BVH2219gb

7/30/2019 BVH2219gb

1/87

INTECONT PLUS

Solids Flow Meter

Operating Manual

BV-H2219 GB

7/30/2019 BVH2219gb

2/87

Contacts, Copyright

Sales: Tel.: +49 (0)6151 32 - 10 28Email: [email protected]

Service: 24h Emergency hotline: +49 (0) 172 - 650 17 00 Discontinuous Weighing Technology+49 (0) 171 - 255 11 95 Continuous Weighing Technology

Email: [email protected]

Business Segments:

Heavy Duty Weighing & Feeding

Service Tel.: +49 (0) 61 51 32 - 26 23Service Fax: +49 (0) 61 51 32 - 32 70

E-Mail: [email protected]

Light Duty Weighing & Feeding



Vibrating Machines



Transport & Logistics

Service Tel.: +49 (0) 61 51 32 - 24 48Service Fax: +49 (0) 61 51 32 - 13 69E-Mail: [email protected]

Components & Spare Parts

Service Tel.: +49 (0) 61 51 32 - 17 58Service Fax: +49 (0) 61 51 32 - 36 32E-Mail: [email protected]

Copyright 2004SCHENCK PROCESS GmbH

Measuring and Process SystemsLandwehrstrasse 55, D-64293 Darmstadthttp://www.schenck-process.com

All rights reserved. Any reproduction of manual, regardless of method, without prior permission bySCHENCK PROCESS GmbH in writing, even by excerpt, is prohibited.

Subject to change without prior notice.

7/30/2019 BVH2219gb

3/87

Contents

1. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Power ON 4

LEDs 4

Normal Displays 5

Operation in Normal Mode 5

Event Messages 6

Function Distributor 8

Display Check and Version Number 8

Keyboard Mode 9

START/STOP Feeder 9

EasyServe Active/Deactive 9

Batching Mode 10

Loading By Sight 13

Print Batch Report 13

Zero Setting 15

Read Parameters 17

3. Control Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5. Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6. Setting Programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Function Distributor 27

Calibrating Functions 28

TW Tare 28

CW Weight Check 29

Simulation Mode 310405

INTECONT PLUS VDM

ContentsBV-H2219 GB I - 1

Transmissionto thirdparties andreproductionof this documentation are not permitted.SCHENCK PROCESS GmbH reserves allrights of ownership and copyrights.

TechnischeRedaktion BVED

7/30/2019 BVH2219gb

4/87

Set Time 31

7. Service Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

8. Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Select Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Enter Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Hardware Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Load Default Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Parameter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

9. Event Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

System Message S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Electrical System E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Calibration C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Maximum H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Minimum L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Material Flow (Batch) B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Signal Lamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

10. Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Test Plug 65

11. Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Start Sources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Batching. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Data Flow Charts: Signal Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Base Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Option Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Printer Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

12. Replacement Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Replacing INTECONT PLUS FIP > INTECONT PLUS VEG . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 0405

VDM INTECONT PLUS




7/30/2019 BVH2219gb

5/87

0405

INTECONT PLUS VDM




This manual applies to software version VDM 20600-00.

Edition : 0405

7/30/2019 BVH2219gb

6/87

0405

VDM INTECONT PLUS




This page left intentionally blank

7/30/2019 BVH2219gb

7/87

1. O ve rv ie w

On INTECONT:

INTECONT PLUS is designed as measuring and

evaluation system for

Belt WeighersSolids Flow MetersMass Flow MetersMass Flow FeedersWeighfeedersLoss-in-weight Feeders

The system is supplied in 3 variants:

1. Without option card (standard)

2. With option card VFE 610Vfor additional input/outputs and printer

3. With option card for fieldbusVSS021V : Modbus/S5VPB 020V: ProfibusVCB020V: DeviceNet

The present manual applies to solids flow meters with

controlled material prefeeder.

Task:

A Solids Flow Meter is designed for continuous

weighing of materials with free flowing or fluidizable

properties. Combined with a controlled material

prefeeder, preset material amounts can be batched.

For Further Reading:Fieldbus manual BVH2220

S5-RK512 (3964R) FH 458

Modbus (Comp) FH 525

Display:

5 x 7 - dot matrix with 6 mm character height

Upper display left : running messageright : totalized amount in kg/h or

t/h

Lower display left : event messagesright : selectable

flow rate, measured load,etc.

Display can be changed over to American units.

LEDs:

2 green and 3 red LEDs

Green LEDs : Ready

Red LEDs : Error or limit value messages

0405

INTECONT PLUS VDM

OverviewBV-H2219 GB 1



O Z1 = 362.5 kgE1 I = 1 0 0 0 kg/h

7/30/2019 BVH2219gb

8/87

Keyboard:

Flexible membranes with tactile touch

gB Start/stop measurement

TU Preselect lower displaySelect functions

i Reset counter

G FUNC Call function distributor andevent texts

O DEL Acknowledge event message,delete input

N ESC Abort function

f ENT Start function,acknowledge input

P DAT Prepare input, e.g. of setpoint

B9 Enter parameters

KL Enter sign and decimal point

Some Definitions:

I = Feed rate in kg/h or t/hMaterial amount per unit time

Z = Totalized amount in kg or t

Q = Measured loadLoad on load cells in kg

Measuring Principle:

Material is guided to measuring chute S free from

whirls.

Deflection force acts on load cell L/C whose output

voltage is proportional to flow rate.

INTECONT evaluates signal and computes flow rate

and totalized amount.

Measuring Technique:

n Precision AC voltage amplifier with continuous

correction of zero point and range.

n Highly resolving analog-to-digital converter.The integrated method is designed to efficientlysuppress mains voltage interferences.

n 16-bit microcontroller

n Unlimited storage of counter readings,configuration and calibration data.

0405

VDM INTECONT PLUS




7/30/2019 BVH2219gb

9/87

The schematic below shows all inputs and outputs.

The sample mechanical equipment presents a systemequipped with crossed flexure strip.

S = Measuring chute

L/C = Load cell

M = Relay output for material prefeeder

F, G = Relay output for full feed/dribblefeed changeover

Z = External totalizing counter

A = Analog display for feed rate or

measured load

SERIAL = Serial interface for printer and host

computer

24 V = Power supply

ALARM = Relay output for ALARM

MIN = Relay output for MIN limit value

MAX = Relay output for MAX limit value

ACK = Acknowledge event messages

EXT INPUT = External interrupt input

ON = Relay output, scale started

START/STOP = Start and stop scale

Release = Release input

0405

INTECONT PLUS VDM


Transmissionto third partiesand reproductionof this documentation are not permitted.SCHENCK PROCESS GmbH reserves allrights of ownership and copyrights.


O Z1 = 362.5 k gI = 1498 kg/h

7/30/2019 BVH2219gb

10/87

2. C on tr ol

Power ON

During power failure

all counter readings

counter pulses still to be output

preselected normal displays,

Service values, e.g. ON-time

are stored for an unlimited time.

The internal clock continues running for approx. 5

days.

After power-up, an automatic display and lamp test is

performed, followed by the display version number,

then by normal displays.

Message E1

reports power failure .

Message can be configured as ALARM or WARNING.

ALARM: Red LED X and symbol E1 flash.

Acknowledge message before startingscale.

WARNING: LEDX remains dark, symbol E1 doesnot flash.No acknowledgement required.

Start scale manually or automatically.

O Acknowledge event message.

LEDs

a (green) POWER OKlit if all power supplies are OK.

b (green) CPU OKlit if microprocessor is ready tooperate.

X (red) ALARMflashes if an Alarm is available.In addition, the event code is

shown in lower display line.

MIN (red) MIN LIMIT VALUElit if feed rate limit value isexceeded down.

MAX (red) MAX LIMIT VALUElit if feed rate limit value isexceeded up.

READY: The two green signal lamps light;no Alarm is available.

0405

VDM INTECONT PLUS

ControlBV-H2219 GB 4



Z1 = 2 5 0 0 kgE1 I = 0 kg/h

Z1 = 2 5 0 0 kgE1 I = 0 kg/h

7/30/2019 BVH2219gb

11/87

Normal Displays

Upper DisplayLeft : Running message and operating modes.

Rotating point indicates that totalizationand material prefeeder are active.

