B0042… SB1 SB1 —

K2B0043… SB1 SB1 —

K2D0214… SB1 SB1 —

K2D0222… SB1 SB1 —

K2E0301… SB1 SB2 —

K2E0303… SB1 SB2 —

K2E0304… SB1 SB2 —

K2E0311… SB1 SB2 —

K2E0332… SB1 SB2 —

KY2378/1… SB1 SB2 —

KY2379/1… SB1 SB2 —

KY2385/1… SB1 SB2 —

KY2386/1… SB1 SB2 —

KY754/… SB1 SB2 —

KY755/… SB1 SB2 —

KY762/… SB1 SB2 —

2� 2�

VFB0053 VFB0054 VFB0947 VFB0948

C o r e M a n u a l

Core Identification Brake Servo Units Core Group: SB3Core Class: SB3

IdentificationCore

GroupCoreClass

Fig.

0483004201… SB3 SB3 1

0483004401… SB3 SB3 2

0483004501… SB3 SB3 3

0483004601… SB3 SB3 2

0483004701… SB3 SB3 4

F ig . 1 F ig . 2 F ig . 3 F ig . �

2� 2�

GrF0550 VF0199_58 VF0199_218

C o r e M a n u a l

Core Identification EBS Trailer Control Modules Core Group: TCM

Core Classes: T22, T23, T40, T50

Note: For this Core Group, the Core Class designation includes reference to the software version. For example, software versions 2.2, 2.3 etc, are shown as 22, 23 giving Core Classes of T22, T23. For any other software versions, so far not included, please reference them in the same way.

...continued

IdentificationCore

GroupCoreClass

Fig.

ETC1A… TCM T40 2

K000089… TCM T50 3

K000917… TCM T50 3

K000918… TCM T50 3

K000919… TCM T50 3

Z002595… TCM T23 1

Z006997… TCM T23 1

IdentificationCore

GroupCoreClass

Fig.

0486205001… TCM T22 1

0486205002… TCM T22 1

0486205003… TCM T22 1

0486205004… TCM T22 1

0486205005… TCM T22 1

0486205006… TCM T22 1

0486205008… TCM T22 1

0486205009… TCM T22 1

0486205010… TCM T22 1

0486205011… TCM T22 1

0486205012… TCM T22 1

0486205013… TCM T22 1

0486205014… TCM T23 1

0486205015… TCM T23 1

0486205016… TCM T23 1

0486205017… TCM T23 1

0486205018… TCM T22 1

0486205019… TCM T23 1

0486205020… TCM T23 1

0486205022… TCM T23 1

F ig . 1 F ig . 2 F ig . 3

2� 2�

VF00199_217

VF00199_109 VF00199_216 VF00199_108

VF00199_222

C o r e M a n u a l

Core Identification EBS One and Two Channel Modules Core Groups: 1CH, 2CHCore Classes: S22, S23, S40, S50, D22, D23, D50

Note: For these Core Groups, the Core Class designation includes reference to the software version. For example, software versions 2.2, 2.3 etc, are shown as 22, 23 giving Core Classes of S22, S23, D22, D23. For any other software versions, so far not included, please reference them in the same way.

F ig . �

F ig . 1 F ig . 2 F ig . 3 F ig . �

F ig . �

EBS Two Channel Modules

IdentificationCore

GroupCoreClass

Fig.

0486204017… 2CH D23 4

0486204018… 2CH D23 4

0486204019… 2CH D22 4

0486204020… 2CH D22 4

0486204021… 2CH D22 4

0486204023… 2CH D22 4

0486204025… 2CH D23 4

K000086… 2CH D50 5

K000088… 2CH D50 6

K000921… 2CH D50 5

K000922… 2CH D50 5

K000923… 2CH D50 5

K001411… 2CH D50 6

K004681… 2CH D50 5

K005498… 2CH D50 6

K010415… 2CH D50 5

K016255… 2CH D50 5

EBS One Channel Modules

IdentificationCore

GroupCore Class

Fig.

