BUROTEC Oil and Gas Technical Services
Transcript of BUROTEC Oil and Gas Technical Services
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BUROTECOil and Gas Technical Services
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CONTENTS
BUROTEC Presentation
REFINERY Technical Services
Oil and Gas INSPECTION material and equipment
Supplier AUDITS
1
2
3
4
Burotec´s Methodologies Process5
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We are clients’ needs oriented
Excellence and Sustainability
Integrity and Professionality
Transparent Communication
Burotec is a Spanish company
which provides Consultancy,
Engineering, Security and integral
Inspection services. We have 27
years of experience, an
interdisciplinary team and national
and international presence, as
well.
We lead our activity according to our Value Compromise:
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We have a deep background of the Oil & Gas sector:
– Know-how from 27 years of experience
– More than 1,000 projects developed in different areas
– Satisfaction references from distinguished national and international
clients
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REPRO´S CERTIFICATE
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OIL & GAS COLLABORATION COMPANIES AWARDS
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Burotec Houston (USA)
16225 Park Ten Place Suite 500-
77084 Houston, TX
Phone: (+1) 713 338 3400
Burotec Lisboa
Rua da Estrela, 211
200-668 Portugal (Lisboa)
Phone (+351) 213 970 970
Fax: (+351) 213 969 224
Burotec Shanghai (P.R. China)
Room 1405, No.885, Renmin Road,
Huaihai Zhonghua Tower, Huangpu
District, Shanghai, 200010
Phone: +86 (21) 6326-4177
Fax: +86 (21) 6326-4082
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Nuestra sede central se encuentra en Madrid.
Avenida Cardenal Herrera Oria 326 A-B
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Burotec Netherland (La Haya)
Jan Pieterszoon Coenstraat 7, 2595
WP.
Telf. +31 (0)70 799 9155
Burotec Angola (Luanda)
Rua Revenrendo Agostinho Neto,
No.20, 7º Planta
Telf. +244 222 336 911
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Burotec Kuwait
Kuwait Free Trade Zone, Phase
2-Future Area Plot No. E3,
Shuwaikh. 13067 Kuwait
(Kuwait)
Telf. +34 902 105 191
Burotec Colombia (Bogotá)
CLL 100 No 8A.55 Torre.C
Piso.10 Oficina 1005
Telf. (+57) 6467397
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At Burotec we believe on teamwork. We have high qualified and experience
professionals in different areas of expertise:
– 80 hired professionals
– 300 inspection collaborators
Burotec will put at your disposal, a team headed by a manager, dedicated to
your project, who will take care of any need or doubt, you may have along the
process. We try to commnunicate effectively with the client.
Engineers
Certificate Inspectors
QA/QC Experts
Environmental Specialist
Auditors Technicians
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Europe
(78)
South and
Central
America
(68)
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ASIA
(92)
USA &
Canada
(62)
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Algeria
Argentina
Azerbaijan
Bahrain
Belgium
Bosnia Herzeg.
Brazil
Bulgaria
Canada
China
• Hungary
• India
• Indonesia
• Iran
• Ireland
• Italy
• Kuwait
• Lithuania
• Malaysia
• Mexico
• Nigeria
• Colombia
• Costa Rica
• Cyprus
• Czech
Republic
• Egypt
• England
• France,
• Germany
• Greece
• Holland
• Norway
• Pakistan
• Panama
• Peru
• Philippines
• Portugal
• Romania
• Russia
• KSA
• Scotland
• South Africa
• South Korea
• Spain
• Taiwan
• Thailand
• Turkey
• UAE
• Ukraine
• USA
• Venezuela
• Wales
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CWI Certified Welding Inspection
AWS American Welding Inspection
API SCT Specification for Casing and Tubing
API SL Steel Pipe
API SB Specification for Thread Inspection of Casing and Tubing
API 5DP Drill Pipe
ASTM Material Standard (American Section of the International Association for Testing Material)
ASME Standard (American Society of Mechanical Engineers)
ANSI Code (American National Standard Institute)
ANST-UT Level II
ANST-RT Level II
Inspector and Tester Certificate of Special Equipment People’s Republic of China – UT, RT, PT Level II
ISO 9001 and 14001 Standard IRCA Auditor & EMAS
OHSAS 18001 Standard IRCA
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REFINERY Technical Services
1. Shutdown Technical Inspection Services.
2. QHSE Maintance Plant.
3. QA/QC Maintance Plant.
BU
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Oil and Gas INSPECTION material and equipment
1. PIM, Progressive, Final and Pre-Shipment
Inspection.