Right : Totalizing counter 1

Operating Modes

Lower Display

Left Event reported by alphanumeric code,e.g. E1 for power failure.

Right Selectable

TU Select display

Counter Z1 Z1 = 5000 kg

Counter Z2 Z2 = 6000 kgCounter Z3 Z3 = 1000 kgFeed rate I = 1000 kg/hFeed rate Ir = 50,00 % 1)Measured load Q = 10.000 kgMeasured load rel. Qr = 68,91% 2)Batch Zb, ZI, Zd, Nb, Zbn, Zdn 3)

1) related to nominal feed rate

2) related to nominal measured load

3) see Batching Mode

Display formats and units of Z1, Z2, Z3 and I can be

selected individually.

Operation in Normal Mode

g Start totalization.Condition : External Release signal

available (selectable).START_Source (B03) setto OP or Keyboard modeactive.

Feature : Rotating point in left fieldof upper display

B Stop totalization.Feature: points stands stillMeasured load continues being acquired.

i Reset totalizing counters.

1 Enter number of desired counter (1 or 2).FMZ No. : _Counter 3 cannot be reset. In case ofoverflow, counting resumes from 0.

fAcknowledge input.

N Delete faulty digits.

TU Select lower display(see Normal Displays).

O Acknowledge event message.

GCall further functions, e.g. Display Event,

Calibration.

N Exit function distributor.

0405

INTECONT PLUS VDM




Z1 = 5 0 0 0 kgZ2 = 6 0 0 0 kg/h

7/30/2019 BVH2219gb

12/87

Event Messages

Definitions

All important scale functions are internally monitored.

Errors are reported by event message.

For troubleshooting details, see chapter Event

Messages.

Message E1 Power Failure

Message is output in left field of lower display in form

of a group letter (e.g. E) and a number (e.g. 1). In

addition, an explanatory text can be called up.

The events are organized into 4 classes. The

assignment of event to class can be selected using

relevant parameter.

n ALARM Display flashing and underscored.

In addition, red signal lampXflashes.

Totalization cuts off, scale is not

operable.

Start:

First remove cause of fault and

acknowledge message.

Acknowledgement:

If cause has not been removed

yet, flashing stops, underscoresare deleted, but message is still

available.

If fault is remedied after

acknowledgement, message

automatically effaces.

n WARNING 1 Display permanent and

underscored.

Totalization continues.

Acknowledgement:

If fault has not been remedied yet,

underscore is faded out.

n WARNING 2 Display permanent, not

underscored.

Acknowledgement:

Not required.

n IGNORE No monitoring of events, save

MIN/MAX messages and deviation

via contact outputs and signal

lamps.

If several events occur at the same time, the event

with the highest priority is displayed first.

Priority: Alarm, Warning 1, Warning 2.

Operation

O Acknowledge all available events ofclasses Alarm and Warning 1.If several events are available,acknowledge same one after the other.

To display event texts:

G Call function distributor.

TU Scroll Display Events into lower displayfield (normally not required).

f Select function.

0405

VDM INTECONT PLUS




Z1 = 2 5 0 0 kgE1 I = 0 kg/h

7/30/2019 BVH2219gb

13/87

Display shows:

Name e.g. No Release

Code e.g. S2

and hint e.g. Parameter M04

of respective event.

The hint informs the service staff of the relevant

parameter. The consecutive number relates to the

priority sequence.

TU View several events.

N Return to normal displays.

List of Events

The list is sorted by display priority.

System Message S S1 Memory Error *

S2 No Release

S3 Maint. Scale Run

S4 Maintenance Int. Elec

S7 Simulation Active

S9 Data Link Host

Batching B B1 Out of Tolerance

B9 Linearization

Electrical System E E1 Power FailureE6 External Input

Calibration C C1 L/C Input*

C5 Tare Corr. > MAX

Maximum H H1 I >MAX

H4 L/C Input > MAX

Minimum L L1 I < MIN

L4 L/C Input

7/30/2019 BVH2219gb

14/87

Function Distributor

The function distributor lets you call further functions

and/or dialogs.

G Call function distributor.If no event is available, display shows thefunction selected last. If an event isavailable, the Display Events function isdisplayed.

f Start function.

N Return to normal displays and/orabort function.

TUMove through function distributor.

Display Events EDisplay CheckSTART/STOP FeederService ValuesSTART/STOP KEYB. MODESelect Batch BEasyServe active/deactiv>0< Zero SetProgrammingCalib.Functions SPrint FMZ

Read ParametersEnter Parameters SLoad Default Par. SPrint ParametersPrint Stat. Rep.

START/STOP SimulationTW: TareCW: Weight CheckSet Time

Programming and Calibrating Functions lead to

further menus you can move through using cursor

keys.

B = If batching mode is selected, additionalfunctions can be accessed in maindistributor.

Abort BatchDeselect BatchBatch NumberPrint BatchReload

S = Calibrating functions accessible after

password input.Prompt is output after call of function

E = Only if an event is available

With opposed functions, e.g. START/STOP, only the

one currently availabe can be reached.

Moving in function distributor does not limit any

scale-specific functions.

Display Check and Version Number

This function lets you check displays and signal

lamps.

G

TU

f

Call Display Check function.1. All display elements rhythmically

flash.2. Version number is displayed for

approx. 10 s.Test terminates automatically.

Example:

VMD : Solids Flow Meter 20600-00 : Version number

0405

VDM INTECONT PLUS




FunctionDisplay Events

I N T E C O N T P L U SVDM 20600-00 2063

7/30/2019 BVH2219gb

15/87

Keyboard Mode

This function lets you shift the selected control source

for START/STOP to the INTECONT keyboard.

After deselection of Keyboard mode, the former

source is active again.

Upon changeover from external source (e.g. serial) to

keyboard, START/STOP status is maintained.

In reverse direction, the external signals are active.

GT Call function distributor.Select START Keyboard Mode orSTOP Keyboard Mode function.

Display feature:

You will know Keyboard mode by the square in the left

upper display field.

START/STOP Feeder

The START/STOP Feeder function lets you start and

stop material prefeeder.

In started state (ON), INTECONT controls prefeeder.

The normal Start/Stop commands cannot be used.In Stop state, material flow is interrupted and scale

can be tared, etc.

GT Call function distributor.Select Start Feeder or Stop Feederfunction.

f Start function.

EasyServe Active/Deactive

The EasyServe Active/Deactive functions let you

control your INTECONT using the EasyServe PC

service tool.

GT Call function distributor.Select EasyServe Active function

To set communication parameters, useBlock Q.

Note: Upon power failure, the current status isstored, i.e. EasyServe Active functionneeds not be re-called.

Connection to PC can also be made using a 9-pole

SUB-D connector on X4 (RS 232 only) or a Phoenix

connector on X5 (RS232, RS422 or RS485).

See also Wiring Diagram in chapter DETAILS.

0405

INTECONT PLUS VDM




7/30/2019 BVH2219gb

16/87

Batching Mode

Batching mode is used to feed a defined amount of

material. When batch setpoint is reached, batching

operation is complete.

0 Start batch, open prefeeder.

1 Abort batch at any timeand

2 resume.

3 Change over to dribble feed by reducing prefeederoutput.

4 Cut off prefeeder.

5 Batch setpoint is reached.

Additional Displays

Upper display: If batching mode is selected, totals

sign G.

is displayed left of running

message.

The square indicating Keyboard

mode is omitted.

Lower display:

TU Use cursor keys to scroll 3additional values into display field.

1. Zb = Batch setpoint

2. ZI = Batch actual value

(amount already

discharged)

3. Zd = Batch residual value

(amount still to be

discharged)

Zd = Zb-ZI

4. Nb = Consecutive batchnumber.

To set start value, use

Batch Number

function.

Before start of a batch, ZI and Zd indicate the

amounts fed out during previous batch.

Batching mode deselected (Deselect Batch

function), displays are disabled but can be used again

upon next selection.

Display format corresponds to the format of Counter

1.

Select Batching Mode

Selection of Batching mode enables batching,

however, no batch is started yet.

Condition: Scale OFF


TU Scroll Select Batch function into displayfield.

f Select function.

System prompts for input of batch setpoint.

If batch is selected from external PC, setpoint input is

omitted.

