BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6....
Transcript of BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6....
![Page 1: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/1.jpg)
BY ORDER OF THE COMMANDER
AIR FORCE MATERIEL COMMAND
AIR FORCE MATERIAL COMMAND
MANUAL 63-1202
25 JANUARY 2018
Acquisition
AIR FORCE MATERIEL COMMAND
ENGINEERING TECHNICAL
ASSISTANCE REQUEST (ETAR)
PROCESS
COMPLIANCE WITH THIS PUBLICATION IS MANDATORY
ACCESSIBILITY: Publications and forms are available on the e-Publishing website at
http://www.e-Publishing.af.mil for downloading or ordering.
RELEASABILITY: There are no releasability restrictions on this publication.
OPR: HQ AFMC/A4FI
Supersedes: AFMCMAN21-1,
15 January 2005
Certified by: HQ AFMC/A4F
(Mr. Raymond H. Gaier III)
Pages: 62
This publication provides policy, responsibilities, and procedures for implementing and
managing the Air Force (AF) Engineering Technical Assistance Request (ETAR) process and
adheres to the direction of AFI (AFI) 63-101/20-101, Integrated Life Cycle Management; and
AFMC Instruction (AFMCI) 63-1201, Implementing Operational Safety Suitability and
Effectiveness (OSS&E) and Life Cycle Systems Engineering (LCSE). This publication is the
prescribing publication for the AFMC Form 202, Engineering Technical Assistance Request
(ETAR). This publication incorporates the six Centers, three Air Logistics Complexes, and
applies to all AFMC depot maintenance organizations. This instruction does not apply to the Air
National Guard or Air Force Reserve Command units and members. This publication may be
supplemented by AFMC Centers, but all supplements must be routed to the OPR listed above for
coordination prior to certification and approval. Refer recommended changes and questions
about this publication to the OPR using the AF Form 847, Recommendation for Change of
Publication; route AF Forms 847 from the field through the appropriate chain of command.
Submit requests for waivers through the chain of command to this Publication OPR for non-
tiered compliance items. Ensure that all records created as a result of processes prescribed in this
publication are maintained IAW (IAW) Air Force Manual (AFMAN) 33-363, Management of
Records, and disposed of IAW AF Records Disposition Schedule located in the Air Force
Records Information Management System (AFRIMS). See Attachment 1 for a glossary of
references and supporting information. The authorities to waive wing/unit level requirements in
this publication are identified with a Tier (“T-0, T-1, T-2, T-3”) number following the
![Page 2: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/2.jpg)
2 AFMCMAN63-1202 25 JANUARY 2018
compliance statement. See AFI 33-360, Publications and Forms Management, for a description
of the authorities associated with the Tier numbers. Submit requests for waivers through the
chain of command to the appropriate Tier waiver approval authority, or alternately, to the
Publication OPR for non-tiered compliance items.
SUMMARY OF CHANGES
This document has been substantially revised and needs to be completely reviewed. This
publication replaces AFMCMAN 21-1, AFMC Technical Order System, Chapter 5, Engineering
Disposition For Nonconforming Technical Problems Beyond Published Authority. Major
changes include title changes, updated office symbols, revised organizational responsibilities,
and uses of the ETAR to include delegation of engineering technical authority, engineering
support processes for Defense Logistics Agency (DLA) managed items requested via DLA Form
339, Request For Engineering Support process; and Special Handling (SH) 252 process. A
workscope meeting template has been incorporated to assist with the ETAR process.
![Page 3: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/3.jpg)
AFMCMAN63-1202 25 JANUARY 2018 3
1. General Business Practices, Guidance, and Information
1.1. Purpose. This publication standardizes the process for requesting engineering and
depot maintenance procedure assistance at organic depots. ETARs from contractor-managed
depots are to follow contract-specific direction through the applicable contracting officer.” It
is intended to provide the engineering and depot maintenance communities with a clear
process to develop necessary procedures to mitigate maintenance operation anomalies and
work stoppages. This publication addresses business practices to be implemented, and
explains the roles and responsibilities of AFMC in providing assistance to depot maintenance
organizations. This publication provides information for use by personnel at Air Force Life
Cycle Management Center (AFLCMC), Air Force Sustainment Center (AFSC), and Air
Force Nuclear Weapons Center (AFNWC). Separate and unique local assistance request
processes may exist only as approved waivers to this publication.
1.2. Business Practices and Guidance . The AFMC Form 202, ETAR, is the official
method to request and provide engineering technical assistance in support of maintenance
operations. AFMC Form 202 Disposition Instructions are used to provide technical assistance
for (a) conditions or procedures beyond published technical data and authority under work
stoppage and anticipated work stoppage conditions; (b) instances where technical data does
not exist and must be developed, approved, and provided to maintenance technicians; (c)
procedures and engineering authorization for rework and restoration of damaged or worn
parts and components for return to serviceable condition through repair, overhaul, or
processes not covered by applicable technical data; (d) engineering authorization for a one-
time substitution of parts, components, or materials determined to be suitable replacements
for specified items; and (e) engineering authorization for a one-time substitution of support
equipment (SE), special tools, test equipment, fixtures or ground handling equipment
determined to be suitable replacements for specified items. For the purposes of this manual,
the cognizant technical authorities (CTA) in the ETAR process are the Program Manager
(PM), Lead Systems Engineer (LSE) and Chief Engineer (CE) as identified in paragraphs
1.2.1. and 1.2.2. below.
1.2.1. PM . The PM is responsible for investigating and documenting user-identified
changes in operational usage as de-facto requirements baseline changes, and adjusts the
engineering support accordingly IAW AFMCI 63-1201, Implementing Operational
Safety, Suitability and Effectiveness (OSS&E) and Life Cycle Systems Engineering
(LCSE).
1.2.2. Engineering Authority . In accordance with AFMCI 63-1201, the terms Lead
Systems Engineer (LSE) and Chief Engineer (CE) are synonymous, referring to the
senior responsible engineer in a Program Office (PO).
1.2.3. Information Links . URL links to information in other databases or forms
(drawings, electronic technical orders (eTOs), etc.) pertinent to the recommended
solution shall be included on AFMC Forms 202.
1.2.4. Limitations . Dispositons listed on AFMC Forms 202 must not degrade
reliability, performance, form, fit or function beyond acceptable limits as determined by
the CE, or Delegation of Engineering Authority (DEA). The AFMC form will not be
used:
![Page 4: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/4.jpg)
4 AFMCMAN63-1202 25 JANUARY 2018
1.2.4.1. As authorization for part or material substitution unless there is a critical
shortage and the item is needed urgently to prevent maintenance or modification work
stoppage;
1.2.4.2. As a change to the intent of a Time Compliance Technical Order (TCTO) or
to extend TCTO rescission dates or reinstate rescinded TCTOs;
1.2.4.3. To change nuclear certified equipment, systems or technical data unless
authorized by the responsible CE (or designee);
1.2.4.4. To change Test, Measurement & Diagnostic Equipment (TMDE)
requirements specified in Technical Orders (TOs) 00-20-14 and 33K-1-100;
1.2.4.5. As authorization for obtain funding for tools, equipment and other
Government expenditures;
1.2.4.6. AFMC Form 202 will not be used for routine TO changes.
1.2.5. Restriction . The AFMC Form 202 is the only acceptable method for submitting
an ETAR.
1.3. AFMC Form 202 Flow and Approval Process. Requests for engineering technical
assistance will be initiated via the AFMC Form 202, and will follow the process flow
depicted in Figure 1, AFMC 202 Process Flow, which identifies a step-by-step process.
1.3.1. Completion Timeline. Completion of ETAR Instructions, development/revision
of technical data when required, and coordination and approval of submitted AFMC
Forms 202 shall be accomplished within 5 business/workdays after Industrial
Engineering Technician (IET) has submitted the request to engineering for a work
stoppage condition, and within 15 business/workdays for an anticipated work stoppage. If
a solution cannot be evaluated and completed within the specified time limits, the
requesting facility must be contacted by e-mail and provided (a) the intended course of
action; (b) and expected resolution date. This must be documented in the Disposition
Instructions block of the AFMC From 202. The responsible engineer shall include the
required maintenance action, reference sketches, drawings, photographs, and other
documents to the AFMC Form 202. The control number shall be annotated in the upper
right corner of the AFMC Form 202.
1.3.2. Immediate Priority. An Immediate Priority, accomplished within 1
business/workday, may be instituted for an AFMC Form 202 by the cognizant CE in
conjunction with the weapon system PM. The immediate need must be substantiated
IAW the AFMC Form 202 urgency of mission need entered in the Problem Description
and Recommendation block of the AFMC Form 202. When justified, an immediate
priority ETAR may only be extended by a memorandum of agreement (MOA) between
the submitting and performing engineering organizations and must be approved by the
CE.
1.4. ETAR Funding Policies. All AFMC Organizations. Centralized Asset Management
(CAM) under the direction of AFMC assumes all programming, budgeting and execution
responsibilities for the Department of the AF to including Depot Purchased Equipment
Maintenance, Depot Level Reparable (DLRs), Sustainment Engineering, TOs, Contractor
Logistics Support, and Support Equipment (Operational and Maintenance only).
![Page 5: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/5.jpg)
AFMCMAN63-1202 25 JANUARY 2018 5
1.5. Unprogrammed Depot Level Maintenance (UDLM) Support . UDLM support for
operating weapon/support systems is a priority task for AFLCMC, AFSC, and AFNWC. In
addition, when justified on the basis of mission urgency, ULDM support shall be given
precedence over programmed workloads.
![Page 6: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/6.jpg)
6 AFMCMAN63-1202 25 JANUARY 2018
Figure 1. AFMC Form 202 Process Flow
![Page 7: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/7.jpg)
AFMCMAN63-1202 25 JANUARY 2018 7
1.6. Engineering Order (EO) . When the solution to the problem reported on an AFMC
Form 202 is an engineering drawing (ENG DWG) change, an EO will be completed and
processed. If a solution requires a change to an ENG DWG, an AF Form 3925, Engineering
Order, must be completed, a project number obtained, and a copy of the EO must be attached
to the AFMC Form 202 providing the solution.
1.7. Automated Systems.
1.7.1. Enhanced Technical Information Management System (ETIMS) . ETIMS is
the AF System of Record, a secure web, GCSS-AF application accessible via the AF
portal with the TO catalog, ordering and the TO Distribution Office (TODO) account
management functions. ETIMS system functions to acquire, improve, publish, catalog,
manage, store, distribute and display official TOs needed for the safe and effective
operation of AF weapon systems and equipment. An organizational TODO must establish
an account and register electronic Tools (eTools) devices for non-repudiated electronic
distribution.
1.8. Item Unique Identification (IUID) . If the IUID marking is not legible on an asset
identified for serialized tracking, an ETAR shall be submitted to include all available
information about the part as well as instructions as to how to mark the part (including a
replacement data label or data plate as required). ETARs initiated for this reason shall be
forwarded to the Item Manager (IM) for the asset.
1.9. Delegation of Authority.
1.9.1. DEA . DEA will be documented in writing via a delegation letter IAW with
AFMCI 63-1201. Typical tasks include those that have the following characteristics:
negligible consequences IAW Military-Standard (MIL-STD) 882, DoD Standard
Practice System Safety; known approved repair using standard process; qualified proven
process; repair expected to last through Programmed Depot Maintenance (PDM) cycle.
Depot maintenance tasks that typically have these characteristics include, but are not
limited to AFMC Form 202 rejection, condemnations, reclamations, oversize
holes/fasteners, rework assessment, primary and secondary structure repairs, clarification
of TO, troubleshooting, catalog analysis, remove and replace a qualified part, temporary
Systems Engineering (SE) substitutes, repairing beyond TO limits due to limited supply,
repeat authority, sequencing of subsystem/component removal/installation, and parts
substitution where previously approved or not yet in TO and Consumables (Common,
Recurring, Bench Stock). (T-2).
1.9.2. Delegable and Non-Delegable Tasks. IAW AFI 63-1201, the CE may delegate
down to a qualified person. Delegations will be documented in a delegation letter IAW
AFMCI 63-1201. Tasks must be specific in nature, documented by official memo and
regularly reviewed/updated over time. IAW applicable policy and local instructions,
individuals with delegated authority may temporarily sub-delegate one level down to a
qualified person; however, responsibility for sub-delegated actions remain with the
delegated authority. Sub-delegations will be documented IAW AFMCI 63-1201. (T-2).
1.9.3. AFMC Form 202, Engineering Technical Assistance Request (ETAR). All
AFMC activities shall submit requests for engineering technical assistance to the
applicable LSE/CE/Engineering Approval Authority (EAA) using the AFMC Form 202.
![Page 8: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/8.jpg)
8 AFMCMAN63-1202 25 JANUARY 2018
1.9.4. Requests for Assistance by Non-AFMC Activities . Non-AFMC requests for
engineering technical assistance should submit requests to the applicable PM using
automated systems, if available, or by completing the AFMC Form 202 and send via
encrypted e-mail to the responsible LSE/CE.
1.9.5. Attachments to Approved ETARs . The DEA for ETAR Instructions may attach
an EO or SH 252, TO PCR, that will be an integral part of the ETAR Instructions
approved for use by the depot maintenance activity. Supplemental information may also
be included as part of an approved ETAR. All attachments/supplemental information will
be marked with corresponding ETAR Control Number IAW paragraph 1.3.1 and
appropriate distribution statement IAW AFI 61-201, Management of Scientific and
Technical Information (STINFO). (T-2).
1.9.5.1. The evaluation of an ETAR by the assigned DEA may result in the
development of an EO, when the solution requires an ENG DWG change. The DEA
will complete and expedite processing of an EO IAW AF Pamphlet 63-128,
Integrated Life Cycle Management. A copy of the EO may be attached to the ETAR
as illustration.
1.9.5.2. AFMC Form 252, TO Publication Change Request. When evaluation of an
ETAR by the DEA results in the need to change information in a published TO, the
DEA will submit the results to the Equipment Specialist (ES) and/or Technical
Content Manager (TCM) who will prepare an AFTO Form 252 to document the
specific changes required to the affected TO. The Publication Change Request (PCR)
requires immediate implementation to support the approved ETAR Instructions and
will be processed as a SH 252 IAW TO 00-5-3, AF Technical Order Life Cycle
Management. If the change prescribed on the approved SH 252 cannot be published
within 120 days, an Interim Operational Supplement (IOS) cover sheet will be
attached to the SH 252 IAW TO 00-5-3. The SH 252 shall be removed from the
ETAR once the PCR has been formally published in the affected TO.
1.9.5.3. Weapon System POs and maintenance units may develop supplemental
information and attach to an ETAR as supporting information and reference the
applicable block of the ETAR. Examples of supplemental information include an
assembly or component schematic specifically formatted for use in reporting a
recurring Non-Destructive Inspection (NDI) task, drawings, a list for data which must
be fully reported to properly address a specific hazard, and tailored “bad actor”
information forms. All supplemental information shall include an ETAR control
number.
1.10. ETAR SH 252 Procedure Verification . When a SH 252 is attached as part of ETAR
instructions, verification of revised TO procedures shall be conducted IAW TO 00-5-3.
