BV Italy January 2007 Introduction

(c) ONE/TÜV/BV - Seminar: Introduction to the ASME Code, January 2007

B31.PPT 09/03

The new One

The new One – the best one for you

Welcome to

FMTUEV.PPT 12/02


ASME CodeASME CodeYourYour Key to Key to ExportingExporting PressurePressure EquipmentEquipment

FMTUEV.PPT 5/97

FMPRO.PPT 05/03

9:00

12:15

13:15

16:30

Exporting worldwide – An Overview to the ASME Code

The ASME CodeInternational Application and AcceptanceASME, National Board, Authorized InspectorCertification of Manufacturers; "Stamps„ASME Material and ASTM Specifications

Lunchbreak

ASME Section I, Power BoilerASME Section IV, Heating BoilerASME Section VIII, Pressure VesselsASME Piping Codes B 31.1, 31.3ASME Section IX, WeldingASME Section V, Nondestructive ExaminationNBIC National Board Inspection CodeASME Code and European PEDAnnexes

estimated End


OneCISInsurance Company

Boston, USA

RWTÜVSystems GmbH

Essen, Germany

Technische Inspektions GmbH Essen

ONE/TÜV/BV's shareholders

FMTUEV.PPT 04/02

BureauVeritas

Paris, France

1/3 1/31/3

Customer's Benefit

ONE/TÜV/BV assists• in getting access to international market

• to become certified by ASME

• to introduce Quality Systems

• to become familiar with American Codes & Standards

• to achieve the Registration with Canadian Jurisdictions

• in the Design Calculation or the Design Review

• to qualify welding procedures and welders to ASME Code

• to achieve State Special from Jurisdictions

• in the cost effective application of the ASME Code

• to minimize Product Liability risks

• in Codes and Standard Engineering

FMTUEV.PPT 08/02


B31.PPT 09/03

The new One


International Applicationand

Acceptance

SEC0.PPT 05-03

Hierarchy of Standards

• ASME - Boiler & Pressure Vessel Code

• National Board Inspection Code NBIC

• Laws and Regulations at the place of Installation(e.g. Minnesota, New York City, Quebec, Timbuktu,...)


SEC0.PPT 09/03

Specimen law MinnesotaState Department

Joel Amato, Chief Boiler InspectorMinnesota Department of Labor and IndustryCode Administration and Inspection ServicesBoiler Division443 Lafayette RoadSt. Paul, MN 55155-4304Telephone — 651.284.5137 Email — [email protected] — 651.284.5737 Web site — www.doli.state.mn.us/code.html

EmpowermentCommissioner of Labor and Industry empowered to make, alter, and amend rules and regulations.Boiler Board: Yes. (Contact above offi cial for more information.)

Date of Passage of LawDate of latest amendment to law: 1996.Date rules and regulations implemented: 1885.Date of latest rules and regulations: November 2001.State statute: Minnesota Statutes – 2002, Chapters 183.375 to 183.62, Boilers. Minnesota Rules – Chapter 5225.

Rules for Construction and StampingConstruction:1. ASME Code (Current Edition, Current Addendum), Sections I, II, III (Divisions 1, 2), IV, V, VI, VII, VIII (Divisions 1, 2, 3), IX, X, XI, and code cases.2. ASME CSD-1 (Current Edition).3. ASME B31.1 (Current Edition).4. ASME PVHO.1 (Current Edition).5. Code addenda and case interpretations accepted automatically.6. Manufacturers must fi le a copy of Manufacturer’s Data Report with the department on ASME forms, except tanks or cylinders used for storage or transfer of liquifi ed petroleum gases for which data reports are not required.7. Registration with the National Board of non-ASME Code items and use of these items is allowed to comply with GATT and NAFTA treaties.8. National Board Inspection Code (Current Edition, Current Addendum). 9. National Board registration required for boilers and pressure vessels.10. CSA B51 (2001 Edition) with National Board registration number.11. Special design or construction requires approval of the chief boiler inspector.12. Minnesota Steam Fitters Contractors License required for all high-pressure steam piping and hot-water district heating over 30 psi.13. Foreign codes: BS 55000 only with National Board registration numbers.

Stamping:Where appropriate, the following National Board stamps or ASME Code symbol stamps are required:1. National Board: NR, R, VR.2. ASME Code: all. PP, S, or A stamp required up to second stop valve. High-pressure piping license and permit required beyond boiler.3. Power piping stamps required by division for Section I piping.

2006 Edition

MINNESOTA

SEC0.PPT 09/03

Synopsis: Example

State DepartmentAdrienne Youmans, DirectorRonald Galloway, AdministratorDepartment of Labor, Licensing and RegulationBoiler Safety ProgramKingstree BuildingP.O. Box 11329Columbia, SC 29211-1329Telephone — 803.896.4634 Email — [email protected] site — www.llr.state.sc.usFax — 803.896.4364Express mail only:110 Centerview DriveColumbia, SC 29210

EmpowermentBoiler Board: No.

Date of law passage: 2005Date rules and regulations implemented: January 2006State Statute: South Carolina Code of Laws, Title 41. Labor and Employment, Chapter 14. Boiler Safety Act, ActSections 41-14-10 through 41-14-150.

Rules for Construction and StampingConstruction:1. ASME Code (Current Edition, Current Addendum), Sections I and IV.2. ASME CSD-1 (2001 Edition).3. National Board Inspection Code(2004 Edition, 2004 Addendum). 4. National Board registration required for boilers.5. NFPA 85.

2006 Edition

SOUTH CAROLINA


OneTUVBV.ppt 06/2004

Countries accepting ASME Code Construction and RequirementBoilers and Pressure Vessels

AlbaniaAlgeria

ArgentinaAustralia

AustriaBahamas

BahrainBangladesh

BarbadosBelarus

BelgiumBermuda

BoliviaBosnia and Herzegovina

BrazilBurma (Myanmar)

CanadaChile

ChinaColombia

Costa RicaCroatia

CubaCyprus

DenmarkDjibouti

Dominican RepublicEcuador

LebanonLibya

LithuaniaLuxembourg

MalawiMalaysia

MaltaMauritius

MexicoMoldowaMorocco

MozambiqueNetherlands

New ZealandNicaragua

NigeriaNorway

OmanPakistan

ParaguayPeru

PhilippinesPoland

PortugalPuerto Rico

QuatarRomania

Saint LuciaSaudi Arabia

EgyptEstoniaEthiopiaFinlandFijiFranceGambiaGeorgiaGermanyGhanaGreeceHong KongHungaryIcelandIndiaIndonesiaIraqIrelandIsraelItalyIvory CoastJamaicaJapanJordanKazakhstanKenyaKoreaKuwaitLatvia

SerbiaSingaporeSouth AfricaSpainSri LankaSudanSwazilandSwedenSwitzerlandSyriaTaiwanTanzaniaThailandThe Russian FederationTrinidad and TobagoTunisiaTurkeyUnited Arab EmiratesUnited KingdomUgandaUruguayUSAVenezuelaYemenYugoslaviaZambiaZimbabwe

* **

**

*

**

** *

**

* **

***

**

**

**

*

** *

** *

**

*

** *

** *

* *

*

**

*

*

113113Countries

* Subject to approval oflocal authority

Source: Technical help to Exporters,British Standard Inst. (June 2004)

Countries accepting ASME Code

A - always - immer - American

S - sometimes - manchmal - Society of

M - maybe - vielleicht - Mechanical

E - except - außer - Engineers

SEC0.PPT 05/98

What is ASME ? / Was ist ASME ?


SEC0.PPT 01 / 2007




• Laws and Regulations at the place of Installation(e.g. Minnesota, New York City, Quebec, Timbuktu,...)

Standards, RecommendationsStandards, Recommendations ANSIANSI ASTMASTM AWSAWS ASNTASNT

Reference CodeReference CodeASME B31.1ASME B31.1Power PipingPower Piping

Section IISection IIMaterialMaterial

Section VSection VNDENDE

Section IXSection IXWeldingWelding

"Inservice"-Code"Inservice"-Code Section VISection VIHeating BoilerHeating Boiler

Section VIISection VIIPower BoilerPower Boiler

Section XISection XINuclear PowerNuclear Power

Construction-CodeConstruction-CodeSection ISection IPower BoilerPower Boiler

Section IVSection IVHeating BoilerHeating Boiler

ASME B31.1ASME B31.1Power PipingPower Piping

ASME B31.3ASME B31.3Section IIISection IIINuclear PowerNuclear Power

Section VIIISection VIIIPressure VesselPressure Vessel Process PipingProcess Piping

Section XSection XFiber PlasticsFiber Plastics

Section XIISection XIITransport TanksTransport Tanks

ASME Code Foreword

SEC0.PPT 2/96

This Code contains mandatory requirements,specific prohibitions, and Nonmandatory Guidancefor construction1 activities. The Code does not ad-dress all aspects of these activities and those as-pects which are not specifically addressed shouldnot be considered prohibited. The Code is not ahandbook and cannot replace Education, Experience,and the use of engineering judgement. The phraseengineering judgement refers to technical judgementsmade by knowledgeable designers experienced in theapplication of the Code.

1 Construction, as used in this Foreword, is in all-inclusive term comprisingmaterials, design, fabrication, examination, inspection, testing, certification,and pressure relief.


• ASME Code = Checks and Balances to be applied to the formulated design

• It applies to construction only

• No fabrication tolerances provided, exceptmisalignment and reinforcement

• Everything not prohibited, is permitted

SEC0.PPT 06/02

Using the ASME Code

SEC0.PPT 07/01

ASME Code Key Words

shall mandatory rules

may not prohibition

may recommendations orcan exemptions from prohibitions

should recommendations


Editions: Every 3 years new issuance (95, 98, 2001, 2004...)

Addenda: Issuance every year.Replacement page format (coloured).Mandatory 6 months after issuance.

Interpretations: Issued by ASME Code committees upon request.Not part of the Code.

Code Cases: Formulated by the ASME Code Committee to clarify existing requirements or to provide rulesnot covered by the existing Code.

Errata: Are mandatory immediately

re-affirmed: referenced Codes & Standards ASME 16.5, E1996

SEC0.PPT 05/02

ASME Code

B31.PPT 09/03

The new One


ASME, National Board,

Authorized Inspector


Manufacturer

Jurisdiction USA & CANADA

National Board

Members

CommissioningAuthorizedInspectors

FMTUEV.PPT 05/03

Registrationof Data

Reports

Technische Inspektions GmbH

Licence

ServiceAuthorization“ASME Stamp“

Accreditation

ASMEASME Code

IssuanceLicence

“R-Stamp“

What is Authorized Inspection?

OneCISInsurance Company

Authorized Inspection Agencies (AIA)

Who?- American Insurance companies authorized to write

pressure equipment insuranceor - Jurisdictional Authorities

Responsibilities?- provide inspection service during construction- inspections under the licence of the Jurisdictions- provide insurance service

SEC0.PPT 05/98

AIA


B31.PPT 09/03

The new One


Certifications„Stamps“


SEC81.PPT 11/02

Section VIII-I

What is a Code - Manufacturer ?

- QC-System according to the ASME Code

- Audit by ASME, renewal every 3 years (U, U2)

- valid Inspection-Service-Agreement between Manufacturerand an AIA

- Authorized by ASME to use the Code Symbol Stamp(s).