0405

VDM INTECONT PLUS




EO Z1 = 2 5 0 0 kgZ2 = 4 0 0 kg

7/30/2019 BVH2219gb

17/87

Enter Setpoint

Prompt for setpoint input is output automatically uponselection or can be started in manual when batch is

complete (scale OFF).

If Batching mode is deselected or a batch is running,

no input is possible.

If batch setpoint is preset via fieldbus (Parameter I07

Batch Source=FB), no input is possible either. This

also applies to input of batch number and reload

setpoint.

P Prepare setpoint input.

19 Enter setpoint.Max. 9 digits including decimal point.The unit is that of Counter 1.

f Acknowledge input.

N Abort input; old setpoint is maintained.

O Delete faulty digits.

Start and Abort

g Start batch, process starts.Display ZI : moves from 0 towards

setpointDisplay Zd : moves from setpoint

towards 0

B Abort batch.

Batching continues upon next Startcommand.

Deselect Batch

Lets you deselect Batching mode, i.e. mode is removedfrom available functions.

Totals sign disappears from upper display, batchingvalues ZI, Zd, Zb and Nb are not longer available but

remain stored.

Conditions: Batch complete, or aborted using

Abort Batch function, scale OFF.

GTf

Call function distributor.Select Deselect Batch function.

Acknowledge.

The Select Batch function lets you reactivate

batching mode.

The old ZI, Zd , Zb and Nb values can be viewed

again.

0405

INTECONT PLUS VDM




EO SetpointZb = - - - - - - kg

7/30/2019 BVH2219gb

18/87

Abort Batch

Lets you abort a running batch, i.e. batchingimmediately stops.

Batching mode remains selected.

New batch starts upon next start command, old batch

is not resumed.

The Reload function lets you complete old batch.

GT Call function distributor and select AbortBatch function.

f Acknowledge.

You can also abort batch using contact O02.

Reloading

Lets you add a specified amount to a complete batch.

Conditions : Running batch complete, scale

OFF. No batch report.

Display ZI : Batch actual value increments from

value achieved.

Display Zd : Batch residual value keeps valueachieved.

Display Zbn : Make-up setpoint

Display Zdn : Batch residual value of make-up

amount.

Zdn = Zbn - make-up amount

reloaded

All displays can be scrolled into lower display field.

Zdn and Zbn are available only until start of next

batch.

GT Call function distributor.Select Reload function.

f Acknowledge function.System prompts for input of reloadsetpoint in kg or t.The unit is that of counter 1.

P Change setpoint Zbn before start ofreloading.

gB Start or abort reloading.

If reloaded batch is complete, next Start command

starts a normal batch.

To repeat reloading, re-call function.The Abort Batch function lets you also abort

reloading.

Batch Number Nb

Enter batch number. Number increments by 1 upon

start of every new batch.

Number is printed in batch report and can be viewed

in lower display.

Reloading operations belong to previous batch and

are not counted.

GT Call function distributor.Select Batch Number function.

f Acknowledge.Prompt for input ofNb = - is output.

f Acknowledge input.

N Abort input.Old number is maintained.

You can also change current number during batching.

0405

VDM INTECONT PLUS




7/30/2019 BVH2219gb

19/87

Loading By Sight

Batch report can be printed only if a batch is complete

(setpoint reached).

If you wish to batch an amount not previously

determined and print the result, follow these steps:

1. Call Select Batch function.

2. Select very high batch setpoint, e.g. 999999999 kg.

3. Scroll batch actual value ZI into lower display field.

4. Start scale.

5. If amount ZI is reached, stop scale.

6. Call Stop Batch function.

7. Start printing (see Print Batch).

The Reload function can be performed only before

print command.

For next batch, follow steps 4...7.

Print Batch Report

The printing functions require an option card to be

present.

Print Batch

Start of printout disables the Reload function for the

batch in question.

Function can be called only in Batching mode.

Printing can be started:

1. Manually via function distributor2. Automatically, after each complete batch

(Parameter I 06).

GT Call function distributor.Select Print Batch function.

f Start function.

N Abort printing.

Batch Report

07.07.03 : Date and timeBatch setpoint: Preset batch amountBatch act. value: Amount batchedCounter 1 : Totalizing counter 1Counter 2 : Totalizing counter 2Batch number : Consecutive number NB of scaleEvents : Events available during printout

0405

INTECONT PLUS VDM




07.07.03 11:45:10

Batch setpoint 0.150 t

Batch act.value 0.150 t

Counter 1 0.806 t

Counter 2 806.47 kg

Batch number 40

Events

E1 Power Failure M01

7/30/2019 BVH2219gb

20/87

Print Counter Readings (FMZ)

Identical with batch report; however, the title isQuantity Report.

Batch number, setpoint and actual value are printed

only if Batching mode is selected.

To call:

1) Select Print FMZ function.Unlike Print Batch, report canalso be printed duringbatching.

2) Automatically upon each event printout(Parameter J 02 = YES)

Print Parameters

Lets you print out parameter list complete with current

values.

Parameter values varying from default settings are

cross-marked (*).

As Appendix, a list of possible events and current

hardware assignment is printed.

GT Call function distributor.Select Print Parameters function.

f Start function.

N Abort printing at any time.

Print Events

Parameter J 02 lets you decide whether event

messages are to be printed or not.

Eligible settings :

1. No printout (NO)

2. Print events (Error)

3. Print events and counter readings (YES)(see Batching)

L1 : Event code

W1 : Message class, e.g. WARNING 1

> : Event has occurred

7/30/2019 BVH2219gb

21/87

Voltage ON-time

Total voltage ON-time

Scale ON-Time

Total ON-time of measurement and INTECONT

Events after last status report

Number and type of events since last report printout.

If report is printed for the first time, counting starts

from power-On.

Counters 1, 2, 3

Totalizing counters 1-3

Zero Setting

The zero setting program lets you acquire the

measuring systems zero point error over a settable

time.

The acquired value is used to correct the current

measuring result during operation.

Effects:

1. During zero setting, totalizing counters stop.

2. Analog value is set to elevation value.

3. Events continue being monitored.

Conditions:

1. No material flow

2. Scale turned off(prefeeder, if present, closes).

Follow these steps:


TU Scroll >0< (zero set) into lower displayfield.

f Start function.

N Abort function at any time.

0405

INTECONT PLUS VDM




STATUS REPORT INTECONT PLUS

03.06.03 13:37:12

Software : VMD 20600-00 2063Hardware version : 1Option card version : 1Station address : 1- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Mode OP : NOMode Simulation : NOScale ON : NO

Alarm : NOVoltage ON-time : 35 hScale ON-time : 23 hCounter 1 : 5635 kgCounter 2 : 6 tCounter 3 : 6 t-----------------------------------------------------------

Events after last status report

2 * S02 No Release

7/30/2019 BVH2219gb

22/87

Program Running:

Upper display : Residual run time in % of total run

time

Lower display : Zero point error related to nominal

measured load

N Abort program at any time.

Program Complete:

Upper display: Deviation of zero point from

previous zero setting operation

in % of nominal measured load

dev = + : error increased

dev = - : error decreased

Lower display: Mean value of total zero point in %

of nominal measured load

f Accept Tarkor result and enter intoParameter D 05.

N Reject result, i.e. scale not tared.

Special Messages:

1. OFF INTECONT is still ON

2. ABORTED Zero setting result has not beaccepted

3. VALUE TOO BIG Zero setting result hasexceeded specified limits(Parameter H03).Result is rejected.

0405

VDM INTECONT PLUS




0o Dev. 2.45%Tarkor 3.50 %

0o >0< 70 %Tarkor 1.12 %

7/30/2019 BVH2219gb

23/87

Read Parameters

Parameters are defined as variable characteristics or

data used to match the INTECONT to the application.

Parameter input is protected by password.

The Read Parameters function lets you view all

parameters without jeopardizing the operating safety.

The parameters are organized into function blocks A ,

B... and consecutively numbered within a block.

GT

f

Scroll Programming function intodisplay field and acknowledge.

Tf Select Read Parameters sub-function.

Display shows title of first parameter block.

TU Move through parameter blocks A, B...

fT Move through parameters within a block.

N Return to blocks.

N Return to normal displays.

For details, see Enter Parameters.

