C o m p a n y P r e s e n t a t i o n 2 0 1 9 - www ......Coil width up to 450mm Coil exterior...
Transcript of C o m p a n y P r e s e n t a t i o n 2 0 1 9 - www ......Coil width up to 450mm Coil exterior...
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C o m p a n y P r e s e n t a t i o n 2 0 1 9
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IF YOU DON’T MANUFACTURE A QUALITY
PRODUCT ALL YOU HAVE AT THE END IS A
BUNCH OF EXPENSIVE MISTAKES.
“
ELIYAHU M. GOLDRATT, THE GOAL
©2019 ASAM SA
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ASAMIN NUMBERS
20.000 sqm Production
Space
394Workforce
20M € Revenue in 2019
>6000 to Processed
Metals
1924 Established
3 Locations
©2019 ASAM SA
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QUALITYSYSTEM
30 Q
Staff
3 DMeasurement
RINA SIMTEX
Certifications
©2019 ASAM SA
Measurement
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Accredited laboratory by national and
international professional authorities. Different
types of analysis are being carried out in this
sector: FARO measurements, spectral analysis
for steel and other materials, metallographic
analysis, chemical analysis, mechanical testing,
3D measurements, hardness tests, calibration
measurements and testing.
QUALITY
✓ FARO EDGE 2,7m 7 axis
✓ Spectrometer SPECTROMAX
✓ Optical Microscope NEOPHOT 32
✓ Pendulum hammer Charpy JB 30 A
✓ 3D optical measuring machine ATOS 3D
✓ EDZ type traction machine
✓ Roughness tester INNOVATEST-R136
©2019 ASAM SA
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ASAMAS A SUPPLIER
25 YEARS Subcontracting
Excellence
90% OF PRODUCTION To Germany and France
Family Business
100 m € Turnover
RINA Quality Certifications
UNIVERSITYEngineering
Center
CO-ENGINEERING
Capabilities
CONTINUOUS INVESTMENT In Production Capabilities
LOCAL TALENT POOL
Continental, Delphi, Lear
©2019 ASAM SA
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EMPLOYER
LOCAL TOP
COMPANYSTRATEGY
CONTINUOSLY
GROWTH AUTOMATION
LONG TERM
PARTNERSHIP CO-ENGINEERING QUALITY
FACTORY
GREEN
©2019 ASAM SA
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PRODUCTPORTFOLIO
LaserCut
Forging PressingWelding
RobotWelding
CNCMachining
PowderCoating
Liquid Painting
©2019 ASAM SA
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PRODUCTPORTFOLIO
01.
04. 05.
03.
02.
01.Body parts, Exhaust Systems, OEM Products, Towing Devices, Engine Shields
Automotive Products
02.Exhaust Systems, Metallic Components for Children Car Seats, Metal Frames,
Phone Booths
Industrial Products
03.Power Generators, Tractors, Agriculture, Construction Machinery, Metal Frames,
Custom Made Products
Industrial Equipment
04. Platforms, Toolbox, Panels, Frames
Steel Structures
©2019 ASAM SA
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PRODUCTPORTFOLIO
01.
04. 05.
03.
02.
©2019 ASAM SA
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PRODUCTPORTFOLIOPROJECT TRESTLE 19/20
©2019 ASAM SA
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GROUND SUPPORT EQUIPMENT
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OUR PARTNERSCLIENTS
SUPPLIERS
INA SCHAEFFLER JOST BOSALHaulotte JOHN DEERE TERWA MERCEDES-BENZ ATLAS COPCO FENNO STEEL
AMAZONEMAHLE PWP HORSCH DANFOSS EDBRO RÖCKINGER COFIMCOLORD
AIR LIQUIDEMAZAK FARO DOOSAN DURMA LINCOLN ELECTRIC SANDVIK SECOFANUC
BYSTRONIC VOESTALPINE SSABBAMESA SALZGITTER KŐNIGFRANKSTAHL THYSSENKRUPP VOESTALPINE WALTER
©2019 ASAM SA
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The factory opened its doors as a Maintenance
Workshop of the Romanian Air Force, bearing
the name Administration of the Aviation and
Navy Establishments...
1924
Year 1947 represents the migration to the
automotive area, ASAM becoming a
maintenance workshop for the Autonomous
Transportation Unit...
1947
Less than 30 years from establishment, a new
change takes place. The plant begins to
manufacture spare parts for cars and heavy
machinery...
1972
The Car Part Enterprise turns back into ASAM
after 67 years from establishment, introducing
a new phase in the evolution of the enterprise
- manufacturing car parts for DACIA
Automobile.
1991
Starting with year 2000, ASAM is acquired
by a company within the private sector.
2000
One of the newest investments for ASAM is
the project “STAMPED AND PRESSED PARTS
FOR AUTO BODY PARTS”, project co-
financed by the European Regional
Development Fund.
