Bus Couplers PX-TCP2 - Компания ООО ... · PDF fileThe PX-TCP2 Modbus TCP Server...
Transcript of Bus Couplers PX-TCP2 - Компания ООО ... · PDF fileThe PX-TCP2 Modbus TCP Server...
1 - 8 0 0 - 6 3 3 - 0 4 0 5eFD-66 Universal Field I/O
PX-TCP2 $384.00
The PX-TCP2 Modbus TCP Server BusCoupler allows connection of up to 64terminals in a Modbus TCP network. ThePX-TCP2 communicates using high-levelModbus commands and supports 512bytes of input data and 512 bytes ofoutput data.
The PX-TCP2 includes two RJ45 Ethernet10/100 Base-T ports for connection to aModbus client.
Bus Couplers PX-TCP2
TM
Book 1 (14.2)
PX-TCP2 I/O Bus SpecificationsSupply Power for I/O Bus 24VDC (-15%/+20%)
Input Current from Power Supply 70mA + (total I/O bus current) / 4
Recommended Fuse 10A Max
I/O Bus Current Supply 1750mA Max
Number of Bus Terminals Supported 64 per assembly (based on power budget)Number of Discrete Inputs/Outputs 512 Inputs and 512 OutputsNumber of Analog Inputs/Outputs 128 total
Maximum Number of Data Bytes* 512 Input Bytes and 512 Output Bytes
PX-TCP2 Modbus Port SpecificationsConfiguration DIP switches and PX-CFGSW software
Protocol Modbus TCP
Data Transfer Rates 10/100 Mbaud
Maximum Cable Length 100m between Client and Coupler to CouplerConnector Type Ethernet, 2 x RJ45 (2 Channel Switch)Recommended Cable Shielded, Twisted Pair, Cat5e
* Total number of terminals cannot exceed 512 input bytes and 512 output bytes.
PX-TCP2 Terminal Power Bus SpecificationsSupply Power for Terminal Bus 24 VAC/VDC
Maximum Current 10A
Number of Power Contacts 3 (+24 VAC/VDC, 0V, PE)
EthernetTCP/IP
COM
ERROR
WDG
I/O RUN
I/O ERR
PX-TCP2TM
ON 1 2
3 4
5 6
7 8
9 10
24V 0V
+ +
PEPE
Bus CouplerPower In24VDC
TerminalPower In24 VAC/VDC
DIN RailReleaseTab
TerminalPower BusContacts
Last Octetof IP
Address
TerminalPower In0V
TerminalPower InPE (EarthGround)DHCP
BootP
EthernetRJ45Port
DIN RailLocking
Wheel
ConfigurationPort
I/O Bus contacts
TerminalBus Power
Bus CouplerPower
RR
N
R
N
R
EthernetTCP/IP
COM
RERROR
WDG
ERROR
N
R
I/O RUN
I/O ERR
Hot-Swapping Information
Note: This device cannot be Hot Swapped.
IMPORTANT!
General SpecificationsOperating Temperature 32° to 131°F (0° to 55 °C)
Storage Temperature 13° to 185°F (-25° to 85 °C)
Relative Humidity 5% to 95%, non-condensing
Environment Air No corrosive gases permitted
Mounting/Orientation Restrictions 35mm DIN rail/NoneVibration conforms to EN 60068-2-6Shock conforms to EN 60068-2-27Noise Immunity conforms to EN 61000-6-2Protection Class IP20Weight 170gDimensions (WxHxD) 51mm x 100mm x 66.4 mm (2.01 in x 3.94 in x 2.61 in)Agency Approvals* UL File No. E157382, CE
* To obtain the most current agency approval information, see the Agency Approval Checklist section onthe specific part number's web page.