1.11. Nuclear and Non-AFMC ETARs.
![Page 9: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/9.jpg)
AFMCMAN63-1202 25 JANUARY 2018 9
1.11.1. Nuclear ETARs . Assistance for all items listed as Nuclear Accountability
Reporting System in D086 Mission Workload Assignment System shall be provided to
the organizations (POs) listed in the system when furnishing assistance on AF owned and
procured components associated with nuclear weapons. This does not include
organizational and intermediate level support to an operational unit’s non-nuclear
munitions.
1.11.2. Nuclear System CE . The Nuclear CE or designee for each nuclear system shall
determine the conditions for which a Nuclear Surety review is required. (T-2).
1.11.2.1. The Center Nuclear Surety Office (NSO), or designee, shall review
forwarded ETARs for nuclear surety compliance and coordinate on these ETARs by
electronic or digital signature. (T-2).
1.11.2.2. If the weapon system has no resident NSO or designee, then the weapon
system PO shall establish procedures with the AFNWC for Nuclear Surety reviews.
1.11.2.3. The NSO (if required) shall be included as an additional reviewer parallel
with the Base Environmental Engineer and/or Base Safety reviews.
1.11.3. ETARs for Nuclear Systems. ETARs for nuclear systems shall include the
following information in the request:
1.11.3.1. Nuclear Weapons Personnel Reliability Program Department of Defense
Directive (DoDD) 5210.42, Nuclear Weapons Personnel Reliability Program,
applicability.
1.11.3.2. Other information as required by AFI 21-202V1, Missile Maintenance
Management, applicability Intercontinental Ballistic Missile systems and AFI 21-
202V2, Cruise Missile Maintenance Management, applicability Air Launched Cruise
Missile systems. (T-2).
1.11.4. Nuclear Weapons Related Materiel (NWRM). PO/Supply Chain (e.g.,
engineers and ESs) personnel providing technical assistance which drives updates to any
identifying information on NWRM (i.e., data plate changes or updates to National Stock
Number (NSN), Part Number, Serial Number, etc.) must contact the applicable IM before
taking any action IAW AFI 20-110, Nuclear Weapons-Related Materiel Management.
This must be done to ensure measures are in place to update the applicable NWRM
Accountable Property System of Record (APSR) and prevent NWRM discrepancies.
PO/Supply Chain personnel must receive written approval (e-mail or written
correspondence) from the applicable IM before directing any change in identifying
information on NWRM. Any direction provided to a customer to update identifying
information on NWRM must contain instructions for the customer to notify the
applicable NWRM Accountable Officer or NWRM Property Custodian prior to making
directed change to ensure the local Supply Chain Management organization updates the
applicable APSR to maintain positive inventory control. (T-2).
1.11.5. Aerospace Maintenance and Regeneration Group. For desert storage
operations at Aerospace Maintenance and Regeneration Group, refer to TO 00-2-1,
Aerospace Equipment Maintenance Inspection, Documentation, Policies and Procedures
and TO 00-20-2, Maintenance Data Documentation.
![Page 10: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/10.jpg)
10 AFMCMAN63-1202 25 JANUARY 2018
1.11.6. ETARs from Outside the AF.
1.11.6.1. Security Assistance Program (SAP) recipient country requests for
engineering assistance shall be submitted through the designated country
representative using the AFMC Form 202. ETARs shall be submitted via secure e-
Mail by the designated country representative to the Weapon System PO via the
Foreign Military Sales Foreign Disclosure Office.
1.11.6.2. ETAR for SAP aircraft under the control of Air Combat Command Air
Defense Group during flight delivery shall be submitted directly to the LSE/CE.
1.12. Records . Copies of completed AFMC Form 202s shall be physically and/or
electronically stored until such time that the approved AFMC Form 202 procedure has either
been merged into the affected TO, and published in the ETIMS, or the CE deems that they
are no longer required. (T-2).
2. Completion of the AFMC Form 202, ETAR
2.1. ETAR. Requests for engineering technical assistance to complete depot maintenance
tasks beyond the scope of published technical data are documented and submitted using an
AFMC Form 202, ETAR. An ETAR is initiated by a depot maintenance technician and
validated by an IET/Maintenance Planner when technical problems are encountered during
depot maintenance that are beyond the scope of technical data (Process Order, TO, ENG
DWGs) prescribed within the depot maintenance Work Control Document (WCD). The
following general procedures apply to the preparation, submission, processing, and execution
of all AFMC Form 202’s, as shown in Figure 2. There are three Parts to the AFMC Form 202
as displayed in Figure 2. Part A, Maintenance, represents the initial submittal of the AFMC
Form 202 and defines the urgency of need (i.e., work stoppage or anticipated work stoppage).
Part B, Engineering Direction, represents disposition direction provided by the LSE/CE,
including whether to repair, rework, use as current, or condemnation of the item/part and
coordination and approval of the proposed disposition within the applicable engineering
offices. Part C, Maintenance Coordination/Approval, documents coordination and approval
of the AFMC Form 202 submittal.
![Page 11: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/11.jpg)
AFMCMAN63-1202 25 JANUARY 2018 11
Figure 2. AFMC Form 202. Engineering Technical Assistance Request
![Page 12: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/12.jpg)
12 AFMCMAN63-1202 25 JANUARY 2018
2.1.1. Any entries on paper/handwritten forms must be typed or neatly printed in blue or
black ink. The PO shall be responsible to ensure all form information is maintained in the
official repository system. The AFMC Form 202 is available from AF ePublishing at the
following link http://www.e-publishing.af.mil/index.asp.
2.2. Part A – Maintenance . A complete and validated Part A is submitted to the
responsible LSE/CE for the problematic system/end item. An ETAR may be initiated to
request one-time authority to use a specific defective part/commodity item or deviate beyond
technical data limits, and/or receive authorization for limited use of non-listed substitutes
(supplies, components, support equipment, etc.) to prevent depot maintenance work
stoppages. Part A is completed by the Initiator and reviewed/validated by the responsible
IET/Maintenance Planner before being submitted to the LSE/CE for assistance. The Problem
Description and Recommendation section must completely describe the problem (non-
conforming situation), and provide information to support the data included in the End Item
Serial/Tail/Work Rqst No. section of AFMC Form 202. Once Part A information is complete,
priority is established and validated by the IET/Maintenance Planner, will assign the control
number at the initiation state, and the AFMC Form 202 is delivered to the responsible
Disposition Engineer (DE)/EAA.
2.2.1. To Block. Enter the office symbol, address, and/or name of the cognizant
technical authority (PM, LSE/CE) from whom engineering assistance is being requested.
2.2.2. From Block. Enter the name, office symbol, phone number and e-mail of the
depot maintenance organization requesting assistance. Enter the name of the requestor as
it appears in the Microsoft© Outlook™ Global Address List. If the paper version of the
Form is used, the entry must be made in permanent ink.
2.2.3. Date Submitted. Enter the date that the IET/Maintenance Planner approves the
Work Stoppage condition, Need Date, and the completeness and clarity of Problem
Description and Recommendation section.
2.2.4. Control Number Assigned. If an automated 202 system is not available, a
manually generated AFMC Form 202 will be entered into the automated 202 system as
soon as the system becomes accessible. (T-2).
2.2.4.1. If manually prepared, enter the next available control number from a log
maintained by the IET/Planner for the depot maintenance activity. The local depot
maintenance activity establishes requirements for the construction of the AFMC Form
202 Control Number.
2.2.4.2. The control number must be included in the upper right hand corner of all
attachments regardless of the method created. This is required to maintain
configuration control and ensure safety of the technicians performing maintenance.
(T-2). NOTE: There are no exceptions. The LSE/CE is responsible for ensuring
control numbers are included on all attachments.
2.2.5. Nomenclature. Enter the nomenclature of the part(s)/item(s) affecting the
problem. Use the associated Illustrated Parts Breakdown (IPB) TO nomenclature
reference whenever possible. If applicable, include the affected Mission Design Series
(MDS) of the system/end item.
![Page 13: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/13.jpg)
AFMCMAN63-1202 25 JANUARY 2018 13
2.2.6. Part Number. Enter the number of the affected part(s)/item(s) in the Part
Number block. Enter the corresponding Commercial and Government Entity (CAGE)
Codes in the Problem Description and recommendation block of the AFMC Form 202.
Parts may be manufactured by multiple companies, therefore, the CAGE Code will be
used to be certain that the correct part is addressed.
2.2.7. NSN . Enter the NSN for the item(s) and/or part(s) affected to be used in the
Instructions section for the AFMC Form 202. The NSN in conjunction with the part
number(s) ensure that the identical part number(s) used by different manufacturers for
completely different parts are not confused with each other.
2.2.8. End Item Serial/Tail/Work Request No. Enter the affected end item serial
number, tail number, and/or work request number. When an ETAR applies to the repair
or substitution of more than a specific end item serial, tail number, or work request
number, enter ‘Not Applicable (N/A).’ A period of time, not to exceed 120 days to which
the ETAR instructions, will be entered in the instructions block of the AFMC From 202.
Select from the following boxes: Serial Number; Tail Number; Work Request Number or
N/A.
2.2.9. Location(s) . Enter the physical location(s) (Resource Control Center [RCC],
post/building number, shop, etc.) where the item causing the problem is located.
2.2.10. TO/ENG DWG Number. If the ETAR is associated with a specific TO
process, operation, or ENG DWG, enter the affected TO Number or the ENG DWG
Number.
2.2.11. Work Stoppage . If depot maintenance cannot be completed, check the ‘YES’
box and enter the date the work stoppage has or will occur. If the ‘NO’ box is checked,
describe the impact in the Problem Description and Recommendation section. The
initiating depot maintenance organization shall first determine the urgency of the request.
NOTE: Work stoppage refers to the inability to proceed with production on a repair or
modification of an end item or commodity, or where a given process stops due to
nonconforming material, inadequate technical data, or lack of proper parts, materials,
components, tooling or facilities. Halted production of a component or part that
negatively impacts the critical path of an end item or scheduled flow of a commodity
prodcuton line (from an operational/systemic view) constitutes a work stoppage.
2.2.12. Organically Caused. Check the appropriate response to indicate if the problem
was or was not caused by an organic maintenance action. If the ‘YES” box is checked,
enter the date that Quality Assurance (QA) was notified in Block 13.
2.2.13. QA Notified . If the ETAR was organically caused during the performance of
depot maintenance, enter the office symbol, date and time that the responsible QA office
was notified.
2.2.14. Problem Description and Recommendation. List the MDS and include
aircraft serial number or Type, Model, Series (TMS), as well as applicable software
version numbers of corresponding Line Replaceable Units for involved equipment
(include the serial number for serialized items). In addition, for non-end items of
equipment, list the nomenclature and the part number.
![Page 14: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/14.jpg)
14 AFMCMAN63-1202 25 JANUARY 2018
2.2.14.1. Enter a complete, concise description of the problem and include any
recommended corrective actions. Indicate if the problem is related to a faulty TO or
Process Order operation. If so, identify the TO number, Process Order, and operations
reference. Include a detailed description of visible damage; malfunctioning items; and
operating anomalies. As applicable, include left/right, forward/aft, upper/lower,
inboard/outboard dimensions (length/width/depth); fuselage station; wing station;
water line; photographs; plus applicable ENG DWG, TO IPB figure, and index; part
number; stock number; Next Higher Assembly (NHA) part number; serial number;
and aircraft tail number.
2.2.14.2. If a SH 252 is attached as part of the ETAR Instructions, it will apply to the
Effectivity Record block End Date specified. The TO Manager (TOMA) will attach a
SH 252 IOS cover sheet to update the corresponding TO. A formal TO update will be
published and distributed to incorporate the SH 252 PCR. See TO 00-5-3 for
additional information. (T-2).
2.2.14.3. Any attachments provided with the ETAR must be annotated with the
Control Number of the ETAR as well as the appropriate Distribution statement IAW
AFI 61-201. (T-2).
2.2.15. Initiator Name. Enter the signature and/or printed name, office symbol and
phone number of the maintainer reporting the problem.
2.2.16. IET/Planner. Enter the signature and/or printed name, office symbol, phone
number of the IET/Maintenance Planner or other designated person validating that
information entered into the ETAR, Part A. Ensure information is complete and accurate
before the ETAR is assigned a Control Number.
2.3. Part B – Engineering Direction . Part B of the Form is completed by the DE to
evaluate the non-conforming deficiency description, and develop and document disposition
instructions. The designated DE will enter their name and the date the ETAR was received.
2.3.1. Disposition . The DE will determine and document the type of disposition
(Repair, Rework, Use As-Is, Condemn or Other) and document the procedure to resolve
the problem in the Disposition Instructions block. The DE must also indicate the event or
date when the Disposition Instructions are to be rescinded, identify authoritative technical
data that must be updated; e.g., Process Order, TO, or ENG DWG; and, whether Safety,
or Biological Environmental (BIO ENV) reviews are required.
2.3.2. Instructions. As defined by AFI 61-201 and Department of Defense Instruction
(DoDI) 5230.24, Distribution Statements on Technical Documents, technical
documents/information attached to or documented as ETAR Instructions are considered
to be STINFO, and shall be marked with the appropriate Distribution Statement. The
LSE/CE, or delegated engineering authority, will determine and mark the ETAR
Instruction, as well as any attachments, with appropriate Distribution Statements (DoDI
5230.24). Additional information to be included in the Instructions include the
organization/office symbol of the DEA responsible for providing Direction to resolve the
reported problem if applicable; if the ‘Other’ box is checked in the Disposition block,
explain in the ETAR Instruction block.
![Page 15: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/15.jpg)
AFMCMAN63-1202 25 JANUARY 2018 15
2.3.2.1. If the solution requires a change, attach the SH 252 prepared by the
responsible ES/TCM containing the corrected maintenance operation. The SH 252
must be referenced in this block and attached to the ETAR.
2.3.2.2. If the solution requires a change to an ENG DWG, reference section 1.5.
Any draft EO must be referenced in the Instructions block and attached to the ETAR.
2.3.2.3. If the solution requires a change to a Process Order, reference the process
order and the specific changes required. Attach corrected Process Order to the ETAR.
2.3.2.4. If the solution does not immediately require a TO, ENG DWG or Process
Order change, enter the complete, concise, step-by-step instructions for resolving the
problem.
2.3.2.5. Any attachments provided with the ETAR must be annotated with the
Control Number of the ETAR as well as the appropriate Distribution statement IAW
AFI 61-201. NOTE: A corresponding entry in the End Item Historical Form/Record
Notes Block will be required to specify the notation that will be made in the
appropriate Form/Record.
2.3.3. Authorized Until Date or Completion Of . Enter the date at which the
instruction will be valid, or select the applicable box if it is to be based upon the serial
number, tail number or a work request.
2.3.4. Requirements. Check the applicable box or boxes from TO Change, ENG DWG
Change, Safety Review, or Biological – Environmental Engineering (BEE). The
following paragraphs provide the instructions for each of the options.
2.3.4.1. Check TO Change Box if a SH 252 will be completed, and attached to the
ETAR Instructions. ETAR Instructions are incomplete without SH 252 if this Box is
checked.
2.3.4.2. Check the ENG DWG Change Box if an AFMC Form 3925, Engineering
Order (EO), will be completed and attached to the ETAR Instructions. ETAR
Instructions are incomplete without SH 252 if this Box is checked.