2. FAT Final Acceptance Test.
3. QCP and ITP process.
Supplier AUDITS
1. Supplier´s Audits.
2. Procurement Services “Expediting”-KPI´s.
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1. Shutdown Technical Inspection Services
2. REFINERY Technical Services
Maintance Steps
1. Planning Stage
2. Enlistment
3. Implementation
4. Closing
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2. REFINERY Technical Services
1. Shutdown Technical Inspection Services
1.1 Planning Stage
1. Quality Plan (must include detailed organization to supervisory level)
2. Master list of documents and records
3. Matrix organizational responsibilities (EC). According to the flowchart presented
4. Quality WBS: Work Breakdown Structure Quality Control.
5. Description of rules for the work to be performed.
6. Procedures and instructions in accordance with the specialty and scope of the contract
7. Duly qualified welding procedures - WPS and PQR (if required)
8. Control panels and monitoring of contract activities.
9. Records of quality and certification of materials and equipment needed to ensure the quality
of the product or service (if required).
10. Drawings and diagrams of the areas to intervene
11. List of components and materials teams to intervene
12. Certification and qualification of personnel hired for the project (Welders. Inspectors END,
etc)
13. Format Control of non-conformities, corrective actions and preventive actions.
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2. REFINERY Technical Services
1. Shutdown Technical Inspection Services
1.2 Enlistment
Book assurance and quality control Shutdown:
1. Quality Plan (including annexes plans).
2. Master list of documents and records.
3. Procedures and instructions for implementation.
4. Formats for recording implementation activities.
5. Control panels and monitoring activities relating programmed
time and resources.
6. List of tools and equipment used in their respective technical
review.
7. Calibration certificates and measurement instruments.
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2. REFINERY Technical Services
1. Shutdown Technical Inspection Services
1.3 Implementation Stage
1. Contractual scope (Recommendation)
2. Diagrams, datasheet, relevant technical information for maintenance, etc.
3. Maintenance run log with checkpoints set (QC)
4. Photographic record before, during and after maintenance
5. List of quotas or emerging activities generated product inspection
6. Maintenance run log with checkpoints set (QC) contingent or emerging jobs
7. Report with relevant maintenance data
8. Information requested by the team for the RSPA
9. Special emphasis will be given to the following points during the implementation stage:
10. Quality monitoring plan implemented for maintenance.
11. Quality control of critical activities.
12. The control information includes procedures.
13. Control in human resources.
14. Control of measuring equipment, which ensures optimal use of appropriate tools for the
contracted work.
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2. REFINERY Technical Services
1. Shutdown Technical Inspection Services
1.4 Closing Stage1.4.1 Shutdown-Book
codes, additional work carried out product inspection and quality control exercised on each of the
activities.
Scope contract (executed Recommendation)
Diagrams, datasheet, as built, relevant technical information for maintenance, etc.
Quality records support the checkpoints executed
Photographic record before, during and after maintenance
List of activities generated or consequential product inspection
Record maintenance execution with checkpoints set (QC) contingent or emerging Jobs
Report with relevant maintenance data
1.4.2. Final Report QA / QC
Deviations to the specifications – nonconformity
WBS Final.
Statistics nonconformity treatment, preventive measures, corrective actions, etc.
Identification of opportunities for improvement
Preservation of product. Relate how the contractor customer care goods while under their
custody.
Report operated equipment: Lessons Learned Workshop
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2. REFINERY Technical Services
2. SERVICE OF HEALTH, SAFETY, ENVIRONMENT AND QUALITY (QHSE)
2.1 COORDINATION OF SAFETY AND HEALTH AT WORK:
Review of the Health and Safety Study.
External prevention service
Emergency plans
Management systems risk prevention OHSAS 18001: 2007
Safety audit
2.2 COORDINATION OF MANAGEMENT AND ENVIRONMENTAL IMPACT
Environmental impact study design and management
Diagnosis or environmental assessment
Environmental engineering
Service stations supply fuel, bioethanol, biodiesel ...
Reports and comparative studies of alternative energies.
Cogeneration.
Environmental audit: acoustic,
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2. REFINERY Technical Services
3. QA/QC Maintance Plant
Prepare the Plan of quality consultant for the development of work
breakdown structure (WBS).
Documents such as procedures and records for activities QA / QC
as protocol Equipment.
WPS (Process Specification welding -EPS or WPS)
NDT Testing
PQR (welding procedure qualification)
WPQ (qualification of welders) .
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REFINERY Technical Services
1. Shutdown Technical Inspection Services.
2. QHSE Maintance Plant.
3. QA/QC Maintance Plant.
BU
RO
TE
C
Te
ch
nic
al
Se
rvic
es
Oil and Gas INSPECTION material and equipment
1. PIM, Progressive, Final and Pre-Shipment
Inspection.