(Certificate of Authorization, max. validity 3 years (U, U2))

Procedure of ASME Authorization

OneTUVBV.ppt 01/2007

• Obtain Application Forms from ASME:http://www.asme.org/Codes/CertifAccred/Certification/Boiler_Pressure_Vessel.cfm

• Submit Application Forms to ASME and remit Fees

• Purchase ASME Code Books

• Describe a QC-System according ASME Code

• Prepare a Demonstration Item

• Qualify Procedures and Personnel

• Pre-Joint Review by the Supervisor of AIA

• Joint Review (Audit) with ASME Designee, Inspektor und Supervisor

• Issuance of Certificate and Stamp by ASME


OneTUVBV.ppt 5-03

Min. 4 Months of PreparationDemonstration of the QC- System in a Joint Review

Issuance of Certificates and Stamps 1 month later

ASME Code BooksQC Manual and Procedures

Qualification of Procedures and Personnel

70 %

Representative Demo ItemDrawing, Calculation, Part List, Purchase Orders, Material Test Reports

Efforts of an ASME Authorization

Advantages of an ASME Certificate

OneTUVBV.ppt 02/04

• Export into USA / Canada + 113 Countries

• Authorization to construct "stamped items"

• Publication on the internet

• Certified know how in the use of the ASME Code

• Wide scope of responsibilities as an "ASME Manufacturer"

• Certified and world wide recognized Quality Control System "ASME„

• more profit !


SEC0.PPT 05-02

ASME Code Symbol Stamps

ASME and National Board Stamps

ASME Boiler & Pressure Vessel CodeSection I - Steam BoilersS steam boilers (master)A assembly onlyE electric boilersM miniature boilersPP power piping (B31.1)V * safety valves

Section IV - Heating BoilersH * cast iron heating boilersH wrought steel heatig boilersHLW potable water heatersHV * safety valves

Section VIII Div. 1 - Pressure VesselsU pressure vesselsUM * miniature vesselsUV * safety valvesUD * rupture disk devices

Section VIII Div. 2 - Alternative RulesU2 pressure vessels

Section VIII Div. 3 - DruckbehälterU3 High Pressure VesselsUV3* safety valves

Section X - Fibre reinforced PlasticPressure VesselsRP pressure vessels

Section XII – Transport TanksT Transport tanksTV* safety valvesTD* rupture disk devices

National Board Inspection Code

R repair and alterationVR* repair of safety valves

* Components not subject to Authorized Inspection, ASME Audit of the ManufacturerSEC0.PPT 01 / 2006


\SEC0.PPT 06/01

ASME "Nuclear Certificates"

ASME Code Section III (Nuclear Components)N Nuclear Components

Vessels, Piping Systems, Valves, Pumps, etc.

NA Nuclear InstallerAssembly of Components

NPT Nuclear PartsWelded Parts of Nuclear Components

NV Nuclear Safety Valves

NS Nuclear Supports Certificate of Accreditation

QSC Quality System CertificateMaterial Manufacturers

\SEC0.PPT 05-03

Transport Tanks

ASME Code Section XII (New in Edition 2004)

(Construction and Service of Transport Tanks)

T Transport Tanks

TD Rupture Disks for Transport Tanks

TV Safety valves for Transport Tanks


KOLB\SEC0.PPT 5-01

ASME Certificates

ASME Code Certificates are not required for:Material Manufacturers (except Section III)

Manufacturers of Welding Consumables (except Section III)

Valve Manufacturers (except Section III and Safety Valves)

Suppliers of Services (Design, Heat Treatment, Machining)

Piping Manufacturers (except Section III and Section I Boiler External Piping)

SEC0.PPT 3/98

ASME-Code

STATEMENT OF POLICYON THE USE OF ASME MARKING

TO IDENTIFY MANUFACTURED ITEMSThe ASME Boiler and Pressure Vessel

Code provides rules for the construction of boilers, pressure vessels, and nuclearcomponents. This includes requirements formaterials, design, fabrication, examination, inspection, and stamping. Items constructedin accordance with all of the applicable rulesof the Code are identified with the officialCode Symbol Stamp described in thegoverning Section of the Code.

Markings such as "ASME," "ASME Standard," or any other marking including"ASME" or the various Code Symbols shallnot be used on any item which is not constructed in accordance with all of theapplicable requirements of the Code.

Items shall not be described on ASME Data Report Forms nor on similar forms referringto ASME which tend to imply that all Code requirements have been met when, in fact, they have not been. Data Report Formscovering items not fully complying withASME requirements should not refer to ASME or they should clearly identify all exceptions to the ASME requirements.


B31.PPT 09/03

The new One


ASME Materialand

ASTM Specifications

SEC0.PPT 10-2004




• Laws and Regulations at the location of Installation(e.g. Minnesota, New York City, Quebec, Timbuktu,...)











ASME B31.1ASME B31.1Power Piping.Power Piping.






SEC2.PPT 03/98

Requirements for Code Material

Construction Code

Section II Part D – (US Customary units or Metric units)

Section II Part A & B

Permissible Material Specifications+ Service Limitations+ Supplementary Requirements+ Certification Requirements+ other Requirements

Material Specificationother Reference Standards

permissible Stress ValuesMaterial Properties

SEC2.PPT 05-03

ASTM Material Specification

A - XXX (YYy) Gr Ty Cl

A-FerrousB-Nonferrous

Specification Number

Year of Edition, Addenda

Grade refers to tensile strength

Type of fabrication

Class of metallurgical structure

Examples:A - 516 (90) Gr 60 Pressure Vessel Plate, Carbon Steel, for

Moderate- and Lower- Temperature ServiceA - 182M (93) F 316L Forgings, Fittings (...)A - 213 (92) TP 316L Seamless ferritic and austenitic

alloy-steel(...) tubes


ASME Material Specification

A - 516 (90) Gr 60ASTM Material

ASME Code Committeeon Materials

Acceptance for use inCode Constructions

SEC2.PPT 05-03

SA - 516 Gr 60 (Type, Class)

no year

Society for ASME

ASME Material

Published in Section II Part A/B Edition Addenda

Section II Materials

Contents:

Part A: Ferrous Material Specification

Part B: Nonferrous Material Specification

Part C: Specifications for Welding Rods, Electrodesand Filler Metals

Part D: Properties ( US Customary units or Metric units )

(including Temperature and Stress Values)

SEC2.PPT E95A95


SEC2.PPT 08/00

Section II - SA-182/SA-182M

SPECIFICATION FOR FORGED OR ROLLED ALLOYSTEEL PIPE FLANGES, FORGED FITTINGS, AND VALVES AND PARTS FOR HIGH-TEMPERATURE SERVICE

SA-182/SA-182M(Identical with ASTM Specification A 182/A 182M-99 except for the inclusion of Grades S33228 and S30815 in the paranthetical section

of para. 5.3.1 disallowing direct heat treatment. Editorial changes have been made in paras. 1.2 and 2.1 and in Table 2.)

1. Scope1.1 This specification covers forged low alloy and stainless

steel piping components for use in pressure systems. Included areflanges, fittings, valves, and similar parts to specified dimensionsor to dimensional standards such as the ANSI specifications thatare referenced in Section 2.

1.2 For bars and products machined directly from bar, refer to Specifications A 479/A 479M and A 739 for the similar grades available in those specifications. Products made to thisspecification are limited to a maximum weight of 10 000 lb [4540 kg]. For larger products and products for other applications referto Specification A336/A366M and A965/A965M for the similargrades available in that specification.

1.3 Several grades of low alloy steels and ferritic, martensitic, austenitic, and ferritic/austenitic steels are included in thisspecification. Selection will depend upon design and service requirements.

1.4 Supplementary requirements are provided for use whenadditional testing or inspection is desired. These shall apply onlywhen specified individually by the purchaser in the order.

1.5 This specification is expressed in both inchpound units and in SI units. However, unless the order specifies the applicable"M" specification designation (SI units), the material shall bef i h d t i h d it

1.6 The value stated in, either inch-pound units or SI unitsare to be regarded separately as the standard. Within the text, the SI units are shown in brackets. The values stated in eachsystem are not exact equivalents; therefore, each system mustbe used independently of the other. Combining values fromthe two systems may result in nonconformance with thespecification.

2. Referenced Documents2.1 ASTM Standards:A 234/A 234M Specification for Piping Fittings of Wrought

Carbon Steel and Alloy Steel for Moderate and ElevatedTemperatures

A 262 Practices for Detecting Susceptibility to IntergranularAttack in Austenitic Stainless Steels

A 275/A 275M Test Method for Magnetic ParticleExamination of Steel Forgings

A 336/A 336M Specification for Steel Forgings, Alloy, forPressure and High-Temperature Parts

A 370 Test Methods and Definitions for Mechanical Testingof Steel Products

A 403/A 403M Specification for Wrought AusteniticStainless Steel Piping Fittings

...

SEC2.PPT 02/01


3. Ordering Information3.1 It is the purchaser's responsibility to specify in

the purchase order all ordering information necessary to purchase the needed material. Examples of such information include but are not limited to the following:

3.1.1 Quantity,3.1.2 Size and pressure class or dimensions

(Tolerances and surface finishes should be included),3.1.3 Specification number, grade, and class if

applicable (The year date should be included),3.1.4 Supplementary requirements,3.1.5 Additional requirements (See 5.1.2, Table

2 footnotes, 15.1, and 15.2), and3.1.6 Requirement, if any, that manufacturer

shall submit drawings for approval showing the shape of the rough forging before machining and the exact location of test specimen material (see 7.3.1).4. Manufacture

4.1 The low-alloy ferritic steels may be made by the open-hearth, electric-furnace, or basic-oxygen process with separate degassing and refining optional. The basic-oxygen process shall be limited to steels containing not over 6% chromium.

4.2 The stainless steels shall be melted by one of the following processes: (a) electric-furnace (with separate degassing and refining optional); (b) vacuumfurnace; or (c) one of the former followed by vacuum or electrolag-consumable remelting. Grade F XM-27Cb may be produced by electron-beam melting. Because of difficulties that may be met in retaining nitrogen, vacuum melting or remelting processes should not be specified for Grades F XM-11, F 304LN, F 316LN, F 304N, F 316N, F XM-19, F 44, F 45, F 48, F 49, F 50, F 51, F 52, F 53, F 54, or F 55.

4.3 A sufficient discard shall be made to secure freedom from injurious piping and undue segregation.

4.4 The material shall be forged as close as practicable to the specified shape and size. Except for flanges of any type, forged or rolled bar may be used without additional hot working for small cylindrically shaped parts within the limits defined by Specification A 234/ A 234M for low alloy steels and martensiticstainless steels and Specification A 403/A 403M for austenitic and ferritic-austenitic stainless steels. Elbows, return bends, tees, and header tees shall not be machined directly from bar stock.

4.5 Except as provided for in 4.4, the finished product shall be a forging as defined in the Terminology section of Specification A 788.


SEC2.PPT 02/01


17. Certification17.1 For forgings made to specified dimensions, when

agreed upon by the purchaser, and for forgings made to dimensional standards, the application of identification marks as required in 18.1 shall be the certification that the forgings have been furnished in accordance with the requirements of this specification.

17.2 Test reports, when required, shall include certification that all requirements of this specification have been met. The specification designation included on test reports shall include year of issue and revision letter, if any. The manufacturer shall provide the following where applicable:

17.2.1 Type heat treatment, Section 5.17.2.2 Product analysis results, Section 11 (Tables 2,

4, and 5).17.2.3 Tensile property results, Section 7 (Table 3),

report the yield strength and ultimate strength, in ksi[MPa], elongation and reduction in area, in percent.

17.2.4 Chemical analysis results, Section 6 (Table 2).17.2.5 IIardness results, Section 7 (Table 3).17.2.6 Grain size results, Section 8, and17.2.7 Any supplementary testing required by the

purchase order.