2.3.4.3. Check the Safety Review Box if Safety Office review of the ETAR
Instructions are required. If required, the designated Safety Office will sign in the
Coordination/Approval Block.
2.3.4.4. Check Biological-Environmental Engineering (BEE) Review Box if
Biological-Environmental (BIO-ENV) Review of the ETAR Instructions is required.
If required, the designated BIO-ENV Office will sign in Coordination/Approval
Block.
2.3.4.5. Enter ‘Not Applicable’ or document the exact wording of statements to be
placed on the applicable End Item Historical Form/Record form (AFTO 95,
Significant Historical Data, or AFTO 781 series, DoD Form 1574, Service Tag, etc.).
(T-2).
![Page 16: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/16.jpg)
16 AFMCMAN63-1202 25 JANUARY 2018
2.3.4.6. Provide instructions as required to document weapon system’s historical
records concerning significant maintenance actions resulting in conditions that could
have a bearing on future maintenance actions, deferment until future maintenance,
and nonstandard repairs, which will be readily apparent to field/owning organizations.
2.3.4.7. If future actions are required on aircraft, such as inspections or component
replacement, an AFTO Form 781 entry shall be made.
2.3.4.8. Include a complete description and location of nonstandard repairs (e.g.,
fuselage station) as well as the AFMC Form 202 control number, and the name, office
symbol and phone number of the engineer authorizing the repair IAW TO 00-20-1,
Aerospace Equipment Maintenance Inspection, Documentation, Policies and
Procedures.
2.3.5. Equipment Historical Entry . Enter the historical historyof the equipment.
2.4. Engineering Coordination/Approval. In the Coordination/Approval section, the
name, signatures, and signature dates of the following will be required as stated in the
following paragraphs.
2.4.1. DE. Enter the Name, Signature, Office Symbol, Phone, e-Mail address, and Date
of the of the DE preparer of the disposition or repair instructions.
2.4.2. Safety Office . When Safety Review is checked in the Requirements Block, the
individual designated by the applicable Safety Office will enter their Name, Signature,
Office Symbol, Phone, e-Mail address, and Date of their signature.
2.4.3. Bio-Environmental Review . When BIO-ENV Review is checked in the
Requirements Block, the BEE office representative will enter the Name, Signature,
Office Symbol, Phone, e-Mail address, and the date signed.
2.4.4. ES/TCM . When a TO Change is checked in the Requirements Block, the DE
will enter the respective ES/TCM’s Name, Signature, Office Symbol, Phone, e-Mail
address, and indicate the date if ES/TCM coordination.
2.4.5. IM. If Condemn Box is checked in the Disposition Block, the IM will enter their
name, signature, office symbol, phone e-Mail address, and indicate the date signed.
2.4.6. LSE/CE/EAA. Enter the Name, Signature, Office Symbol, Phone, e-Mail
address, and Date of the LSE/CE/EAA approving the disposition, or repair instructions.
2.5. Part C – Maintenance Coordination/Approval . Under the Coordination/Approval
block, the names, signatures, signature dates, e-Mail addresses, and phone numbers of the
IET Planner and the Maintenance Supervisor (MS) will be required as stated in the following
paragraphs.
2.5.1. IET/Planner . Enter the Name, Signature, Office Symbol, Phone, e-Mail address,
and Date of the IET/Planner.
2.5.2. MS . Enter the Name, Signature, Office Symbol, Phone, e-Mail address, and Date
of the MS.
![Page 17: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/17.jpg)
AFMCMAN63-1202 25 JANUARY 2018 17
3. ETARs Responsibilities The following subparagraphs identify the responsibilities
associated with the ETAR Process.
3.1. Headquarters (HQ) AFMC/A4 Responsibilities. HQ AFMC/A4 shall be responsible
for the following:
3.1.1. ETAR Policy. Issuing and sustaining AFMC ETAR process and policy including
supporting changes to AFMC Form 202.
3.1.2. ETAR Process Policy Waivers . Requests for waivers to processes or policy
within this publication must be prepared on an AF Form 679, Air Force Publication
Compliance Item Waiver Request/Approval. HQ AFMC/A4F will evaluate waiver
requests IAW AFI 33-360. (T-2).
3.1.3. Recommending Changes to ETAR Process and Policy. All recommendations
for change to ETAR process, policy and/or corresponding AFMC Form 202 will be
submitted by any AF user using AF Form 847, Recommendation for Change of
Publication. HQ AFMC/A4F will evaluate all recommendations for change to this
publication and the AFMC Form 202. All changes to this publication will be vetted with
the using community before publication. (T-2).
3.2. ETAR Functional Responsibilities. The following paragraphs identify the
responsibilities of engineers and depot maintenance process Supervisor, Planner, Functional
within the AF ETAR process.
3.2.1. Director of Engineering Responsibilities.
3.2.1.1. Ensures all AFMC engineering entities (i.e., AFNWC, AFSC, AFLCMC,
AFRL, AFTC) implement AFMC Form 202 process controls to ensure an accurate
and efficient process.
3.2.1.2. Develops, implements, and maintains SE policies, processes, metrics, tools
and training to enable the life cycle management of technologically-superior weapon
systems that are operationally safe, suitable, and effective.
3.2.1.3. Ensures implementation of standard LSE and OSS&E related procedures
with tailoring/waivers as authorized and appropriate.
3.2.2. PO/Complex Engineering Office Responsibilities.
3.2.2.1. Ensures internal reviews of completed ETARs to identify duplicate/similar
failures and repair trends IAW internal processes.
3.2.2.2. Ensures compliance with AFI 63-101/20-1 and AFMCI 63-1201.
3.2.2.3. Ensures AFMC Forms 202 are processed.
3.2.2.4. Ensures standard LSE and OSS&E related procedures are implemented
across PO/Complex programs and projects, with delegation, tailoring and waivers as
authorized and appropriate.
3.2.2.5. Ensures best practices appropriate to the nature of Center programs are
implemented.
![Page 18: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/18.jpg)
18 AFMCMAN63-1202 25 JANUARY 2018
3.2.2.6. Develops and implements LSE and OSS&E policy consistent with DoD, AF,
and AFMC policies.
3.2.3. DE. Serves as the DE authority as delegated by the LSE/CE to evaluate the
submitted ETAR and to develop ETAR corrective action, step-by-step instructions, and
complete the ETAR Part B. A DE signature in the ETAR Part B attests that engineering
analysis was completed IAW AFMCI 63-1201. DE authority may not be delegated to an
ES/TCM.
3.2.3.1. Ensures authorities are executed within the scope of the DEA letter from the
CE. The DE will collaborate with other engineers/ES in the PO as needed to develop
complete ETAR Part B Instructions.
3.2.3.2. Develop agreements with maintenance office supported counterparts in
defining how they will interact with the development of AFMC Form 202 issues.
3.2.3.3. Review ETAR Part A Problem Description and attachments to ensure
problem is clearly described and that pertinent technical data references, pictures,
etc., are provided.
3.2.3.4. When necessary, to review the problem, if you have access to the weapon
system asset, first action is to view the actual item and if necessary converse with the
maintenance personnel to ensure visibility of the solution.
3.2.3.5. Utilize all available technical data, information, and resources to analyze
reported problems, establish solution, and assess related risks to establish appropriate
ETAR Instructions.
3.2.3.6. When there is a need to correct or update formal technical data (TOs, Process
Orders, ENG DWGs, etc.) document the specific problem, recommended resolution
as required for the type of technical data, and notify the responsible activity.
3.2.3.7. When the DE determines that a permanent update is required to a TO in
order to correct a reported ETAR Problem, the DE shall notify the responsible
ES/TCM of the need for the change. Ensure TO change(s) directed by an ETAR are
processed as separate action parallel to the AFMC Form 202 process.
3.2.3.7.1. Coordinate and document the word-for-word change(s) required to be
documented on the AFTO Form 252. Mark the AFTO Form 252 as a SH 252 and
attach to the ETAR Instruction. Specify the verification method to be used IAW
TO 00-5-3 in the ETAR Instructions.
3.2.3.7.2. The ES/TCM will provide a copy of the SH 252 to the responsible
TOMA who will prepare an IOS cover sheet necessary to update the affected TO
IAW TO 00-5-3. Ensure the ETAR control number is annotated on the SH 252.
3.2.3.7.3. Document in the ETAR Instructions the manner or method that will be
used to verify new and/or revised maintenance operation or TO procedures. The
new or revised TO Procedures are verified as required IAW TO 00-5-3.
![Page 19: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/19.jpg)
AFMCMAN63-1202 25 JANUARY 2018 19
3.2.3.7.4. If the Safety Office and/or BEE office must review ETAR Instructions,
the ETAR will be forwarded to the appropriate Safety Office and/or BEE. A
qualified -018 or -803 series safety office representative will review ETAR Part B
Instruction for safety impacts and date and sign the ETAR. NOTE: The Safety
Office shall notify engineering of the Estimated Completion Date for reviewing
AFMC Form 202 submittals when a response cannot be provided within the
allowable timeframe. (T-2).
3.2.3.7.5. Certain categories of ETAR Instructions will require PO Subject Matter
Expert (SME) coordination. As specified below, the DE will coordinate
developed ETAR Instructions with appropriate PO SMEs prior to submitting the
ETAR to the EAA.
3.2.3.7.6. The DE will contact the Aircraft Structural Integrity PM when
replacement of fatigue critical structure must be addressed with PO.
3.2.3.7.7. NDI required in the ETAR instructions shall be conducted IAW
published AF NDI TO guidance. All revised, new, or prototyped NDI related
procedures that are not included in existing published TO guidance, shall be
reviewed and approved by certified Level 3 NDI personnel prior to approval by
delegated EAA as required by AFI 21-101, Aircraft and Equipment Maintenance
Management. (T-2).
3.2.3.7.8. Work-arounds, complicated structural repairs, efforts to save structure,
or repair/replacement that requires analysis to ensure the integrity of the
disposition approach will require coordination with PO LSE/CE. If required, the
LSE/CE will arrange for Original Equipment Manufacturer support in the DE’s
development of the ETAR Instruction.
3.2.3.7.9. The DE will coordinate with the PM to assess life cycle impacts when
the ETAR Instruction defers repairs, establishes interim repairs, or specifies
substitution of alternate parts.
3.2.3.7.10. The DE shall coordinate with the responsible ES/TCM if new or
alternate parts are specified to be used in the ETAR Instructions. The ES/TCM
will initiate action to stock list the part(s), update the D043 system, Master Item
Identification Control System, and update the affected IPB TO as required to
preclude future AFMC Form 202 reissue. The ES/TCM will collaborate and
coordinate with the respective IM for parts forecasting to ensure availability for
maintenance activities. (T-2).
3.2.4. LSE/CE . The LSE/CE is the overall Engineering/Technical Authority for
programs and systems.
3.2.4.1. Delegate engineering authority for completion of AFMC/Forms 202. Such
delegations shall be documented in writing in a DEA letter with a written or
electronic signature. Delegations may include EAA and DE authority for the review,
analysis, disposition and approval of ETARs.
3.2.4.1.1. Ensure DEA letters are reviewed annually.
![Page 20: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/20.jpg)
20 AFMCMAN63-1202 25 JANUARY 2018
3.2.4.2. Periodically review completed ETAR(s) to ensure appropriate changes are
identified, and take appropriate action to update technical data (Process Orders, TOs,
and ENG DWGs). Ensure OSS&E is maintained through robust and thorough
engineering analysis and solutions.
3.2.4.3. Ensure adequate engineering analysis training, tools, and facilities are
available to maintain OSS&E.
3.2.4.4. Assist the PM to develop and track metrics necessary to gauge key Technical
Performance Measures and state of OSS&E baseline characteristics. Collect ETAR
usage and response data, and track the number of repeat AFMC Forms 202 that drive
permanent change to TOs IAW Paragraph 5, Metrics.
3.2.4.5. Ensure organizational processes are in place to address contractual
agreements for depot assistance requests to/from contractor based maintenance or
engineering functions to include incorporation of this supplement where appropriate.
3.2.4.6. An automated ETAR system may support implementation of some or all of
administrative tasks, which consist of the following:
3.2.4.6.1. Receive and record AFMC Form 202 sent from maintenance activities.
3.2.4.6.2. Immediately notify the designated DE who will be responsible for
evaluating ETARs.
3.2.4.6.3. Verify that required/referenced attachments (ETAR Problem
Description and Instruction) are included and correctly marked and that required
coordination (e.g., Safety, Bio-Environmental, and TOMA etc.) has been
obtained.
3.2.4.6.4. Provide the IET/Planner a copy of the approved ETAR and
attachments.
3.2.4.6.5. Maintain a file copy of approved ETARs and attachments IAW AFI
33-360, Publications and Forms Management. Copies of completed ETARs shall
be stored for historical purposes with a preference for electronic media.
3.2.4.7. The EA designated by the LSE/CE reviews and approves ETAR Part B
Instructions and approves the ETAR (signs as EAA). The engineer delegated as EAA
shall not be the same engineer delegated as the DE who developed the ETAR
Instructions.
3.2.4.7.1. Ensure ETAR documented instructions are accurate, represent
engineering analysis, and are within the scope of the written DEA for the DE.
3.2.4.7.2. Ensures that the documented instruction considered cost, schedule, and
weapon system life cycle.
3.2.4.7.3. Ensures that required coordination is complete and annotated on the
ETAR.
3.2.4.7.4. Ensures Part B Instructions and information provided is adequate.
![Page 21: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/21.jpg)
AFMCMAN63-1202 25 JANUARY 2018 21
3.2.5. EAA. The LSE/CE EAA reviews and approves ETAR Part B Instructions and
approves the ETAR (signs as EAA). The engineer delegated as EAA shall not be the
same engineer delegated as the DE who developed the ETAR Instructions.
3.2.5.1. Ensures ETAR documented Instructions are accurate, represent engineering
analysis and are within the scope of the written DEA for the DE.
3.2.5.2. Ensures that the documented Instruction considered cost, schedule, available
resources and materials, and weapon system life cycle.
3.2.5.3. Ensures that required coordination is complete and annotated on the ETAR.
3.2.5.4. Ensures Part B instructions and information provided is adequate.
3.2.5.5. In conjunction with the DE, ensure that ETAR Instruction steps provide
available published AFTO numbers and paragraphs to govern maintenance action.
Ensure all revised, or modified NDI procedures developed to support ETAR
Instructions have been reviewed and approved by certified for level 3 NDI personnel.
3.2.6. Air Logistics Complex Maintenance Office Responsibilities. The Air Logistics
Complex Maintenance Directorates shall be responsible for the following:
3.2.6.1. Setting local policy and establishing a focal point for the collection of
monthly ETAR usage data from maintenance sections to ensure TO health metrics are
generated and forwarded to the Center Engineering Offices IAW AFMCI 63-1201.
3.2.6.2. The depot Maintenance Process Engineer (MPE) will coordinate with the
IET/Planner office to validate PDM process requirements as part of the LSE/CE
engineering requirements review process IAW AFMAN 63-143, AF CAM Process.