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CompanyInformation
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Appendix
ProductIndex
Part #Index
Book 1 (14.2)
Bus Couplers PX-TCP2
Address Selection -DIP Switches
LED DescriptionsLED Status: ON Status: OFFGreen Power LED (left): Bus Coupler Bus Coupler power on Bus Coupler power off
Green Power LED (right): TerminalBus Terminal Bus power on Terminal Bus power off
Green Ethernet LED: COM On/Flashing: Receiving Data No data being received
Red Ethernet LED: ERROR Flashing: waiting for IP addressif set to DHCP or BootP No Error
Green Ethernet LED: WDG Watchdog is active Watchdog error
Green I/O Bus LED: I/O RUN I/O Bus Data Active (On orFlashing) Terminal power off
Red I/O Bus LED: I/O ERR I/O bus error, blinking code No I/O bus error
EthernetTCP/IP
COM
ERROR
WDG
I/O RUN
I/O ERR
PX-TCP2TM
ON 1 2
3 4
5 6
7 8
9 10
1234
5678
Us GNDs
Up
Us GNDs
11122233344444444444444444444444
555555555555555555555566666666666666666667777777777777777777777778888888888888888888888888888888
WD
RX
TX
Error
Us
Up
I/O RUN
I/O ERR
24V 0V
24V 0V
+ +
PEPE
Bus ControllerPower In24VDC
TerminalPower In24 VAC/VDC
DIN RailReleaseTab
TerminalPower BusContacts
IPAddress Terminal
Power In0V
TerminalPower InPE
EthernetRJ45Port
DIN RailLocking
Wheel
ConfigurationPort
I/O Bus contacts
PowerLEDs
Configuration Port
The last octet or byte of the IP Address, as well as the type of address assignment (DHCP, BootP, firmsetting), for the PX-TCP2 is set using the DIP switches on the front of the coupler.
The IP Address DIP switches are arranged so that switch 1 corresponds to bit 0 (LSB) and switch 8 tobit 7 (MSB). Switches 9 and 10 allow for the address assignment selection. The base address used isconfigured using the PX-CFGSW software tool. With the original factory settings, the IP Address isconfigured to the value 0.0.0.0. by default.
RJ45 Connectors
1 2 3 4 5 6 7 88-pin RJ45 Connector
TD+TD–RD+
RD–
12345678
TD+TD–RD+
RD–
12345678
TD+TD–RD+
RD–
12345678
TD+TD–RD+
RD–
12345678
RJ45 RJ45
RJ45 RJ45OR/WHTORGRN/WHTBLUBLU/WHTGRNBRN/WHTBRN
OR/WHTORGRN/WHTBLUBLU/WHTGRNBRN/WHTBRN
OR/WHTOR
GRN/WHTBLU
BLU/WHTGRN
BRN/WHTBRN
GRN/WHTGRN
OR/WHTBLU
BLU/WHTOR
BRN/WHTBRN
Patch (Straight-through) Cable
Crossover Cable
1
8
10 BASE-T/100 BASE-TX
LINK
ACT
Cat5e cable recommended. See PX-USER-M manual for complete details.
1 2 3 4 5 6 7 88-pin RJ45 Connector
TD+TD–RD+
RD–
12345678
TD+TD–RD+
RD–
12345678
TD+TD–RD+
RD–
12345678
TD+TD–RD+
RD–
12345678
RJ45 RJ45
RJ45 RJ45OR/WHTORGRN/WHTBLUBLU/WHTGRNBRN/WHTBRN
OR/WHTORGRN/WHTBLUBLU/WHTGRNBRN/WHTBRN
OR/WHTOR
GRN/WHTBLU
BLU/WHTGRN
BRN/WHTBRN
GRN/WHTGRN
OR/WHTBLU
BLU/WHTOR
BRN/WHTBRN
Patch (Straight-through) Cable
Crossover Cable
1
8
10 BASE-T/100 BASE-TX
LINK
Cat5e cable recommended. See PX-USER-M manual for complete details.
The Service Port connector is located under the flip-cover shown. This port is used for communicationwith the software configuration tool. The software configuration tool autoconfigures the Modbusaddresses of the I/O terminals and the interface allows the user to:• Run the configurator • View the configured Modbus addresses • Modify the baud rate • Reboot the coupler
• Change the Modbus offset • Configure first three octets of the IP address • Disable or modify Watchdog timer
Requires cable PX-USB-232, with a USB type A connector for the PC and a 4-pin custom microconnector for the Bus Coupler. Works with PX-CFGSW configuration software.