2011
ASAM established itself as one of the few manufacturers with an integrated fabrication system that allows the development of a variety of products.TODAY
ASAM INDUSTRY SINCE 1924
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CNCMACHINING
M A N U F A C T U R I N G
01.Up to Ø 480 x 3000
Turning Operations
02.Up to 2200 x 1200 x 875 mm
Milling and Drilling
©2019 ASAM SA
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CNC MACHINING
✓ Horizontal center OKUMA
✓ Horizontal center MAZAK
✓ Vertical center DOOSAN
✓ Horizontal lathe PUMA 240
Manufacturing processes run on conventional machinetools, universal and specialized machine tools and on thelatest generation CNC machine tools:Turning, Drilling, Threading, Grooving, Milling
MACHINING
T E C H N I C A L E N D O W M E N T S
CONVENTIONAL MACHINING
✓Normal lathes
✓Carousel lathes
✓Copier lathes
✓Exterior grinding
✓ Horizontal lathe PUMA 400
✓ Horizontal lathe VIKTOR
✓ Horizontal lathe OKUMA
✓Interior grinding
✓Plane grinding
✓Plane grinding with rotating plate
✓Single and double milling machines
©2019 ASAM SA
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Y O U R S U B T I T L E H E R E
CONVENTIONALMACHINING
01. Round, Inside Øxl 250x200mm
Round, Outside Øxl 350x1300mm
Flat Lxlxh 6000x1400x1000mm
Grinding
02.Ø 80
Drilling
03.Øxl 1000x6000
Turning
04.Lxlxh 6000x1300x1400mm
Milling
05.M4-M220
Threading
06.M4-M220
Slotting
©2019 ASAM SA
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With the annual capacity of 10.000 tons of forged products, the sector has
the potential to manufacture items according to the design and the
specifications of the customer or by using own designs.
FORGING
✓ Maxi press Lines: 630, 1600, 2000, 2500, 4000Tf
✓ New Computer guided induction heating systems
✓ Horizontal Forging Machines: 800 Tf & 1000 Tf
✓ Forging hammer: 3150 Kgf
✓ Magnaflux cracks control device
✓ WOLPERT Hardness control device
✓ Automatic shot blasting station – SPENCER TILGHMAN TUMBLAST
✓ Continuous heat treatment lines-1000 kg/h
✓ Stationary heat treatment furnaces–2000 kg/batch
©2019 ASAM SA
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Closely linked to the other production lines of TESS INDUSTRIE, the welding sector is represented by new
modern equipment and by a team of highly specialized skilled professionals who put effort and passion. All
of these assure total control of all quality parameters in the manufacturing process.
WELDINGWORKSHOP
FANUC AM100iC TPSi Welding 500 Robot
FANUC AM100iC TPSi Welding 350A Robot
MIG-MAG synergistic and CMT welding equipment
TIG welding equipment
Automatic equipment for linear welds
Spot welding equipment
Welding converters (welding with coated electrode)
Welding cleaning system for stainless steel
Welding technologies
©2019 ASAM SA
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STAMPING & PRESSING
01. Press Strength up to 130 Tf
Table size 1000 x 640 mm
Decoiler
Coil width up to 450mm
Coil exterior diameter up to 1400mm
AUTOMATIC FEEDING PRESSFeeder
Raw material width up to 450mm
Raw material thickness 0.4 ÷ 2,00mm
Stock cross section up to 900m2
Feeding accuracy 0.05 mm
TypeHeadwork
StrokeTable Size Headwork Size
Tooling
Max. Dim.
Tooling
Min. Dim.
63 TF 150 mm 710 x 480 350 x 300 400 x 300 x 400 250 x 200
100 TF 150 mm 990 x 690 550 x 350 600 x 400 x 400 400 x 300
02. LIGHT PRESSING – MECHANICAL PRESSES
03. HEAVY PRESSING – MECHANICAL PRESSES
TypeHeadwork
StrokeTable Size Headwork Size
Tooling
Max. Dim.
Tooling
Min. Dim.
150 TF 220 1200x650 800x600 1000x600x400 800x600
160 TF 200 2000x1250 1685x1000 1685x1000x500 200x300
250 TF 250 2500x1250 2670x1000 2100x1000x500 250x200
315 TF 165 1400x1400 900x900 900x900x600 200x300
400 TF PP 200 1100x1600 800x800 800x800x700 200x300
400 TF PP DE 250 1000X1000 800X800 800X800X700 200X300
630 TF 320 1250x1250 800x800 800x800x700 200x300
04. HEAVY PRESSING – HYDRAULIC PRESSES
TypeHeadwork
StrokeTable Size Headwork Size
Tooling
Max. Dim.
Tooling
Min. Dim.