Review all pertinent technical data currently governing the maintenance process;
accomplish a business case analysis to determine the viability of a maintenance
process change, evaluate process capability control, and support the LSE/CE
Engineering Requirements Review Manager to identify engineering maintenance
requirements impact of governing depot maintenance technical data and maintenance
process operations.
3.2.7. ETAR Initiator/Submitter Responsibilities. The ETAR Initiator/Submitter
shall be responsible for the preparation and completeness of the AFMC Form 202 ETAR
Part A information.
3.2.7.1. Ensure initiated ETAR complies with established local quality control
criteria at all locations.
3.2.7.2. Notify first level supervisor of the affected maintenance operation problem -
unworkable item, damage, or other discrepancy that require engineering assistance
and complete an AFMC Form 202. Review the Problem Description with the
Supervisor/IET/Planner and if valid, direct that the ETAR be submitted. NOTE: If
the problem was organically caused, the supervisor will coordinate with Maintenance
QA Office who will sign and date the ETAR Part A.
![Page 22: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/22.jpg)
22 AFMCMAN63-1202 25 JANUARY 2018
3.2.7.3. Include a detailed description of the problem, the maintenance operation
requirement and attach photographs and/or sketches necessary to clarify the location
and extent of the problem. Any attachments to the ETAR referenced in Part A must
be annotated with the ETAR Control Number and be marked with the appropriate
Distribution Statement IAW AFI 61-201.
3.2.7.4. Submit the complete and validated Part A to the ETAR administrator
designated by the LSE/CE within two hours of signature for work stoppage requests
and within five business/work days for non-work stoppage ETAR. Submit using
automated system if available.
3.2.7.5. Include details concerning recommendations for a solution to the problem, or
limitations which would impact the ability to perform a particular repair.
3.2.8. ES/TCM Responsibilities . The ES/TCM responsibilities consist of executing the
TO change process per TO 00-5-3, ensuring procedure verification, obtaining required
coordination, ensuring that use of warnings and cautions are representative of MIL-STD
38784, Standard Practice for Manuals, Technical: General Style and Format
Requirements and working closely with the applicable IM to ensure the required parts are
forecasted and available for maintenance activities.
3.2.8.1. The ES/TCM should follow-up with the IET/Planner to ensure verification of
new TO procedures was accomplished per ETAR Instructions (desktop analysis,
simulation, or performance verification IAW TO 00-5-15, AF Time Compliance
Technical Order (TCTO) System).
3.2.9. Maintenance QA Activity Responsibilities . The QA Activity shall be
responsible for the following:
3.2.9.1. A QA representative shall be present at maintenance operation problem
review meetings between maintenance personnel and the DE developing ETAR
Instructions for a validated problem.
3.2.9.2. A QA representative shall participate in required ETAR procedure/SH 252
verification of new or revised procedures.
3.2.9.3. As established within local policy, periodically inspects nonstandard repairs
and maintenance procedures.
3.2.9.4. Each local maintenance quality organization shall jointly review the ETAR
process with its Process Engineering PO on a quarterly basis and make
recommendations to improve the process as required.
3.2.10. IET/Planner. The IET/Planner shall verify if current technical data (ENG
DWGs, TOs, Process Orders, etc.) already exists to address the maintenance operation
problem. If technical data does not exist, they will ensure that the problem description is
accurate and clearly documented in Part A of the ETAR. The IET/Planner shall be
responsible for the following. (T-2).
![Page 23: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/23.jpg)
AFMCMAN63-1202 25 JANUARY 2018 23
3.2.10.1. Reviews Forms 202 to ensure Part A is complete and correct, and the
conditions cited are valid. Assigns control numbers to track valid requests, if not
assigned by an automated system. Returns invalid requests (e.g., those for which
existing technical data is adequate) to the initiating activity and assist them with
problem resolution.
3.2.10.2. Ensures the MPE is involved in the initial problem resolution. Coordinates
with the MPE to ensure production functions have the necessary tools, and machines
to meet TO requirements. The IET/Planner will coordinate directly with the DE to
resolve any questions or problems with implementation of ETAR Instructions.
3.2.10.3. Once the ETAR Instruction is approved by an EAA and provided to
maintenance, the IET/Maintenance Planner shall ensure that new or changed
maintenance operation procedures are verified as specified in the ETAR Instructions
by the DE or ES/TCM for SH 252. Plan the verification of SH 252 TO procedures
and notify the responsible ES/TCM of completion of the SH 252 procedure
verification including needed changes, if any. Verificaton on the procedure(s) will be
documented on the AFTO Form 27, Preliminary Technical Order (PTO) Publication
Change Request (PCR)/TO Verification Record/Approval. NOTE: An SH 252
requires an IOS coversheet that will be posted to the TO by the responsible
organization Technical Order Management Agency.
3.2.10.4. Sign the ETAR Part C within two days of completion of Part B Instructions.
Ensure the MS has also signed in Part C within two days of AFMC Form 202 Part B
completion. Copies of the completed and signed ETAR shall be provided to the MS,
and (if required) to QA activities.
3.2.10.5. Review all ETAR Instruction for the need to recommend permanent
technical data updates. Initiate an AFTO Form 22 IAW TO 00-5-1 when governing
TOs specified in Depot Maintenance Work Specification must be corrected or
improved. When applicable, note the TO recommended change Local Control
Numbers on the AFMC Form 202.
3.2.10.6. Forward all copies of AFMC Form 202 procedures to affected TOMAs for
TO posting.
3.2.10.7. Maintain a file of the completed AFMC Forms 202 with the master WCD
file or in a planning file.
3.2.10.8. Forward AFMC Form 202 monthly usage data to designated Center
Engineering Office focal points IAW local policy. This data shall include, as a
minimum, the number of AFMC Forms 202 pending, the number approved and the
number associated with work stoppages.
3.2.11. MS Responsibilities.
3.2.11.1. The MS shall be responsible for the following:
3.2.11.2. Review AFMC Form 202s initiated by assigned personnel and forward to
the IET/Planner for a technical review.
![Page 24: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/24.jpg)
24 AFMCMAN63-1202 25 JANUARY 2018
3.2.11.3. When the AFMC Form 202 is intended to alleviate parts or material
shortages, attach a completed logistics parts supportability checklist to the AFMC
Form 202 by either electronic or paper media. This checklist should provide detail on
all logistics/material supportability efforts conducted to engineering partners.
Organizations may choose to use a tailored version of the example provided or
develop their own based on unique requirements.
3.2.11.4. Notifying maintenance QA when a nonstandard deficient condition is
organically caused by maintenance procedures or malpractice.
3.2.11.5. Review disposition instructions and/or procedures provided on AFMC
Forms 202 and SH 252s for any compliance problems, support equipment shortfalls,
or personnel training issues. Sign to indicate concurrence with implementing the
proposed procedures.
3.2.11.6. Ensure technicians annotate applicable DoD Forms 1574, Serviceable Tag –
Materiel, with comments required by AFMC Form 202 and forward the data to the
records section for annotation on equipment historical documents (Air Force TO
(AFTO) Form 95, Significant Historical Data, or AFTO Form 781-series aircraft
forms). (T-2).
3.2.11.7. Notify the IET/planner five days before the rescission event/date of any
AFMC Forms 202 for which a requirement still exists.
3.2.11.8. Inform the IET/Planner or QA of any issues encountered during
accomplishment of the instructions.
3.2.12. TOMA Responsibilities.
3.2.12.1. The TOMA shall be responsible for the following:
3.2.12.1.1. Ensure each SH 252 is worked as a priority and incorporated into the
affected TO, not to exceed 120 days from the date the SH AFTO Form 252 is
received by the TOMA. An IOS shall be issued if the TO cannot be incorporated
into the affected TO within the 120 day timeframe. If an AFMC Form 202 is
attached to the SH 252, the TOMA shall ensure that the Requirements block is
marked TO change and sign.
3.2.12.2. The TOMA that receives copies of extended use AFMC Forms 202s shall
annotate the project/control numbers in the ETIMS records for affected TOs. If the
TO is maintained in a paper library, reproduce enough copies of the forms to file with
each affected TO copy. The AFMC Form 202 project/control number shall be written
on the title page and the AFMC Form 202 shall be filed in the back of the TO. If the
TO is digital, the AFMC Form 202 project/control number shall be made a public
annotation on the title page of the TO and shall be linked to the AFMC Form 202
filed in a supplement folder on the master. The TOMA will remove AFMC Forms
202 once they are either rescinded or completed.
3.2.12.3. In conjunction with CE, ensure proper use of Warnings and Cautions IAW
MIL-STD 38784 when failure to comply with instructions could result in injury to
personnel or damage to equipment.
![Page 25: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/25.jpg)
AFMCMAN63-1202 25 JANUARY 2018 25
3.2.13. Workscope Meetings . Workscope meetings are encouraged to discuss and plan
resources for accomplishment of ETARs. These meetings shall be attended by
Engineering, and Process Engineering; ES/TCM; Records personnel; QA; and
representatives of both Planning and Scheduling. Other functionals may also be required
to attend dependent upon the particular workscope. Workscope meetings shall be
documented using the Workscope Meeting Minutes Sheet depicted in Figure 3. The
Workscope Meeting Minutes Sheet serves as an enterprise record for meeting
documentation, and shall not be used in lieu of critical official forms such as the AFMC
Form 202.
![Page 26: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/26.jpg)
26 AFMCMAN63-1202 25 JANUARY 2018
Figure 3. Workscope Meeting Minutes Sheet.
![Page 27: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/27.jpg)
AFMCMAN63-1202 25 JANUARY 2018 27
4. Special Handling 252 (SH 252) for Requesting Engineering Assistance for
Nonconforming Maintenance Technical Problems Beyond Published Authority
4.1. ETAR. Requests for engineering technical assistance may be executed in one of two
ways, either by the submittal of an AFMC Form 202, ETAR as discussed in Chapter 1, or by
the submittal of an AFTO Form 252.
4.2. Special Handling 252 (SH 252). An AFTO Form 252, fully-coordinated and approved
IAW TO 00-5-3, may be issued to provide the corrected or newly developed data necessary
to resolve an actual or anticipated work stoppage when the applicable TO is in error or
inadequate. The SH 252 may be issued to expedite a permanent change. The following
statement shall be either Stamped or typed on the top of each AFTO Form 252 authorized for
implementation, “Special Handling” and if applicable, all attachments. An alternative method
is to enter “AUTHORIZED FOR SPECIAL HANDLING” in the Instructions block of the
form.
4.2.1. Formal TO Change. TO changes need to be documented after the AFMC Form
202 is complete and initiated by the IET/Planner. An IOS Cover Sheet with an SH 252
attached may be used to incorporate a change into the affected TO. An example of the
IOS cover sheet may be found in TO 00-5-3.
4.3. Engineer or ES . The responsible Engineer or ES shall ensure the SH 252 is routed to
the applicable TOMA for processing.
5. Metrics
5.1. Performance Metrics.
5.1.1. AFMC Form 202, ETAR Metrics . Emphasis is placed on the AFMC Form 202,
receipt and completion process. This metric is based upon a Work Stoppage request
which must be resolved within 5 business/work days, and anticipated Work Stoppage
which must be resolved within 15 business/work days. Requests for engineering
assistance categorized as immediate priority must be resolved within 1 day after
prioritization. Immediate priority ETARs may be extended by a MOA between the
submitting and performing engineering organizations with the approval of the CE. The
following AFMC Forms 202 metrics will be provided once per quarter to AFLCMC,
AFSC, and AFNWC, and aggregately, to AFMC/A4 leadership:
5.1.1.1. Total number of open AFMC Form 202s, percent on-time and average flow
times by work stoppage vs. non-work stoppage by MDS and PO.
![Page 28: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/28.jpg)
28 AFMCMAN63-1202 25 JANUARY 2018
5.1.1.2. Number or percent of instances that AFMC Form 202s exceed predefined
threshold limits (one day for Immediate, five days for work stoppage, and 15 days for
non-work stoppage).
5.1.1.3. Average total time and percent on time by MDS and PO.
5.1.1.4. Trailing 12 month history of each of the above.
5.1.2. Annual Disposition Metrics. The LSE/CE or their staff should meet (either in-
person or by telecon) annually with the delegated Engineering Authority engineers (DEs
and EAAs) to assess the AFMC Form 202 disposition response time and the rationale for
resources (if any) that were required from the PO.
5.1.3. MOA. Depending on the needs of the PO and the maintenance organization, it
may be necessary to document organizational level agreements to facilitate delegated
engineering authority. A tailorable MOA template is provided in AFMCI 63-1201.
5.2. DLA Metrics . Metrics pertaining to DLA Form 339, Request for Engineering Support
will be performed and documented IAW the Performance Based Agreement (PBA) between
the AF and DLA.
6. AFMC Engineering Support Provided to the DLA 339 Process
6.1. Purpose. The purpose of this chapter is to establish policy, assign responsibility, and
define the process for engineering support provided by AFMC Engineering to the DLA IAW
DoDD Instruction 4140.69, Engineering Support Instructions for Items Supplied by Defense
Logistics Agency, and the AF/DLA PBA, Annex 5, Engineering Support, Version 3. DoDI
4140.69 provides guidance for the process whereby DLA requests engineering support for
NSNs which are items managed by DLA, and for which AFMC is the Engineering Support
Activity (ESA).
6.1.1. AFMC Engineering Support to DLA. AFMC Engineering, as an extension of
the AF, provides engineering support to the DLA. Engineering Technical Assistance shall
be provided to DLA using the DLA Form 339, Request for Engineering Support.
Engineering support provided shall encompass First Article Test (FAT), Critical Safety
Items (CSIs) assistance, developing, validating and approving Technical Data Packages
(TDPs), developing and engineering criteria, representing the military service
engineering interests, and providing technical guidance and decisions required in the
management and procurement of an item for its entire life cycle. As an agent of
AFMC/A4, AFLCMC is responsible for assigning focal points that act as the entry and
exit points for requests for engineering support within the AF.
6.1.1.1. Examples of CSIs include safety of flight, parts/repairs with catastrophic
failure consequences, major structural repairs, nuclear certified items, deferred
repairs, interface changes, deviation to work specifications, new manufacturing
processes, low observable critical processes, disposition of Product Quality
Deficiency Report material substitution, new repairs and/or repair processes, changes
with the potential to degrade reliability or performance, changing of test
limits/requirements, changing of calibration requirements on weapons system support
equipment, Hardness Critical Items/Hardness Critical Processes, corrosion prevention
![Page 29: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/29.jpg)
AFMCMAN63-1202 25 JANUARY 2018 29
and control requirements, changes that affect PO contract or warranty, and
dispositions that require contracted expertise.
6.1.1.2. Examples of TDP include applicable technical data such as models,
drawings, associated lists, specifications, standards, patterns, performance
requirements, QA provisions, software documentation and packaging details.
6.1.2. AFMC ESA Responsibilities.
6.1.2.1. Receive and perform quality checks of DLA Form 339 submittals for
completeness, accuracy, and adequacy of the requested engineering support.
6.1.2.2. Assign DLA Form 339 submittals to an engineer.
6.1.2.3. Identify/Verify CSIs IAW established procedures.
6.1.2.4. Provide timely engineering support to DLA requests IAW response times
defined in established engineering PBA.
6.1.2.5. Respond to DLA Form 339 requests for engineering support requests
pertaining to Extended Engineering Effort (EEE), as necessary.