PX-TCP2 PX-903 PX-902StandardTerminal
PX-TCP1 / PX-MOD
100 mm[3.94”]
68.8 mm[2.71”]
100 mm[3.94”]
51 mm[2.01”]
EthernetTCP/IP
COM
ERROR
WDG
I/O RUN
I/O ERR
PX-TCP2TM
ON 1 2
3 4
5 6
7 8
9 10
PX-TCP2TM
24V 0V
+ +
PEPE
EthernetTCP/IPTCP/IPTCP/IP
COM
I/O I/O ERR+I/O I/O RUN +
ERROR 24VWDG
44 mm[1.73”]
0V
+
PE
0V24V
PX-TCP1
TM
1234
Us GNDs
Up
GNDp
.PE
24V 0V
+ +
PEPE
ONDIP
1 2 3 4 5 6 7 8
ON1 2
24.5 mm[.96”]
1
2
3
4
5
6
7
8
PX-903
27.5 mm[.96”]
PX-902
12 mm[.47”]
1
2
3
4
5
6
7
8
Status LEDs
1 - 8 0 0 - 6 3 3 - 0 4 0 5eFD-68 Universal Field I/OBook 1 (14.2)
Bus Couplers PX-TCP2
PX-TCP1
TM
4 8
Us GNDs
Up
GNDp
.PE
24V 0V
+ +
PEPE
ONDIP
1 2 3 4 5 6 7 8
ON1 2
1
2
3
4
5
6
7
8
PX-901
11111 5555555
2222 66666
PXPXP -X-X 901
44444 88888
PXPXP 901
3333 7777
I/O-Bus Power
DistributionTerminal
Bus EndTerminal
Bus CouplerPX-TCP2
Terminal Power Bus Power Bus Isolation
44 88
UsUs GNDsGNDsGNDs
24V 0V
ONONONDIPDIPDIPDIPDIPDIPDIPDIPDIPDIPDIPDIPDIPDIPDIPDIPDIPDIPDIPDIP
1 2 3 1 2 3 1 2 3 1 2 3
4 5 6 4 5 6 4 5 6
7 8 7 8 7 8
ONONONONONON1 2
1 2
1 2
EthernetTCP/IP
COM
ERROR
WDG
I/O RUN
I/O ERR
PX-TCP2TM
ON 1 2
3 4
5 6
7 8
9 10
Te inal P
24V 0V
+ +
PEPE
PX-TCPX-TCPX-TCPX-TCPX-TCPX-TCPX-TCPX-TCPX-TCPX-TCPX-TCPX-TCPX-TCPX-TCPX-TCPX-TCPX-TCP1
.PE.PE
PEPEPEPE PEPEPEPEPEPEPEPEPEPEPE
UpUp
I/O RUNI/O RUNI/O RUNI/O RUN
I/O ERR+ +
PX-TC
GNDp
TMTMPX-TCP2TMTMPX-TCP2TM
TM
PE PE
System ConsiderationsThe PX-TCP2 performs as a Modbus TCP server in a Modbus network.Communication to the client is via anRJ45 Ethernet port. A second port allowsexpansion of up to 20 total PX-TCP2Couplers in a network. The maximumdistance from a client to a PX-TCP2, andbetween each additional PX-TCP2, is 330feet (100 meters) for each segment, using24 AWG shielded, twisted pair Cat5ecable. It is highly recommended that adedicated network be used for the Protos Xsystem.
The PX-TCP2 Bus Coupler supports up to64 terminals per assembly. It is notcompatible with Bus Expansion Couplers.A minimal assembly consists of a PX-TCP2Bus Coupler, I/O Terminals and a BusEnd Terminal (PX-901).
An I/O Bus, powered through the BusCoupler, provides data communicationacross the terminal assembly via sixcontacts located on the side walls of theterminals. A Terminal Power Bus providespower for the I/O terminals via threecontacts; 24V, 0V and PE. A power sourceof 24VAC or 24VDC must be connectedto the Bus Coupler from an externalsupply. The PE Bus is available for termi-nals that support PE connectivity.
If additional 24VDC supply is required forterminal wiring, eight points of 24VDCpower can be distributed from theTerminal Power Bus using a PowerDistribution Terminal (PX-949). Thisterminal must be mounted to the right of aterminal that passes 24VDC on the powerbus. Both I/O Bus communication andterminal bus power are passed through toadjoining terminals.
It is important to stay within the followingthree specifications.