0405

INTECONT PLUS VDM




Nominal Feed RateB02 1000.0 kg/h

Scale DefinitionsBlock: A

7/30/2019 BVH2219gb

24/87


0405

VDM INTECONT PLUS




7/30/2019 BVH2219gb

25/87

3. C o nt r ol O v er v ie w

Status Displays (Upper Display Field)

In normal mode, totalizing counter Z1 is displayed.

Point rotates Scale (totalization) started

Control Keys:

gB Start/stop totalization (if selected)

U

T

SCROLL Select lower display and functions.1. Counters Z2, Z3 4. Measured load Q2. Feed rate I 6. Batch displays Zb, ZI, Zd, Nb, Zbn, Zdn3. Feed rate Ir in %

iRESET Reset totalizing counter.

1. Enter number of desired counter (1 or 2). Counter 3 cannot be reset.2. Acknowledge input with ENTER key, or3. Abort with ESCAPE key, or4. Delete faulty input with DELETE key

G FUNCTION Call function distributor and event messages.1. Select desired function using SCROLL keys.

If an event is available, Display Events function is already selected.2. Activate function with ENTER key.3. Pass through available event messages with SCROLL keys.4. Return to normal display with ESCAPE key

0405

INTECONT PLUS VDM

Control OverviewBV-H2219 GB 19



O Z1 = 362.5 kg-- I = 100 k g/h

7/30/2019 BVH2219gb

26/87

0405

VDM INTECONT PLUS

Control OverviewBV-H2219 GB 20



O DELETE Acknowledge event message, delete input.

N ESCAPE Abort function, return to normal displays.

f ENTER Acknowledge input, e.g. parameter.Start function, e.g. Display Events (see FUNCTION).

P DATA Prepare input, e.g. parameters

Lower display field shows event message, if any, e.g. symbol S2 = No Release.

List of Events

sorted by display priority.

System Messages S1 Memory Error *

S2 No Release

S3 Maint. Scale Run

S4 Maintenance Int. Elec

S7 Simulation Active

S9 Data Link Host

Batching B1 Out of Tolerance

B9 Linearization

Electrical System E1 Power Failure

E6 External Input

Calibration C1 L/C Input *

C5 Tare Corr. > MAX

Maximum H1 I >MAX

H4 L/C Input > MAX

Minimum L1 I < MIN

L7 WZ Eingang

7/30/2019 BVH2219gb

27/87

4. T e ch n ic a l D a ta

n Panel-mounting unit: VEG 20600/20610Front panel :96 x 288 mm

Panel cut-outs : 88 x 282, wall thicknessmax. 10 mm

Mounting depth : min. 225 mm(including 50 mm forconnectors)

Protected to : IP 20, front to IP 65

Material : plastic grey to RAL 7022

Display : fluorescent, 2 lines of 20characters, 6 mm high

Keyboard : f lexible membranes withtactile touch

Signal lamps : LEDs, 2 x green, 3 x red

Power supply : 24 V(DC) +50 % -25%,max. 1 A,no fuse, pole-reversalprotective circuit

Ext. power supply : 90...264V/ 50HZ...60HZ

n Surface-mounting unit: with panel mounting unitVEG 20...

n Wall-mounting housing

Measuringsystems : width x height x depth

410x330x236mm

Feedingsystems : width x height x depth

500x600x300mm

Protected to : IP 65

Material : steel sheet, 1.5 mm, greyVoltage supply : 90...264V/50Hz...60Hz

Extension : Feed unit controller

n Environment

Temperature : -25 C ... +45 C,tested to -40C

Humidity : Class F (DIN 40 040) *

Interferenceimmunity : to IEC 801

Interference

suppression : to VDE 871, EN 55 011

Housing safety : to IEC 348

EC recommen-

dations : CE label

* Tropical version (class R) upon request

n Storage temperature

-40 C ... +60 C

n Connectors

Plug/screw connectors (Phoenix Combicon),non-confusible

n Control outputs

Number : 8 N/O relay contacts

Base board : 3

Option card : 5

Load : max. 230 V(AC)8 A resistive load, 1 Ainductive

If error message CPU Not OK is output, all contacts

open.0405

INTECONT PLUS VDM

Technical DataBV-H2219 GB 21



P = 100.00 kg/hI = 0 kg/h

7/30/2019 BVH2219gb

28/87

n Control inputs

Number : 5Base card : 3

Option card : 2

Type : 24 V(DC) +/-30 %, 5 mA,galvanically isolated

n Control inputs (NAMUR)

Number : 2

Type : NAMUR (DIN 19234),short-circuit and cablebreakage monitoring

n Analog output

Number : 2

Base card : 1

Option card : 1

Current : raise ...20 mA impressed

Raise : 0...

7/30/2019 BVH2219gb

29/87

n Load cell connection

Voltage supply : +/- 6 V AC (+/-3 %)(apr. 66 Hz),short-circuit-proof

Measuring cycle : 100ms

Resolution : 24 Bit

Load : R (load cell) = min. 80 ohms

Cable length : max. 30 % voltage drop,max. 500 m

Measuring range : -20mV....+50mVwith VLW:-1.6mV...min. 32mV

n Serial interface for service PC

Number : 1

Type : RS232; RS422 or RS 485max. 19200 baud

Data format : 8 data bits, 1 stop bit, oddparity changeable to even orno

Isolation : galvanically non-isolated

Connectors : Phoenix MSTB, contactspacing 3.5 mm, max. 1.5mm2 or 9-pole D-Sub HD20

0405

INTECONT PLUS VDM




7/30/2019 BVH2219gb

30/87

0405

VDM INTECONT PLUS





7/30/2019 BVH2219gb

31/87

5. C ha ra ct er is ti cs

n Power Failure

Scale data, calibration values, counter readings and

pulses pending remain stored after power failure for

an unlimited period of time. The internal clock

continues running for approx. 5 days.

n Dialog Languagefor error messages, operation, and serviceprograms.

Eligible : DEUTSCHENGLISHFRANCAISESPANOLITALIANO

n Units (selectable)

SI units : kg, kg/ht , t/h

m , cmNON-SI units : lb , lb/h

t , t/hf , inch

(see Parameter Shortlist)

n Start/Stop Totalizing Counter

Select using Parameter B03.

n Release, Emergency Stop

Functions are realized using a digital input O01.

n Displays

Upper display : Totalizing counter 1

Lower display: Totalizing counters 2...3Feed rate absolute IFeed rate relative IrMeasured load absoluteMeasured load relativeBatch data

Select lower display using cursor keys.

n Signal Lamps (top down)

VOLTAGE OK (green)PROCESSOR OK (green)ALARM (red)MIN (red) feed rate MIN limitMAX (red) feed rate MAX limit

n Event Messages

Events and faults are displayed in form of analphanumeric code.Call clear text of events via keyboard.Events are organized into Alarms, and Warningswith and without acknowledgement. Alarms stopscale, warnings dont.

All alarms are additionally reported via relayoutputs.

n Operating Philosophy

Operator prompting through multi-level menus.Important configuration and calibration functionsare protected by password.

0405

INTECONT PLUS VDM

CharacteristicsBV-H2219 GB 25



7/30/2019 BVH2219gb

32/87

n Zero Setting

Zero setting is performed by an automatic program.No material is required.Program can be started

1. manually via keyboard2. automatically with closed prefeeder

Max. admissible zero setting amount is monitored.

n Taring

Designed to zero the basic tare load, the taringprogram on principle has the same function as thezero setting program. However, tare elevation is notmonitored, and the call is protected by password.

n Zero Drop Out

Suppresses totalization upon measurementsaround zero point, so that counter stops with smallfeed rates.Deselect function if not desired.

n Display Filters

can be defined individually for feed rate andmeasured load.

n Maintenance Hints

through display of event s

1. Voltage ON-time

2. Scale ON-time

n Adaptions

The electrical system needs not be redesigned noradapted.

n Calibration

Calibration as such is not required. All you have todo is enter some constructional data of load cells,speed transducer, belt inclination, etc. INTECONTuses these data to compute all requisite displaynormalisations.Check, or recalibration, canbe effectedin twoways:

a) Using material

Enter check result into INTECONT, andmeasurement value will be corrected.

b) Using check weight

A special check program lets you checknormalizations, and correct them if technicaldata or not exactly known. In later operation,program can also be used to show technicalmodifications.

n Digital Inputs

Number Name Default

O03

O01B03O02O02

DI Ackn. Events

ReleaseSTART SourceDI Stop BatchDI Ext. Event

DI1

DI2-(OP)--

n Digital Outputs

Nummer Name Default

P04P05P01

P02P03P07P08P06

DO I-MINDO I-MAXDO ALARM

DO Prefeeder ONDO Feeder ONFull FeedDribble FeedDO Batch Active

D01DO2D03

D06D05---

0405

VDM INTECONT PLUS

CharacteristicsBV-H2219 GB 26



7/30/2019 BVH2219gb

33/87

6. S e tt i n g P r og r am s

Function Distributor

The function distributor lets you call further functions

and/or dialogs.