6.1.2.5.1. Negotiate an EEE request with DLA IAW established engineering
PBA.
6.1.2.5.2. All such notifications shall be coordinated through Focal Point offices
at the applicable Complex.
6.1.2.5.3. All EEE information provided to DLA shall include all of the following
that apply: Technical Scope, Temporary Duty Requirement, and Itemized
estimated cost.
6.1.2.6. Provide comments for topics of discussion prepare for and attend AF/DLA
crosstalk meetings, as required.
6.1.2.7. Coordinate with appropriate personnel in POs that have an interest in the
item. The service ESAs are to ensure a single coordinated ESA response provided to
DLA.
6.1.2.8. Review and determine the validity of Engineering Data List (EDL),
Engineering Notes and Screening Analysis Worksheet (SAW) provided and populate,
as applicable. This is accomplished using the AF Purchase Request Process System.
6.1.2.9. The screening technician shall review the SAW for completeness, review all
available ENG DWGs, engineering notes and specifications and prepares an EDL and
recommends Acquisition Method Code/Acquisition Method Suffix Code
(AMC/AMSC) based on what the data supports.
6.1.2.10. The engineer must validate the AMC/AMSC code recommendation and
ensure that all required documentation for the TDP IAW the PBA is provided to
DLA, when required.
6.1.2.11. Request cataloging actions, as necessary, to include, but not limited to
updating of Material Management Aggregation Code, ES Code, AF IM code, and
Major Organizational Entity Rule.
![Page 30: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/30.jpg)
30 AFMCMAN63-1202 25 JANUARY 2018
6.1.2.12. Request/initiate with appropriate personnel to ensure updates occur to all
TOs, technical and engineering data, as applicable.
6.1.2.13. Provide engineering technical assistance in the analysis and
process/procedures of FAT. The engineer provides a complete test requirements at the
time the FAT is imposed. NOTE: These requirements will be included in the
solicitation as required by Federal Acquisition Regulation Part 9.
6.1.2.14. Serve as the focal point for OSS&E for technical descriptions created via
the DLA Form 339 process when selected as the service supporting an item.
6.1.2.15. Ensure compliance with the DoDI 4140.69 and associated PBA for items
managed by DLA.
6.1.2.16. Provide spares and screening support. When reviewing/supporting a
Consumable Item Transfer, update the TDP as applicable.
6.1.2.16.1. Ensure that all applicable sections of Part III of the Form 339 (blocks
18 through 24) are complete and executable.
6.1.2.16.2. Verify criticality of the item, correct configuration, need for the NSN
and part number and, validity of the support request.
6.1.2.16.3. Ensure all supporting man-hours for the engineering support request
are captured on the DLA Form 339.
7. Depot Control of Nonconforming Engine Parts
7.1. Nonconforming Parts. Nonconforming engine hardware review is conducted in large
numbers that necessitate streamlined procedures. This unique need necessitates a high-flow,
low-complexity Nonconforming Material Review (NCMR) in a dedicated pool area of the
maintenance shops. Engine maintenance issues of a batch nature, such as permission for use
of alternate materials in out-of-stock situations or engine performance waivers, will be
conducted IAW this AFMCMAN. An AFTO Form 840, Nonconforming Material Review
Request and Reply, (Figure 4) will be initiated for each multiple, or numerous components of
the same nonconformities for tracking purposes in the NCMR database. AFTO Form 840
depicts the flow process for the movement of the AFTO Form 840 from initiation through
completion. Automated system electronic reproductions of the AFTO Form 840 are
authorized.
7.1.1. Informal Requests. The AFTO Form 840 is the official method for submitting
requests for instructions pertaining to nonconforming engine hardware. Informal requests
for technical assistance are NOT authorized. Automated system electronic reproductions
of the AFTO Form.
![Page 31: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/31.jpg)
AFMCMAN63-1202 25 JANUARY 2018 31
Figure 4. AFTO Form 840 Nonconforming Material Review Request and Reply Page 1
![Page 32: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/32.jpg)
32 AFMCMAN63-1202 25 JANUARY 2018
Figure 5. AFTO Form 840 Nonconforming Material Review Request and Reply Page 2
![Page 33: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/33.jpg)
AFMCMAN63-1202 25 JANUARY 2018 33
7.1.2. Engineering Instructions. Engineering instructions provided on or associated
with the AFTO Form 840 must be strictly adhered to and must be verifiable upon
completion of assigned work. It cannot be altered and can only be amended by the
applicable engineers when second or subsequent actions and/or instructions are required.
The applicable engineers shall evaluate the deficiencies noted in Shop Discrepancy block
of the AFTO Form 840 and provide disposition instructions (use as is, repair, re-inspect,
hold awaiting repair development, condemn, etc.) within 5 business/work days of either
the initiation date for on-site reviews, or arrival of the item(s) at the NCMR pool. The
responsible engineer can attach or reference sketches, drawings, and other documents
when determined appropriate. The responsible engineer will also reference applicable
TOs or WCD steps to identify specific repair or inspection procedures on the AFTO
Form 840. The NCMR control number from the AFTO Form 840 will be entered in the
upper right corners of all attachments.
7.1.3. Technical Data. Use the AFTO Form 840 to furnish technical data for conditions
or procedures beyond published authority for nonconforming engine and engine parts
under work stoppage and non-work stoppage conditions. It is also used when technical
data does not exist and must be developed, approved, and provided to maintenance
technicians. The AFTO Form 840 will be issued to provide procedures and engineering
authorization for restoration of damaged or worn parts and components. These
procedures will bring the parts into serviceable condition through repair or overhaul
covered by applicable TOs, drawings, or other technical data. Engineering determinations
of a "use-as-is" or "satisfactory-as-is" condition will be provided. Items determined to be
beyond safe, and cost effective repair, shall be condemned.
7.1.4. Limitations . NCMR decisions must not degrade reliability, performance, form,
fit or function beyond the acceptable limits or tolerances as determined by the CE (or
their designee). The AFTO Form 840 will NOT be used:
7.1.4.1. As interim TOs pending receipt of formal TOs
7.1.4.2. As changes to the intent of TCTOs or to extend rescission dates or reinstate
rescinded TCTOs.
7.1.4.3. To change nuclear certified equipment, systems or technical data.
7.1.4.4. To change TMDE requirements specified in TOs 00-20-14, AF Metrology
and Calibration, and 33K-1-100, Calibration Procedure for Maintenance Data
Collection.
7.2. Key Definitions Pertaining to Nonconforming Product.
7.2.1. Repair . An action taken on a nonconforming product so that it will fulfill the
intended usage requirements although it may not conform to the originally specified
requirements.
7.2.2. Rework . Action taken on a nonconforming product so that it will fulfill the
specified requirements.
![Page 34: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/34.jpg)
34 AFMCMAN63-1202 25 JANUARY 2018
7.2.3. Records. When an AFTO Form 840 and the authorization memorandum are
initiated, they become records. All pen and ink changes must be initialed and dated
immediately adjacent to the change. Any supporting documentation can be attached as
reference material to a repair or inspection action of an engine part.
7.2.4. Nonconforming Parts . “Nonconforming” parts are engine components worn,
cracked or damaged beyond TO authority and requiring special engineering disposition.
Parts that qualify for NCMR are those valued at $10,000 or more. Parts valued less than
$10,000 may have the engineers review on-site or at the NCMR pool. All other products
will be processed IAW applicable TO instructions without NCMR initiated action.
7.2.5. Condemned Parts . Parts determined not repairable are considered to be
condemned, supply condition code “H.” Condemned parts will be identified and
segregated at all times. When a determination has been made that a part is no longer
repairable, the part is identified by plainly marking in red with a water-proof marker,
paint, dye, ink or similar material (known as “painting red”). A DoD Form 1577,
Unserviceable (Condemned) Tag Materiel, will be completed and attached (known as
“red tagging”). Ensure the tag is filled out precisely as to why the part was condemned.
Give specific details as to what was wrong with the part to cause the condemnation. The
part will be annotated with a condemned code in the G337 system, Inventory Tracking
System (ITS), if applicable, and subsequently segregated and sent back to the shop for
condemnation credit and finally, shipped to the appropriate Defense Distribution
processing area.
7.2.5.1. Parts identified in the Mutilation Listing, are considered to be a high-risk
type of condemned parts. Mutilation is required upon condemnation for this (these)
item(s). Parts requiring mutilation will be painted red, red tagged, condemned in ITS,
if applicable, mutilated and subsequently shipped to the appropriate Defense
Distribution processing area for processing. (T-2).
7.2.5.2. Parts costing over $10,000 will not be condemned by shop personnel and
must have an AFTO Form 840 filled out for engineering evaluation. This may include
parts valued less than $10,000 when determined necessary for review by engineering.
7.2.5.3. Parts costing over $10,000 may be condemned by shop and not require
NCMR action if the part has an insufficient number of cycles remaining to meet the
minimum build requirement as specified in the Tech data. All condemned
Comprehensive Engine Management System (CEMS) traced components should be
reported to the Engine Records office prior to turn in. (T-2).
7.3. Organizational Responsibilities.
7.3.1. The Complex shall provide an NCMR pool manager, and an alternate pool
manager in his/her absence and shall provide sufficient propulsion engineers to conduct
review of their engine parts within the time constraints.
7.3.2. The Complex shall provide: dedicated floor space; material handling equipment
(conveyors, hoists etc.); sufficient Local Area Network-connected computers to permit
access to ITS, Interactive Electronic Technical Manuals System, Joint Engineering Data
Management Information and Control System, HAYSTACK, etc., for no fewer than three
people at once (an experienced planner, an expeditor and an administrative clerk).
![Page 35: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/35.jpg)
AFMCMAN63-1202 25 JANUARY 2018 35
7.3.3. The Complex will ensure the ES, IM, Engineers, NCMR Pool Manager, NCMR
planner, administrative clerk and expeditor perform their responsibilities. Any deviations
or issues to these responsibilities will be brought to the attention of the NCMR Pool
Manager for their initial research, coordination and resolution.
7.4. Process Responsibilities.
7.4.1. The NCMR Pool Manager will:
7.4.1.1. Review the AFTO Form 840 packages for completeness. Inputs changes in
ITS to read M-Code.
7.4.1.2. Assign control numbers and sign or initial appropriate blocks, as necessary,
for release of parts back to maintenance.
7.4.1.3. Provide To/From sheets on parts to be shipped out of pool back to shops.
7.4.1.4. Write and update the local instruction that controls and regulates the
operations of the NCMR pool. Document all activities pertinent to the AFTO Form
840.
7.4.1.5. Oversee the management of the NCMR database for the AFTO Form 840.
Ensure record-keeping maintenance is IAW AFRIMS User’s Guide.
7.4.1.6. Responsible for the entire process of all engine parts with a disposition code
“X.” This will include access to D043, Item Management Control System, G337, ITS
systems, and the NCMR database for research, updates and inputs as required. In
addition, responsible for the coordination and follow-up actions with the ES, IM,
leads/supervisors and/or the appropriate engineers.
7.4.1.7. Responsible for the Open NCMR Listing of the outstanding AFTO Form
840. These listings consist of initial engineering action/disposition (i.e.re-inspect
return to NCMR, repair deficiency, Continued Processing, etc.) of an engine part and
an AFTO Form 840 that has been returned for subsequent review or final disposition
by the engineer within the last 60 calendar days. The administrative clerk will provide
the NCMR pool manager this listing for his review or follow-up actions on a 30-day
basis and forward it to maintenance production for a resolution.
7.4.2. The NCMR Planner will:
7.4.2.1. Review the AFTO Form 840 packages for completeness.
7.4.2.2. Assign NCMR control numbers. Sign or initial appropriate blocks, as
necessary, for release of parts back to maintenance.
7.4.2.3. Prepare supplemental WCDs or designate responsibility to appropriate
Resource
7.4.2.4. Create an AFMC Form 959, Work Control Document, for the work
authorized by the cognizant engineer on the AFTO Form 840. Initiate request for
AFMC Form 206, Temporary Work Request, when necessary for over and above
costs.
7.4.2.5. If necessary, paint the parts red to allow visibility of the NCMR before return
to the shop.
![Page 36: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/36.jpg)
36 AFMCMAN63-1202 25 JANUARY 2018
7.4.3. Maintenance Administrative Clerk. The Maintenance Administrative Clerk
(assigned to NCMR Area) will:
7.4.3.1. Provide clerical and administrative support to NCMR Section.
7.4.3.2. Process the AFTO Form 840.
7.4.3.3. Upon receipt, screen each submitted AFTO Form 840, and input data to
G337 and NCMR Enterprise Information Management (EIM) Database.
7.4.3.4. Notify responsible RCCs of pending ‘X’ account action.
7.4.3.5. Provide technical assistance on the NCMR database. Extract AFTO Form
840 or statistical data from the database for various shops and/or engineering
departments upon request.
7.4.3.6. File copies of AFTO Form 840 and supporting documents IAW AFRIMS.
7.4.3.7. Monitor AFTO Form 840 requests for engine parts pending special attention
or actions (e.g., NCMR asset, special projects).
7.4.3.8. Provide assistance, answer questions and/or information pertinent to the
AFTO Form 840 or office administration to engineers, shop personnel and other
Complex organizations. Refer technical questions and issues to the NCMR unit.
7.4.3.9. Serves as office custodian for office records and administration, including
other duties associated with NCMR operations.
7.4.3.10. Ensure stock of AFTO Form 840 and NCMR tags are available for use by
shop personnel.
7.4.4. Maintenance Expeditor. The Maintenance Expeditor (Assigned to Work the
NCMR Pool) will:
7.4.4.1. Contact responsible RCC if AFTO Form 840, WCDs or NCMR tags are
missing or engine parts are misrouted. Ships parts back to responsible RCC as
necessary.
7.4.4.2. Contact the NCMR pool manager when engine lines are full.
7.4.4.3. Place date stamp on upper right hand corner of the AFTO Form 840 for all
incoming engine parts into the NCMR pool. Move all engine parts to their respective
engine lines for review/disposition.
7.4.4.4. Move engine parts to out-going lines after TO/FROM routing sheets have
been completed. Notifies the NCMR pool manager when parts have been
dispositioned and are pending shipment from the pool.
7.4.4.5. Make input into ITS for destination of in-coming and out-going engine parts.
7.4.5. PM Engineer . The PM Engineer will:
7.4.5.1. Take action within 5 business/working days from date stamped on the top of
the AFTO Form 840 at the NCMR pool.
7.4.5.2. Review/research problems with maintenance if required.
![Page 37: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/37.jpg)
AFMCMAN63-1202 25 JANUARY 2018 37
7.4.5.3. Develop repair and/or corrective actions and provide step-by-step
instructions, as required. Completes part B of the AFTO Form 840, along with any
other required documents, and provides the completed package to the NCMR pool
manager for their required actions and return to maintenance.
7.4.6. PM EAA . The PM EAA will:
7.4.6.1. If necessary, delegate PM EAA in writing for specific areas of responsibility
to one or more individuals. The PM EAA cannot be delegated to the same engineer
that develops procedures or makes a disposition on any AFTO Form 840. (T-2).
7.4.6.2. If necessary, delegate in writing authority to engineers to develop Part B
instructions at locations not co-located with the responsible engineering activity.