1. Do not exceed the total number of 64Terminals allowed per Assembly.
2. Do not exceed the total number of 512Input Bytes and 512 Output Bytes.
3. Do not exceed the Coupler I/O BusPower Budget of 1750mA as there is nointernal current protection.
PC with PX-CFGSW
PX-USB-232
PX-TCP2
PX-TCP2
PX-TCP2
P3000 CPU orother Modbus
Master
PX-901
PX-901
PX-901
PX-TCP2 Example Network Diagram
PX-TCP2 PX-903 PX-902StandardTerminal
PX-TCP1 / PX-MOD
100 mm[3.94”]
68.8 mm[2.71”]
100 mm[3.94”]
51 mm[2.01”]
EthernetTCP/IP
COM
ERROR
WDG
I/O RUN
I/O ERR
PX-TCP2TM
ON 1 2
3 4
5 6
7 8
9 10
PX-TCP2TM
24V 0V
+ +
PEPE
EthernetTCP/IPTCP/IPTCP/IP
COM
I/O I/O ERR+I/O I/O RUN +
ERROR 24VWDG
44 mm[1.73”]
0V
+
PE
0V24V
PX-TCP1
TM
1234
Us GNDs
Up
GNDp
.PE
24V 0V
+ +
PEPE
ONDIP
1 2 3 4 5 6 7 8
ON1 2
24.5 mm[.96”]
1
2
3
4
5
6
7
8
PX-903
27.5 mm[.96”]
PX-902
12 mm[.47”]
1
2
3
4
5
6
7
8
w w w . a u t o m a t i o n d i r e c t . c o m / f i e l d I O Universal Field I/O eFD-69
CompanyInformation
SystemsOverview
ProgrammableControllers
Field I/O
Software
C-more & other HMI
Drives
SoftStarters
Motors &Gearbox
Steppers/Servos
Motor Controls
ProximitySensors
Photo Sensors
Limit Switches
Encoders
CurrentSensors
PressureSensors
TemperatureSensors
Pushbuttons/Lights
Process
Relays/Timers
Comm.
TerminalBlocks & Wiring
Power
CircuitProtection
Enclosures
Tools
Pneumatics
Safety
Appendix
ProductIndex
Part #Index
Book 1 (14.2)
Bus Couplers PX-TCP2PX-TCP2 Wiring Connections
Us GNDs
24VDC Power
LabelBus Coupler
Supply Power0V24V
–+
Us GNDs
24VDC Power
LabelBus Coupler
Supply Power0V24V
–+
Up
GNDp
PE
(Earth Ground)
Label TerminalSupply Power
24VDCPower or
–+
24VAC Power
+ +
– –
Terminals
24VDCPower
–+24VACPower
+ +
–
PE PE
(Earth Ground)
Terminals
24VDCPower
–+24VACPower
+ +
–
PE PE
(Earth Ground)
Terminals
24VDCPower
–+24VACPower
+ +
–
PE PE
(Earth Ground)
1 - 8 0 0 - 6 3 3 - 0 4 0 5eFD-70 Universal Field I/OBook 1 (14.2)
Power Budget Planning
A Column 1 Column 2 Column 3
Terminal Terminal Type I/O Bus (from Coupler)
B CURRENT SUPPLIED
PX-MOD Bus Coupler 1000mA
C CURRENT REQUIRED
PX-144PX-172-1PX-322-1PX-312PX-244-1PX-412
4pt. DC Discrete Input2pt. AC Discrete Input2ch. RTD Input2ch. DC Analog Input4pt. DC Discrete Output2ch. DC Analog Output
5mA3mA60mA65mA9mA75mA
D Maximum Current Required 217mA
E Remaining Current Available 783mA
Managing PowerResourcesWhen determining the types and quantityof terminals you will be using, it is impor-tant to remember there is a definedamount of I/O Bus Current supplied fromthe Bus Coupler. There are also definedlimits for each external source.
The chart on the next page indicates thepower supplied and used by each Protos Xcomponent. The chart below shows anexample of how to calculate the powerused by your particular system. Thesecharts should make it easy for you todetermine if the devices you have chosenwill operate within the power budget ofyour system configuration.
If the I/O terminals you have chosenexceed the maximum power availablefrom the Bus Coupler, you may be able toresolve the problem by using expansionterminals.
Power Budget ExampleThe example on the right shows how tocalculate the power budget for a typicalProtos X system. This example isconstructed using a PX-MOD Bus Couplerand six I/O Terminals. It is recommendedyou construct a similar table for yoursystem. Follow the steps below to determine your power budget.
