Bulletin 592 SMP Solid-State Overload Relays 592 SMP Solid-State Overload Relays 1-176 1Product...
Transcript of Bulletin 592 SMP Solid-State Overload Relays 592 SMP Solid-State Overload Relays 1-176 1Product...
Bulletin 592SMP Solid-State Overload Relays
1-175
1
Bulletin 592SMP-1 Overload Relay
• Self Powered — wires the sameas eutectic overload
• Phase Loss Protection — tripsin 2 seconds on loaded motors
• No Heaters — 3:2:1 adjustmentrange is equivalent of up to 10heater elements
• Directly interchangeable —mounting and reset locationsare identical to eutecticoverloads
• Independent Trip Classes —10, 20, or 30
• Manual Reset or Automatic/Manual Reset — both versionsare available
SMP-2 Overload Relay• Self Powered• Phase Loss Protection• No Heaters• Directly interchangeable• Selectable Trip Class• Automatic/Manual Reset• Ground Fault Tripping• Jam Protection
SMP-3 Overload Relay• Phase Loss Protection• No Heaters• Selectable Trip Class• Automatic/Manual Reset• Ground Fault Tripping• Jam Protection• Trip Cause Indication• Communication — via remote
I/O and DeviceNet
Description
The Bulletin 592 SMP-1 and SMP-2 solid-state overload relays directly replaceeutectic alloy overload relays that are available as integral components of assembledBulletin 505, 509, and 520 NEMA starters or as panel mounted overload relays forseparate mounting. The Bulletin 592 SMP-3 solid-state overload relays offer easyconnectivity to Allen-Bradley Remote I/O or DeviceNet networks for proactive controlof your motor starting equipment.
STARTER MOUNT — For installation on NEMA Starters
PANEL MOUNT — For installation and wiring separate from contactor Your order must include:• Cat. No. of overload relay selected with
Voltage Suffix Code.
• If required, Cat. No. of Bulletin 505/509NEMA starter less overload relay.
• If required, Cat. No. of anyaccessories.
Conformity to Standards: Approvals:
IEC 801 CE Marked
UL 508 CSA Certified
CSA C22.2 No. 14 UL Listed
Cat. No. 592-A2AT Cat. No. 592-A5KDCat. No. 592-A2JC
Starter Mount
Panel Mount
Cat. No. 592P-A2AT Cat. No. 592P-B1FT Cat. No. 592P-C1DT
TABLE OF CONTENTSDescription Page Description PageProduct Selection
Starter Mount . . . . . . . . . . . . . . . . . . 1-176Panel Mount . . . . . . . . . . . . . . . . . . . 1-180
Accessories. . . . . . . . . . . . . . . . . . . . . 1-183Typical Wiring Diagrams . . . . . . . . . . 1-184
Specifications. . . . . . . . . . . . . . . . . . . 1-185Approximate Dimensions
Starter Mount. . . . . . . . . . . . . . . . . . 1-189Panel Mount . . . . . . . . . . . . . . . . . . 1-194
Bulletin 592SMP Solid-State Overload Relays
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1Product Selection
SMP-1 Solid-State Overload Relay for 3 ∅ Applications: Phase Loss Protection, Class 10, 20 or 30STARTER MOUNT — For Installation on Allen-Bradley NEMA Starters
➊ Size 00 starters require purchase of a retrofit kit that includes a new mounting plate, panel mount adapter, and hardware.➋ This SMP-1 overload relay has an interposing relay with a 120V AC coil. Consult Allen-Bradley Sales Office if using on reversing or two-speed
applications.