7.4.6.3. Verify and approve instructions developed in Part B and sign engineering
section/branch office block.
7.4.6.4. Coordinate (no delegation) on all NCMR Request and Reply forms that could
affect the OSS&E of the system or equipment covered by the AFTO Form 840.
7.4.7. ES. The responsible ES will:
7.4.7.1. Assist the engineer as required.
7.4.7.2. Prepare and process an AFTO Form 252, TO PCR, when indicated by a mark
in Description of Discrepancy section of the AFTO Form 840.
7.4.7.3. Have AFSC ES coordinate on X-Condition memoranda or provides
appropriate disposition instructions. Pool Manager provides X-Condition memoranda
to the AFSC ES for concur/non-concur and disposition of asset. Disposition will be
accomplished within ten working days.
7.4.7.4. Assist in initiation of AFMC Form 206 for over and above work including
price estimate and automation system entries. Use pre-agreed to menu pricing
estimates for standard type repairs to hasten AFMC Form 206 initiation rather than
seek formal price estimates one at a time. This is usually good enough as actual
pricing will occur at the time of rework and this is only an estimate.
7.4.8. Responsible IM. The responsible IM will:
7.4.8.1. Coordinate on X-Condition memoranda and provide appropriate disposition
instructions forwarded for concur/non-concur from ES.
7.4.8.2. When the IM non-concur with the ES automated approval of an X-Condition
item, the IM needs to consult with the ES/Engineer for a resolution. Should the
ES/IM decide to place the item in other than X-Condition, the IM/ES must coordinate
with pool manager to make the appropriate change in the NCMR database.
7.5. Procedures.
7.5.1. Initiation of an NCMR Action. Any mechanic, welder, machinist, inspector,
etc., who recognizes or identifies a nonconforming part requiring NCMR activity will fill
out Part A, Blocks 1-13 of the AFTO Form 840, and provide a clear explanation of the
deficiency, problem or condition including TO reference. Ensure the tag is filled out
![Page 38: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/38.jpg)
38 AFMCMAN63-1202 25 JANUARY 2018
precisely as to why the part was condemned. Give specific details as to what was wrong
with the part to cause the condemnation.
7.5.2. Parts Requiring Engineering Disposition.
7.5.2.1. Parts requiring engineering disposition will immediately be segregated by
placing in a clearly designated area marked "Parts Awaiting NCMR." The top of the
first page of the WCD, or AFTO Form 840 if no WCD is available, will be stamped
with a transparent red ink containing the letters NCMR. The AFTO Form 840 will be
completed and the part readied for shipment to the NCMR pool. For parts too large to
fit on the conveyor or at the responsible engineers’ discretion, on-site disposition will
be allowed.
7.5.2.2. Parts requiring engineering disposition are considered as nonconforming and
will be clearly identified by attaching a NCMR tag to the part in a manner that will
allow easy visibility. The tag will remain attached to the part until released from the
NCMR area. The tag may be removed for processes that cannot be accomplished with
a tag attached but must be reattached at the first opportunity.
7.5.2.3. AFTO Forms 840 will be initiated by the responsible RCC and either hand
carried or scanned to the NCMR pool for control number assignment and returned to
the RCC point. After disposition by engineering, the AFTO Form 840 and WCD will
be returned to the NCMR pool for release regardless of disposition, e.g.,
condemnations.
7.5.3. Receipt of Part in NCMR Pool.
7.5.3.1. The NCMR part expeditor receives the nonconforming part, at the NCMR
pool, date stamps in the upper right portion of the AFTO Form 840 and moves the
parts to its segregated engine line for easy access and identification by engineers.
7.5.3.2. On-site NCMR transactions are permitted for whole up assemblies or
engines without accompanying WCD. The AFTO Form 840 and WCD or an AFTO
Form 840 with a red NCMR stamp, if no WCD is available, will be hand-carried to
the NCMR pool for a control number and stamp.
7.5.3.3. Parts repaired in lots or batches will have the Inventory Tracking Number
(ITN) “split” if applicable, when a portion of the lot or batch is determined to be
nonconforming. In instances where parts are repaired in designated containers
(usually in lots or batches), the nonconforming parts will immediately be moved to
another container with a tag attached, as above. The tag will remain attached to the
container until the parts within are no longer nonconforming at which time it is
removed. Parts repaired in lots or batches will never have nonconformity types mixed
in the same container unless a positive identification method is used. An example
would be to number each part with a marker and referencing the nonconformity by
the NCMR Control Number on the AFTO Form 840.
![Page 39: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/39.jpg)
AFMCMAN63-1202 25 JANUARY 2018 39
7.5.4. Analytical Condition Inspection Nonconforming Parts. Analytical Condition
Inspection parts will not be sent to the NCMR pool. Engineers will make an on-site
disposition to these types of parts. The AFTO Form 840 and WCD will then be
immediately hand-carried to the NCMR pool manager/NCMR planner for a NCMR
Control number, Release Stamp and input in the NCMR database for tracking purposes.
(T-2).
7.5.5. AFLCMC/LP Review.
7.5.5.1. The appropriate engineer will take initial action on parts in the NCMR pool
and sign AFTO Form 840 Part C, Coordination/Approval section as evidence of
review. A maximum of 20 calendar days is allowed for parts to remain in the NCMR
pool with the engineer reviewing and dating the AFTO Form 840 every 7
business/workdays after their initial review of an engine part (i.e. Hold for Engineer
review). Should the engineer need additional time beyond the 20 calendar days for
further evaluation of disposition instructions or to initiate paperwork to establish a
repair currently not available, the nonconforming part will be held at the NCMR cage
area for a maximum of 90 days and will be re-identified as an NCMR asset. Approval
to hold these assets will require an initial memorandum signed by the applicable
engineering branch. A sequential memorandum will be required each time the NCMR
asset needs to be held beyond each 90 day period. Prior coordination must be made
with the NCMR pool manager/planner if any NCMR asset parts will be stored other
than at the NCMR pool. (T-2).
7.5.5.2. The PM engineer will complete Part B of the AFTO Form 840 packages with
orderly, clear, concise and complete technical instructions, including references to
TOs or WCD line references if required.
7.5.5.3. If no special instructions are needed, the engineer may write "see Block 13"
in Block 12 and then select the proper action codes on the maintenance and supply
action lists.
7.5.5.4. For a procedure that is repeatedly required, the engineer should consider
requesting an AFTO Form 252 or an AFTO Form 22, Technical Manual (TM)
Change Recommendation and Reply, through the appropriate ES.
7.5.5.5. If acceptable discrepancies beyond TO limits will be readily apparent to field
organizations, instructions must be included for documenting the repairs on the
AFTO Form 95, Significant Historical Data.
7.5.5.6. If a completed AFTO Form 840 does not require additional review of the
nonconforming part at the NCMR pool or on-site review, the engineer will sign and
date Block 15A and, as applicable, obtain signature in Block 15B when Block 14
directs use of AFTO Form 252. If the AFTO Form 840 requires return of the part to
the NCMR pool or on-site review for additional inspection and/or instructions, the
engineer will sign in Block 12, leaving Block 15 open for final approval signature.
7.5.5.7. When the nonconforming product is generated and damage is evidently
attributed to the current repair cycle, shop damage will be marked in Shop
Discrepancy block of the AFTO Form 840 and a circled “S” will be entered in Block
12.
![Page 40: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/40.jpg)
40 AFMCMAN63-1202 25 JANUARY 2018
7.5.5.8. The PM engineer contacts the ES to initiate an AFMC Form 206 action for
over and above repair work.
7.5.6. Placement of Parts in X-Condition.
7.5.6.1. When the AFTO Form 840 indicates the nonconforming part is dispositioned
to condition code “X” (X-Condition), the NCMR pool manager/planner initiates an
email to the appropriate AFSC ES for approval/disapproval. Coordination is required
from the ES, IM and IM lead/supervisor or the ES and IM must agree to provide
different appropriate disposition instructions for non-concurrence. Coordination for
an authorized memorandum will be returned to the NCMR pool manager/planner
within 10 working days. XCondition items will be monitored daily by the NCMR
pool manager/planner, and affected parties will be notified after the 10
business/working days in order to find lost, delayed or misrouted coordination. After
AFSC ES, IM and IM lead/supervisor have coordinated and approved the authorized
memorandum or the “X” disposition code has been changed by the ES, an automated
email notification will be sent to the NCMR pool manager/planner. The NCMR pool
manager/planner will print each authorized memorandum or the email notification to
the change of disposition code by the ES. Each authorized memorandum will be date
stamped & signed by the NCMR pool manager/planner. The authorized memorandum
or email notification will be used to update the NCMR database. Two copies of the
AFTO Form 840 and either the authorized memorandum or email notification will be
provided to the appropriate organization for turn-in processing. NOTE: The “M”
code, verifying the part is in NCMR, will need to be changed in G337 to the correct
status and condition codes by the NCMR pool manager/planner when the ES or
engineer changes the “X” disposition code to a different code in the ITN block of the
AFTO Form 840.
7.5.6.2. When the engine part in X-Condition is being re-dispositioned due to a repair
or for excess storage parts, the ES or the engineer will coordinate with the NCMR
pool manager/planner for the correct disposition process and documentation for the
office files. For condemned parts, G337 will be updated with the correct condemned
status and condition codes and the NCMR database will be updated by the NCMR
pool manager/planner.
7.5.7. Release of Parts to Maintenance Shops .
7.5.7.1. When parts are received at the NCMR Pool, the NCMR pool
manager/planner will enter status code “M” (NCMR) in the ITS QN2097 status
screen and then assign a NCMR Control Number. This will place the item on
“HOLD” status until the engineers make their final disposition on the AFTO Form
840. When the part is released, the administrative clerk will then change the “M’ code
in the ITS to the new status and/or condition codes, as applicable. NOTE: The “M’
code in G337 can be temporarily removed for a supplemental or recycle WCD to be
pulled at the shop location and will immediately be re-coded “M” when completed
with prior coordination with the NCMR pool manager/planner.
![Page 41: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/41.jpg)
AFMCMAN63-1202 25 JANUARY 2018 41
7.5.7.2. Parts having a transparent green Released Stamp placed across the NCMR
stamp on the front page of the WCD or the AFTO Form 840, as applicable, will no
longer be considered as nonconforming. The next RCC to handle the released NCMR
item will remove the NCMR tag. Access to the green Released Stamp is for use by
only authorized NCMR pool manager/planner. Repaired parts will not be made
serviceable until a green Released Stamp has been placed over the red NCMR stamp
on the top of the WCD or the AFTO Form 840. Parts with the front page of the WCD
that have been stamped with the red NCMR stamp by mistake, will have the WCD
hand-carried to the NCMR office to have the green “Stamped by Mistake” placed
over the red NCMR stamp on the first page of the WCD. The ITS screen QN2097
will be reviewed to ensure that an "M" status (NCMR code) does not remain prior to
scanning the part as serviceable. Parts not having a green “released” stamp across the
NCMR stamp and/or having an "M" code status remaining on the QN2097 screen
will be returned to the NCMR area for investigation and will not be put in a
serviceable status in ITS.
7.5.8. Follow-on Shop Actions.
7.5.8.1. The appropriate maintenance shop(s) will accomplish the repairs, re-
inspections, condemnations, etc., as indicated on the AFTO Form 840. Repaired or
reworked nonconforming products will be re-inspected per the applicable TO and
signed off by certified Complex personnel. In these cases, the mechanics inspection
stamp applied to the applicable step of the WCD is the evidence of TO compliance.
7.5.8.2. Nonconforming parts that require work/rework as result of engineering
disposition will be returned to the NCMR pool or shop location as instructed by the
engineer on the AFTO Form 840.
7.5.9. Distribution and Posting.
7.5.9.1. Information from each AFTO Form 840 will be input into the NCMR
database. The administrative clerk will maintain an NCMR control data file of AFTO
Form 840 for use by both production and management. This file will be arranged in
NCMR control number sequence. The AFTO Form 840 is a four-part form. For parts
making one trip through the NCMR pool, the first copy (1-NCMR File) is retained in
the NCMR file. The second (2-Work Package Copy), third (3-Suspense) and fourth
copies (4-Other) are retained in the work package with the part and returned to the
shop. When additional inspections or repairs are required and the part is returned to
the NCMR pool or shop location for another review, the copy will be retained for the
NCMR file, remaining copies will go with the work package and the part until all
work is completed. After the work is completed and the engineer makes a final
disposition, then the first copy is retained for the NCMR file. For condemned parts,
the fourth copy is for CEMS processing. When “X” letters are required, both the first
and second copies are retained for the NCMR file and the first copy will be used to
initialize the authorization memorandum. When the “X” Condition Memorandum or
the correct change of disposition codes is finalized, the original copy is retained for
the office files attached with either the authorized memorandum or email notification
and the third copy is disposed of. The second and fourth copies will stay with the part.
![Page 42: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/42.jpg)
42 AFMCMAN63-1202 25 JANUARY 2018
NOTE: When the first copy is inadvertently removed or lost, any of the other AFTO
Form 840 copies or a machine made copy may be retained in the NCMR file.
7.5.10. Rescission and Removal. This applies only to actions taken on AFMC Forms
202. AFTO Form 840 is for single-instance use only on each part.
7.5.11. Standardizing Procedures. When responses to a particular problem with an
engine part are repeated, the cognizant engineer or ES should determine whether TO
changes are preferable to additional NCMR activity.
7.6. AFTO Form 840 Completion Instructions.
7.6.1. All entries must be typed or neatly printed in blue or black ink. The NCMR
control number shall be placed in the upper left corner of all attachments, continuation
sheets, sketches, etc.
7.6.2. All boxes on the AFTO Form 840 must be completed or annotated with "NA" (not
applicable) if information is not available by the initiator. The initiator will ensure a
WCD and NCMR tag is attached to the nonconforming part going to the NCMR pool or
on-site review.
7.6.3. Part A, Production Completion Instructions . The initiator will provide
information for Blocks 1-13 of the AFTO Form 840.
7.6.3.1. NCMR Control block. The NCMR Control Number will be assigned by
NCMR pool manager or planner before the engineer makes a disposition to an engine
part.
7.6.3.2. Date Submittal block. Enter the date the AFTO Form 840 was initiated by
shop discovering the problem.
7.6.3.3. Engine Type, Model, Series block. Enter the TMS (example: F110-129) of
the engine to be addressed.
7.6.3.4. Requestor block. Enter the requestor’s full name.
7.6.3.5. Requestor Phone Number block. Enter the requesters phone number
including area code. Do not enter the Defense Switched Network (DSN) as the sole
number provided.
7.6.3.6. Office Symbol block. Enter the office symbol of the requester.
7.6.3.7. RCC block. Enter the appropriate RCC. The RCC must be included by
discovering shop.
7.6.3.8. Part Number. Enter the lowest indenture level item part number of the
nonconformity (i.e., the actual part to be reviewed rather than the next highest
assembly.
7.6.3.9. Serial Number. If the item is serialized. If not serialized enter Not
Applicable.
7.6.3.10. NSN. Enter the NSN for the part number as indicated in If a NSN does not
exist, enter Not Applicable.