SEC2.PPT 02/01


18. Product Marking18.1 Identification marks consisting of the

manufacturer's symbol or name (Note 3), the heat number or manufacturer's heat identification, designation of service rating, the specification number, the designation, Fl, F2, etc., showing the grade of material, and the size shall be legibly stamped on each forging or the forgings may be marked in accordance with Standard SP 25 of the Manufacturer's Standardization Society of the Valve and Fittings Industry, and in such position so as not to injure the usefulness of the forging. The specification number marked on the forgings need not include specification year of issue and revision letter.NOTE 3 - For purposes of identification marking, the manufacturer is considered the organization that certifies the piping component was manufactured, sampled, and tested in accordance with this specification and the results have been determined to meet the requirements of this specification.

18.1.1 Quenched and tempered low alloy or martensitic stainless forgings shall be stamped with the letters QT following the specification designation.

18.1.2 Forgings repaired by welding shall be marked with the letter "W" following the Specification designation. When repair-welded austenitic stainless steel forgings have not been postweld heat treated in accordance with Table 6, the letters "WNS" shall be marked following the specification designation.18.1.3 When test reports are required, the markings shall consist of the manufacturer's symbol or name the grade symbol, and such other markings as necessary to identify the part with the test report ( 18.1.1 and 18.1.2 shall apply).

18.1.4 Parts meeting all requirements for more than one class or grade may be marked with more than one class or grade designation such as F 304/F 304H, F 304/F 304L, etc.

18.2 Bar Coding - In addition to the requirements in 18.1, bar coding is acceptable as a supplemental identification method. The purchaser may specify in the order a specific bar coding system to be used. The bar coding system, if applied at the discretion of the supplier, should be consistent with one of the published industry standards for bar coding. If used on small parts, the bar code may be applied to the box or a substantially applied tag.


SEC2.PPT 02/01


Table 1 Heat Treating Requirements

SEC2.PPT 02/01

Section II - SA-182/SA-182M Table 2 Chemical Requirements


SEC2.PPT 02/01


Table 3Tensile and Hardness Requirements

Material Reports

• Material Test Report (MTR)- Material Manufacturer Certificate incl. Test Reports- The compliance of specification (e.g. SA-182) and order will be certified. - Traceable to the material (depends on the specification)- ASME Section I, IV, VIII Div. 1

• Certified Material Test Report (CMTR)- Material Manufacturer Certificate incl. Test Reports and Inspection Reports- The Construction Code defines contents and requirements- The compliance of the specifications, ordering and Construction Code

requirements will be certified.- Traceable to piece and batch- ASME Section III, VIII Div. 2 und 3, XI

• Certificate of Compliance (CoC, NCA-3861)- CMTR for small parts, - only ASME Nuclear Code

• Certificate of Conformance- Certification by material manufacturer, service provider or inspector- compliance of the specifications, or partial requirements

SEC2.PPT 11-05


Goodplate Mfgr. MTR No. 123

Material Test Report

Customer: Rusty Tank Comp. Essen Auftrag Nr. 0816

Material: ASME SA-516M Gr. 415 Edition 2001 Addenda 2003 - ASTM A-516M-90 Gr.415

Thickness: 15 mm

1 Carbon Steel Plate Dimensions: 15,00x3700x3850mm Weight: 4026 kg

Marking: GPM SA-516M Gr. 415 15mm Plate No. 987654 Heat No. 123456

As rolled condition

Melting process: Vacuum Furnace

Chemical composition in %C Si Mn P S N Cu Ni Cr Mo AL0,20 0,20 0,70 0,02 0,02 0,08 0,20 0,30 0,20 0,10 0,025

V: 0,00 Nb: 0,02 charpy impact Test acc. to SA - 370 at -52° C; 64J 86J 72J

Tensile Test ASME SA-370, Rectangular Specimen (15 mm)

Re, 0,2% Rm A, 2“ Fine Grain Practice ASME SA-20285 N/mm² 512 N/mm² 29%

Goodplate Mfgr AG, Zuffenhausen, Germany 21. September 2003

SEC2.PPT 09-03

Example NCA-3860 Goodplate Mfgr.CMTR No. 001Certified Material Test Report page 1/2

Purchaser: Rusty Tank Comp. Essen, Order Nr. 0815

1 Ea Carbon Steel Plate 15,00x3700x3850mm

Material: ASME SA-516 Gr. 60 , Section II A and Section III Subsection NB (Class 1), Edition 98 Addenda 99

Marking: GPM SA-516M Gr.60 CLASS 1 Pl. 987654 Heat# 123456

Condition of plate and test specimen: as rolled, no heat treatment performed

Chemical Composition in %C Si Mn P S N Cu Ni Cr Mo AL V Nb0,20 0,20 0,70 0,02 0,02 0,08 0,20 0,30 0,20 0,10 0,025 0,00 0,02

Charpy impact Test acc. to SA - 370 at -52° C; Energy: 64, 86, 72 ft-lb, Lateral Expansion 45, 55, 54 mils

Tension Test ASME SA-370 Re, 0,2% Rm A, 4*D0 Fine Grain Practice to ASME SA-20285 N/mm² 512 N/mm² 29%

Ultrasonic Examination: 100% Angle Beam Examination according to SA-577 and NB-2532.2 after rolling to size: Acceptable, UT Report attached on page 2/2

Visual Examination: no defects

Welded repairs were not performed.

The material was manufactured under our ASME Quality System Certificate of Accreditation No. 1234 Exp. 31. December2002.

We certify that the contents of this report are correct and that all test results and operations performed by Goodplate Mfgr. Orour subcontractors are in compliance with the material specification and the specific applicable material requirements of Section III, Subsection NB.

Goodplate Mfgr AG, Zuffenhausen, Germany QA Manager: Gutfried 25. März 2000 SEC2.PPT 11-00


SEC2.PPT 10 / 2004

ASME II - D Stress Values (1/4)

page no.

line no. Add.

Nominal Composition Product Form Spec No

Type/ Grade

Alloy Desig/UNS No

ClassCond

TemperSize/

Thickness P-NoGroup

No

14 6 C - Si Forgings SA-105 K03504 ... ... 1 2

2 22 C - Si Smls. pipe SA-106 A K02501 ... ... 1 1

10 5 C - Si Smls. pipe SA-106 B K03006 ... ... 1 1

14 26 C - Si Smls. pipe SA-106 C K03501 ... ... 1 2

6 7 C - Si Plate SA-516 55 K01800 ... ... 1 1

6 30 C - Mn - Si Plate SA-516 60 K02100 ... ... 1 1

10 31 C - Mn - Si Plate SA-516 65 K02403 ... ... 1 1

14 20 C - Mn - Si Plate SA-516 70 K02700 ... ... 1 2

Table 1ASECTION I; SECTION III, CLASS 2 AND 3; * AND SECTION VIII, DIVISION 1; AND SECTION XII

MAXIMUM ALLOWABLE STRESS VALUES S FOR FERROUS MATERIALS(* See Maximum Temperature Limits for Restrictions on Class)

SEC2.PPT 10 / 2004


G10 Upon prolonged exposure to temperatures above 800°F, the carbide phase of carbon steel may be converted to graphite.G18 For Section I applications, this material may not be used for parts of firetube boilers under external pressure.S1 For Section I applications, stress values at temperatures of 850°F and above are permissible but, except for tubular pro-

ducts 3 in. O.D. or less enclosed within the boiler setting, use of these materials at these temperatures is not current practice.T2 Allowanle stresses for temperatures of 750°F and above are values obtained from time-dependent properties.

P-NoGroup

No

Min Tensile Strength

MPa

Min Yield Strength

MpaLimits I

°CLimits III

°CLimits VIII-1

°CLimits XII

°CExt Press Chart No Notes

1 2 485 250 538 371 538 343 CS-2 G10, G35, S1, T2

1 1 330 205 538 371 538 343 CS-2 G10, S1, T1

1 1 415 240 538 371 538 343 CS-2 G10, S1, T1

1 2 485 275 538 371 538 343 CS-2 G10, S1, T1

1 1 380 205 454 371 538 343 CS-2 G10, S1, T2

1 1 415 220 454 371 538 343 CS-2 G10, S1, T2

1 1 450 240 454 371 538 343 CS-2 G10, S1, T2

1 2 485 260 454 371 538 343 CS-2 G10, S1, T2




SEC2.PPT 10 / 2004




-30 to 40 65 100 125 150 200 250 300 325 350

138 138 138 138 138 138 136 129 125 122

94,5 94,5 94,5 94,5 94,5 94,5 94,5 94,5 94,5 93,6

118 118 118 118 118 118 118 118 118 117

138 138 138 138 138 138 138 138 138 135

118 118 118 118 118 118 118 115 112 108

118 118 118 118 118 118 118 115 112 108

128 128 128 128 128 128 128 125 122 118

Maximum Allow able Stress, MPa (Multiply by 1000 to Obtain kPa), for Metal Temperature, °C, Not Exceeding

SEC2.PPT 10 / 2004


pageno.

lineno. Add.

Nominal Composition Product Form Spec No Type/ Grade

Alloy Desig/UNS No

ClassCond

Temper

Size/Thickness

mm P-No Group No

256 17 Carbon Steel Plate SA-516 55 K01800 - - 1 1




P-No Group No

Min Tensile Strength

MPa

Min Yield Strength

MpaLimits III

°CLimits VIII-2

°C

ExternalPressureChart No Notes

1 1 380 205 371 371 CS-2 -

1 1 415 220 371 371 CS-2 -

1 1 450 240 371 371 CS-2 -

1 2 485 260 371 371 CS-2 -

-30 to 40 65 100 125 150 200 250 300 325 350

126 126 126 124 122 118 114 107 104 101

138 138 134 132 130 126 121 115 112 108

150 150 147 144 142 138 132 126 122 118

161 161 160 157 154 149 143 136 132 129

Table 2ASECTION III, CLASS 1 AND SECTION VIII, DIVISION 2;

MAXIMUM ALLOWABLE STRESS VALUES Sm FOR FERROUS MATERIALS(* See Maximum Temperature Limits for Restrictions on Class)


0

50

100

150

200

0 100 200 300 400 500 600

Design Temperature (°C)Sec2.PPT 9/99

• AD-Merkblatt B0: S = K/1,5; K = yield strength at design temperature oraverage rupture stress after 100000 hr

• ASME Section VIII, Div. 1, E 98 A 98, Table 1A in Section II, Part D

• ASME VIII, Div. 1, E 98 A 99, (former Code Case 2290), allowable stresses based on tensile strength and Safety Factor 3.5

S [N/mm²] = Allowable Stress according to the respective design codes

T [°C]

H II SA-516 Gr. 60Addenda 99

SA-516 Gr. 60Sec. II-D, Table 1A Add 98

T [°C]

Allowable Stress ASME Code / AD Merkblatt

SEC1.PPT 12/2002

Comparison ASME Section I/ B31.1 - TRD

Example: Main Steam Piping 300 bar, 600 ºC, OD18" (457 mm)

TRDX10CrMoVNb9-1 (1.4903)

σB, 100000h, 600 = 90 N/mm²

s = 91,4 mm

mit Temperaturzuschlag 15 ºC

σB, 10000h, 615 = 73 N/mm²

s= 107,8 mm

ASME Code Section I, Ed2001SA-335 Gr. P91 (smls)