ForInstallationon Starter
Size
Full LoadCurrent
AdjustmentRange (A)
Manual Reset Automatic/Manual Reset
Class 10 Class 20 Class 30
❋
Class 10 Class 20 Class 30
❋Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
00 ➊ 0.1…0.32 592-A1AT 592-A2AT 592-A3AT 592-A4AT 592-A5AT 592-A6AT
00 ➊ 0.32…1.0 592-A1CT 592-A2CT 592-A3CT 592-A4CT 592-A5CT 592-A6CT
00 ➊ 1.0…2.9 592-A1DT 592-A2DT 592-A3DT 592-A4DT 592-A5DT 592-A6DT
00 ➊ 1.6…5.0 592-A1ET 592-A2ET 592-A3ET 592-A4ET 592-A5ET 592-A6ET
00 ➊ 3.7…12 592-A1FT 592-A2FT 592-A3FT 592-A4FT 592-A5FT 592-A6FT
0, 1 0.19…0.6 592-A1BA 592-A2BA 592-A3BA 592-A4BA 592-A5BA 592-A6BA
0, 1 0.32…1.0 592-A1CA 592-A2CA 592-A3CA 592-A4CA 592-A5CA 592-A6CA
0, 1 1.0…2.9 592-A1DA 592-A2DA 592-A3DA 592-A4DA 592-A5DA 592-A6DA
0, 1 1.6…5.0 592-A1EA 592-A2EA 592-A3EA 592-A4EA 592-A5EA 592-A6EA
0, 1 3.7…12 592-A1FA 592-A2FA 592-A3FA 592-A4FA 592-A5FA 592-A6FA
0, 1 5.7…18 592-A1GA 592-A2GA 592-A3GA 592-A4GA 592-A5GA 592-A6GA
1 12…32 592-A1HA 592-A2HA 592-A3HA 592-A4HA 592-A5HA 592-A6HA
2 5.7…18 592-A1GC 592-A2GC 592-A3GC 592-A4GC 592-A5GC 592-A6GC
2 12 … 32 592-A1HC 592-A2HC 592-A3HC 592-A4HC 592-A5HC 592-A6HC
2 14…45 592-A1JC 592-A2JC 592-A3JC 592-A4JC 592-A5JC 592-A6JC
3 14…45 592-A1JD 592-A2JD 592-A3JD 592-A4JD 592-A5JD 592-A6JD
3 23…75 592-A1KD 592-A2KD 592-A3KD 592-A4KD 592-A5KD 592-A6KD
3 66…110 592-A1LD 592-A2LD 592-A3LD 592-A4LD 592-A5LD 592-A6LD
4 23…75 592-A1KE 592-A2KE 592-A3KE 592-A4KE 592-A5KE 592-A6KE
4 66…110 592-A1LE 592-A2LE 592-A3LE 592-A4LE 592-A5LE 592-A6LE
4 57…180 592-A1ME 592-A2ME 592-A3ME 592-A4ME 592-A5ME 592-A6ME
5 96…300 592-A1NF 592-A2NF 592-A3NF 592-A4NF 592-A5NF 592-A6NF
6 ➋ 200…630 592-A1RGD 592-A2RGD 592-A3RGD 592-A4RGD 592-A5RGD 592-A6RGD
Retrofit Kit for Size 00 Starters with Eutectic Overload
Bulletin Cat. No. ❋
505 599-RAT
505X 599-RAX
509 599-NAT
Cat. No. 592-A2JC
Cat. No. 592-A2NF
Cat. No. 592-A2AT
Cat. No. 599-NAT
Accessories — Page 1-183Typical Wiring Diagrams — Page 1-184Specifications — Page 1-185Approximate Dimensions — Page 1-189
❋ Prices – Consult Sales Office or price list
Bulletin 592SMP Solid-State Overload Relays
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Product Selection
SMP-1 Solid-State Overload Relay for 1 ∅ Applications: Class 10 or 20STARTER MOUNT — For Installation on Allen-Bradley NEMA Starters
For Installationon Starter Size
Full LoadCurrent
AdjustmentRange (A)
Manual Reset
❋
Automatic/Manual Reset
❋
Class 10 Class 20 Class 10 Class 20
Cat. No. Cat. No. Cat. No. Cat. No.