0486203023… 1CH S23 1

0486203024… 1CH S23 1

0486203025… 1CH S22 1

0486203026… 1CH S22 1

0486203030… 1CH S22 1

0486203031… 1CH S22 1

0486203033… 1CH S23 1

II37083… 1CH S40 2

K000085… 1CH S50 3

K000913… 1CH S50 3

K000914… 1CH S50 3

K005496… 1CH S50 3

K010416… 1CH S50 3

30 31

C o r e M a n u a l

30 31

C o r e M a n u a l

Core Reports

Select Cores and then Core Reports in the navigation bar.

Please refer to the website:

www.knorr-bremseCVS.biz

Select your language in the drop-down menu and confirm.

Fill the data-entry fields with your company, user name and

password.

Select the Login button

32 33

C o r e M a n u a l

Core Reports

If a core report has been opened successfully the download starts automatically within three seconds or after selecting click here. The File Download window appears and you can open the core report pdf file or save it to your computer.

Select one of the Customer ID records and select the button View Reports. You will get the informa-tion about the successfully opened core report (green text in a box); select click here.

If you have not chosen a record in the Customer ID field when you select the button View Reports, you will get a warning (red text in a box).

Select the button Reset to clear the Customer ID field.

32 33

C o r e M a n u a l

Core Reports

Report Type: “Summary” Provides a monthly overview about

total balance of your core bank by core group.

The report shows the core purchases, returns or adjustments

during the month selected in the Report Date field.

In addition you will find the new month-end balance, expired core

or credited core and a three month outlook defining core due to be

returned each month.

Your reports can be selected by: - Report Date, - Report Type

- Report Format.

3� 3�

C o r e M a n u a l

Core Reports

Report Type: “Debit / Credit Reconciliation” Provides more details concerning core credits of the selected months. Note: This is not available for Knorr-Bremse Hungary customers.

Report Type: “Full Detail” Provides more details on new purchases, returns or adjustments.

3� 3�

C o r e M a n u a l

Appendix: Example of Goods Collection Request Form

Y071

540-

EN-0

00

04/

2009

Goods Collection Request FormOnly completed forms will be processed!

Page 2 (2)

Description CoreGroup

Approx.Weight [kg] Quantity Total

Weight [kg]Air Dryers, AD2, ADS2AD1 12

Filter Cartridges, AD2, ADS2 AD2 6Electronic Clutch Actuators CA1 4Single Cylinder Compressors CS1 10Twin Cylinder Compressors CT1 20Air Disc Brakes - Calipers DC1 30Electronic Air Control Units (EAC) EA1 9EBS Electronic Control Units (ECU) ECU 1EBS Foot Brake Modules FBM 2Spring Brakes and Spring Portions SB1 8Brake Servo Units

SB3 8EBS Trailer Control Modules TCM 2EBS One Channel Modules 1CH 2EBS Two Channel Modules 2CH 4

Total

Please note:

Rejected core e.g. calipers without adjuster in place, will be scrapped without credit or further notice. See Core Manual (Y059594-EN) for further details.An electronic version of this form may also be available on the website www.knorr-bremseCVS.biz and should be used if possible.

Y071

540-

EN-0

00

04/

2009

Core

Date

Company

Address 1

Address ��

Post Code

Last Name

Tel.

Email

City/Town

Country

First Name

Fax.

Please return this form to: Fax. +33 (0)� 31 48 3� 69

Email: [email protected]

If you do not receive confirmation within 24 hours (Mo - Fr) please contact:

Eliane Huska : +33 (0)2 31 32 10 05 ; [email protected]

Date

Signed

yes no

CRM-Number

yy-cw-XXXX

(to be filled by Knorr-Bremse)

Only completed forms will be processed!Page 1 (2)

Goods Collection Request Form

yes no

yes no

Number of

packages

Types of

packages

Approximate

total weight

(Refer to page �)

If ‘yes’ then please answer questions below.

Is Knorr-Bremse transport required?