S = 61,90 N/mm² (II-D, >3")

t = 82,7 mm

ASME B31.1 Power Piping, A-2

S = 65,5 N/mm²

t = 79,3 mm


SEC2.PPT 01 / 2007

Section II - Part C Contents

SFA-5.01 Filler Metal Procurement GuidelinesSFA-5.1 Carbon Steel Electrodes for Shielded Metal Arc Welding.SFA-5.2 Carbon and Low Alloy Steel Rods for Oxyfuel Gas WeldingSFA-5.3 Aluminum and Aluminum-Alloy Electrodes for Shielded Metal Arc WeldingSFA-5.4 Stainless Steel Electrodes for Shielded Metal Arc WeldingSFA-5.5 Low-Alloy Steel Electrodes for Shielded Metal Arc WeldingSFA-5.6 Covered Copper and Copper Alloy Arc Welding ElectrodesSFA-5.7 Copper and Copper Alloy Bare Welding Rods and ElectrodesSFA-5.8 Filler Metals for Brazing and Braze WeldingSFA-5.9 Bare Stainless Steel Welding Electrodes and RodsSFA-5.10 Bare Aluminum and Aluminum-Alloy Welding Electrodes and RodsSFA-5.11 Nickel and Nickel-Alloy Welding Electrodes for Shielded Metal Arc WeldingSFA-5.12 Tungsten and Tungsten-Alloy Electrodes for Arc Welding and Cutting.SFA-5.13 Surfacing Electrodes for Shielded Metal Arc WeldingSFA-5.14 Nickel and Nickel-Alloy Bare Welding Electrodes and RodsSFA-5.15 Welding Electrodes and Rods for Cast Iron SFA-5.16 Titanium and Titanium Alloy Welding Electrodes and Rods SFA-5.17 Carbon Steel Electrodes and Fluxes for Submerged Arc WeldingSFA-5.18 Carbon Steel Electrodes and Rods for Gas Shielded Arc Welding SFA-5.20 Carbon Steel Electrodes for Flux Cored Arc Welding SFA-5.21 Bare Electrodes and Rods for Surfacing….

SEC2.PPT 01 / 2007

Section II - Part C Contents

….SFA-5.22 Stainless Steel Electrodes for Flux Cored Arc Welding and

Stainless Steel Flux Cored Rods for Gas Tungsten Arc Welding SFA-5.23 Low-Alloy Steel Electrodes and Fluxes for Submerged Arc Welding SFA-5.24 Zirconium and Zirconium Alloy Welding Electrodes and RodsSFA-5.25 Carbon and Low-Alloy Steel Electrodes and Fluxes for Electroslag WeldingSFA-5.26 Carbon and Low-Alloy Steel Electrodes for Electrogas Welding SFA-5.28 Low-Alloy Steel Electrodes and Rods for Gas Shielded Arc WeldingSFA-5.29 Low-Alloy Steel Electrodes for Flux Cored Arc WeldingSFA-5.30 Consumable InsertsSFA-5.31 Fluxes for Brazing and Braze Welding SFA-5.32 Welding Shielding Gases

MANDATORY APPENDIXAppendix I Standard Units for Use in Equations


Section II-C Filler MetalsSFA-5.1, 5.4 : SMAW Electrode Classification (AWS Class.)

E

Electrode

70

Strengthin KSI

1

Position• 1 = all positions• 2 = flat and

horizontal fillets• 4 = vertical down

8

• 0 = DCEP d• 1 = AC or DCEP d• 2 = AC or DCEN m• 3 = AC or DC l• 4 = AC or DC l• 5 = DCEP m• 6 = AC or DCEP m• 8 = AC or DCEP m

"penetration"

XX

Chemicalcompositionof weld deposit

SEC2.PPT 01/00

E7018, E7018M, E7016-1HZR

B31.PPT 09/03

The new One


ASME Section I

Power Boiler


ASME Code Scope

SEC0.PPT 01 / 2007

Construction Code Sections regulate :• Certification of the Manufacturer• Material, • Design (Layout),

• Fabrication (Manufacturing, Welding)

• Examination (Tests)

• Inspection (Inspections by AI)

• Testing (Pressure test)

• Certification (Declaration of Conformity)

• Assembly, Erection• Pressure Relief (Overpressure Protection)

Not regulated are:Recurring Inspections, Repairs, Alterations.

Certified by

Rusty Boiler Company(Name of Manufacturer)

290 psi(Max. allow. Working pressure when built)

1500 (Heating Surface in ft² boiler or waterwalls)

2000 (Maximum designed steaming capacity in lb/hr)

1234 2004Manufacturer's Serial No. Year Built

SEC1.PPT 10/2004

Section I – Service Limitations

• Power Boilers (over 15 psi / 100 kPa) generating steam for useexternal of itself

• Steam Boilers with direct firing

• Electric Boilers

• Miniature Boilers (< 16 in., < 20 sqft., < 5 cuft., < 100 psig.)(< 400 mm, < 1,9 m²., < 0,14 m³, < 700 kPa)

• High Temperature Water Boilers ( over 160 psi and/or 250 °F)(over 1,1 Mpa and/or 120°C)

• Coil-Type Water Boilers see PG-2.3

• Scope: Boiler Proper and Boiler External Piping


ASME Code Section I

Boiler Proper ( BP )

terminates at:

• first circumferential joint for welding end connections

• face of the first flange in bolted flange connections

• first threaded joint

Boiler External Piping ( BEP )

• begins where the BP terminates

• extends up to (incl.) the valves required by this Code Section

SEC1.PPT A 95

SEC1.PPT 05-03

Section I Boiler

Boiler Proper: Section I

Boiler External Piping: Section I and B31.1


SEC0.PPT 01 / 2007

ASME Certifications Power Boiler

ASME Code Section I has Certifications for:Engineering Contractor: (Design of Power Boilers) S

Manufacturing of Power Boiler (Workshop and/or Field site) S

Welding of Power Boiler Parts S

Welding of „Boiler External Piping“ Piping for Boilers S oder PP

Field Site Assembly of Power Boilers S oder A

Safety Valves for Power Boilers V

Section I Contents

Foreword, Statement of Policy, Preamble

PG General requirementsPW Welded BoilersPR Riveted BoilersPB Brazed Boilers

PWT Watertube BoilersPFT Firetube BoilersPFH Feedwater heatersPMB Miniature BoilersPEB Electric Boilers PVG Organic Fluid Vaporizers

Appendix

SEC1.PPT 3/98


Section I Part PG

Contents:

• General• Materials• Design• Openings and Compensation• BEP and Connections• Safety Valves• Fabrication• Inspection and Tests• Certification by Stamping

Referenced Standards and Editions: Appendix 360

SEC1.PPT A 95

Section I PG-58.3.1

SEC1.PPT A 98

Boiler Proper

BEP

Non-BEP


Section I, PG-104 ... 111 Marking

SEC81.PPT 012004

Certified by

Rusty Tank CompanyName of Manufacturer

MAWP ______ psi

HeatingSurface ______ SqFt

Max. designed steamingcapacity_____lb/hr

Manufacturer's Serial No. 1234

Year Built 2001

National Board No.

Manufacturer

Max. Allow. Working Pressure

Heating Surface

Steaming capacity

Letter size: min. 8 mm

__

Section I, PG-104 ... 111 Marking

SEC81.PPT 10 / 2004

Certified by


MAWP ______ kPa when built

HeatingSurface ______ m²

Max. designed steamingcapacity_____kg/hr


Year Built 2004

National Board No.

Manufacturer

Max. allow. working pressue

Heating surface

Steaming capacity

Letter size: min. 8 mm

__

NEW: Edition 2004 allowes use of metric Units on Nameplate


SEC1.PPT E 98

Section I: PG-21 MAWP

Maximum Allowable Working Pressure [MAWP]• determined by the design formulae and dimensions

• above atmosphere

• no boiler may be operated above MAWP

• at least one Safety Valve shall be set at or below MAWP

• may never be exceeded by more than 6%

• shall be stamped on the nameplate (PG-106.4)

Forced Flow Steam Generatorsdifferent pressures along the path of flow are permitted

MAWP shall not be less than the maximum sustained conditions,which are to be selected exceeding any expected operating condition

stamping: MAWP at SH outlet, not less than MAWP of any part of the boiler

SEC1.PPT 06/99

Section I Engineering Contractor (1/5)

Example: Manufacturing of a field assembled watertube boiler

1. Engineering Contractor prepares Design Package

Boiler Design Drawing

DesignCalculation

date approved

AssemblyBoiler DrumsEvaporatorSuperheaterEconomizerFeedwater Pipe

Main Steam PipeSpecificationP= 1500psiT= 800°FD= NPS 14"SA-335 P91

Valve ListB16.9 Cl.600 A-105 NPS 10" B16.9 Cl.600 A-182F11 14" B16.9 Cl.600 SA-182 F91 14" B16.9 Cl.600 SA-105 NPS 4" B16.9 Cl.600 SA-105 NPS 2"date

approvedKölblEngineering

KölblEngrg


Feedwater Pipe

Main Steam PipeSpecification

SEC1.PPT 06/99


2) Ordering of all Code items and servicesat holders of the appropriate Certificate of Authorization

Purchase Orderto:Rusty Tank Co. (S)

Boiler Drumsetc.

Purchase Order Purchase Orderto:MichaelPipefitter (PP)

PipeworkShop

to:WildAssembly Co.(PP+A)

PipeworkField

Boiler DrumsSpecification

EvaporatorSuperheater

EconomizerSpecification

to:Bleikamp Boiler (S)

Economizer,Superheater,EvaporatorShop + Field

Purchase Order

AssemblySpecification

SEC1.PPT 06/99


3) Engineering Contractor certifies P-3A and P-7

4) AI reviews Design Package, assures all Codework is subcontractedAI certifies P-3A

5) Engineering Contractor Nameplate is stamped at engineering office,witnessed by AI, Nameplate shipped to Assembler

certified by KÖLBL ENGINEERING

MAWP: 1700psi when builtHeating Surface: 4,444 sqftMDSC: 55,555 lbs/hr

S.No. 1234 Year built: 1999


SEC1.PPT 06/99


P-4PartialDRUM

ShopAI

P-3Evaporator

ShopAI

FieldAI

P-3Superheater

ShopAI

P-3Economizer

ShopAI

P-4APiping >1/2"

ShopAI

6) Boiler Parts, and Components are fabricated by subcontractors, subject to AI inspection, Code Symbol stamped

SEC1.PPT 06/99

7) Field Site Assembly by Assembler, Inspection by Assembler's AI

- Receiving inspection of all Components

- Assembly

- Final Inspection and Hydrotest

- Stamping "A" or "S"

- Attachment of Engineering Contractor Nameplate

- Compiling all Data Reports and Partial Data Reports

- Certification of Assembly portion of P-3A Data Report



SEC1.PPT 012004

Data Report - Library

Certificate of Conformance for Pressure Relief Valves

Documents Pressure Relief Valves

(signed by Certified Individual of Manufacturer- NOT signed by AI)

P - 8

P - 8

COCSafetyValves

SEC1.PPT

Complex Case: Field Erected Watertube Boiler

P-4A

P-4A

P-4A

P-4A

Piping

P - 3Master

Shop

Field

P - 3Part

P - 4Part

Economizer

SuperheaterP -6

Supple-mentary

Field

Field TestFinal Signature

P - 7

SafetyValves


SEC1.PPT

Data Report - Package

simple case:

one totally shop assembled boiler,watertube, with all boiler external pipingand trim shop tested.

The signer of line 1 on the report is thefather of the boiler

This is regard less of contract agreements

P - 3

Shop

MFGR.