G Call function distributor.If an event is available, Display Eventsis displayed; if no event has occurred,display shows function selected last.

f Start function.

N Return to normal displays, or abortfunction.

TU Move through function distributor.

Display Events EDisplay CheckSTART/STOP FeederService ValuesSTART/STOP Keyb. ModeSelect Batch BEasyServe active/deactiv>0< Zero SetProgramming

Calib.Functions SPrint FMZ

Read ParametersEnter Parameters SLoad Default Par. SPrint ParametersPrint Stat. Rep

START/STOP SimulationTareCW: Weigh CheckSet Time

Programming and Calibration functions lead to furthermenus you can move through using cursor keys.

B = If Batching mode is selected, additionalfunctions can be accessed in maindistributor.

Abort BatchDeselect BatchBatch NumberPrint BatchReload

S = Calibrating functions protected bypassword. Prompt for password input isoutput after call of function.

E = If an event is available.

With opposed functions, e.g. START/STOP, only the

one currently accessible can be called.

Moving through function distributor has no effect on

weighing functions.

0405

INTECONT PLUS VDM

Setting ProgramsBV-H2219 GB 27



F u nc t i o nD i s p l a y E v e n t s

7/30/2019 BVH2219gb

34/87

Calibrating Functions

Menu item Calibration Functions lets you access 3

functions:

1. TW Tare

2. CW: Weight Check

2. Set Time

All functions are protected from unauthorized use bypassword.The operating sequence is the same for all programs.

GCall function distributor.

TUf Scroll CALIBRATIONFUNCTIONS into lower displayfield and acknowledge.

. . . . . .f Enter password 07734.

Display shows one of the setting programs, e.g. TW:Tare.

f Start setting program.

N Return to normal displays.For apr. 2 min., Calibrationmenu can be recalled without

password input.

TW Tare

The taring program acquires zero point error of

complete measuring system over a settable time

(Parameter C 01, default = 30 s).

INTECONT uses this value to correct measuring

result during operation.

In contrast to zero setting program, zero setting range

is not monitored nor limited.

Taring program deletes the zero setting result.

Effects: 1. During taring, no totalizationtakes place.

2. Analog output is set toelevation value.

3. Events continue beingmonitored.

Conditions: 1. No material flow.2. Scale cut off

(prefeeder closed, if present).

Follow these steps:

Gf Function distributor, Calibration functions,password (see Calibration Functions).

TU Scroll TW: Tare function into lowerdisplay field.

f Start function.

N Abort at any time

0405

VDM INTECONT PLUS




CALIBRATION FUNCTIONSTW: Tare

7/30/2019 BVH2219gb

35/87

Program running:

Upper display: Residual run time in % of total run

time

Lower display: Continuously meaned tare in % of

nominal measured load

Program complete:

Upper display : Deviation of tare value from

previous taring operation


dev = +: tare increased

dev = - : tare decreased

Lower display : Mean value of total tare


f Accept taring result and enter value intoParameter D 04.Tare correction (D05) is set to zero.

N Reject result, i.e. scale not tared.

Special Messages:

1. STOP if INTECONT is still started

2. ABORTED if taring result is not acquiredyet

CW Weight Check

This program lets you check the INTECONT

measuring range.

Load measuring system with a known check weight

and acquire load cell load mean value over a certain

time.

INTECONT compares result with specified setpoint

and displays value.

No automatic correction takes place.

Effects:

1. During run time, no totalization takes place.

2. Analog output is set to elevation value.3. Events continue being monitored.

Conditions:

1. Taring or zero setting performed

2. Effective check weight entered into Parameter C 05

3. Check weight applied in provided point

4. Scale cut off

Sequence:

Gf Function distributor, Calibration function,password (see Calibration Functions)

TU Scroll CW: Weight Check into lowerdisplay field.

f Start program.

N Abort at any time

0405

INTECONT PLUS VDM




>0< Dev. 2.45 %Tare 3.50%

>.

>0< TW: 9 0. 2 %T a r e 5 2. 3 5

7/30/2019 BVH2219gb

36/87

Program running

Upper display : Residual run time in % of total run

time

Lower display : Continuously meaned SET/ACT

measuring result

Program complete

Upper display : ACTUAL measured load in kg

Lower display : Mean value COR of SET/ACT over

total run time

fN Exit program.Since result is not acquired automatically,

the two keys are equivalent.

Special hints:

1. STOP if INTECONT is still ON

2. ABORTED after exit of program

* Lets you check scale zero point without check weightDisplay format: xxxxxxx,yy kg

Evaluating result:

Error < 1 % : COR = 0.99...1.01Scale OK, no further action

required.

Error < 5 % : COR = 0.95...1.05

Enter KOR value into Parameter D

02 .

This makes good sense only if

parameter has not yet considered

result of check using material.

Error > 5 % : COR < 0.95 or COR > 1.05

Multi-percent deviations suggest

wrong data input (e.g. beltinclination not exactly known, lever

arms) and/or mechanical faults

(misalignment, distorsions).

Check does not consider Parameter WeightCorrection" D 02, so that check program willindicate same error quotient COR after check.

Feed rate display for check weight:

I D02C05

C04=

I = Feed rate in t/h

C05 = Check Weight in kg

C04 = Device Constant in kg/(t/h)

D02 = Weight Correction

0405

VDM INTECONT PLUS




>. CW 5.325 %COR 0.9915%

>. CW 51.4%SET/ACT 0.9842%

7/30/2019 BVH2219gb

37/87

Simulation Mode

Simulation Mode lets you check all scale functionswithout material at the time of commissioning.During simulation, scale is cannot operate in normalmode.

Gf Function distributor, Calibration functions,password (see Calibration Functions).

TU Scroll Start Simulation into lower displayfield.

fStart program.

Display : Event message S7

In upper line, = symbolflashes.

Function can be cut off in the same way (STOP

Simulation).

Features:

1. All operating functions can be performed.

2. Feed rate actual value is set to nominal rate.

3. Measured load measurement is active.

4. All control inputs and outputs operate in normalfashion.

Set Time

Unlike the other programs, date and time can bechanged in Start and Stop states of scale and be readoff under SERVICE VALUES.

Gf Function distributor, calibration functions,password (see Calibration Functions).

TU Scroll Set Time into lower display field.

f Call menu.

NAbort at any time.

0 3 Enter year, e.g. 03, month, day, hour,minute, and second.

f Acknowledge every input.When seconds have beenacknowledged, new date is acquired.

Complete date is displayed for some seconds.

O Delete digit entered last.

After power failure, time remains stored for min. 5days.

0405

INTECONT PLUS VDM




7/30/2019 BVH2219gb

38/87

0405

VDM INTECONT PLUS





7/30/2019 BVH2219gb

39/87

7. S e rv i ce V a lu e s

The Service table includes detailed systeminformation. Call does not affect weighing functions.

GTf Call SERVICE VALUESfunction and start.

TU Move through service values.

NReturn to normal displays.

Displays:

1. VMD 20600-00 2063 Version number2. HW = 1 Hardware version3. Opt.K: 0 (no option card)

1 option card available)

4. Date and time

5. Relay outputs switching conditions

I +: DO = 1 1 1 0 0 0 0 0

1 = Contact closed

0 = Contact openInputs 4-8 on option cardN = No option card

6. Inputs switching conditions

I+ : DI = 1 1 1 1 1 + 0

1 = Contact closed0 = Contact open

Inputs 4 + 5 on option cardN = No option card

Inputs 6 + 7 are designed as Namur inputs(external input)

+ short-circuit; - cable breakage;

1 = sensor covered; 0 = sensor free

7. EL = 22 h

Voltage ON-time

Monitoring: Parameter K 01, Message S4

8. ED = 19 h

Scale On-time

Condition : Totalization ON

Monitoring : Parameter K 03, MessageS3

9. aw = 30.988 %

Load on load cells related to total of load cellrated capacities.If value exceeds 100%, load cells areoverloaded.