![Page 43: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/43.jpg)
AFMCMAN63-1202 25 JANUARY 2018 43
7.6.3.11. Nomenclature. Enter the nomenclature of the part as it appears in the
applicable IPB.
7.6.3.12. TO Reference. Enter the applicable TO reference for the discrepancy
described.
7.6.3.13. Inventory Tracking Number. Enter the ITN number.
7.6.3.14. Description of Discrepancy. Enter the a detailed description of the of the
nonconformity and its deviation from TO limits.
7.6.4. Part B, Management .
7.6.4.1. Instructions. Enter specific instructions pertaining to special re-inspection,
rework instructions, or other dispositions. When known, enter enter the applicable
supply point where part is to be routed. If no special instructions are required and
disposition. If part is to be returned to NCMR pool or to the on-site location for
further action after the initial instruction is met, the assigned engineer will sign the
form in Part C coordination block.
7.6.4.2. Disposition. Eter the dispositions for the nonconformity
7.6.5. Part C, Maintenance/Supply/Requirements.
7.6.5.1. Maintenance. Check the boxes that are applicable to the nonconformity.
7.6.5.2. Supply Action. Check applicable box if part will be routed for a supply
action.
7.6.5.3. Requirements. Mark the applicable requirements to be accomplished.
7.6.6. Part C, Coordination/Approval.
7.6.6.1. Engineer Signature. Enter the assigned engineers name, office symbol, and
phone number. The assigned engineer shall enter their electronic signature and date to
signify completion of the discrepancy and recommended instructions for remedy.
7.6.7. Part D, Engineering Branch/Section Coordination/Approval.
7.6.7.1. Interim Engineering Branch/Section. If applicable, enter the name of the
interim engineer, office symbol, and phone number of the assigned engineering
branch/section. The engineering supervisor and/or designee will initial the block if
further repair or inspection will be required. If so, the part will be returned to the
NCMR pool shop location for an on-site review.
7.6.7.2. Final Engineering Branch/Section. Upon completion of required engineering
activity, the nonconforming item instructions will be signed by the Final Engineering
Branch/Section to signify completion of instructions for the part. The engineering
signatory for this final block will include the individuals office symbol and phone
number.
![Page 44: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/44.jpg)
44 AFMCMAN63-1202 25 JANUARY 2018
7.7. Records Management.
7.7.1. Official Records. The AFTO Forms 840 are official records IAW the AFRIMS
User Guide. The active copies will be maintained in numerical order and retained at the
NCMR office until last entry, after which they will be put in inactive file for a period of 1
year then destroyed (AFRIMS T21-05R1200).
7.7.2. The NCMR files are input using an EIM database system to summarize each
AFTO Form 840, and provide data from the form this data via a computer spreadsheet.
The database is available through the engineering EIM and can be accessed by engineers,
ESs, pool managers, NCMR planners and pool admin clerks.
7.7.3. The AFTO Forms 870 are evidence of actions taken and, as such, will be
maintained in the NCMR area file plan.
7.8. Use of Forms.
7.8.1. High Flow Engine NCMR Environment . The AFTO Form 840 is the preferred
form for the high flow engine NCMR environment. It has been tailored to provide more
space for description of problems, deficiencies, instructions, responses or resolutions.
This is important because of the cyclic nature of the NCMR repair activity, wherein parts
might return to the dedicated NCMR pool or shop location (on site) for engineer
examination following a second or subsequent inspections or repairs. The AFTO Form
840 also contains information not reflected on AFMC Form 202 that is peculiar to the
NCMR database that maintains engine component information. The database itself is
important to engineers for hardware trend recognition and to TCMs for quarterly spares
computations. It is also used to gather statistical data for various Complex organizations.
This version of the AFTO Form 840 requires the same signatures as the AFMC Form
202. The AFTO Form 840 signature requirements have been simplified for the following
reasons: (a) ground safety is not an issue in engine NCMR because only maintenance
procedures already planned and in use may be invoked by the engineers and product
engineers (nuclear hardness engineers) are not involved as the parts subject to this
instruction are not nuclear hardened; (b) the shop supervisor approval signature is not
required. Thus, only three (3) signatures remain: engineer, TOMA (as applicable) and
engineering branch, unit or designee.
7.8.2. Repetitive NCMR Assessments . An AFTO Form 252 may be initiated by the
TCM if NCMR assessments become repetitive and warrant inclusion in TOs to alleviate
unnecessary traffic of parts into the NCMR pool or on site reviews at various shop
locations.
7.8.3. An AFMC Form 206 for funding will be requested for any disposition given by
engineering on AFTO Form 840 that is determined to be over and above work.
![Page 45: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/45.jpg)
AFMCMAN63-1202 25 JANUARY 2018 45
Figure 6. AFTO Form 840 Process Flow
ALLAN E. DAY, Brig Gen, USAF
Director of Logistics, Civil Engineering and Force
Protection
![Page 46: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/46.jpg)
46 AFMCMAN63-1202 25 JANUARY 2018
Attachment 1
GLOSSARY OF REFERENCES AND SUPPORTING INFORMATION
References
DoDD 5230.24, Distribution Statements on Technical Documents
DoDI 4140.69, Engineering Support Instructions for Items Supplied By Defense Logistics
Agency (DLA)
AFI 21-101, Aircraft and Equipment Maintenance Management
AFI 21-202V2, Cruise Missile Maintenance Management
AFI 33-360, Publications and Forms Management
AFI 63-101/20-101, Integrated Life Cycle Management
AFMAN 33-363, Management of Records
AFMCI 21-301, AFMC TO System Implementing Policies
AFMCI 63-1201, Implementing Operational Safety, Suitability and Effectiveness (OSS&E) and
Life Cycle Systems Engineering (LCSE)
AF Pamphlet 63-128, Integrated Life Cycle Management
MIL-STD 882, DoD Standard Practice: System Safety
TOs cited in this AFMC Manual may be accessed via ETIMS at
https://www.my.af.mil/etims/ETIMS/index.jsp. An ETIMS account is required. If you have an
essential requirement for an ETIMS account, contact the AFTO Field Support Team at DSN
872-9300, Commercial 850-882-9300 or email [email protected].
TO 00-5-1, AFTO System
TO 00-5-3, AFTO Life Cycle Management
TO 00-5-15, AF TCTO Process
TO 00-20-1, Aerospace Equipment Maintenance Inspection, Documentation, Policies and
Procedures
TO 00-20-2, Maintenance Data Documentation
TO 00-25-107, Maintenance Assistance
TO 00-20-14, AF Metrology and Calibration Program
TO 33K-1-100, Calibration Procedure for Maintenance Data Collection
Adopted Forms
AF Form 3925, Engineering Order
AF Form 847, Recommendation for Change of Publication
AFMC Form 959, WCD
AFMC Form 202, Nonconforming Technical Assistance Request and Reply
![Page 47: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/47.jpg)
AFMCMAN63-1202 25 JANUARY 2018 47
AFMC Form 206, Temporary Work Request
AFTO Form 22, Recommended Change Request
AFTO Form 95, Significant Historical Data
AFTO Form 840, NCMR (NCMR)
AFTO Forms 781(A-P), Maintenance Data Documentation Series
DLA Form 339, Request for Engineering Support
DLA Form 1912, Defense Logistics Agency Local Purchase – Technical Support Request
DoD Form 1574, Serviceable Tag – Materiel
Terms
AF Materiel Management Aggregation Code —A two-position alphabetic code authorized to
identify specific items (NSNs) to be managed by a specific manager. Materiel Management
Aggregation Codes apply to systems, programs, aggregation to related equipment, and selected
Federal Supply Class.
AFMC Form 202 —ETAR. The document and process used within a depot-level maintenance
activity to request the responsible engineer and ES develop technical data or determine
serviceability when published data is in error or not adequate to complete the task at hand (work
stoppage or anticipated work stoppage) and provide the response to the maintenance technicians.
The AFMC Form 202 process is also used to alleviate critical parts or material shortages by
authorizing substitutes determined suitable by the responsible engineer Purpose is to provide
EAA engineering determination and authorization to resolve: (1) Procedures for restoration of
damaged or worn parts and components to serviceable condition through repair or overhaul
procedures or processes not covered by applicable TOs, drawings or other technical data.(2) A
serviceability condition of "Use-as-is" or "Satisfactory-as-is" (3) A one-time substitution of
parts, components or materials determined to be suitable replacements for specified items.(4) A
one-time substitution of support equipment, special tools, test equipment, fixtures or ground
handling equipment determined to be suitable replacements for specified items.
Alternate Source —An offeror (Government or Contractor) other than the Prime Contractor or
Original Equipment Manufacturer to provide the identical part numbered item.
Approved Source —Any supplier who has been approved by the cognizant engineering
organization(s) to supply parts manufactured to the original specifications of the item.
Authority—The legitimate right or power of an individual to make determinations or direct
actions within the scope of the position to achieve specific objectives. Assigned persons are
responsible to exercise their authority to accomplish the assigned task(s).
Chief Engineer (or Designee) —The CE for any system is the individual designated as the CE
per AFMCI 63-1201 and has ultimate cognizant technical authority responsibility for that
system. The CE may designate an individual(s) to assist with the approval of ETAR requests.
This (these) designee(s) shall be designated by name in writing annually.
![Page 48: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/48.jpg)
48 AFMCMAN63-1202 25 JANUARY 2018
Critical Application Item —An item that is essential to weapon system performance or
operation, or the preservation of life or safety of operating personnel, as determined by the
engineering activity(s).
Critical Safety Item —CSIs are categorized as either Aviation CSIs or Ship CSIs. For the
purpose of this instruction, any reference to CSI includes both Aviation CSIs. A part, assembly,
installation equipment, launch equipment, recovery equipment, or support equipment for an
aircraft or aviation weapons system that contains a characteristic for which any failure,
malfunction, or absence could cause a catastrophic or critical failure resulting in the loss or
serious damage to the aircraft or weapons system; an unacceptable risk of personal injury or loss
of life; or an uncommanded engine shutdown that jeopardizes safety.
Disposition Engineer —Maintenance engineer with delegated authority to develop the AFMC
Form 202 engineering disposition.
Distribution Statement —A statement used in marking a technical document, regardless of
publication media or form, to denote the extent of its availability for distribution, release, and
disclosure without additional approvals and authorizations from the controlling DoDD office.
DLA Form 339—Form used to obtain engineering support for standardization for DLA
managed items supplied to the services/agencies. Categories of engineering support supplied and
Decision Support Center/service/agency responsibilities are defined in General Services
Administration Revision Control System DoD-DLA (A) 259(s)) and DLA Regulation 4140.69,
Engineering Support Instructions for Items Supplied by DLA.
Engineering Change—A change to the current approved configuration documentation of a
configuration item. Any alteration to a product or its released configuration documentation.
Effecting an engineering change may involve modification of the product, product information,
and associated interfacing products.
Emergency Maintenance Support—Maintenance assistance required by AF activities to satisfy
urgent unprogrammed requirements for depot level maintenance or Organizational and
intermediate O&I level maintenance which is beyond the capability of the maintaining
command.
Engineering Support —Engineering and technical assistance, including, but not limited to:
developing, validating and approving TDPs; developing and reviewing engineering criteria;
representing the military service engineering interests; and providing technical guidance and
decisions required in the management and procurement of an item for its entire life cycle.
Engineering Support Activity —The organization/individual designated to provide engineering
or technical assistance, including the development of technical data and engineering criteria,
engineering representation, guidance, and decisions.
Engineering Support Activity Focal Point —Entry and exit point(s) for requests for
engineering support within each service.
Extended Engineering Effort—A request for engineering support that requires the use of
dedicated resources to work a defined requirement, has a clearly specified end product, and
incurs a one-time negotiated charge.
Item Unique Identification —DoD program that that enables easy access to information about
DoDD possessions that make acquisition, repair, and deployment of items faster and more
![Page 49: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/49.jpg)
AFMCMAN63-1202 25 JANUARY 2018 49
efficient to track. It is a permanent marking method used to give equipment a unique
identification. Marking is essential for all equipment with an acquisition cost of over $5,000,
equipment which is mission essential, controlled inventory, serially-controlled, or consumable.
Item Unique Identification-marking is a set of data for assets that is globally unique and
unambiguous. Tangible items are distinguished from one another by the assignment of a unique
identifier in the form of a unique data string and encoded in a bar code placed on the item. An
item unique identifier is only assigned to a single item and is never reused. Once assigned to an
item, the Item Unique Identification is never changed even if the item is modified or re-
engineered.
Life Support Item —All equipment and components designed to protect, sustain, or save human
lives as designated by the engineering activity.
Maintenance Engineering—For the purposes of this AFMC Manual maintenance engineering
is referred to as logistics support for depot maintenance repair facilities and provides plant
facilities, equipment engineering, calibration, and installation support as required.
Operational Safety—The level of safety risk to the system, the environment, and the
occupational health caused by a system or end item when employed in an operational
environment. The PM shall utilize the established system safety process to assure operational
safety.
Planner —Persons (typically GS0895, IETs) responsible for development, preparation, revision,
coordination and accuracy of technical content of WCDs. Reviews/updates/maintains files of
WCD change requests, and maintain documentation for AFMC.
Program Manager—The PM is the senior individual responsible and accountable for
management of a weapon system or sub-systems. PM refers to Product Group Manager which
has engineering and programmatic responsibility for the discrepant item.
Reverse Engineering—The process of examining an item to determine its function, material
composition, construction, and its electrical, physical, and environmental requirements for the
development of a TDP adequate for procurement. The output of the reverse engineering project
will be a TDP for an item that has the same form, fit, and function of the original item.
Scientific and Technical Information—Information relating to research, development,
engineering, testing, evaluation, production, operation, use, and maintenance for military
products, services, and equipment for military systems. This includes production, engineering,
and logistics information.
Systems Engineering —Comprises the scientific, technical, and managerial efforts needed to
define/refine requirements, develop, test, verify, deploy, support, sustain and dispose of a
product, platform, system, or integrated System-of-Systems/Family-of-Systems capability to
meet user needs. SE may be referred to as a discipline, a methodology, an approach, a practice, a
process, a set of processes and sub-processes, or various other terms; however, its fundamental
elements – systematic technical and managerial processes and measurements – remain the same
regardless of the collective nomenclature.
Technical Content Manager—The individual, usually an ES or Engineer, responsible for
maintaining the accuracy, adequacy, modification, classification, review, and currency of the
technical content of TOs and TCTOs supporting assigned systems, commodities or processes.
![Page 50: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/50.jpg)
50 AFMCMAN63-1202 25 JANUARY 2018
Technical Data —Recorded information, regardless of form or method of recording, of a
scientific or technical nature. Information that can be used, or adapted for use, to design,
develop, assemble, engineer, produce, manufacture, modify, operate, repair, test, overhaul,
maintain, or reproduce equipment and related technology.
Technical Data Package —A technical description of an item adequate for supporting an
acquisition strategy, production, engineering, and logistics support. The description defines the
required design configuration or performance requirements, and procedures required to ensure
adequacy of item performance. It consists of all applicable technical data such as models,
drawings, associated lists, specifications, standards, patterns, performance requirements, QA
provisions, software documentation and packaging details.