AI

SEC1.PPT 12/2002

Comparison ASME Section I/ B31.1 - TRD

Example: Main Steam Piping 300 bar, 600 ºC, OD18" (457 mm)

TRDX10CrMoVNb9-1 (1.4903)

σB, 100000h, 600 = 90 N/mm²

s = 91,4 mm

with Temperature correction 15 ºC

σB, 10000h, 615 = 73 N/mm²

s= 107,8 mm

ASME Code Section I, Ed2001SA-335 Gr. P91 (smls)

S = 61,90 N/mm² (II-D, >3")

t = 82,7 mm

ASME B31.1 Power Piping, A-2

S = 65,5 N/mm²

t = 79,3 mm


B31.PPT 09/03

The new One


ASME Section IV

Heating Boilers

SEC4.PPT E95

ASME Code Section IV

Design, fabrication, Installation, inspection of

• Steam heating boilers ( < 15 psig ; 100 kPa )

• Hot water heating boilers ( < 160 psi ; 1100 kPa < 250 °F ; 120 °C)

• Content: HG: general requirementsHF: wrought material assembliesHC: cast iron assembliesHLW: potable water heaters



SEC4.PPT 6/99

PART HG General Requirements

Article 1 Scope and Service RestrictionsArticle 2 Material RequirementsArticle 3 DesignArticle 4 Pressure Relieving DevicesArticle 5 Tests, Inspection, and StampingArticle 6 Instruments, Fittings, and ControlsArticle 7 Installation Requirements


SEC4.PPT 6/99

PART HF BOILERS CONSTRUCTED OF WROUGHT MATERIALSArticle 1 GeneralArticle 2 Material RequirementsArticle 3 Design Stresses and Minimum Thicknesses

SUBPART HW REQUIREMENTS FOR BOILERS FABRICATED BY WELDINGArticle 4 General RequirementsArticle 5 Material RequirementsArticle 6 Welding Processes and QualificationsArticle 7 Design of WeldmentsArticle 8 Fabrication RequirementsArticle 9 Inspection

SUBPART HB REQUIREMENTS FOR BOILERS FABRICATED BY BRAZINGArticle 10 General RequirementsArticle 11 Material RequirementsArticle 12 Brazing Processes, Procedures, and QualificationsArticle 13 DesignArticle 14 Fabrication RequirementsArticle 15 Inspection and Stamping



SEC4.PPT 6/99

PART HC REQUIREMENTS FOR BOILERS CONSTRUCTED OF CAST IRONArticle 1 GeneralArticle 2 Material RequirementsArticle 3 DesignArticle 4 TestsArticle 5 Quality Control and Inspection

PART HLW REQUIREMENTS FOR POTABLE-WATER HEATERSArticle 1 GeneralArticle 2 Material RequirementsArticle 3 DesignArticle 4 Design of WeldmentsArticle 5 TestsArticle 6 Inspection and StampingArticle 7 ControlsArticle 8 Installation Requirements


SEC4.PPT 6/99

HW-700 DESIGN OF WELDED JOINTSHW-701.1 Butt Joints.Longitudinal, circumferential, and other joints (..) shall be buttjoints. A butt joint shall be double-welded butt or may have fillermetal added from one side only, provided the weld penetration iscomplete and there is reinforcement on both sides of the joint. Thereshall be no valley either on the edge or in the center of the joint (..)

HW-701.3 Corner or Tee Joints(a)Boilers designed for not more than 30 psi may have the corner ortee joints made with single full fillet welds. The throat of thefillet weld shall be not less than 0.7 times the thickness of thethinner plate joined

(b)Hot water boilers designed to these rules for pressures in excessof 30 psi shall have corner or tee joints made only with fullpenetration welds



SEC4.PPT 6/99

HW-702 JOINT EFFICIENCIES

(a) E= 85% for full penetration butt joints as attained by double weldingor by other means which will obtain the same quality of depositedweld metal on the inside and outside weld surfaces, to provide completejoint penetration and assurance that the weld grooves are completely filled(HW-701.1). Welds which use metal backing strips which remain in placeare excluded.(b) E= 80% for full penetration single-welded butt joints with backing stripsother than those included in (a) above.(c) E= 60% for single-welded butt joints without use of backingstrips.(d) E= 65% for double full fillet lap joints meeting the requirementsof HW-701.2(b).(e) E= 49% for double full fillet lap joints meeting the requirementsof HW-701.2(a).

B31.PPT 09/03

The new One


ASME Section VIII

Pressure Vessels


Section VIII Division 1• up to 3,000 psi (20 MPa)• simple stress calculation formulas• no stress analysis required• widespread use for Pressure Vessels

Section VIII Division 2• up to 10,000 psi (70 MPa)• user specifies service conditions / user´s design specification• provisions for stress analysis, fatigue, creep, experimental analysis) • accounts for other than principal membrane stress• reduced wall thickness saves money• larger extend of NDE• higher design stress levels• Registered Professional Engineer is required

Section VIII Division 3• over 10,000 psi• stress analysis is mandatory• consideration of prestressed components• extensive mandatory NDE• small range of permitted material • two RPEs are required

ASME Code Section VIII

SEC8.PPT A99

SEC82.PPT 12/98

For which parameters does Div. 2 offer the more economical solution?

1. design pressure over 3,000 psi

2. diameter exceeding 60" and pressure above 1,000 psi

3. Diameter/wall thickness ratio greater 16 or plates thicker than 3"

4. Weight above 20 tons

5. Better quality / more expensive materials than P-No. 1 material

6. multi-layered vessels

7. cyclic loading

8. tough service conditions, hazardous media

ASME Code Section VIII Div. 2


SEC81.PPT 05/03

U - I: Scope of Section VIII Div. 1

ASME Code Section VIII - 1

Pressure Vesels

• MAWP >15 psi (1,03 bar) • Internal or External Pressure• Up to 3000 psi (VIII Div. 2)

• Over 152 mm Inside Diameter• No Piping or Piping Components• No rotating or reciprocating Equipment...

Examples: • Heat Exchangers• Vessels with Direct Firing• Evaporators• Reactors

• Also for gas fired double shell heat exchangers < 50 psi• Not for Human Occupancy (PVHO)• Not Water Vessel up to 300psi or 210°F• Not within the scope of other Sections• Not Steam Boilers with direct firing

SEC81.PPT 203

Section VIII - 1 , U - I

Scope of Section VIII Division I include:

• the welding end of the first circumferential joint for weldedPiping connections

• the first threaded joint for screwed connections

• the face of the first flange for bolted, flanged Piping connections

• the first sealing surface for proprietary connections or fittings

• non pressure parts welded directly to a pressure retaining surface

• pressure retaining covers

• pressure relief devices


Section VIII - I U - 2

User's / Owner's Duties

- establish design requirements

- state operating conditions

incl.: - startup- shutdown- corrosion allowance- lethal service- PWHT beyond the Code- needs for piping and instrumentation

of steam generators

SEC81 .PPT A 95

SEC0.PPT A95

How to order a Pressure Vessel

Date DatumPlace of Installation Ort der AufstellungNumber AnzahlDescription, Main Dimensions Beschreibung, HauptabmessungenConstruction Code RegelwerkEdition and Addenda AusgabeAdditional Requirements Weitere Anforderungen

(jurisdictional) (behördlich)Additional Heat treatment, Material RestrictionsZusätzliche Wärmebehandlungen, Materialeinschränkungen

Operating Conditions: Startup, Shutdown, Service, Testing,Pressure temperature, media, Cleaning

Betriebsdaten: Druck, Temperatur, Medien, bei An- und Abfahrenim Betrieb, Prüfung, Reinigung

Piping, instrumentation, overpressure protection.Rohrleitungen, Instrumentierung, Sicherheitsventile.

ASME Code Stamping ASME Code StempelungNational Board Registration National Board Registrierung


Section VIII - I U - 2 , UG - 90

Herstellerverantwortung (Manufacturers responsibilities)

- comply with all of the applicable requirements of the Code.Alle zutreffenden Anforderungen des Regelwerkes einhalten

- assure that all work done by others also complies.Sicherstellen, daß auch andere Parteien das Regelwerk einhalten

- have design calculation available.für eine Auslegungsberechnung sorgen

- assure that QC is performed.sicherstellen, daß Qualitätskontrollen eingehalten werden

- assure that examinations are performed as required by the Code.sicherstellen, daß die ZfP wie gefordert durchgeführt wird

- arrange Inspection and free access of the Inspector.die Abnahmen durchführen lassen

SEC81 .PPT A 95

SA-105 52,6mm

SA-105

SA-516 Gr.708mm (0,315“)

SA-106 Gr.B12,7mm(1/2“)

SA-106 Gr.B11,13mm (0,438in.)

II.

III.

IV.

IV.

IV.SA-106 Gr.B NPS2Sch. 805,08mm (0,2“)

SA-516 Gr.705,5mm (0,217“)

SA-516 Gr.707mm (0,276“)

SA-516 Gr.708mm (0,315“)

SA-105

I.

SA-516 Gr.707mm (0,276“)

SA-516 Gr.608mm (0,315“)

SA-516 Gr.708mm (0,315“)

KOLB\SEC0.PPT 5-01

ASME Accreditations for Pressure Vessels

ASME Code Section VIIIEngineering none

Manufacturing of Pressure Vessels(Shop and /or Field) U

Alternative Rules Section VIII, Division 2(Shop and /or Field) U2

Manufacturing of High Pressure Vessels(Shop and /or Field) U3

Welding of Vessel Parts U, U2, U3

Field Assembly of Vessels U, U2, U3

Pressure Vessel Safety Valves UV

High Pressure Vessel Safety Valves UV3

Rupture Discs, Div. 1 UD


Section VIII - 1 ContentsForewordIntroduction: U-1, U-2, U-3Subsection A: UG - General RequirementsSubsection B: Methods of Fabrication

UW - WeldingUF - ForgingUB – Brazing

Subsection C: Classes of Material - Special ConstructionsUCS - Carbon and Low Alloy SteelUNF - Non ferrous MaterialsUHA - High Alloy SteelUCI - Cast IronUCL - Cladding and LiningUCD - Cast Ductile IronUHT - Ferritic Steels with Heat TreatmentULW - Layered ConstructionsULT - Low Temperature Service

Add. 2003: UHX - Rules for Shell and Tube Heat ExchangersMandatory and Nonmandatory AppendicesIndex SEC81.PPT 07/03

Section VIII-1, UG-118 Nameplate

SEC81.PPT 012004

Certified by


MAWP 290 psi (kPa) at 572 °F (°C)

Max. allowable external working pressure:15 psi (kPa) at 572 °F (°C)

MDMT -20 °F (°C) at 290 psi (kPa)


Year Built 2004

National Board No.

Manufacturer

MAWP

MAEWP (only if specified)

MDMT at MAWP

Serial number (Manufacturers)

Year built

W

RT 4

1

GENERAL NOTE: Information within parentheses is not part of the required marking. Phrases identifying data may be abbreviated; minimum abbreviations shall be MAWP, MDMT, S/N, and year, respectively.NOTE: (1) The maximum allowable external working pressure is required only when specified as a design condition.