Available collection

dates

Available collection

times

Fork lift required

Tail lift required

Number of containers

Any vehicle access restrictions:

(e.g. max. vehicle size)

C o m m e r c i a l V e h i c l e S y s t e m s

Knorr-Bremse Systeme für Nutzfahrzeuge GmbH Moosacher Straße 80 80809 Munich Germany Tel: +49 89 3547-0 Fax: +49 89 3547-2767www.knorr-bremseCVS.com

Sweden Knorr-BremseSystem for Tunga Fordon ABMalmöTel: +46 40 680 5880Fax: +46 40 937490

SwitzerlandKnorr-BremseSysteme für Nutzfahrzeuge GmbHBassersdorf Tel: +41 44 888 77-55Fax: +41 44 888 77-50

Turkey Knorr-BremseSysteme für Nutzfahrzeuge GmbHFindikli - IstanbulTel: +90 212 293-4742Fax: +90 212 293-4743

United Kingdom Knorr-Bremse Systems for Commercial Vehicles Ltd.BristolTel: +44 117 9846-100Fax: +44 117 9846-101

A m e r i c a

Brazil Knorr-BremseSistemas para Veículos Comerciais Brasil Ltda.São Paulo Tel: +55 11 5681 1104Fax: +55 11 5686 3905

USABendix Commercial Vehicle Systems LLC Elyria, OH Tel: +1 440 329-9100Fax: +1 440 329-9105

A s i a – A u s t r a l i a

AustraliaKnorr-Bremse Australia Pty. Ltd. Granville NSWTel: +61 2 8863-6500Fax: +61 2 8863-6151

China Knorr-Bremse Brake Equipment (Shanghai) Co. Ltd. ShanghaiTel: +86 21 6891-7500Fax: +86 21 6891-7510

China Knorr-Bremse Asia Pacific (Holding) LimitedTruck Brake Systems DivisionHong Kong Tel: +852 3657-9800Fax: +852 3657-9901

IndiaKnorr-BremseSystems for Commercial Vehicles India Private Ltd.PuneTel: +91 20 6674-6800Fax: +91 20 6674-6899

JapanKnorr-Bremse Commercial Vehicle Systems Japan Ltd.SaitamaTel: +81 49 273-9085Fax: +81 49 282-8601

Korea Knorr-Bremse Korea Ltd. Truck Brake DivisionSeoul Tel: +82 2 2273-1182Fax: +82 2 2273-1184

Europe – Africa

Austria Knorr-Bremse GmbHSysteme für NutzfahrzeugeMödlingTel: +43 2236 409-436Fax: +43 2236 409-434

BelgiumKnorr-Bremse Benelux B.V.B.A.Heist-op-den-BergTel: +32 1525 7900Fax: +32 1524 9240

Czech RepublicKnorr-Bremse Systémy pro uzitková vozidla, CR, s.r.o.HejniceTel: +420 482 363-611Fax: +420 482 363-711

France Knorr-Bremse Systèmes pour Véhicules Utilitaires France S.A.Lisieux CedexTel: +33 2 3132 1200Fax: +33 2 3132 1303

Germany Hasse & Wrede GmbH Berlin Tel: +49 30 9392-3101Fax: +49 30 7009-0811

Germany Knorr-Bremse Systeme für Nutzfahrzeuge GmbH MunichTel: +49 89 3547-0 Fax: +49 89 3547-2767

HungaryKnorr-Bremse Fékrendszerek Kft.Kecskemét Tel: +36 76 511 100Fax: +36 76 481 100

ItalyKnorr-Bremse Sistemi per Autoveicoli Commerciali S.p.A.Arcore Tel: +39 039 6075-1Fax: +39 039 6075-435

Netherlands Knorr-Bremse Benelux B.V.B.A.Mydrecht Tel: +31 297 239-330Fax: +31 297 239-339

PolandKnorr-Bremse Polska SfN Sp. z o.o.WarsawTel: +48 22 887-3870Fax: +48 22 531-4170

RussiaKnorr-Bremse RUS Nizhniy NovgorodTel: +7 8312 57-6661Fax: +7 8312 57-6791

RussiaKnorr-BremseSysteme für Nutzfahrzeuge GmbHMoscowTel: +7 495 234-4995Fax: +7 495 234-4996

South Africa Knorr-Bremse S.A. Pty. Ltd. Kempton Park Tel: +27 11 961-7800Fax: +27 11 975-8249

SpainBost Ibérica, S.L.Irun (Guipuzcoa) Tel: +34 902 100-569Fax: +34 943 614-063

Y059

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C o r e M a n u a l 2 0 0 9 - Startseite - Knorr-Bremse Webshop · C o r e M a n u a l Knorr-Bremse...

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