1. Using a chart similar to this one, fill incolumns 1 and 2.
2. Using the tables on the next pageenter the current supplied and currentused by each device (column 3).
3. Add together the current used by thesystem (row C) for column 3 and putthe total in the row labeled “MaximumCurrent Required” (row D).
4. Subtract the calculated “MaximumCurrent Required” (row D), from the“Current Supplied” and place thedifference in the row labeled“Remaining Current Available” (row E).
5. If “Maximum Current Required” isgreater than “Current Supplied” incolumn 3, the power budget will beexceeded. It will be unsafe to use thisconfiguration, and you will need torestructure your I/O configuration.
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CompanyInformation
SystemsOverview
ProgrammableControllers
Field I/O
Software
C-more & other HMI
Drives
SoftStarters
Motors &Gearbox
Steppers/Servos
Motor Controls
ProximitySensors
Photo Sensors
Limit Switches
Encoders
CurrentSensors
PressureSensors
TemperatureSensors
Pushbuttons/Lights
Process
Relays/Timers
Comm.
TerminalBlocks & Wiring
Power
CircuitProtection
Enclosures
Tools
Pneumatics
Safety
Appendix
ProductIndex
Part #Index
Book 1 (14.2)
Power Supplied andConsumedThese tables show the amount of powersupplied by each of the Bus Couplers andthe amount of power consumed by eachI/O device. The Power Consumed chartlists how much power is drawn from theI/O Bus, Terminal Power Bus (externallysupplied) and from the Load (when usingoutput terminals). Use this informationwhen calculating the power budget foryour system.
Power RequirementsPower Supplied
Device 5V(mA) I/O Bus Supply
CouplerPX-MOD 1000 MaxPX-TCP1 1000 MaxPX-TCP2 1750 Max
Bus Expansion CouplerPX-903 400 Max
Power Consumed
Device 5V(mA) from I/O Bus (mA) from TerminalPower Bus (mA) from Load
Discrete Input TerminalsPX-144 5 5
N/APX-148 5 2 (plus load)PX-149 20 N/APX-172-1 3 6PX-172-2 3 6
Discrete Output TerminalsPX-244-1 9
N/A
30PX-244-2 9 30PX-248 18 60 (plus load)PX-249 45 35 (plus load)
Analog Input TerminalsPX-302 60 N/A
N/A
PX-304 85 LoadPX-308 105 LoadPX-312 65 N/APX-314 100 N/APX-318 140 N/A
RTD/Thermocouple Input TerminalsPX-322-1 60
N/A N/A
PX-324-1 60PX-332-J 65PX-334-J 75PX-332-K 65PX-334-K 75
Analog Output TerminalsPX-402 60
N/A
50 (plus load)PX-404 20 60 (plus load)PX-408 25 50 (plus load)PX-412 75 50 (plus load)PX-414 75 50 (plus load)PX-418 20 20
Relay Output Terminals
PX-272-1 10 ON resistance max 100m� (plusload) N/A
PX-272-2 80
Combination In/Out Terminals
PX-549 25 (additional 3mA forinputs) 15 (plus load) N/A
1 - 8 0 0 - 6 3 3 - 0 4 0 5eFD-72 Universal Field I/OBook 1 (14.2)
System Installation and Removal
Removing Bus Couplerand Bus TerminalsA locking mechanism prevents individual unitsfrom being pulled off. For bus terminal removal,pull the orange DIN rail release tab firmly tounlatch the unit from the rail. If attached toother terminal units, slide unit forward untilreleased. For Bus Couplers with locking wheels,release the DIN rail locking wheel, then pullfirmly on DIN rail release tab.
Bus Coupler and BusTerminal InstallationBus Coupler Installation:1. Attach a Bus Coupler by snapping it onto
35mm DIN rail and securing it into positionusing the DIN rail locking wheel (whereapplicable) located on the left side of thecoupler.
Bus Terminal Installation:2. To add a bus terminal, insert unit onto right
side of Bus Coupler using the tongue andgroove at the top and bottom of the unit,pressing gently until it snaps onto the DINrail.