B31.PPT 09/03

The new One


ASME Piping Codes

B31.1B31.3

B 31.1 Power Piping – 2004

B 31.3 Process Piping - 2004

B 31.4 Pipeline Transportation Systems for Liquid Hydrocarbons and Other Liquids- 2002

B 31.5 Refrigeration Piping and Heat Transfer Components- 2001

B 31.8 Gas Transmission and Distribution Piping Systems - 2003

ASME B31 Piping-Codes

B31.PPT 01 / 2007

No Certification of Manufacturer requiredNo Inspection by Authorized InspectorExemptions: Boiler External Piping acc. Section I , Nuclear or CSA-B51


B31_1.PPT

Definition Pipe and Tube

• Round cross section• Dimensional requirements for nominal pipe size as

tabulated in ANSI B36.10 and ANSI B36.19.• Nominal diameter corresponds with the

outside diameter.

• Hollow product of round or any other cross section. • Dimensions and tolerances are specified in the appropriate

ASTM or ASME standard specifications.• Round tube size may be specified with respect to any two,

but not all three, of the following: outside diameter, inside diameter, wall thickness

Pipe

Tube

B31_1.PPT

ASME B 31.1 - 100.1 Scope

Scope: Power and Auxiliary service Piping Systems for:• electric generating stations• industrial plants• heating plants

main aspect: heat transfer

such as: Boiler External Piping• Data Reports and Stamping required over NPS 1/2• within Jurisdictional Limits of Code Section I

and: Nonboiler External Piping• No Data Report and Stamping required• ASME Code Committee for Pressure Piping is responsible

this includes: > central and district heating systems> geothermal piping from wellheads> fuel gas and fuel oil piping downstream plantmeter set or

inside the plant property line> steam jet cooling systems in the power plant cycle> gas and oil systems, air systems, hydraulic fluid systems


B31_1.PPT

B 31.1 - 100.1, Scope (cont'd)

but except:

piping covered by other Sections of the ASME BPV CodeBoilers and pressure vessels itselvesStream heating piping ≤ 15 psighot water heating piping ≤ 30 psigplumbinghydraulic / pneumatic tool piping downstream the stopvalveFederal control installationsNuclear installation piping → Code Section IIIB 31.9 building services pipingFuel gas piping inside industrial buildings - ANSI Z 223.1pulverized fuel piping → NFPA 8503

B31_1.PPT 05/03

B 31.1 FIG 100.1.2(B) DRUM TYPE BOILERS

Boiler Proper

BEP

Non-BEP


B31_1.PPT

ASME B 31.1 Contents

Scope and definitionsDesignConditions and criteriaPressure design of piping componentsSelection and limitation of piping componentsSelection and limitation of piping jointsExpansion, Flexibility, supportingSystemsMaterialsDimensional requirementsFabrication, assembly, erectionExamination, inspection and testing

Appendices

Chapter III

IIIIVV

VI

B31_1.PPT-10-02

B 31.1 Chapter II: Design

Design Criteria (102)

Piping Components with Specific Ratings (Table 126.1)Pressure according to the rating at the operatingtemperature but not exceeding the limits of B 31.1

Without Specific Rating:same as seamless pipe of the same nominal thickness.

Variations from Normal Operation Conditions (rating) allowed in pressure ortemperature, if Circ. Stresses do not exceed Appendix A values by:

15% for 8 hours, max. 800 hrs/yr.20% for 1 hour, max. 80 hrs/yr.


B31_1.PPT

B 31.1 Chapter IV: Dimensional Requirements

Table 126.1: Specifications and Standards (sample)

Appendix F : acceptable editions!

Nominal Out- Nominal Wall Thickness ForPipe side Sched. Sched. Sched. Stand- Sched. Sched. Extra Sched. Sched. Sched. Sched. Sched. XXSize Diam. 10 20 30 ard 40 60 Strong 80 100 120 140 180 Strong1/8 0.405 - - - 0.068 0.068 - 0.095 0.095 - - - - -1/4 0.540 - - - 0.088 0.088 - 0.119 0.119 - - - - -3/8 0.675 - - - 0.091 0.091 - 0.126 0.126 - - - - -1/2 0.840 - - - 0.109 0.109 - 0.147 0.147 - - - 0.188 0.2943/4 1.050 - - - 0.113 0.113 - 0.154 0.154 - - - 0.219 0.3081 1.315 - - - 0.133 0.133 - 0.179 0.179 - - - 0.250 0.358

1 1/4 1.660 - - - 0.140 0.140 - 0.191 0.191 - - - 0.250 0.3821 1/2 1.900 - - - 0.145 0.145 - 0.200 0.200 - - - 0.281 0.400

2 2.375 - - - 0.154 0.154 - 0.218 0.218 - - - - 0.4362 1/2 2.875 - - - 0.203 0.203 - 0.276 0.276 - - - 0.375 0.552

3 3.5 - - - 0.216 0.216 - 0.300 0.300 - - - 0.438 0.6003 1/2 4.0 - - - 0.226 0.226 - 0.318 0.318 - - - - -

4 4.5 - - - 0.237 0.237 - 0.337 b.337 - 0.438 - 0.531 0.6745 5.563 - - - 0.258 0.258 - 0.375 0.375 - 0.500 - 0.625 0.7506 6.625 - - - 0.280 0.280 - 0.432 0.432 - 0.562 - 0.719 0.8648 8.625 - 0.250 0.277 0.322 0.322 0.406 0.500 0.500 0.594 0.719 0.812 0.906 0.875

B16.PPT 03/98

ASME B 36.10 Dimensions of Steel Pipe (welded and smls)


KOLB\B16.PPT 11/98

ASME B 16.5 Pressure ratings in psig

W o rk ing P re s s ure b y C la s s e s , p s igTe m p e ra ture , ° F 1 5 0 3 0 0 4 0 0 6 0 0 9 0 0 1 5 0 0 2 5 0 0

- 2 0 to 1 0 0 2 8 5 7 4 0 9 9 0 1 4 8 0 2 2 2 0 3 7 0 5 6 1 7 02 0 0 2 6 0 6 7 5 9 0 0 1 3 5 0 2 0 2 5 3 3 7 5 5 6 2 53 0 0 2 3 0 6 5 5 8 7 5 1 3 1 5 1 9 7 0 3 2 8 0 5 4 7 04 0 0 2 0 0 6 3 5 8 4 5 1 2 7 0 1 9 0 0 3 1 7 0 5 2 8 05 0 0 1 7 0 6 0 0 8 0 0 1 2 0 0 1 7 9 5 2 9 9 5 4 9 9 0

6 0 0 1 4 0 5 5 0 7 3 0 1 0 9 5 1 6 4 0 2 7 3 5 4 5 6 06 5 0 1 2 5 5 3 5 7 1 5 1 0 7 5 1 6 1 0 2 6 8 5 4 4 7 57 0 0 1 1 0 5 3 5 7 1 0 1 0 6 5 1 6 0 0 2 6 6 5 4 4 4 07 5 0 9 5 5 0 5 6 7 0 1 0 1 0 1 5 1 0 2 5 2 0 4 2 0 08 0 0 8 0 4 1 0 5 5 0 8 2 5 1 2 3 5 2 0 6 0 3 4 3 0

8 5 0 6 5 2 7 0 3 5 5 5 3 5 8 0 5 1 3 4 0 2 2 3 09 0 0 5 0 1 7 0 2 3 0 3 4 5 5 1 5 8 6 0 1 4 3 09 5 0 3 5 1 0 5 1 4 0 2 0 5 3 1 0 5 1 5 8 6 0

1 0 0 0 2 0 5 0 7 0 1 0 5 1 5 5 2 6 0 4 3 0

Forgings Castings PlatesA 105 (1) A 21 6 WCB(1) A 515 Gr. 70(1) A 350 Gr. LF2(1) A 516 Gr. 70(1, 2)

A 537 CI. 1 (3)

TABLE 2-1.1 RATINGS FOR GROUP 1.1 MATERIALS

NOTES: (1) Permissible, but not recommended for prolonged usage above about 800°F. (2) Not to be used over 850°F.(3) Not to be used over 700°F.

B31_1.PPT

B 31.1 Appendix A: Material Requirements

Table A-1 Carbon Steel


B 31.1 Systems

122.1 Boiler External Piping(Special Requirements for Steam Piping, Feedwater P., Boiler Drain, Misc. Systems, Valves and Fittings)

122.2 Blowoff and Blowdown P. in Non BEP (Table 122.2)122.3 Instrument, Control and Sampling Piping122.4 Spray Type Desuperheater122.5 Pressure reducing Valves122.6 Pressure Relief Piping122.7 Piping for Flammable and Combustible Liquids122.8 P. for Flammable Gases, Toxic Fluids, Gases122.9 Corrosive Fluids122.10 Temporary Piping Systems122.11 Steam Trap Piping122.13 Pump Discharge Piping122.14 District Heating and Steam Distribution

31_1.PPT 10/95

B31_1.PPT E 95

B 31.1 Chapter V: Fabrication, Assembly, Erection

127: Welding ⇒ ASME Code Section IX for test requirementson welding processes for ferrous materialsWelding Material not in Section IX may be used for Non BEP onlyif qualified to Section IX. Procedure and Performance may be qualified by competent agencies (127.5).

127.3: Preparation for Welding, Cleaning, Misalignment Tolerances

127.4: Procedure RequirementsButt welds, fillet welds, welded branch connections, attachment weldsWelding preheat (131)Heat treatment (132, Table 132 - Exemption Footnotes)

127.6: Welding Records


B31_1.PPT E 95

B 31.1 Chapter V: Fabrication, Assembly, Erection

Fig. 127.4.8 (D) Welding Details forBranch AttachmentWelds

B31_1.PPT E 95

B 31.1 Chapter VI: Examination, Inspection, Stamping

136 Examination: Manufacturer or Ownervisual and nondestructive examination

Inspection: Owner's Responsibility for Non BEPAuthorized Inspection (SectionI) for BEP

136.4 Examination Methods of WeldsRequirements (Table 136.4) and Acceptance Standards136.4.2 Visual E. 136.4.3 MPT ⇒ Code Section V136.4.4 LPT136.4.5 RT136.4.6 UT

137 Pressure Tests (after PWHT and NDE) to ensure leak tightnessHydrostatic (137.4 @ 1.5 x MAWP, 10 min.) or Pneumatic testing

(137.5)

BEP: Hydro Testing according to PG-99 witnessed by AI, PP - Stamping


B31_3.PPT

ASME B 31.3 300.1 Scope

Piping for all fluidswithin the property lines of facilities for chemicals and

petroleumMain aspect: Product transportation

• non toxic fluids at 0 ... 15 psig and -20°F ... 366°F• boiler external piping• boiler proper, pressure vessels• piping according to B 31.4, B 31.8, B 31.11• plumbing• fire protection systems

300.2

Scope:

Except:

Definitions:

B31_3.PPT

ASME B 31.3 Contents

Scope and DefinitionsDesignPart 1 - Conditions and criteriaPart 2 - Pressure Design of Piping ComponentsPart 3 - Fluid Service Requirements of Piping ComponentsPart 4 - Fluid Service Requirements for Piping JointsPart 5 - Flexibility and SupportPart 6 - SystemsMaterialsStandards for Piping ComponentsFabrication, Assembly, ErectionInspection, Examination and TestingNonmetallic Piping and Piping lined with NonmetalsPiping for Category M Fluid ServiceHigh Pressure Piping

Appendices

Chapter III

IIIIVV

VIVII

VIIIIX


KOLB\B31_3.PPT E 95

ASME B 31.3 chapter I

Owner: Overall responsibilities for Code compliance andestablishment of (supplementary) requirementscover Jurisdictional requirements

Designer: Responsible for compliance of engineeringdesign with Code / additional requirements

Manufacturer: Responsibility for material, componentsworkmanship according to design and code

Owner's Inspector: Ensure that inspection, examination, and testing requirements are met.