From 110 % onward, Message H4:L/C Input > MAX is output.

10 wz = 1.383257 mV/V

Unnormalised output value of load cellamplifier (Gross)

11. R_wz = 300 ohms

Load cell resistance value

0405

INTECONT PLUS VDM

Service ValuesBV-H2219 GB 33



O Z1 = 1500100 kg

Opt..IND : 1

7/30/2019 BVH2219gb

40/87

12. AO1 = 4.15 mA

Analog output 1 output current

13. AO2 = 10.00 mA

Analog output 2 output current(on option card)

14. ZE = 53

Pulses output across pulse output for externaltotalizing counter, counted after commandReset Counter 1".

15. ZO = 1

Pulses still to be output.If value keeps exceeding zero, pulsefrequency is higher than 10 Hz.Increase weighting of smallest display digit ofCounter 1 (Parameter B 10).

16. AI = 12.54 mA

Analog input input current .

17. CS = 10851

Scale software check sum

18. CS_b = 10851

Check sum cyclically recomputed. If valueCS_b is unequal to CS, a serious fault isgiven. Contact the Schenck Service.

19. Iun = 4876 kg/h

Unlinearized feed rate

0405

VDM INTECONT PLUS

Service ValuesBV-H2219 GB 34



7/30/2019 BVH2219gb

41/87

8. P a ra m et e r iz a ti o n

General Information

Parameters are variable characteristics or data used

to match INTECONT to the application.

Display units and formatLimit valuesNominal and calibration data, etc.

Some parameters can be set in accordance with

requirements (e.g. display formats), others have to be

taken from Spec Sheet supplied.

During parameter input, all functions are maintained.

However, during operation, only parameters with no

influence on measurement, e.g. display filters, should

be changed.

Default Values

All parameters are preset with default values. These

are proven suggestions and can normally used as

defined.

The default values can be loaded using sub-function

Load Default Parameters.

Identification

The parameters are organised into function blocks A,

B, ... and, within a block, described by

namenumber 1, 2, 3 ..andvalue.

Values differing from default are identified by a *

before the block letter.

There are two types of parameter:

Selection parameters

Let you select from various options, e.g. WARNING,

ALARM.

Numeric parameters

Enter numeric value, e.g. nominal feed rate.

Call Parameter Menu


TUf Scroll PROGRAMMING intolower display field andacknowledge.

TUfSelect ENTER PARAMETER

function.

Bf Enter password 07734.

Display shows title of first parameter block.

N Return to normal display.For apr. 2 min., Parametermenu can be recalled withoutpassword input.

0405

INTECONT PLUS VDM

ParameterizationBV-H2219 GB 35



Nominal Feed RateB02 1000.0 kg/h

Dialog Behaviour

Block: A

7/30/2019 BVH2219gb

42/87

Select Parameters

1. Block Letter

TU Move through blocks A, B ... upand down.Block letter flashes.

f Select block.Display shows parameterselected last.

2. Parameter Number

TU Move through parameternumbers within a block.Parameter number flashes.

fMove through parameter

numbers independent of block(UP only).

NN Return to block titles.Return to normal mode.

Enter Parameters

P Prepare input.

TU Selection parameter:value flashes.Scroll desired value into lowerdisplay field.

46 Go to the left (4) or to the right(6); see HardwareConfiguration.

B9 Numeric parameters:Feature - - - - - - - - - - - - - - - -Enter value using number keys.

f Acknowledge input.Next parameter is displayed.

O Delete digits.

N Abort input.

OFF key 0" is always active; ON key I" only ifparameter input is complete.

0405

VDM INTECONT PLUS




Nominal Feed RateB02 10000.0 kg/H

Rated DataBlock: B

7/30/2019 BVH2219gb

43/87

Hardware Configuration

When parameterising the hardware, the sourcedetermines whether unit, channel and level must be

indicated or not. The table below will assist you in

configuring the hardware.

Source Unit Channel Level

FB

OP

v

DI

DO

AI

I+

I+

I+

DI1-DI7

DO1-DO8

HI, LO

HI, LO

As you can see, with Fieldbus (FB), Operator

Panel (OP), Speed (v) and Not Assigned () no

additional input is required.

Digital Inputs (DI) and Digital Outputs (DO) require

unit, channel and level to be indicated.With Analog Input (AI), the unit is firmly set to I+.

Sample:

Parameter B06 START Source" determines from

where the scale is started.

Description Source

B06 START Source OP

Alternatives FB, DI

On standard the scale is started from the INTECONT

keyboard.

Alternatively, fieldbus or digital input (DI) can be

selected. If DI is the desired source, additionally

indicate channel and level (see table above). The unit

is firmly set to I+.

4

6

Keys 4 (go to the left) and 6 (go to theright) let you shift between source,channel and level.

Load Default Parameters

Lets you load the default setting.Function is protected by password and YES/NO

prompt.

Attention!All changes to parameters and calibration valuesget lost.

G Select PROGRAMMING function,call DEFAULT PARAMETERS.

B1 YES = 1NO = 0

f Acknowledge selection.

Power Failure

Parameters remain stored for an unlimited period of

time.

0405

INTECONT PLUS VDM




7/30/2019 BVH2219gb

44/87

Parameter Overview

This list applies to software: VDM 20600-00

BLOCK A Scale Definitions

01 Language * ENGLISH

02 Units SI

BLOCK B Rated Data

01 Feed Rate Unit kg/h

02 Nominal Feed Rate 0200.000 t/h

03 START Source OP

04 FMZ1 Unit - t05 FMZ 1 Pulse Dur. 0 ms

06 FMZ 2 Unit - t

07 FMZ 3 Unit - t

BLOCK C Calibrating Data

01 Calibration Time 30.0 s

02 L/C Charac. Value 2.0000 mV/V

03 L/C Rated Cap. 60.000 kg

04 Device Constant 0.0400 kg/h

05 Check Weight 1.000 kg

BLOCK D Calibrat. Results

01 Nominal Platf. Load 8.00 kg

02 Span Correction 1.0000

03 Total Tare 0.00 kg/h

04 Basic Tare N 0.00 kg/h

05 Tare Correction T 0.00 kg/h

06 Material Corr. 1.00

BLOCK E Analog Output

01 Source AO 1 I

02 Elevation AO 1 4.00 mA

03 Limit Value AO 1 20.00 mA

04 Source AO 2 Q

05 Elevation AO 2 4.00 mA

06 Limit Value AO 2 20.00 mA

BLOCK F Limit Values

01 Value for I-MIN 5.0 % Io02 Event Class I-MIN W1 (L 01)

03 Value for I-MAX 120.0 % Io

04 Event Class I MAX W1 (H 01)

BLOCK G Filter Setting

01 I Display 3.0 s

02 I Analog Output 3.0 s

03 Q Display 3.0 s

04 L/C FILTER 1.0 s

05 Afterfl. Time 5.0 s

BLOCK H Additional device

01 AUTO Zero Active NO

02 Autom. Zero Limit 1.00 % Io

03 Zero Set Limit 5.00 % Io

04 Tare Corr. MAX W1 (C 05)

05 ZDO Active NO

06 ZDO Limit 1.00 % Io

BLOCK I Batch Mode

01 Batch Dribble FD 100.000 kg

02 Batch End 0.000 kg

03 Adaption fact. 0.5

04 Batch Tolerance 100000.000 kg

05 Out of Tolerance W1 (B 01)

06 AUTO Print NO

07 Batch Source OP

BLOCK J Printer Setting

01 Baud Rate 960002 Print Subtotal Error

03 Print Page Length 72

BLOCK K Maintenance Int.

