Issued byRPP-WTP PDC

BY PDC

RPP-WTP

RECEIVED March 31, 2017

Attachment to MR

Supplier Deviation Disposition Request Engineering Disposition Page_4of _6

PROJECT: Hanford Tank Waste Treatment and Immobilization Plant (WTP Project)

JOB NO.: 24590 SDDR: 24590-WTP-SDDR-MS-17-00022 Rev. NIA

Title of SODR: EMF Sump Pumps - Motors Testing

Supplier Acknowledgement:

The Supplier accepts the WTP's disposition herein and agrees to implement the WTP's disposition accordingly. Return the signed SDDR to the WTP Project Document Control (PDC).

15. Supplier Date

WTP Supplier Quality Representative Release for Shipment:

The SQR confirms through reviewing, observing , or monitoring that the SDDR has been incorporated or implemented for the applicable material or equipment for shipment.

16. SQR Printffype Supplier Quality Representative Name and

Position Signature Date

NOTES: 4. Non applicable items to be marked "NIA" 1. Complete instructions provided at end of form. 5. Attach additional information whenever necessary 2. Items 1 through 9 and 15 to be completed by Supplier 6. WTP must be notified within 5 days after detection of deviation 3. Items 10 through 14 and 16 to be completed byWTP 7. Selects "Yes", if the SDDR contains or references ECI documents.

24590-ENG-F0000l Rev 43 (Revised 5/9/2016) Ref: 24590-WTP-3DP-G04B-00063

Page 4 MR Number: 24590-CM-MRA-MPVS-00002, Rev 1

0 Yes � No THIS DOCUMENT CONTAINS EXPORT CONTROLLED INFORMATION, SEE BASE DOCUMENT FOR FULL LABEL AND RESTRICTIONS

Attachment to MR

• Supplier Deviation Disposition RequestPage_!__ of_ 6

PROJECT: Hanford Tank Waste Treatment and Immobilization Plant (WTP Project)

JOB No.: 24590

FORWTPUSE

WTP SDDRNo. Rev. DATE RECEIVED 24590-WTP-SDDR-MS-17-00022

FOR SUPPLIER USE

SUPPLIER SDDR No. 7876-1 DATE SUBMITTED 2/21/17

1. Supplier Name Address City & State Zip United Controls International 205 Scientific Drive, Norcross, GA 30092

2. Supplier's Order No.3. WTP P .0. or SC 24590-CM-POA-MPVS-00002 Rev. t

7A.7P.

4. Deviation Description (Attach extra sheets, photographs, sketches, etc. as necessary and identify quantity andserial numbers as applicable) See Attached Document

4a. Supplier's NCR: (See instructions for applicability) Number: N/A

5. Supplier's Proposed Disposition: D Use As-ls D Repair � Modify WTP Requirement6. Supplier's Estimated Cost Impact: None I 7. Supplier's Estimated Schedule Impact: None

8. Proposed Disposition and Technical Justification (plus Cost/Schedule if applicable): (Attach extra sheets,sketches, etc., as necessary.) See Attached Document

9. Supplier's Authorized RepresentativeName Andrew Clark

Title Lead Technical Specialist

I 10. WTP Engineering Action D Approved

Distribution: Procurement & Subcontracts

NOTES:

1. Complete instructions provided at end of form.2. Items 1 through 9 and 15 to be completed by Supplier3. Items 10 through 14 and 16 to be completed by WTP

24590-ENG-FOOOOl Rev 43 (Revised 5/9/2016)

Signature a_,.�·

Date 2/21/17

D Disapproved D See Below

Construction

4. Non applicable items to be marked "NIA"5. Attach additional information whenever necessary6. WTP must be notified within 5 days after detection of deviation7. Selects ''Yes", if the SDDR contains or references ECI documents.