2. FAT Final Acceptance Test.
3. QCP and ITP process.
Supplier AUDITS
1. Supplier´s Audits.
2. Procurement Services “Expediting”-KPI´s.
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INSPECTION Technical Services:
PIM, Progressive, Final and
Pre-Shipment Inspection.
FAT Final Acceptance Test.
QCP and ITP process.
3. Oil and Gas INSPECTION material and equipment
BUROTEC offers a wide range of related services:
1. Shop Auditing and Verification
2. Welding Procedure
3. Specifications Consultation
4. Weld Procedure Review
5. Welder Qualifications Review
6. Welding Consulting
7. Certified Welding Inspections
8. Protective Coatings
9. Dimensional Conformance
10.Functional and Operational
11.Test Witnessing
International standards EXPERTISE
API, AWWA, AWS, ASTM, ASME,
ANSI, IEEE and client project
documentation
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3. Oil and Gas INSPECTION material and equipment
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Inspection Location: Barrancabermeja, Colombia
Material: CASING 9-5/8 , 43,50 lb/ft, ends design coupled buttress, N80, Range 3
SCOPE
API 5CT
3. Oil and Gas INSPECTION material and equipment
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Proyecto de Inspección: Zona franca de Colón, Panamá
Material: LINE PIPE, WELDED EW, MATERIAL CARBON STEEL, OUTSIDE
DIAMETER 2-3/8 in, NOMINAL WEIGHT 3.65 lb/ft, WALL THICKNESS 0.154 in
SCOPE
API 5L
3. Oil and Gas INSPECTION material and equipment
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Inspection Location: Stafford, Texas, USA
Material: Ball valve, Trunnion Mounted, ASTM A216 WCB Carbon Steel
SCOPE
API 6D
ASTM A216 (Body)
3. Oil and Gas INSPECTION material and equipment
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Inspection Location: Shanghai, China
Material: ESP Systems Downhole Equipment - Pumps, Motor seals, Gas separators
SCOPE
API 11S2 Pump
API11S7 Seals
ANSI/IEEE STD 43-95 Motores
3. Oil and Gas INSPECTION material and equipment
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Inspection Location: Buenos Aires, Argentine
Material: Transformers 260 KVA
SCOPE
ANSI / IEEE C.57.12.90
ANSI / IEEE C.57.12.00
IRAM 2250-2005
3. Oil and Gas INSPECTION material and equipment
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Inspection Location: Perm, Russia
Material: Motor, ESP, Downhole Equipment 1800 HP 72 A 1539V
SCOPE
API RP 11S2
3. Oil and Gas INSPECTION material and equipment
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REFINERY Technical Services
1. Shutdown Technical Inspection Services.
2. QHSE Maintance Plant.
3. QA/QC Maintance Plant.
BU
RO
TE
C
Te
ch
nic
al
Se
rvic
es
Oil and Gas INSPECTION material and equipment
1. PIM, Progressive, Final and Pre-Shipment
Inspection.
2. FAT Final Acceptance Test.
3. QCP and ITP process.
Supplier AUDITS
1. Supplier´s Audits.
2. Procurement Services “Expediting”-KPI´s.
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QA System, which verifies manufacturers’ Quality Systems.
ISO 9001, ISO 140001, OHSAS 18001 international Audits.
API Certifications international technical requirements for Audits.
NCR monitoring and detection.
Operational control of Corrective and Preventive Actions.
Objective results from manufacturer and supplier.
