C o m p a n y P r e s e n t a t i o n 2 0 1 9 - www ......Coil width up to 450mm Coil exterior...

27
Company Presentation 2019

Transcript of C o m p a n y P r e s e n t a t i o n 2 0 1 9 - www ......Coil width up to 450mm Coil exterior...

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C o m p a n y P r e s e n t a t i o n 2 0 1 9

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IF YOU DON’T MANUFACTURE A QUALITY

PRODUCT ALL YOU HAVE AT THE END IS A

BUNCH OF EXPENSIVE MISTAKES.

ELIYAHU M. GOLDRATT, THE GOAL

©2019 ASAM SA

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ASAMIN NUMBERS

20.000 sqm Production

Space

394Workforce

20M € Revenue in 2019

>6000 to Processed

Metals

1924 Established

3 Locations

©2019 ASAM SA

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QUALITYSYSTEM

30 Q

Staff

3 DMeasurement

RINA SIMTEX

Certifications

©2019 ASAM SA

Measurement

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Accredited laboratory by national and

international professional authorities. Different

types of analysis are being carried out in this

sector: FARO measurements, spectral analysis

for steel and other materials, metallographic

analysis, chemical analysis, mechanical testing,

3D measurements, hardness tests, calibration

measurements and testing.

QUALITY

✓ FARO EDGE 2,7m 7 axis

✓ Spectrometer SPECTROMAX

✓ Optical Microscope NEOPHOT 32

✓ Pendulum hammer Charpy JB 30 A

✓ 3D optical measuring machine ATOS 3D

✓ EDZ type traction machine

✓ Roughness tester INNOVATEST-R136

©2019 ASAM SA

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ASAMAS A SUPPLIER

25 YEARS Subcontracting

Excellence

90% OF PRODUCTION To Germany and France

Family Business

100 m € Turnover

RINA Quality Certifications

UNIVERSITYEngineering

Center

CO-ENGINEERING

Capabilities

CONTINUOUS INVESTMENT In Production Capabilities

LOCAL TALENT POOL

Continental, Delphi, Lear

©2019 ASAM SA

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EMPLOYER

LOCAL TOP

COMPANYSTRATEGY

CONTINUOSLY

GROWTH AUTOMATION

LONG TERM

PARTNERSHIP CO-ENGINEERING QUALITY

FACTORY

GREEN

©2019 ASAM SA

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PRODUCTPORTFOLIO

LaserCut

Forging PressingWelding

RobotWelding

CNCMachining

PowderCoating

Liquid Painting

©2019 ASAM SA

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PRODUCTPORTFOLIO

01.

04. 05.

03.

02.

01.Body parts, Exhaust Systems, OEM Products, Towing Devices, Engine Shields

Automotive Products

02.Exhaust Systems, Metallic Components for Children Car Seats, Metal Frames,

Phone Booths

Industrial Products

03.Power Generators, Tractors, Agriculture, Construction Machinery, Metal Frames,

Custom Made Products

Industrial Equipment

04. Platforms, Toolbox, Panels, Frames

Steel Structures

©2019 ASAM SA

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PRODUCTPORTFOLIO

01.

04. 05.

03.

02.

©2019 ASAM SA

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PRODUCTPORTFOLIOPROJECT TRESTLE 19/20

©2019 ASAM SA

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GROUND SUPPORT EQUIPMENT

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OUR PARTNERSCLIENTS

SUPPLIERS

INA SCHAEFFLER JOST BOSALHaulotte JOHN DEERE TERWA MERCEDES-BENZ ATLAS COPCO FENNO STEEL

AMAZONEMAHLE PWP HORSCH DANFOSS EDBRO RÖCKINGER COFIMCOLORD

AIR LIQUIDEMAZAK FARO DOOSAN DURMA LINCOLN ELECTRIC SANDVIK SECOFANUC

BYSTRONIC VOESTALPINE SSABBAMESA SALZGITTER KŐNIGFRANKSTAHL THYSSENKRUPP VOESTALPINE WALTER

©2019 ASAM SA

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The factory opened its doors as a Maintenance

Workshop of the Romanian Air Force, bearing

the name Administration of the Aviation and

Navy Establishments...

1924

Year 1947 represents the migration to the

automotive area, ASAM becoming a

maintenance workshop for the Autonomous

Transportation Unit...

1947

Less than 30 years from establishment, a new

change takes place. The plant begins to

manufacture spare parts for cars and heavy

machinery...

1972

The Car Part Enterprise turns back into ASAM

after 67 years from establishment, introducing

a new phase in the evolution of the enterprise

- manufacturing car parts for DACIA

Automobile.

1991

Starting with year 2000, ASAM is acquired

by a company within the private sector.

2000

One of the newest investments for ASAM is

the project “STAMPED AND PRESSED PARTS

FOR AUTO BODY PARTS”, project co-

financed by the European Regional

Development Fund.