01 Maintenance Elec. 3000 h

02 Event Maint. EL. W1 (S 04)

03 Maint. Scale Run. 3000 h

04 Event Maint. Run. W1 (S 03)

0405

VDM INTECONT PLUS




7/30/2019 BVH2219gb

45/87

BLOCK L Comm. Fieldbus

01 Protocol Type NO02 Host timeout 10 s

03 Comm.-Error Host IGNORE (S 09)

04 Address 1

05 Resolution 4096

06 Word sequence I:std/L:std

07 Physics RS485

08 Baud Rate 9600

09 Format Data 8-E-1

10 FLOAT-format SIEMENS-KG

11 Physics RS422

12 Baud Rate 9600

13 Format Data 8-E-1

14 Address 16

15 FLOAT-format IEEE

16 Configuration FIXED-1

17 Address 16

18 Baud Rate 125K

19 Configuration FIXED-1

20 Byte sequence Low - High

21 Word sequence I:std/L:std

BLOCK M Events

01 Power Failure A (E 01)02 Memory Error A (S 01)

03 L/C Input A (C 01)

04 No Release W1 (S 02)

05 L/C Input MAX A (H 04)

06 L/C

7/30/2019 BVH2219gb

46/87

Block A : Scale Definitions

A 01 Language

Range: DEUTSCHENGLISH*AMERICAN ENG*FRANCAISESPANOLITALIANO

Default: DEUTSCH

Selection holds for all displays, event messages and

parameters.

* identical

A 02 Units

Range: SINON-SI

Default: SI

Lets you change over displays and parameter inputs

from SI units to American units.

American Unit SI Unit Conversion *

lbtfinch

kgtmcm

1 lb = 0.453593 kg1 t = 0.907185 t = 2000 lb1 f = 0.3048 m1 inch = 2.54 cm

*also applicable to compound units, e.g. kg/h

Block B : Rated Data

B 01 Feed Rate Unit

Range: - - - - - - t/h- - - - . - t/h- - - . - - t/h- - . - - - t/h

- - - - - - kg/h- - - - . - kg/h- - -. - - kg/h- -.- - - kg/h

Default:- - - - - - kg/h

Determines feed rate display format

B 02 Nominal Feed Rate

Range: 0.0001..230000.0 t/h Default:200.0 t/h

Reference for limit values and service displays

0405

VDM INTECONT PLUS




7/30/2019 BVH2219gb

47/87

B 03 START Source

Range: OPFBDI

Default: OP

To start/stop totalization, there is no single solution:

OP : From INTECONT keyboard

FB : Via fieldbus interface

DI : Using digital input. Default value is DI3.You can also use any other free digitalinput. Digital input operatesedge-controlled, i.e. if scale fails afterAlarm, remove START signal and re-apply.

Dialog function Keyboard Mode lets you change over

from selected source to keyboard, and vice versa.

Note

G05 defines the totalizing counter tracking time.

If Parameter O01 Release is set to - -,

no release is required.

0405

INTECONT PLUS VDM




7/30/2019 BVH2219gb

48/87

B 04 FMZ1 Unit

Range: - - - - - - - t- - - - - . - t- - - - . - - t- - - . - - - t- - - - - - t *10

- - - - - t *100- - - - - - - kg- - - - - . - kg- - - - . - - kg- - - . - - - kg

Default: - - - - - - - t

B10 determines the display format for counter 1,

batching values and pulse weighting for externalcounter. If no external counter is present, set

Parameter B11 to 0.

B 05 FMZ 1 Pulse Dur.

Range: 0....1000 ms Default: 0 ms

Length of external counter output pulse. Pulse

weighting corresponds to the smallest display digit of

counter 1 (Parameter B04).

B05 < 10 ms : Pulse output is blocked.

All pulses not yet output are

deleted.

Output frequency at nominal feed rate:

PNENN= nominal feed rate in kg/h or t/hnZmin = smallest display digit of counter 1

(B 04) in kg or t

Select Zmin (B 04) so that f does not exceed 10 Hz.

Furthermore, pulse duration B05 should be smaller

than 1/f .

B 06 FMZ 2 Unit

As with B04; however, for counter 2

B 07 FMZ 3 Unit

As with B04; however, for counter 3

0405

VDM INTECONT PLUS




7/30/2019 BVH2219gb

49/87

Block C : Calibrating Data

C 01 Calibration Time

Range: 1...9999 s Default: 30 s

Measuring time for taring and zero settings programs

C 02 L/C Charac. Value

Range: 0.01...9.9999 mV/V Default: 2 mV/V

Load cell characteristic value (transmission factor)

C 03 L/C Rated Cap.

Range: 0.5000...220000.0 kg Default: 60 kg

Total of load cells rated capacities

C 04 Device Constant

Range: 0.00100...1.0 kgh/t Default:0.04 kgh/t

Unit: kg h/t = kg / (t/h)

The device constant indicates the correlation of

measured load and feed rate, i.e. load on load cell in

kg / t/h.

Q = Measured load on load cell in kg

I = Feed rate in t/h

GK determines calibration accuracy. For value, see

technical Spec Sheet.

C 06 Check Weight

Range: 0.010...22 000.0 kg Default: 1 kg

The check weight is used to check weighing systemusing calibration program CW: Weight Check.

Enter weight actingon load cell through check weight.

0405

INTECONT PLUS VDM




GK = QI

in kgt / h

7/30/2019 BVH2219gb

50/87

Block D : Calibrat. Results

D 01 Nom. Platform Load

No input Default: 8000 kg

Computed from rated data B 02 and C 04

Nominal measured load serves as reference for limit

values and zero setting programs.

For computation, see DETAILS chapter.

D 02 Weight Correction

Range: 0.5000...2,0000 Default: 1,0000

Proportionally influences feed rate I measurement

I(corrected) = I(measured) D 02

Function: Correct measuring system through

check using material andcalibration program CW: Weight

Check

D 03 Total Tare

No input Default: 0.00 kg/h

Total tare = basic tare + tare correction

= D04 + D05

D 04 Basic Tare N

No inputmax. 10000 kg/h

Default: 0.00 kg/h

Result of taring program

D 05 Tare Correction T

No inputmax. +- 1000 kg/h

Default: 0.00 kg/h

Result of manual or automatic zero setting.

Every taring operation sets D 05 to 0.

D 06 Material Corr.

Range: 0.5000...2,0000 Default: 1

Proportionally influences measurement of linearized

feed rate I.

I(corrected) = I(measured) D 06

Function: Correct feed rate through check using

material

Attention!If you enter Parameters D 02 ... D 05 in manual, enterD 02 first.

0405

VDM INTECONT PLUS




7/30/2019 BVH2219gb

51/87

Block E : Analog Output

E 01 Source AO 1

Range: I (feed rate)Q (measured load)

Default: I

One of these values can be output in analog fashion.

Filters: Parameters G 02, G 04

E 02 Elevation AO 1

Range: 0.00...20.00 mA Default: 4.00 mA

Output current of 0% value I, or Q.

E 03 Limit Value AO 1


Output current of 100% value I, or Q.

X = I, Q Xnom = nominal value

Note:

1) Maximum output current is 20 mA.

2) Minimum output current corresponds to elevation E02.

3) In Stop state of scale, output for I is set to elevationvalue; for Q, measurement value is output.

E 04 Source A02

Range: I (feed rate)Q (measured load)

Default: Q

See Parameter E01

E 05 Elevation A02


See Parameter E02

E 06 Limit Value A02

Range: 0.00...1000.00 mA Default: 20.00mA

See Parameter E03

0405

INTECONT PLUS VDM




i = ELEV + (END- ELEV)X

Xnom

7/30/2019 BVH2219gb

52/87

Block F : Limit Values

F 01 Value for I MIN

Range: -10...200.0 % Io Default: 5.0 % Io

Related to nominal feed rate B 02

If measurement value exceeds MIN limit, event

message L1 is output.

Monitoring starts 10 s after start-up.

F 02 Event Class I MIN L1

Range: WARNING 2WARNING 1IGNORE

ALARM

Default:WARNING 1

F 03 Value for I MAX

Range: -10...200.0 % Io Default: 120.0 %Io

Related to nominal feed rate B 02

If measurement value exceeds MAX limit, event

message H1 is output.