4. Supplier AUDITS
4.1 AUDITS Technical Services
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4. Supplier AUDITS
WEIGHTING(%)
AUDIT QUESTIONNAIRE
MANUFACTURER 1 MANUFACTURER 2 MANUFACTURER 3
AUDIT POINTSWEIGHTED
POINTSAUDIT POINTS
WEIGHTED POINTS
AUDIT POINTSWEIGHTED
POINTS
5% TECHNICAL STAFF 100 5,00 89 4,45 100 5,005% MATERIAL AND INSTALLATIONS 100 5,00 100 5,00 100 5,005% QUALITY CONTROL 100 5,00 100 5,00 100 5,005% SUPPLIER EVALUATION 70 3,50 100 5,00 100 5,00
8%PURCHASE ORDER CONTROL AND
EQUIPMENT100 8,00 100 8,00 100 8,00
13% CONTROL DURING MANUFACTURING 100 13,00 97 12,61 100 13,00
4% TRACEABILITY AND CONTROL 100 4,00 100 4,00 100 4,00
13% FINAL CONTROL 100 13,00 100 13,00 100 13,008% TESTING AND TRIALLING 100 8,00 100 8,00 100 8,00
5%STORING, PACKING AND TRANSPORT
MATERIAL96 4,80 100 5,00 93 4,65
10% CALIBRATION EQUIPMENT 100 10,00 100 10,00 100 10,00
5%NON CONFORMITIES AND CORRECTIVE
ACTIONS90 4,50 100 5,00 100 5,00
2% DOCUMENTATION 90 1,80 90 1,80 90 1,805% INTERNAL AUDIT 90 4,50 100 5,00 70 3,505% CLAIMS MANAGEMENT 25 1,25 100 5,00 100 5,00
2% SAFETY AND ENVIRONMENTAL 25 0,50 100 2,00 100 2,00
100% SUM TOTAL 1386 91,85 1576 98,86 1553 97,95
100-91 EXCELLENT EVALUATION
90-81 GOOD EVALUATION
80-71 NORMAL EVALUATION
70-0 BAD EVALUATION
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4. Supplier AUDITS
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Supplier/Manufacturer City Country
Borsig Process Berlín Alemania
TPS Nierdlen Alemania
Profins Limited Durham Gran Bretaña
Smith Flow Control Essex Gran Bretaña
Verolme La Haya Holanda
LCM Italia Milán Italia
Petrovalves Castellanza Italia
Pibiviesse Milán Italia
Supplier/Manufacturer City Country
Tenaris - Tamsa Veracruz México
BOA Marine Houston USA
GOALS Houston USA
Houston Supply Houston USA
Tietca Barrancabermeja Colombia
Servimeca Cartagena Colombia
IMR Global Supply Curacao Antillas Holandesas
Supplier/Manufacturer City Country
Shengli Oil Field Freet Shandong China
Tianjin Dehua Group TIanjin China
Jiangsu Changbao Steel Tube Jiangsu China
Tianjin Pipe International (TPCO) Tianjin China
Wuxi Seamless Oil Pipe Wuxi China
Shandong Shengyou Pipes Shandong China
Neway Valve Suzhou China
Hengyang Valin-Steel Tube Hengyang China
Shuaichao Tianjin Tianjin China
Oil Country Tubular Pradesh India
4. Supplier AUDITS
4.1 AUDITS Technical Services
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1. Verify that purchasing specifications have been properly understood and applied on-site.
2. Identify difficulties or issues which may affect the time delivery of the client’s products.
3. Facilitate communication between client and suppliers.
EXPEDITING Scope
Inventory of equipment in stock
Design verifications
Progress in Manufacturing
Testing
Packing
Shipment
Delivery
4.2 Procurement Services “Expediting”-KPI´s
4. Supplier AUDITS
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4. Supplier AUDITS
4.2 Procurement Services “Expediting”-KPI´s
Others Procurements KPI´s
1. PO assigned by specialist manufacturer.
2. Total amount destinated inspection / Total amount PO
3. Critical Equipment and material delayed list.
4. Total Progressive, Final and PIM order status.
5. Corrective actions resolved after receiving NCR No-Conformance Report
Number # KPI´s Measurement No Acceptance Acceptance Satisfactory
1Active Items / Received Items for
EXPEDITINGƩ Monthly
Report< 95% 95% >95 %
2 Confirmed supplier´s Items / Active ItemsƩ Monthly
Report< 90% 90% >95 %
3 Compromised Date (PO) / Real delivery DateƩ Monthly
Report< 90% 90% >95 %
4Delivered Items according to PO / Rejected
ItemsƩ Monthly
Report< 98% 99% 100%
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4. Supplier AUDITS
4.2 Procurement Services “Expediting”-KPI´s
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1. INSPECTION SUMMARY
2. DEFECTIVES
3. PROCESSES INSPECTED
4. NOTES AND COMMENTS
5. DOCUMENTATION REVIEWED
6. EQUIPMENT AND INSTRUMENTATION USED
5. Burotec´s Methodologies Process
REPORT
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7. PUNCH LIST
8. STATUS, QUANTITY AND SCOPE
9. PARTICIPANS
10. NON-CONFORMANCES
11. INSPECTION RESULTS AND CONCLUSION
12. PICTURES
13. ATTACHMENTS
5. Burotec´s Methodologies Process
REPORT
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5. Burotec´s Methodologies Process
NCR
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INSPECTIONS STATUS LIVE.
DATA BASE REPORT, IRN & NCR.
FASTEST INFORMATION AND DATA
TRANSMISSION.
INSPECTION CALENDAR.
PROCESSES DIAGRAM: STATE OF THE
PROJECT.
ADVANTAGES
5. Burotec´s Methodologies Process
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5. Burotec´s Methodologies Process
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José Manuel Romero Durán
CEO Burotec Group
Móvil +34-609 817 975
E-mail [email protected]
David García Pérez
Project Manager
Móvil +34 91 376 89 50 / +1 281 217 3369
E-mail [email protected]
Contacts
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Thank you so much for your attention