2011

ASAM established itself as one of the few manufacturers with an integrated fabrication system that allows the development of a variety of products.TODAY

ASAM INDUSTRY SINCE 1924

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CNCMACHINING

M A N U F A C T U R I N G

01.Up to Ø 480 x 3000

Turning Operations

02.Up to 2200 x 1200 x 875 mm

Milling and Drilling

©2019 ASAM SA

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CNC MACHINING

✓ Horizontal center OKUMA

✓ Horizontal center MAZAK

✓ Vertical center DOOSAN

✓ Horizontal lathe PUMA 240

Manufacturing processes run on conventional machinetools, universal and specialized machine tools and on thelatest generation CNC machine tools:Turning, Drilling, Threading, Grooving, Milling

MACHINING

T E C H N I C A L E N D O W M E N T S

CONVENTIONAL MACHINING

✓Normal lathes

✓Carousel lathes

✓Copier lathes

✓Exterior grinding

✓ Horizontal lathe PUMA 400

✓ Horizontal lathe VIKTOR

✓ Horizontal lathe OKUMA

✓Interior grinding

✓Plane grinding

✓Plane grinding with rotating plate

✓Single and double milling machines

©2019 ASAM SA

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Y O U R S U B T I T L E H E R E

CONVENTIONALMACHINING

01. Round, Inside Øxl 250x200mm

Round, Outside Øxl 350x1300mm

Flat Lxlxh 6000x1400x1000mm

Grinding

02.Ø 80

Drilling

03.Øxl 1000x6000

Turning

04.Lxlxh 6000x1300x1400mm

Milling

05.M4-M220

Threading

06.M4-M220

Slotting

©2019 ASAM SA

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With the annual capacity of 10.000 tons of forged products, the sector has

the potential to manufacture items according to the design and the

specifications of the customer or by using own designs.

FORGING

✓ Maxi press Lines: 630, 1600, 2000, 2500, 4000Tf

✓ New Computer guided induction heating systems

✓ Horizontal Forging Machines: 800 Tf & 1000 Tf

✓ Forging hammer: 3150 Kgf

✓ Magnaflux cracks control device

✓ WOLPERT Hardness control device

✓ Automatic shot blasting station – SPENCER TILGHMAN TUMBLAST

✓ Continuous heat treatment lines-1000 kg/h

✓ Stationary heat treatment furnaces–2000 kg/batch

©2019 ASAM SA

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Closely linked to the other production lines of TESS INDUSTRIE, the welding sector is represented by new

modern equipment and by a team of highly specialized skilled professionals who put effort and passion. All

of these assure total control of all quality parameters in the manufacturing process.

WELDINGWORKSHOP

FANUC AM100iC TPSi Welding 500 Robot

FANUC AM100iC TPSi Welding 350A Robot

MIG-MAG synergistic and CMT welding equipment

TIG welding equipment

Automatic equipment for linear welds

Spot welding equipment

Welding converters (welding with coated electrode)

Welding cleaning system for stainless steel

Welding technologies

©2019 ASAM SA

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STAMPING & PRESSING

01. Press Strength up to 130 Tf

Table size 1000 x 640 mm

Decoiler

Coil width up to 450mm

Coil exterior diameter up to 1400mm

AUTOMATIC FEEDING PRESSFeeder

Raw material width up to 450mm

Raw material thickness 0.4 ÷ 2,00mm

Stock cross section up to 900m2

Feeding accuracy 0.05 mm

TypeHeadwork

StrokeTable Size Headwork Size

Tooling

Max. Dim.

Tooling

Min. Dim.

63 TF 150 mm 710 x 480 350 x 300 400 x 300 x 400 250 x 200

100 TF 150 mm 990 x 690 550 x 350 600 x 400 x 400 400 x 300

02. LIGHT PRESSING – MECHANICAL PRESSES

03. HEAVY PRESSING – MECHANICAL PRESSES

TypeHeadwork

StrokeTable Size Headwork Size

Tooling

Max. Dim.

Tooling

Min. Dim.

150 TF 220 1200x650 800x600 1000x600x400 800x600

160 TF 200 2000x1250 1685x1000 1685x1000x500 200x300

250 TF 250 2500x1250 2670x1000 2100x1000x500 250x200

315 TF 165 1400x1400 900x900 900x900x600 200x300

400 TF PP 200 1100x1600 800x800 800x800x700 200x300

400 TF PP DE 250 1000X1000 800X800 800X800X700 200X300

630 TF 320 1250x1250 800x800 800x800x700 200x300

04. HEAVY PRESSING – HYDRAULIC PRESSES

TypeHeadwork

StrokeTable Size Headwork Size

Tooling

Max. Dim.

Tooling

Min. Dim.