F 04 Event Class I MAX H1

Range: WARNING 2WARNING 1IGNOREALARM

Default:WARNING 1

0405

VDM INTECONT PLUS




7/30/2019 BVH2219gb

53/87

Block G : Filter Settings

I = feed rate

G 01 I Display

Range: 0.0...600.0 s Default: 3.0 s

Feed rate display

G 02 I Analog Output

Range: 0.0...600.0 s Default. 3.0 s

Feed rate analog output

G 03 Q Display

Range: 0.0...600.0 s Default: 3.0 s

Measured load display

G 04 L/C Filter

Range: 0.0...600.0s Default: 1.0 s

Applies to all functions and displays depending on

measured load

Q = measured load

G 05 Afterfl. Time

Range: 0.0...2000.0 s Default: 3.0 s

During specified time, totalization goes on after scale

stop.

All filters are of the first-order type(exponential), i.e. upon abruptchange of signal, approx. 2/3of full scale are reachedafter set time.

Long times lead to a stablebut slowly refreshing display.

0405

INTECONT PLUS VDM




7/30/2019 BVH2219gb

54/87

Block H : Additional Device

H 01 AUTO Zero Active

Range: NOYES Default: NO

Lets you select automatic zero setting.

NO : No automatic zero setting

YES : Automatic is running, if1. Measurement is cut off2. No other setting program is running3. No parameters are input.Start delay is 60s.

Measuring time : Parameter C 01

Monitorings: Parameters H 02...H04

Display feature : 0 in upper display field

H 02 Autom. Zero Limit

Range: 0.00...10.00%Q Default: 1%Q

Related to: Nom. Platform Load D01

If mean value measured by automatic zero setting

function falls below H 02 and H03 over time C01, zero

point is corrected.

Result: :Parameter D 05

H 03 Zero Set Limit

Range: 0.00...100.00 %Io Default: 5.00 %Io

Bezug: Nom. Platf. Load D01

Max. admissible amount of the total of all manual and

zero setting operations.

If limits are exceeded, correction value is not

acquired.

Monitoring : Parameter H 04, message C5

H 04 Tare Corr. > MAX C5

Range: WARNING 1WARNING 2ALARMIGNORE

Default:WARNING 1

Automatic zero setting result exceeds limit H 03.

Value is not acquired.

H 05 ZDO Active

Range: NOYES Default: NO

Active Zero Drop Out (see H 06).

H 06 ZDO Limit

Range: 0.0...10.00 %Io Default: 1.00 %Io

Related to: Nominal Feed Rate B 02

If Zero Drop Out is active and feed rate exceeds set

limit, value is set to 0.

No display feature.

Conditions: Totalization ON or Afterfl. Time

G 05.

0405

VDM INTECONT PLUS




7/30/2019 BVH2219gb

55/87

Block I : Batch Mode

For detailed batching sequence, see DETAILS chapter.

I 01 Batch Dribble FD

Range: 0.00...220 000 kg Default: 100.000 kg

If batch setpoint (I 01-I 02) is reached, dribble feed

output (P08) is set.

Signal can be used, e.g. to reduce prefeeder rate.

I 02 Batch End

Range: 0.00...220 000 kg Default: 0.000 kg

If batch setpoint has reached pre-cut-off amount I 02,

batching terminates and prefeeder stops.

I 02 considers material afterflow, if any.

I 03 Adaption Fact.

Range: 0.0...1.0 Default: 0.5

Pre-cut-off amounts I 01 and I 02 are adapted

automatically so that the system better fits the

situation upon next batch.

The two values are adapted by value

batch error * I 03".

I 03 = 0 : no adaption

I 03 = 1 : full adaption

Intermediate values cause a filtered adaption which is

preferable in plants with unprecise repeatability

behaviour.

I 04 Batch Tolerance

Range: 0.0...2200000.0 kg Default:100000.000 kg

Related to batch setpoint

Admissible deviation from setpoint. Check takes place

after completion of batch.

I 05 Out of Tolerance B1

Range: WARNING 1WARNING 2ALARMIGNORE

Default:WARNING 1

If limit value I 04 is exceeded, event message B1 is

output .

0405

INTECONT PLUS VDM




7/30/2019 BVH2219gb

56/87

I 06 AUTO Print

Range: NOYES

Default: NO

YES : Automatic printout after every completebatch

NO: Batch report can be printed only usingcontrol menu.

I 07 Batch Source

Range: OPFB Default: OP

OP : Enter batch and make-up setpoints fromINTECONT keyboard

FB : Values are set via fieldbus.

0405

VDM INTECONT PLUS




06.03.03 16:20:16Batch Setpoint 200 kgBatch Actual Val. 205 kgCounter 1 31779 kgCounter 2 32 tBatch-Number 6

Events B1 Out of Tolerance I05

7/30/2019 BVH2219gb

57/87

Block J : Printer Settings

J 01 Baud Rate

Range: 2400480096001920038400

Default: 9600

Speed of transmission to printer

J 02 Print Subtotal

Range: ErrorYESNO

Default: Error

Error : Every event is printed automatically assoon as occurred

YES : See above, but complete with totalizingcounter (FMZ) sub-totals

NO : No printout

Printing takes place in Normal and Batching modes.

J 03 Print Page Length

Range: 9...127 lines Default: 72 lines

Page length for Quantity Report

Line spacing is always 1/6 inch.

Printer initializes upon change of parameter orpower-up.

0405

INTECONT PLUS VDM




30.09.03 11:45:21 L1 W1 --> I < MIN

30.09.03 11:59:01 L1 W1

7/30/2019 BVH2219gb

58/87

Block K : Maintenance Int.

K 01 Maintenance Elec.

Range: 0...10000 h Default: 3000 hMessage: S4(K 02)

Alerts you on maintenance work to be effected as a

function of voltage ON-time.

K 02 Event Maint. EL. S4


Default:WARNING 1

The total of power ON-times exceeds time K 01.

If a time interval has elapsed, message S4 is output.

K 03 Maint. Scale Run.

Range: 0...10000 h Default: 3000 hMessage: S3(K 04)

Alerts you on maintenance work to be effected as a

function of scale run time.

K 04 Event Maint. Run. S3


Default:WARNING 1

Total measuring times exceeds time K 03.

If a time interval has elapsed, message S3 is output.

0405

VDM INTECONT PLUS




7/30/2019 BVH2219gb

59/87

Block L : Comm. Fieldbus

L 01 Protocol Type

Range: NOMODBUS COMP.S5-BCC COMP.MODBUSPROFIBUS DPDEVICENET

Default: NO

Eligible protocol variants.Every protocol requires an optional interface card to

be present.

COMP identifies the compatible protocols.

L 02 Host Timeout

Range: 0...600s Default: 10s

If timeout value exceeds zero, a message from host

system is expected to arrive during set time.

L 03 Comm. Error Host S9

Range: IGNOREW1 (WARNING 1)W2 (WARNING 2)A (Alarm)

Default: IGNORE

If no message is received during the time set by

Parameter L02, event message S9 Data Link Host isoutput.

L 04 Address

Range: 1...254 Default: 1

Slave address for Modbus protocol

L 05 Resolution

Range: 1...32767 Default: 4096

Resolution of data for nominal value in Modbus

protocol (integer format).

L 06 Word SequenceRange: I: std/L:std

I: swp/L: stdI: std/L: swpI: swp/L: swp

Default: I: std/L: std

Determines the word sequence within a data double

word in the Modbus protocol.

I stands for IEEE-754 values (floating point values)

L stands for 4-byte integer values

std does not swap the word sequence; swp does.

L 07 Physics

Range: RS232RS 422RS 485

Default: RS 485

Sets interface physics for Modbus

L 08 Baud Rate

Range: 2400480096001920038400

Default: 9600

Modbus baud rate

0405

INTECONT PLUS VDM




7/30/2019 BVH2219gb

60/87

L 09 Format Data

Range: 8-E-18-0-18-N-28-N-1

Default: 8-E-1

Modbus data format (data bits - parity bit - stop bits)

L 10 FLOAT-format

Range: SIEMENS-KGIEEE

Default:SIEMENS-KG

Determines representation of floating point values for

S5 protocol

L 11 Physics

Range: RS 232RS 422

Default: RS 422

Sets interface physics for S5 protocol

L 12 Baud Rate

Range: 2400480096001920038400

Default: 9600

BVH2219gb

Documents

Transcript of BVH2219gb