Ref: 24590-WTP-3DP-G04B-00063

Page 1 MR Number: 24590-CM-MRA-MPVS-00002. Rev 1

I

N/A 02/22/17

x

Issued byRPP-WTP PDC

Attachment to MR

Supplier Deviation Disposition Request

Engineering Disposition

PROJECT: Hanford Tank Waste Treatment and Immobilization Plant (WTP Project)

JOB NO.: 24590 SDDR: 24590-WTP-SDDR-MS-17-00022 Rev. N/A

NOTES:

1. Complete instructions provided at end of form.

2. Items 1 through 9 and 15 to be completed by Supplier

3. Items 10 through 14 and 16 to be completed by WTP

4. Non applicable items to be marked "N/A"

5. Attach additional information whenever necessary

6. WTP must be notified within 5 days after detection of deviation

7. Selects “Yes”, if the SDDR contains or references ECI documents.

24590-ENG-F00001 Rev 43 (Revised 5/9/2016) Ref: 24590-WTP-3DP-G04B-00063

Page 2 MR Number: 24590-CM-MRA-MPVS-00002, Rev 1

Title of SDDR: EMF Sump Pumps – Motors Testing

11. WTP Procurement & Subcontracts Action: Commercial Terms Impact:

Yes This SDDR grants relief from requirements or changes the requirements and; check each (consideration) itemthat applies:

Modifications to governing terms are required and/or;

An increase in price is requested by Seller and/or;

A price credit from the Supplier is due and/or;

An increase/decrease in the Seller promise delivery date is required.

Cost impact, if any is subject to a separate approval process as required by the changes clause.

No This SDDR grants relief from requirements or changes the requirements and all of the following apply:

No commercial impact (No modification of governing commercial terms is required) and;

No increase in price is requested by Seller and;

No decrease in price is anticipated or required by Buyer and;

No extension of promised shipment is required.

12. Part of DCP? Yes No DCP Number: N/A Rev N/A

13. WTP Disposition Statement (Attach extra sheets, sketches, etc., as necessary).

In order to accept this deviation, WTP has listed the following correction/modification to the Supplier’s technical justification. The Supplier is to incorporate this SDDR in the document submittal.

a) Add 100% voltage motor starting and fulling load current recording for the motors.

See Attachment 1 (Page 6 of 6) for details.

Does SDDR request an exception/deviation from a code or standard identified in the

WTP Code of Record (24590-WTP-COR-MGT-15-00001) Yes No

WTP Justification (Attach extra sheets, sketches, etc., as necessary).

Is the change associated with a Q SSC? Yes No

Does the change reduce margin? Yes No

Provide calculation or MAJ (number and revision): N/A Rev N/A

Justification

Supplier’s proposed no load testing of the motors is acceptable due to the physical configuration of the sump pumps, in which the pump and motor share the same casing. This configuration does not allow for standalone testing of the motors. The motors can only be tested after they are assembled with the pumps. A short no-load run is performed to prevent damages to the assembled pumps.

REQUIREMENTS REVIEW

Client Approval Required* Yes No Interface Resolution Required* Yes No

*Address these “yes” answers in the WTP Disposition Statement (above).

Page_2 of_ 6

• • • • • •

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• ~

• IZI

• IZI • IZI

• ~ I • ~

• Attachment to MR

Supplier Deviation Disposition Request Engineering Disposition Page_3 of_ 6

PROJECT: Hanford Tank Waste Treabnent and Immobilization Plant (WTP Project)

JOB NO.: 24590 SDDR: 24590-WTP-SDDR-MS-17-00022 Rev. N/A

Title of SDDR: EMF Sump Pumps - Motors Testing

Affected WTP Documents: Specification Incorporation Retroactive? by

8 ~~

C I!! .. ., .. -I!

Document Number Rev Remarks ., 0 II~ >- z cu 0::

24590-BOF-3PS-MPVS-T0001 1 Exhibit 1, Low Voltage Induction Motors, Sections • [8J • [8J 5.1.1 and 5.1.3.1.