A proper connection cannot be made by slidingthe units together on the DIN rail. When correctly installed, no significant gap can beseen between the attached units. Bus connection is made through the six slide contacts located on the upper right side of theunits. Add up to 64 bus terminals per Bus Coupler, including a bus end terminal.
Insert unit using tongue and groove molded guide and press gently until it becomes firmly seated on DIN rail.
Align tab with molded guide
ntil raaiill.
Where applicable, rotate Locking Wheel to lock Bus Coupler
2
1
Wiring Specifications
Connection Type Spring Clamp Terminals
Wire Gauge/Wire CrossSection* 28-14 AWG / 0.08 - 2.5 mm2
Screwdriver Width 2.5 mm (0.10) such as ourTW-SD-MSL-2
Wire Stripping Length 8mm
Wiring ConnectionsWire connection is made through a springclamp style terminal. This terminal is designedfor a single-conductor solid or stranded wire.Wire connection is made by firmly pushing thescrewdriver into the screwdriver slot, insertingthe wire into the wire slot and removing thescrewdriver, locking the wire into position.
Firmly pull DIN Rail Release Tabto unlatch unit from rail.
Where applicable, rotate Locking Wheel to unlock Bus Coupler
* For Thermocouple terminals, a thermocouple extension wire is recommendedWire Slot
ScrewdriverSlotScSl
w w w . a u t o m a t i o n d i r e c t . c o m / f i e l d I O Universal Field I/O eFD-73
CompanyInformation
SystemsOverview
ProgrammableControllers
Field I/O
Software
C-more & other HMI
Drives
SoftStarters
Motors &Gearbox
Steppers/Servos
Motor Controls
ProximitySensors
Photo Sensors
Limit Switches
Encoders
CurrentSensors
PressureSensors
TemperatureSensors
Pushbuttons/Lights
Process
Relays/Timers
Comm.
TerminalBlocks & Wiring
Power
CircuitProtection
Enclosures
Tools
Pneumatics
Safety
Appendix
ProductIndex
Part #Index
Book 1 (14.2)
PX-TCP2 PX-903 PX-902StandardTerminal
PX-TCP1 / PX-MOD
100 mm[3.94”]
68.8 mm[2.71”]
100 mm[3.94”]
51 mm[2.01”]
PX-TCP2
mm4”]
51 mm
EthernetTCP/IP
COM
ERROR
WDG
I/O RUN
I/O ERR
PX-TCP2TM
ON 1 2
3 4
5 6
7 8
9 10
m]
m
PX-TCP2TM
24V 0V
+ +
PEPE
EthernetTCP/IPTCP/IPTCP/IP
COM
I/O I/O ERR+I/O I/O RUN +
ERROR 24VWDG
44 mm[1.73”]
0V
+
PE
0V24V
44 m
PX-TCP1
TM
mm3”]
mm
1234
Us GNDs
Up
GNDp
.PE
PXPX-MODPX-MODPXPXPX-MOD-MODPXPXPX-MPX-MPX-MODPX-MOD
1234
24V 0V
+ +
PEPE
ONDIP
1 2 3 4 5 6 7 8
ON1 2
24.5 mm[.96”]
mm
PX-TCP1CP1PX-TCP1
TM
Up
GNDp
.PE
Us GNDsUs GNDsUs GNDsGNDs
1234
24V 0V
+ +
PEPE
[.96”]24.5 mm
[.96”]24.5 mm
1
2
3
4
5
6
7
84 8
+
PE
3 7
2 662
PX-903
PX-903
1 51 51 51 5
27.5 mm[.96”][.96”][.96”]
PX-902
27.5 mm
PPPXXXPXPPPXP -X-X 902902902902902902
12 mm[.47”]
1
2
3
4
5
6
7
8
33
4
6
77
8
1.4”35mm
min
1.4”35mm
min
1.4”35mm
min
1.4”35mm
min
0.8”20mm
min
0.8”20mm
min
Installation ConsiderationsTerminal Dimensions andSpacing RequirementsUse the following diagrams to make surethe Protos X system can be installed in your application. Protos X terminals require35mm DIN rail for mounting; there are noorientation restrictions.
To ensure proper airflow for coolingpurposes, units should be spaced, at aminimum, as shown. It is also important tocheck the Protos X dimensions against theconditions required for your application.
See the Enclosures sectionfor an enclosure that may besuitable for your application