Responsibilities (§ 300)

B31_3.PPT 04-03

ASME B 31.3 Fluid Services

Appendix M:

Category D fluid service: Nontoxic, nonflamable, not dangerous,designated by owner - design pressure ≤150psig.

Normal fluid service

Category M fluid service: Toxic fluids, even at single exposure of smallquantities, non protected personal, designated by owner

High pressure fluid service: over Class 2500, designated by owneralternative rules in chapter IX

Servere Cyclic Service: Piping over 7000 Cyclesand significant displacement stress


B31.PPT 09/03

The new One


ASME Section IX

Welding

SEC0.PPT 10-2004





















SEC9.PPT 8-00

Section IX - Contents

Part QW - Welding

Article I Welding General Requirements QW-100 ff

Article II Welding Procedure Qualifications QW-200 ff

Article III Welding Performance Qualifications QW-300 ff

Article IV Welding Data QW-400 ff

Article V Standard WPS (SWPS) QW-500 ff Add 2000

Part QB - Brazing

APPENDICES

(Welding and Brazing Forms, and list of SWPSs)

Welding Processes Section IX, QW-492

SEC9.PPT 01/03

Fusion Welding Schmelzschweißen ISO 4063

Arc Welding Lichtbogenschweißen

OFW Oxyfuel Welding Autogenschweißen 31

SMAW Shielded Metal Arc Welding E – Hand 111

GTAW Gas Tungsten Arc Welding WIG 141

SAW Submerged Arc Welding UP 12

GMAW Gas Metal Arc Welding MIG / MAG 131 / 135

FCAW Flux Cored Arc Welding Fülldrahtschweißen 136

PAW Plasma Arc Welding Plasmaschweißen 15

LBW Laser Beam Welding Laserstrahlschweißen 52

EBW Electron Beam Welding Elektronenstrahlschweißen 51

FW Friction Welding Reibschweißen 42

ESW Electroslag Welding Elektroschlackeschweißen 72

RW Resistance Welding Widerstandsschweißen 2


SEC81.PPT 10/02

ASME Code

Definition of JointsDefinition of Welds

0°-30°

~90°

30°-90°

SEC9.PPT 3/96

Section IX Base Material P-Numbers

1 Carbon Steel3 Up to 1/2% Cr and up to 1/2% Mo4 1 to 2% Cr and up to 1/2% Mo5A 2 to 3% Cr, 1% Mo Alloy Steel5B 5 to 10% Cr, 1% Mo Alloy Steel5C All 5A and 5B Materials heat treated to 85ksi+6 Martensitic Stainless Steel7 Ferritic Stainless Steel8 Austenitic Stainless Steel9 2 to 5% Ni Alloy Steel10 Mn-V, Cr-V, 9%Ni, High Cr Alloy Steels11 Low Alloy Steel, Quenched and Tempered to 95ksi+21 1.2% Mg or Mn alloy Aluminum22 1.2% Mn, 2,5% Mg, 0.25% Cu Aluminium23 1.3% Mg, 0.7% Si, 0.25% Cr Aluminium25 1.5% Mg, 0.8% Mn, 0.15% Cr Aluminium31 Copper32 Admiralty, Naval, Aluminium Brass, Muntz Metal33 Cu-Si Alloys34 Cu-Ni Alloys41 Nickel51 Titanium61 Zirconium


SEC9.PPT 03/98

QW/QB-422 Ferrous P-Numbers and S-Numbers

Welding Brazing

Spec.No.

Type or Grade

UNSNo.

MinimumSpecified

Tensile, ksi[Note(1)]

P-No.

GroupNo.

S-No.

GroupNo.

P-No.

S-No.

NominalComposition

ProductForm

SA-36 ... K02600 58 1 1 ... ... 101 ... C-Mn-Si Plate

SA-53 Type F ... 48 1 1 ... ... 101 ... C Furnace welded pipeSA-53 Type S, Gr. A K02504 48 1 1 ... ... 101 ... C Smls. pipeSA-53 Type E, Gr. A K02504 48 1 1 ... ... 101 ... C Resistance welded pipeSA-53 Type E, Gr. B K03005 60 1 1 ... ... 101 ... C-Mn Resistance welded pipeSA-53 Type S, Gr. B K03005 60 1 1 ... ... 101 ... C-Mn Smls. pipe

SA-105 ... K03504 70 1 2 ... ... 101 ... C-Si Pipeflange

SA-106 A K02501 48 1 1 ... ... 101 ... C-Si Smls. pipeSA-106 B K03006 60 1 1 ... ... 101 ... C-Si Smls. pipeSA-106 C K03501 70 1 2 ... ... 101 ... C-Si Smls. pipe

A 108 1015 CW G10150 60 ... ... 1 1 ... 101 C BarA 108 1018 CW G10180 60 ... ... 1 1 ... 101 C BarA 108 1020 CW G10200 60 ... ... 1 1 ... 101 C Bar

Grouping of Base Metals for Qualification

SEC9.PPT 10/01

Drawing + Construction Code

MaterialsDesignImpact testingPWHT etc.

RTC

welding of a test coupon from therange

testing

PQRRecord of actual valuesand resultscertificationDate Signature Documentation

RTC

Draft WPSrange of weldingvariablesessentials and nonessentials

RTC

Qualification of a Welding Procedure

RTCWPSessentials + nonessentials

DateSignature

Qualification


1. Welding Procedure Specification (WPS)

SEC9.PPT 8-00

ASME Code Section IX

All parameters or Variables (essential-, supplementary- and non-essential variables) shall be specified in this document (see QW-200). This shallprovide guidance for the welding personnel in the work area.

A WPS should specify ranges of variables in accordance with Section IX.

A WPS shall be written and qualified - by the manufacturer using it forCode production. Qualification is obtained by welding test pieces using thespecified variables and proving by mechanical testing that the weldingprocess as specified can be used to produce sound welds.

A2000: Alternatively AWS Standard WPSs listed in Appendix E may be used

2. Procedure Qualification Records (PQR)


A WPS may only be used after successful qualification. A test pieceis welded using the specified variables and mechanically tested.

Both welding data and testing results are documented in the PQR. A PQR shall list all essential variables at least. However, it isrecommended to list additional information during qualification.

A PQR as a record shall show actual values instead of qualifiedranges, and may not be revised.A manufacturer's representativeshall certify correctness of the records.

SEC9.PPT 4/99


SEC9.PPT 10/01


Qualification of a welder:Selection of welders

Selection of welding variables, i.e.

Distinguishing of positions

Distinguishing of pipe diameters

Distinguishing of used F-Numbers for fillermetals

etc.

welding of test coupons

testing (VT and 2 bend tests or RT)

RTCWPQ

CertificationDateSignature

3. Welder's Performance Qualification (WPQ)


A welder or welding operator is qualified by the manufactureremploying him under the requirements specified in QW-300. Thisshall prove the manual skills of the welder to deposit sound weldmetal.

Criteria such as - welding positions, - pipe diameter, - thickness of deposited weld metal, etc.

are relevant for the qualified range.

The WPQ is used to specify the range of the welder's qualification, but also to document his qualification tests. The test pieces may bemechanically tested or examined by radiography.

SEC9.PPT 01/2007


B31.PPT 09/03

The new One


ASME Section V

NondestructiveExamination (NDE)

SEC0.PPT 10-2004





















SEC5.PPT E 95

Radiographic Examination - Example

Construction Code Section I

Referenced Code Section V Article 2

PW-11.1: All longitudinal and circ. Butt Welded Joints shall be Radiographically

Examined... Article 2 of Section V

Examination Requirements

Testing Procedures, Records, Personnel Qualification - SNT-TC-1A

Testing ResultsAcceptance Criteria

Examination

Construction Code Section I

PW-51.3.1 Unacceptable: Any Type of Crack orZone of Incomplete Fusion or Penetration

SEC5.PPT E 95

ASME Code Section V - Nondestructive Examination

Contents

Article 1 General RequirementsArticle 2 Radiographic ExaminationArticle 3 Radiographic Examination of Metallic CastingsArticle 4 Ultrasonic Examination Methods for Inservice InspectionsArticle 5 Ultrasonic Examination Methods for Materials and FabricationArticle 6 Liquid Penetrant ExaminationArticle 7 Magnetic Particle ExaminationArticle 8 Eddy Current Examination of Tubular ProductsArticle 9 Visual ExaminationArticle 10 Leak TestingArticle 11 Acoustic Emission Examination of FR Plastic VesselsArticle 12 A. Emission Exn. of Metallic Vessels during Pressure TestingArticle 13 Continuous Acoustic Emission Monitoring


SEC5.PPT 8/00

Section V - Articles 2 & 22

General Requirements T-220Procedure Compliance

Density and penetrameter imageContent of written procedure

Surface PreparationBackscatterSystem for identification

Permanent on radiograph, traceable to contract, component, weld, part-No.

Equipment and Materials T-230Films -SE-94 Screens -allowed unless restrictedFilm Processing -SE-94 -SE-999IQI Design

-SE142 and Table T-233 (A2000)number equals thickness (mm)1T Hole equals thickness

Calibration T-260Source sizeStep wedge density traceability (A2000: traceable to a National Standard)

Section V - Articles 2 & 22

Examination T-270Radiographic Technique

Pipe and Tubes -Appx. ASelection of radiation energyLocation MarkersIQI Selection

Table T-276 (A2000 Wire designation)Placement of IQIs -Appx. CEquivalent Wire IQI (A2000 Table T-276)Equivalent Hole Type Sensitivity (A2000 Table T-283)

Documentation T-290Information to accompany each group of radiographsEvaluation by Manufacturer -Records

SEC5.PPT 8/00


SEC5.PPT E 98

Radiographic Examination - Film Example

ASTM

1A 01 F

0 10 20 30 40 50 60

BRTC Order 1234 N1 07.12.00 W1

SEC5.PPT 03/98

Section V SE-747

wire type IQI


SEC5.PPT 5-01

Article 2: RT Procedure

Contents of the written Procedure• Material, • Thicknesses• Isotope or X-Ray Energy• Min. Distance Source to Object• Max. Distance Source-side of Object to the Film• Max. Focal Spot Size / Source Size• Film Designation• Intensifying screens

• and sufficient guidance for the examination personnel to assureCode compliance (Penetrameter selection, configuration, Film marking)

• Evaluation and acceptance criteria• Shall be demonstrated to the AI

T-221.2, T-150

SEC5.PPT 09/03

RADIOGRAPHIC EXAMINATION

T-290 DOCUMENTATIONT-291 Radiographic Technique Documentation

DetailsThe Manufacturer shall prepare and document the

radiographic technique details. As a minumum, the following information shall be provided.(a) identification, e.g., job/contract number and heat

number (if applicable)(b) the dimensional map (if used) of marker placement in

accordance with T-275.3(c) number of radiographs (exposures) (d) X-ray voltage

or isotope type used(e) X-ray machine focal spot size or isotope physical

sources size(f) base material type and thickness, weld thickness, weld

reinforcement thickness, as applicable(g) minimum source-to-object distance(h) distance from source side of object to the film at the

minimum source to object distance(i) film manufacturer and Manufacturer's type/

designation(j) number of film in each film holder/cassette (k) single-

or double-wall exposure(l) single- or double-wall viewing

T-292 Radiograph Review FormThe Manufacturer shall prepare a radiograph review

form. As a minimum, the following information shall be provided.