• • • • • • • •

Affected Supplier Submittals:

Document Number Rev Document Number Rev

N/A

Reference Documents:

Document Number Rev Document Number Rev

N/A

14. WTP Disposition Approval: Originator ...... ..., By Jung Shin - jwshin1 ...l:J. Org Name Bechtol Nalional Inc

RE/Originator: Jung Shin P\ac:Dd· Mar 20 2017

Print/Type Name f:Checked 17 Signature Date

By.EricaPoberezny -elladema

Checker: Erica Pobereznv OrgNam1: 8eddl!Net!Ol\al, lnc.

Mar 20.2017

Printffype Name Checked v Date Procurement & Subcontracts By: John C Stahl • jcstahl

Representative: John C. Stahl Org Nnma: Bechtel N.S E. • UAe 't't ........

Print/Type Name Approved ~ Date

By: Julian team • jleam

Approver(s): Julian Learn Org Name:

Printffype Name PSococt: Mat 28. 2017 Date -·o· , ......

Approver(s): Youssef Mohammad- WL ~A~ ~A~ 11 3lvt ll1:::-Zadeh Print/Type Name / //;ignaturr - vv --· Date

/ V

NOTES: 4. Non applicable items to be marked "N/A" 1. Complete instructions provided at end of form. 5. Attach additional information whenever necessary 2. Items 1 through 9 and 15 to be completed by Supplier 6. WTP must be notified within 5 days after detection of deviation 3. Items 10 through 14 and 16 to be completed by WTP 7. Selects "Yes", if the SDDR contains or references ECI documents.

24590-ENG-F0000I Rev 43 (Revised 5/9/2016) Ref: 24590-WTP-3DP-G04B-00063 Page 3 MR Number: 24590-CM-MRA-MPVS-00002, Rev I

Attachment to MR

Supplier Deviation Disposition Request

Engineering Disposition

PROJECT: Hanford Tank Waste Treatment and Immobilization Plant (WTP Project)

JOB NO.: 24590 SDDR: 24590-WTP-SDDR-MS-17-00022 Rev. N/A

Title of SDDR: EMF Sump Pumps - Motors Testing

NOTES:

1. Complete instructions provided at end of form.

2. Items 1 through 9 and 15 to be completed by Supplier

3. Items 10 through 14 and 16 to be completed by WTP

4. Non applicable items to be marked "N/A"

5. Attach additional information whenever necessary

6. WTP must be notified within 5 days after detection of deviation

7. Selects “Yes”, if the SDDR contains or references ECI documents.

24590-ENG-F00001 Rev 43 (Revised 5/9/2016) Ref: 24590-WTP-3DP-G04B-00063

Page 4 MR Number: 24590-CM-MRA-MPVS-00002, Rev 1

Supplier Acknowledgement:

The Supplier accepts the WTP’s disposition herein and agrees to implement the WTP’s disposition accordingly. Return the signed SDDR to the WTP Project Document Control (PDC).

15. SupplierPrint/Type Supplier Representative Name and Position Signature Date

WTP Supplier Quality Representative Release for Shipment:

The SQR confirms through reviewing, observing, or monitoring that the SDDR has been incorporated or implemented for the applicable material or equipment for shipment.

16. SQRPrint/Type Supplier Quality Representative Name and

Position Signature Date

Page_4 of_ 6 •

WTP SDDR 24590-WTP-SDDR-MS-17-00022, UCI SDDR 7876-1 Page 5 of 6

Deviation Description

Per 24590-B0F-3PS-MPVS-T0001, Rev 1, Submersible Centrifugal Sump Pumps, Exhibit 1, Low Voltage

Induction Motors, sections 5.1.1 and 5.1.3.1, a routine test shall be performed and shall include no-load

readings of current, power, speed and frequency, and mechanical vibration per MG-1, part 7. Section

5.1.1 also states that all testing shall be performed in accordance with applicable industry standards.

NEMA MG-1 (1998), section 12.55.1 states that testing shall be performed per IEEE-112. IEEE-112

(2004) section 5.5.1 states that no-load readings shall be taken after bearing loss stabilization (as

defined in the referenced section).