160 TF 600 1000x800 700x700 700x700x650 400x400

160 TF 700 1500x1400 1500x1400 1500x1400x700 400x400

250 TF 700 1000x1000 1000x1000 1000x1000x700 300x300

400 TF GP SE 1500 1200x1200 1200x1200 1500x1000x1000 350x350

400 TF GP DE 1500 2500x1500 2500x1500 2500x1500x1000 300x300

1000 TF 1500 1200x1000 1200x1000 1450x1000x650 350x350

©2019 ASAM SA

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LASERCUTTING

01.

Power: 2KW / 3KW / 6KW laser

Table size: 1500x3000 /2000x6000 /1500X3000

Max. Diameter: 300 mm for profile and pipe.

Cutting thickness: up to 30 mm (steel),

up to 25 mm (stainless steel), up to 15 mm (aluminum).

FIBER AND CO2 LASER CUTTING 02. Combi Cut Boschert

Punch power: 28 Tf

Plasma power: 160 A

Table size: 1560x3080 mm

Cut edge tolerance: 0.2-0.4 mm

Cutting thickness: up to 12 mm (steel), up to 12 mm

(stainless steel), up to 12 mm (aluminum).

PUNCH AND PLASMA 03. Easy Tome Air Liquide

Table size: 2500x9000 mm

Cut edge tolerance: 0.2-0.4 mm Cutting thickness: up

to 300 mm (Oxy cutting), up to 20 mm (Plasma

cutting).

OXY PLASMA

04. Width : Up to 4000 mm

Thickness : Up to 12 mm

HYDRAULIC CNC GUILOTTINE

05. Length : Up to 6000 mm

Thickness: Up to 10 mm wall

Diameter: Up to 100 mm

AUTOMATIC PIPE CUTTING

06. Power: 30 Tf ;

Cadence: 60 strokes/min

Thickness: Up to 6 mm

Table size: 1250x2500 mm

Operations: Punching, drilling, marking, finning, flanging, small stamping

PUNCH CNC

©2019 ASAM SA

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BENDING ROLLING & FLANGING

01. Bending strength : Up to 400 TfBending length : Up to 4000 mmMaximum bending thickness : Up to 10 mmProcessed materials : Low alloy steel, Stainless steel

CNC PRESS BRAKE

02. CNC bending machines for tubes : 6 axesBending : Up to 80 x 5 mmSquare tube : 65 x 65 x 5 mm

CNC PIPE BENDING MACHINE

03. Rolling formsEllipse : Minimum radius 60 mmRound : Diameter 97 - 650 mmTrapeze : Height 125 – 600 mmStadium : Length 125 – 600 mm

CNC ROLLING MACHINES

04. Types and dimensions for bending pipesAluminized tube : Ø 40 x 1,5 mm ÷ Ø 60 x 2 mm ; Ø 25 x 25 x 2 mm ÷ Ø 30 x 30 x 2 mmLow alloy steel pipe : Ø 40 x 1,2 mm ÷ Ø 60 x 2 mm ; Ø 25 x 25 x 2 mm ÷ Ø 30 x 30 x 2 mm

CNC CASE PRE-FLANGING MACHINE

05. Case CNC longitudinal seaming machine : Pipe bending CNC machineCNC Caps spinner machine : SonometerFilter drilling CNC machine : Dedicated software for muffler design

OTHER BENDING, ROLLING AND FLANGING OPERATIONS

©2019 ASAM SA

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SURFACETREATMENT

01. For abrasive blasting : grit of Ø 0,20 mm – Ø 0,18

Able to blast pieces :

Diameter up to 1000 mm

Height up to 1200 mm

Weight Up to 400 kg

AUTOMATIC SHOTBLASTING

02. Able to blast pieces :

Width up to 6000 mm

Height up to 3000 mm

Length up to 10000 mm

MANUAL SHOTBLASTING

©2019 ASAM SA

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Dim. (LxlxH) : Up to 800 x 600 x 1700

Weight per piece/hook : Up to 75 kg

Salt fog spray maximum resistance (h) : 700

Conveyor speed (m/min) : 0.5 ÷ 1.2

Paint type Powder

Volumes: 15000 - 160000

Equipment and TechnologiesThe technological process of painting comprises the following steps:

Surface preparations: Precleaning, Degreasing, Washing (industrial

water), Iron Phosphating, Final Wash (demineralized water), Spray

(virgin demineralized water).

Drying (80-110°C)

Painting (2posts)

Polymerization (180-210°C).

POWDER COATING©2019 ASAM SA

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©2019 ASAM SA

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THANK YOU©2019 ASAM SA

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[email protected]

www.asam.ro+40 232 234 335

68 Constantin Langa,

707305, Miroslava,

Iasi, Romania

77 Aurel Vlaicu,

Iasi, Romania, 700381