(a) a listing of each radiograph location(b) the information required in T-291, by inclusion or

by reference(c) evaluation and disposition of the material(s) or

weld(s) examined(d) identification (name) of the Manufacturer's

representative who performed the final acceptance of the radiographs

(e) date of Manufacturer's evaluation


SEC5.PPT 01 / 2007

Written Practice

Document to be established by employer of personnel

Employer (Manufacturer) is responsible to certify that personnel qualificationand certification is according to the written practice.

Contents (Guideline SNT-TC-1A-2001 [Sect. VIII-1] ; 2001 [Sect. I])

• Responsibility of Level III, II, I• Training, • Education• Experience• Examination • Physical Requirements• Certification• Recertification

SEC5.PPT 12 / 2006

SNT-TC-1A - Level III Requirements

SNT-TC-1A - 2001- Experience

(e.g. engineering degree + 1 year NDE)

- Examinations (by a qualified representative of the organization)BASIC - only once 15 Questions to understanding the SNT-TC-1A

20 Questions to Materials, Fabrication20 Questions to NDT methods

METHOD - for each Method 30 Questions to fundamentals of the NDT method15 Questions to application of techniques and

procedures20 Questions to interpreting Codes,

standards and specifications

SPECIFIC - for each Method 20 Questions to specifications, equipment, techniques and proceduresapplicable to the employers products

- ASNT NDT Level III Certificate or ACCP Professional Level III Certificatefulfills the criteria for „Basic“ and „Method“ examinations

- Certification by the employer

- Vision examination (Jaeger 2 – annually + Color Contrast Differentiation – every 3 years)

- Recertification interval: max. 5 Jahre


B31.PPT 09/03

The new One


NBIC

National Board InspectionCode

NBIC.PPT 01 / 2007

National Board Inspection Code

Contents

Part RA - Administrative Requirements

Part RB - Inservice Inspection of pressure retaining items

Part RC - Repairs and Alterations

Part RD - Repair/Alteration Methods

Part RE - Repairs of Pressure Relief Valves

Mandatory Appendices (Appendix 1 – 9)

Nonmandatory Appendices (Appendix A – L)


NBIC.PPT 01 / 2007

NBIC RB - Inservice Inspection

RB-1000 General Requirements for Inservice Inspection

RB-2000 Personnel Safety and Inspection Activities

RB-3000 Inspection and Test MethodsRB-3100 Nondestructive Examination Methods (NDE)RB-3200 TestingRB-3300 Material Preparation – General Guidelines

RB-4000 Causes of Deterioration and Failure MechanismsRB-5000 Inspection of BoilersRB-6000 Inspection of Pressure VesselsRB-7000 Inspection of Piping SystemsRB-8000 Inspection of Pressure Relief DevicesRB-9000 Methods to Assess Damage Mechanisms and

Inspection Frequency for Pressure-Retaining Items

NBIC.PPT 7/98

NBIC RB-1000 General Inservice Inspection

Location of Installation:Jurisdictional Requirements

Inservice InspectionCode (NBIC)FrequencyScopeInternalExternalDocumentation

Construction Code Safety Valve RequirementsAdditional Requirements

Commissioning of State Inspectors


NBIC.PPT 01 / 2007

NBIC RC - Repairs and Alterations

RC-1000 General RequirementsConstruction, Accreditation, Material, Parts, Inspector, Welding, PWHT, NDE, Inspection, Stamping, Registration of Documentation

RC-2000 Additional Requirements for RepairsDrawings, Authorization, Methods, Testing, Stamping, Documentation, ASME VIII-2 Vessels

RC-3000 Additional Requirements for AlterationsDesign, Testing, Stamping, Documentation

NBIC.PPT 01 / 2007

NBIC RD – Repair/Alteration Methods

RD-1000 Alternatives to PWHTNDE of Welds, 5 Welding Methods

RD-2000 Repair MethodsDefect Repairs, Wasted Areas,Seal Welding,Re-Ending Pipes and TubesPatchesStays

RD-3000 Alterations Based on Allowable Stress ValuesRe-rating, Minimum Wall Thickness


NBIC.PPT 01 / 2007

NBIC RE – Repair of Pressure Relief Valves

RE-1000 General RequirementsDefinition of Repair, Accreditation, Materials, Replacement PartsName Plates, Field RepairWelding

RE-2000 Performance Testing and Testing Equipment

RE-3000 Training and Qualification of PersonnelProgram, Qualification, Annual review

B31.PPT 09/03

The new One


ASME Code and European Pressure

Equipment Directive (PED)


Requirements

How can ASME Code be used with PED 97/23/EC

PED

97/ 23/ EEC

Other Codes+ ∆4

AD Merkblätter+ ∆1

Spezification of Purchaser

British (Standard)+ ∆2 PD 5500

ASME+ ∆3

HarmonizedStandards

ASME DGRL 6/02

Guideline 9/6

Question: Is it possible to use partially one or more harmonised standards, codes or specifications to design and manufacture a pressure equipment conform to the Pressure Equipment Directive ?

Answer: The different parts (design, manufacture, inspection, ...) of an harmonisedstandard, a code or a specification for pressure equipment form a consistent set of documents which should be followed.

Nevertheless, the partial use of an harmonised standard, a code or a specification is not forbidden. In these conditions, the essential requirements covered by the part(s) of harmonised standards, codes or specifications used shall be identified.

The essential requirements not covered by the part(s) of harmonised standards, codes or specifications shall be subject to an analysis to judge the validity of the adopted solutions.

Then , if several different parts of harmonised standards, codes or specifications are used, it shall be verified that there are no incompatibility or inconsistency between these parts, particularly for the application data (permissible stress, safety coefficient, extent of the inspection, ...).

Accepted by WPG on: 10 Jun 1999

Accepted by Working Group "pressure": 08 Nov 1999 ASME DGRL 01/2007


ASME necessary changes - PED Annex II Module H/H11 General Reference to PED

2 Written Description of the Reference to PED Quality Control System

3 Authority and Responsibility Reference to PED

4 Organization Reference to PED

5 Drawings, Design Calculations Hazard analysis, selection of Module, and Specification Control Classification, Designation, Application to No Bo

6 Material Control PED Material, e.g. Particular Material Appraisal (PMA)

7 Examination and Contact to NoBo, recognized third party organization, Inspection Program Pressure Test, Marking, Approval

8 Correction of Nonconformities -

9 Welding Approval by NoBo or recognized third party organizationfor Procedures and Personnel

10 Nondestructive Examination Procedure: NoBo; Personnel: recognized third party organization

11 Heat Treatment -

12 Calibration of Measurement -and Test Equipment

13 Records Retention Declaration of Conformity; Operating instructions;techn. Documentation; Quality Doc.; 10 Jahre

14 Sample Forms Reference to PED

Sec. VIII-1 App. 10 – 97/23/EC, Quality Systems

ASME DGRL 01/2007

ASME DGRL 6/02

IV.

IV.

IV.

SA-516 Gr.708mm (0,315“)

Rusty Tank CompanyAm Hauptbahnhof 2

45111 Essen, GermanyVessel: MAWP 20 bar

Jacket: MAWP 8,965 barTemperature: -29 / 300°C

Test Pressure 28,6 barManufacturer's Serial No. 1234

Year Built 2002

9909

Certified by


Vessel: MAWP 290 psi at 572 °F Jacket: MAWP 130 psi at 572 °F

MDMT -20 °F at 290 / 130 psi


Year Built 2002

W

RT 4

Warning! Do not openwhenpressurized

Attention!Do not Touch Hot Surface

max. Content: 800 kg

Tare: 500 kg

Marking Demobehälter


B31.PPT 09/03

The new One


Annexes

SEC0.PPT E 95

ASME Code Text

Paranthetical Expressions nonmandatory

Footnotes caution, are easily overlooked

Punctuation, = pause: = can be followed by ands or ors seperated by ; and

finished by.

Paragraph Structure: Tracks and switches

UG-3 (a) (1) (b) etc.

PG-3.1.1.1 etc.


Abbreviations

ASME American Society of Mechanical EngineersASNT American Society for Nondestructive TestingASTM American Society for Testing and MaterialsANSI American National Standards InstituteAWS American Welding SocietyAIA Authorized Inspection AgencyAI Authorized InspectorAIS Authorized Inspector SupervisorANI Authorized Nuclear InspectorANIS Authorized Nuclear Inspector SupervisorBP Boiler ProperBEP Boiler External PipingNat´l Bd National Board of Boiler and Pressure Vessel Inspectors

SEC0.PPT 02/96

Abbreviations

SEC0.PPT 2/96

QA Quality AssuranceQC Quality ControlQSC Quality System Certificate (Material)RPE Registered Professional EngineerMAWP Maximum Allowable Working Pressure at uppermost pointMDMT Minimum Temperature when pressure is appliedID Inside DiameterPWHT Postweld Heat TreatmentNDE Non-Destructive ExaminationRT Radiographic ExaminationUT Ultrasonic ExaminationMT Magnetic Particle ExaminationPT Liquid Penetrant ExaminationVT Visual ExaminationWPS Welding Procedure SpecificationPQR Procedure Qualification RecordWPQ Welders Performance Qualification


SEC0.PPT 5-02

Literature to the ASME CodeASME Boiler and Pressure Vessel Code ASME Order Department, www.asme.org

Rao, K.R. (Hrsg.) ASME Press, NY 2002 ($160)Companion Guide to the ASME Boiler & Pressure Vessel Code (Vol.1&2)

Carroll, D.E. & Carroll D.E. Jr.: The ASME Code Simplified - Power Boilers, McGraw-Hill, New York, 1997 ($60)

Chuse, R. & Carson, Bryce Sr.: The ASME Code Simplified - Pressure Vessels, McGraw-Hill, New York, 1997 ($60)

Jawad, M.H. & Farr, J.R.: Structural Analysis and Design of Process Equipment, Wiley-Interscience Publications, 1984

Jawad, M.H. & Farr, J.R.: ASME PRESS NY 1998 (65$)Guidebook for the design of ASME Section VIII pressure vessels

Brownell, L.E. & Young, E. H.Process Equipment Design, John Wiley & Sons, New York 1959

Steingress, F. M. & Frost, H. J. High Pressure Boiler American Technical Publishers, Homewood IL, 1994 ($35)

Houle, Michael J. Practical Giude to ASME Section IX CASTI Publishing Inc. Edmonton, Alberta Canada ($90)

Ernst, Richard: Wörterbuch der industriellen Technik, Oskar Brandstetter Verlag

VDEh (Hrsg.): Stahleisen-Wörterbuch, Verlag Stahleisen mbH, 6. Auflage, 1994

Useful Websites on the Internet

FMTUEV.PPT 05/03

http://www.onetb.com ONE/TÜV/BV Homepage, Information and Services, Download Area, Code Finder, Links

http://www.asme.org ASME Homepage >click „Codes and Standards“Code Case Database, Certificate Holder Search, Data Report Forms, etc.

http://www.access.gpo.gov/nara National Archives and Records AdministrationOffice of the Federal Register

http://www.asnt.org American Society of Nondestructing Testing

http://www.ansi.org American National Standards Institute

http://www.bureauveritas.com Bureau Veritas Homepage

http://www.onebeacon.com OneBeacon Homepage

http://www.hsb.com Hartfort Steam Boiler Homepage

http://www.lr.org Lloyd´s Register

http://www.nationalboard.org National Board Homepage with NB Bulletin and NBIC Interpretations

http://www.nrc.gov Nuclear Regulatory Commission

http://www.royalsunalliance.com Royal & Sunalliance

http://www.rwtuev-at.de RWTÜV Systems GmbH

BV Italy January 2007 Introduction

Documents

Transcript of BV Italy January 2007 Introduction