Since, however, the subject pumps are close coupled submersible pumps and the pump motors are

integral to the pump, the motors cannot be tested prior to assembly of the completed pump.

Additionally, the assembled pumps are not to be operated dry, since doing so would cause heat build-up

in the seals due to the lack of cooling water flow, and quickly lead to seal failure. Since the motors

cannot be tested prior to assembly of the pump, and the pump cannot be run dry, therefore an

extended no-load run of the motor/pump assembly is not possible without damage to the equipment.

Proposed Disposition and Technical Justification

Although an extended no-load run until bearing loss stabilization is not possible, the manufacturer has

advised that a short no-load run (approximately 1-2 minutes) will not cause damage to the seals, and is

performed as part of the manufacturer's standard production testing. The required electrical

parameters and vibration measurements shall be recorded during this short no-load run. This is

considered acceptable since IEEE-112 Section 5.5.1 states that the primary influence on bearing loss

stabilization is removal of grease from the bearing path, and the subject bearings are oil lubricated

rather than grease lubricated. Furthermore, loaded performance testing of the complete pump/motor

assembly shall be performed in accordance with 24590-B0F-3PS-MPVS-T0001, Rev 1 Section 6.4.2, and

the applicable Hydraulic Institute standards. Loaded pump testing will verify the electrical and

mechanical characteristics of the complete pump/motor assembly, including vibration, and therefore

will provide reasonable assurance that motor characteristics are acceptable for the application.

Therefore the short no-load run is considered acceptable.

Attachment 1, WTP SDDR 24590-WTP-SDDR-MS-17-00022 Page 6 of 6

Deviation Description

Per 24590-B0F-3PS-MPVS-T0001, Rev 1, Submersible Centrifugal Sump Pumps, Exhibit 1, Low Voltage

Induction Motors, sections 5.1.1 and 5.1.3.1, a routine test shall be performed and shall include no-load

readings of current, power, speed and frequency, and mechanical vibration per MG-1, part 7. Section

5.1.1 also states that all testing shall be performed in accordance with applicable industry standards.

NEMA MG-1 (1998), section 12.55.1 states that testing shall be performed per IEEE-112. IEEE-112

(2004) section 5.5.1 states that no-load readings shall be taken after bearing loss stabilization (as

defined in the referenced section).

Since, however, the subject pumps are close coupled submersible pumps and the pump motors are

integral to the pump, the motors cannot be tested prior to assembly of the completed pump.

Additionally, the assembled pumps are not to be operated dry, since doing so would cause heat build-up

in the seals due to the lack of cooling water flow, and quickly lead to seal failure. Since the motors

cannot be tested prior to assembly of the pump, and the pump cannot be run dry, therefore an

extended no-load run of the motor/pump assembly is not possible without damage to the

equipment. 100% voltage motor starting and full load current recording for the motors will be

performed as part of the test.

Proposed Disposition and Technical Justification

Although an extended no-load run until bearing loss stabilization is not possible, the manufacturer has

advised that a short no-load run (approximately 1-2 minutes) will not cause damage to the seals, and

is performed as part of the manufacturer's standard production testing. The required electrical

parameters and vibration measurements shall be recorded during this short no-load run. This is

considered acceptable since IEEE-112 Section 5.5.1 states that the primary influence on bearing loss

stabilization is removal of grease from the bearing path, and the subject bearings are oil lubricated

rather than grease lubricated. Furthermore, loaded performance testing of the complete pump/motor

assembly shall be performed in accordance with 24590-B0F-3PS-MPVS-T0001, Rev 1 Section 6.4.2, and

the applicable Hydraulic Institute standards. Loaded pump testing will verify the electrical and

mechanical characteristics of the complete pump/motor assembly, including vibration, and therefore

will provide reasonable assurance that motor characteristics are acceptable for the application.

Therefore the short no-load run is considered acceptable.