160 TF 600 1000x800 700x700 700x700x650 400x400
160 TF 700 1500x1400 1500x1400 1500x1400x700 400x400
250 TF 700 1000x1000 1000x1000 1000x1000x700 300x300
400 TF GP SE 1500 1200x1200 1200x1200 1500x1000x1000 350x350
400 TF GP DE 1500 2500x1500 2500x1500 2500x1500x1000 300x300
1000 TF 1500 1200x1000 1200x1000 1450x1000x650 350x350
©2019 ASAM SA
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LASERCUTTING
01.
Power: 2KW / 3KW / 6KW laser
Table size: 1500x3000 /2000x6000 /1500X3000
Max. Diameter: 300 mm for profile and pipe.
Cutting thickness: up to 30 mm (steel),
up to 25 mm (stainless steel), up to 15 mm (aluminum).
FIBER AND CO2 LASER CUTTING 02. Combi Cut Boschert
Punch power: 28 Tf
Plasma power: 160 A
Table size: 1560x3080 mm
Cut edge tolerance: 0.2-0.4 mm
Cutting thickness: up to 12 mm (steel), up to 12 mm
(stainless steel), up to 12 mm (aluminum).
PUNCH AND PLASMA 03. Easy Tome Air Liquide
Table size: 2500x9000 mm
Cut edge tolerance: 0.2-0.4 mm Cutting thickness: up
to 300 mm (Oxy cutting), up to 20 mm (Plasma
cutting).
OXY PLASMA
04. Width : Up to 4000 mm
Thickness : Up to 12 mm
HYDRAULIC CNC GUILOTTINE
05. Length : Up to 6000 mm
Thickness: Up to 10 mm wall
Diameter: Up to 100 mm
AUTOMATIC PIPE CUTTING
06. Power: 30 Tf ;
Cadence: 60 strokes/min
Thickness: Up to 6 mm
Table size: 1250x2500 mm
Operations: Punching, drilling, marking, finning, flanging, small stamping
PUNCH CNC
©2019 ASAM SA
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BENDING ROLLING & FLANGING
01. Bending strength : Up to 400 TfBending length : Up to 4000 mmMaximum bending thickness : Up to 10 mmProcessed materials : Low alloy steel, Stainless steel
CNC PRESS BRAKE
02. CNC bending machines for tubes : 6 axesBending : Up to 80 x 5 mmSquare tube : 65 x 65 x 5 mm
CNC PIPE BENDING MACHINE
03. Rolling formsEllipse : Minimum radius 60 mmRound : Diameter 97 - 650 mmTrapeze : Height 125 – 600 mmStadium : Length 125 – 600 mm
CNC ROLLING MACHINES
04. Types and dimensions for bending pipesAluminized tube : Ø 40 x 1,5 mm ÷ Ø 60 x 2 mm ; Ø 25 x 25 x 2 mm ÷ Ø 30 x 30 x 2 mmLow alloy steel pipe : Ø 40 x 1,2 mm ÷ Ø 60 x 2 mm ; Ø 25 x 25 x 2 mm ÷ Ø 30 x 30 x 2 mm
CNC CASE PRE-FLANGING MACHINE
05. Case CNC longitudinal seaming machine : Pipe bending CNC machineCNC Caps spinner machine : SonometerFilter drilling CNC machine : Dedicated software for muffler design
OTHER BENDING, ROLLING AND FLANGING OPERATIONS
©2019 ASAM SA
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SURFACETREATMENT
01. For abrasive blasting : grit of Ø 0,20 mm – Ø 0,18
Able to blast pieces :
Diameter up to 1000 mm
Height up to 1200 mm
Weight Up to 400 kg
AUTOMATIC SHOTBLASTING
02. Able to blast pieces :
Width up to 6000 mm
Height up to 3000 mm
Length up to 10000 mm
MANUAL SHOTBLASTING
©2019 ASAM SA
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Dim. (LxlxH) : Up to 800 x 600 x 1700
Weight per piece/hook : Up to 75 kg
Salt fog spray maximum resistance (h) : 700
Conveyor speed (m/min) : 0.5 ÷ 1.2
Paint type Powder
Volumes: 15000 - 160000
Equipment and TechnologiesThe technological process of painting comprises the following steps:
Surface preparations: Precleaning, Degreasing, Washing (industrial
water), Iron Phosphating, Final Wash (demineralized water), Spray
(virgin demineralized water).
Drying (80-110°C)
Painting (2posts)
Polymerization (180-210°C).
POWDER COATING©2019 ASAM SA
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©2019 ASAM SA
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THANK YOU©2019 ASAM SA
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www.asam.ro+40 232 234 335
68 Constantin Langa,
707305, Miroslava,
Iasi, Romania
77 Aurel Vlaicu,
Iasi, Romania, 700381