Test, Measurement, and Diagnostic Equipment—Devices used to maintain, evaluate,
measure, calibrate, test, inspect, diagnose, or otherwise examine materials, supplies, equipment,
and systems to identify or isolate any actual or potential malfunction, or decide if they meet
operational specifications established in technical documents.
Work Control Document —The official record for (depot) work including control,
identification, certification, and routing of items. It is an instruction document summarizing
sequenced steps and the TO references for processing the item. WCDs are developed by
authorized planner/IET IAW approved technical data. The WCD is the record documenting that
the task was performed by certified technicians IAW authorized technical data.
![Page 51: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/51.jpg)
AFMCMAN63-1202 25 JANUARY 2018 51
Attachment 2
SAMPLE DLA FORM 339
Figure A2.1. DLA Form 339, Request For Engineering Support.
![Page 52: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/52.jpg)
52 AFMCMAN63-1202 25 JANUARY 2018
Figure A2.2. DLA Form 339, Request For Engineering Support.
![Page 53: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/53.jpg)
AFMCMAN63-1202 25 JANUARY 2018 53
Figure A2.3. DLA Form 339, Request For Engineering Support.
![Page 54: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/54.jpg)
54 AFMCMAN63-1202 25 JANUARY 2018
Figure A2.4. DLA Form 339, Request For Engineering Support.
![Page 55: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/55.jpg)
AFMCMAN63-1202 25 JANUARY 2018 55
Figure A2.5. DLA Form 339, Request For Engineering Support.
![Page 56: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/56.jpg)
56 AFMCMAN63-1202 25 JANUARY 2018
Figure A2.6. DLA Form 339, Request For Engineering Support.
![Page 57: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/57.jpg)
AFMCMAN63-1202 25 JANUARY 2018 57
Table A2.1. DLA Form 339, Request for Engineering Support Completion Instructions.
DLA FORM 339, REQUEST FOR ENGINEERING SUPPORT COMPLETION
INSTRUCTIONS
PART I HEADER INFORMATION (To be completed by DLA Initiator)
BLOCK
NO.
TITLE INSTRUCTION
1.a. CASE NUMBER Enter the Defense Supply Center case number in the
space provided.
1.b. REVISION LETTER Enter the Revision Number if required, if not, leave
blank.
2.a. DATE Enter the date of the Request for Engineering Support
in the space provided.
2.b. REVISION DATE If a Revision Letter Number was entered in 1.b.,
enter the date in the space provided, if not leave
blank.
3 TO: Check the applicable box(s) from the following
choices: (ARMY; NAVY; United States AF; AZ;
HD; SE; BD; HX; SU; BF; KE; SX; CL; TG; GT;
United States Marine Corps; OTHER; PA
4 FROM: Enter the information requested in blocks 4.a.through
4.g.(3).
4.a. REQUESTING OFFICE Enter the Office Symbol of the office requesting
assistance.
4.b. POINT of CONTACT
(POC)
Enter the name, and title of the requesting office
Point of Contact.
4.c. ADDRESS of
REQUESTING OFFICE
Enter the address of the requesting office Point of
Contact.
4.d. PHONE NUMBER Enter the DSN and commercial phone numbers of the
requesting office Point of Contact.
4.e. Facsimile NUMBER Enter both the DSN and commercial Facsimile phone
numbers of the requesting office Point of Contact.
4.f. e-MAIL ADDRESS Enter the e-Mail address of the requesting office
Point of Contact.
4.g.(1). DSC
ENGINEER/TECHNICI
AN REVIEW NAME
Enter the name of the Defense Supply Center
engineer or technician performing the review.
4.g.(2). DSC
ENGINEER/TECHNICI
AN REVIEW TITLE
Enter the title of the Defense Supply Center engineer
or technician performing the review.
4.g.(3). DSC
ENGINEER/TECHNICI
AN REVIEW PHONE
Enter both the DSN and commercial phone numbers
of the Defense Supply Center engineer or technician
performing the review.
5 ESA RESPONSE TIME
REQUIRED
Complete the appropriate Engineering Support
Activity response time required.
5.a. NEGOTIATED If Negotiated is checked, enter the number of days.
![Page 58: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/58.jpg)
58 AFMCMAN63-1202 25 JANUARY 2018
EMERGENCY
RESPONSE TIME
5.b. RESPONSE TIME
PRIORITY GROUP I
If a priority group I Purchase Request, Contract
Waiver, or Reverse Engineering project, check the 30
day box.
5.c. RESPONSE TIME
RESPONSE TIME
PRIORITY GROUP II
If a priority group II Purchase Request, check the 40
day box.
5.d. RESPONSE TIME
RESPONSE TIME
PRIORITY GROUP III
If a priority group III Purchase Request, Procurement
pending, or Out of Stock, check the 60 day box.
5.e. STOCK ON HAND Check the 90 day box.
5.f. NEGOTIATED
EXTENDED
ENGINEERING
EFFORT RESPONSE
TIME
If a time has been negotiated involving an Extended
Engineering Effort, check box 5.f., and enter the
number of days negotiated for the response.
6 NOMENCLATURE Enter the nomenclature of the part for which
engineering assistance is needed.
7 NSN Enter the NSN of the part for which engineering
assistance is needed.
8 CAGE Enter the Commercial and Government Entity
number of the Original Equipment Manufacturer of
the part for which engineering assistance is needed.
9
PART NUMBER(s) Enter the part number(s) of the part or parts for which
engineering assistance is required.
10.a. MMAC Enter the Materiel Management Aggregation Code of
the part(s) requiring engineering assistance.
10.b. SMIC Enter the Special Material Identification Code of the
part(s) requiring engineering assistance.
10.c. MCC Enter the Material Control Code of the part(s)
requiring engineering assistance.
11.a. End Item Application Enter the weapon system or equipment end item
application for which the part requiring engineering
assistance is applied.
11.b. Next Higher Assembly Enter the weapon system or equipment end item
NHA for which the part requiring engineering
assistance is applied.
12 CRITICALITY OF
RECORD CURRENTLY
SHOWS
Check either the “YES” box or the “NO” box.
13 AMC/AMSC Enter the Acquisition Method Code/Acquisition
Method Suffix Code Acquisition Method
Code/Acquisition Method Suffix Code code.
![Page 59: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/59.jpg)
AFMCMAN63-1202 25 JANUARY 2018 59
14 IS THIS A CIT ITEM If the item is a Consumable Item Transfer check
either the “NO” box or the “YES” box. Enter the
Losing Inventory Manager and the Effective Transfer
Date.
PART II ENGINEERING SUPPORT REQUEST (To be completed by DLA
Initiator)(Explanation of Categories on Page 4)
15 REQUEST FOR
ENGINEERING
SUPPORT
Enter the information requested in blocks
15.a.through 15.k.
15.a. ALTERNATE METHOD
of SUPPORT
If this block is checked, check all that apply in the
following sub-blocks: Contractor advises Item
Obsolete Without Replacement; Contractor Out of
Business, or Moved Without Replacement; Product
Line Discontinued; Technical Data Required for
Open Competition.
15.a.(1).
Thru
15.a.(4).
ALTERNATE
METHODS of
SUPPORT
Select all that apply from the following: Contractor
Advises Item Obsolete Without Replacement;
Contractor Out Of Business, Or Moved Without
Replacement; Product Line Discontinued; Technical
Data Required for Open Competition.
15.a.(5). ALTERNATE
METHODS of
SUPPORT
ADMINISTRATIVE
INFORMATION
Enter the Commercial and Government Entity, Part
Number, NSN, of Recommended Replacement.
15.b.(1)
Thru
15.b.(4).
ALTERNATE METHOD
CATEGORY
Check box 15.b.if alternate source is required. Enter
the Alternate Offeror, the Manufacturer, and the
Point of Contact. Check the applicable box from the
following: Category 1, Same Item; Category 2,
Similar Item, Same Item; or Category 3, New Item.
15.b.(1)
Thru
15.b.(4).
ALTERNATE METHOD
CATEGORY
Check box 15.b.if alternate source is required. Enter
the Alternate Offeror, the Manufacturer, and the
Point of Contact. Check the applicable box from the
following: Category 1, Same Item; Category 2,
Similar Item, Same Item; or Category 3, New Item.
15.b.(5). ALTERNATE
METHODS of
SUPPORT
ADMINISTRATIVE
INFORMATION
Enter the Commercial and Government Entity, Part
Number, NSN, Of Recommended Replacement.
15.c. ENGINEERING
CHANGE PROPOSAL
(ECP)/REQUEST for
WAIVER OR
DEVIATION
If Engineering Change Proposal is checked, provide a
description of the need in Block 16.
15.d. REQUEST TECHNICAL If Technical Data Package is checked, provide a
![Page 60: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/60.jpg)
60 AFMCMAN63-1202 25 JANUARY 2018
DATA PACKAGE
DEVELOPMENT or
VALIDATION
description of the Technical Data Package in Block
16.
15.e. REVERSE
ENGINEERING
CANDIDATE
APPROVAL (Initial
Phase)
If item is selected as a candidate for reverse
engineering, details must be entered in Block 16
(Describe in Block 16)
15.e.(1). TECHNICAL DATA
PROVIDED (Encl:)
When the Technical Data Package is attached as an
enclosure check Technical Data Provided box and
enter the enclosure number/title.
15.e.(2). POTENTIAL
SAVINGS/IMPROVED
DELIVERY
When a potential financial or delivery time
improvement is anticipated, check box 15.e.(2).and
enter the savings.
15.f. REVERSE
ENGINEERING
(APPROVAL)
Check Block 15.f.if reverse engineering is approved
for the item.
15.g. CONTRACT
DELIVERABLES
Describe contract deliverables in Block 16.
15.h. MISCELLANIOUS
TECHNICAL
REQUIREMENTS
Describe miscellaneous technical requirements in
Block 16.
15.i. CRITICAL
APPLICATION
If critical application box is checked, describe reason
in Block 16.
15.j. EVALUATION OF
SURPLUS OFFER
Describe in Block 16.
15.k. EXTENDED
ENGINEERING
CHANGE PROPOSAL
(ECP)/REQUEST FOR
WAIVER OR
DEVIATION
Describe rationale for extended engineering need in
Block 16.
16 SUPPLEMENTAL
INFORMATION/COM
MENTS
Enter the supplemental information from blocks
15.c.through 15.e.and 15.g.through 15.k.
17 ENCLOSURES Identify enclosures from above by number and
electronically attach them or if paper identify them
by number, stamp or type the number onto the paper
attachment and append the copy(s) to this form.
PART
III
EVALUATION (To be completed by ESA)
18 ADDITIONAL
INFORMATION
REQUIRED FROM
INITIATOR
(See Block 22 for details)
![Page 61: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/61.jpg)
AFMCMAN63-1202 25 JANUARY 2018 61
20.a. ENGINEERING
SUPPORT
EVALUATION
Check all applicable blocks in section 20.
20.a.(1). ALTERNATE METHOD
of SUPPORT FOR
SUBJECT NSN
IDENTIFICATION
Identify the replacement item NSN and/or part
number, and manufacturer Commercial and
Government Entity number.
20.a.(2). ALTERNATE METHOD
of SUPPORT FOR
SUBJECT NSN
IDENTIFICATION
If the Alternate Source Replacement Item/Technical
Data cannot be identified check block 20.a.(2) to
authorize NSN cancellation.
20.a.3.a. SUPPLY by NEXT
HIGHER
ASSEMBLY/KIT, NSN
Enter the NHA/kit NSN.
20.a.3.b. FABRICATE/ASSEMBL
E
List the NSNs, units of issue and, quantities of the
items that the assembly is to be fabricated/assembled
from.
20.c. ALTERNATE
OFFEROR
If the Alternate Offeror has been approved, check the
“APPROVED” box. If the Alternate Offeror has been
disapproved, check the “DISAPPROVED” box and
refer to Block 22 for details. If the Alternate Offeror
has been Conditionally Approved, check the
“Conditionally Approved” box and refer to Block 22
for details.
20.d. TDP
DEVELOPMENT/VALI
DATION STATUS
Indicate whether development/validation Technical
Data Package is enclosed or not available by
checking either the “Enclosed” box or the “Technical
Data Not Available” box.
20.e. REVERSE
ENGINEERING
PROJECT INITIATION
Check the applicable boxes to indicate whether
reverse engineering project initiation has been
approved or disapproved. Enter the number of
prototypes if approved, and the estimated cost of
performing test and evaluation. Check the applicable
box to indicate the method of accomplishing testing:
ESA or Outside Source. (Describe tests to be
performed in block 22).
20.f. REVERSE
ENGINEERING
If reverse engineering has been approved, check the
“APPROVED” box. If the reverse engineering has
not been approved, check the “DISAPPROVED” box
and refer to Block 22 for details.
20.g. CONTRACT
DELIVERABLES
If contract deliverables have been approved, check
the “APPROVED” box. If the contract deliverables
have not been approved, check the
“DISAPPROVED” box and refer to Block 22 for
details.
![Page 62: BY ORDER OF THE COMMANDER AIR FORCE MATERIAL … · AFMCMAN63-1202 25 JANUARY 2018 7 1.6. Engineering Order (EO). When the solution to the problem reported on an AFMC Form 202 is](https://reader030.fdocuments.us/reader030/viewer/2022041302/5e130664ccbca072c93dece3/html5/thumbnails/62.jpg)
62 AFMCMAN63-1202 25 JANUARY 2018
20.h. MISCELLANIOUS
TECHNICAL
REQUIREMENTS
Refer to block 22 for Miscellaneous Technical
Requirements details.
20.i. CRITICAL
APPLICATION
DECISION
Critical Application Decision refers to block 19 and
add description in block 22.
20.j. SURPLUS OFFER If The Surplus Offer has been approved check the
“APPROVED” box. If the Surplus Offer has not been
approved, check the “DISAPPROVED” box and
refer to block 22 for details.
20.k. EXTENDED
ENGINEERING
Refer to block 22 for Extended Engineering details.
21 ENGINEERING
SUPPORT BILLING
CHARGE
Complete blocks 21.a through c.
21.a SCHEDULED RATE Enter the scheduled rate.
21.b. ACTUAL HOURS Enter the actual hours expended.
21.c. COST
ESTIMATE(Completed
by ESA For Extended
Engineering Efforts
Only) $
Enter the Cost Estimate completed by ESA for EEEs.
22 SUPPLEMENTAL
INFORMATION/COM
MENTS
Enter Supplemental Information/Comments from
blocks indicated above.
23 ENCLOSURES Enter enclosures applicable to blocks above as
indicated. Ensure that all enclosures are clearly
identified and that any enclosures that are attached in
paper media have the number and title clearly marked
at the top of each page of the enclosure.
24.a. RESPONSIBLE ESA
OFFICE
Enter the office symbol of the responsible ESA
24.b. DATE Enter the
24.c. POINT OF CONTACT Enter the name, and title of the requesting office
Point of Contact.
24.d. ADDRESS Enter the address of the requesting Point of Contact.
24.e. PHONE Enter the DSN and commercial phone numbers of the
requesting office Point of Contact.
24.f. Facsimile:
COMM
Enter both the DSN and commercial Facsimile phone
numbers of the Point of Contact.
24.g. e-Mail Address Enter the e-Mail address of the requesting Point of
Contact.
24.h. Reviewer Enter Reviewer Name