00 2…7 592-S1AT 592-S2AT 592-S4AT 592-S5AT
00 5…15 592-S1BT 592-S2BT 592-S4BT 592-S5BT
0, 1 2…7 592-S1AA 592-S2AA 592-S4AA 592-S5AA
0, 1 5…15 592-S1BA 592-S2BA 592-S4BA 592-S5BA
1 12…32 592-S1CA 592-S2CA 592-S4CA 592-S5CA
2 2…7 592-S1AC 592-S2AC 592-S4AC 592-S5AC
2 5…15 592-S1BC 592-S2BC 592-S4BC 592-S5BC
2 12…32 592-S1EC 592-S2EC 592-S4EC 592-S5EC
2 14…45 592-S1FC 592-S2FC 592-S4FC 592-S5FC
Accessories — Page 1-183Typical Wiring Diagrams — Page 1-184Specifications — Page 1-185Approximate Dimensions — Page 1-189
❋ Prices – Consult Sales Office or price list
Bulletin 592SMP Solid-State Overload Relays
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1PProduct Selection, Continued
SMP-2 Solid-State Overload Relay for 3 ∅ Applications: Automatic/Manual Reset, Field Selectable Trip Class10, 15, 20 or 30, Phase Loss Protection, Jam and Ground Fault Tripping ➊
STARTER MOUNT — For Installation on Allen-Bradley NEMA Starters
➊ Ground Fault Tripping is inhibited for approximately 30 seconds to eliminate the possibility of nuisance tripping during motor starting.➋ SMP-2 Solid-State overload relays are mounted directly to the NEMA size 00 contactors and will not retrofit on the mounting plate of existing
size 00 starters with eutectic alloy overload relays.➌ This SMP-2 overload relay has an interposing relay with a 120V AC coil. Consult Allen-Bradley Sales Office if using on reversing or two-speed
applications.
For Installation onStarter Size
Full Load CurrentAdjustmentRange (A) Cat. No. ❋
00 ➋ 0.1…0.32 592-B1AT
00 ➋ 0.32…1.0 592-B1CT
00 ➋ 1.0…2.9 592-B1DT
00 ➋ 1.6…5.0 592-B1ET
00 ➋ 3.7…12 592-B1FT
0, 1 0.19…0.6 592-B1BA
0, 1 0.32…1.0 592-B1CA
0, 1 1.0…2.9 592-B1DA
0, 1 1.6…5.0 592-B1EA
0, 1 3.7…12 592-B1FA
0, 1 5.7…18 592-B1GA
1 12…32 592-B1HA
2 5.7…18 592-B1GC
2 12…32 592-B1HC
2 14…45 592-B1JC
3 14…45 592-B1JD
3 23…75 592-B1KD
3 66…110 592-B1LD
4 23…75 592-B1KE
4 66…110 592-B1LE
4 57…180 592-B1ME
5 96…300 592-B1NF
6 ➌ 200…630 592-B1RGD
Cat. No. 592-B1FA
Cat. No. 592-B1LD
Cat. No. 592-B1ET
Accessories — Page 1-183Typical Wiring Diagrams — Page 1-184Specifications — Page 1-185Approximate Dimensions — Page 1-189
❋ Prices – Consult Sales Office or price list
Bulletin 592SMP Solid-State Overload Relays
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1 Product Selection, Continued
SMP-3 Solid-State Overload Relay Automatic/Manual Reset, Field Selectable Trip Class 10, 15, 20 or 30,Jam Protection, Ground Fault Tripping, and Communications Capability ➊
STARTER MOUNT — For Installation on Allen-Bradley NEMA Starters
➊ Ground Fault Tripping is inhibited for approximately 30 seconds to eliminate the possibility of nuisance tripping during motor starting.➋ Allen-Bradley recommends using 120 or 240V AC coils on all SMP-3 NEMA Starters. When using coil voltages other than 120 or 240V AC,
consult Allen-Bradley Sales Office.➌ The ratings of the triacs and the hard output contact (relay) internal to the SMP-3 must not be exceeded. See the SMP-3 User’s Manual for actual
ratings, or consult page 1-185 for specifications.➍ For NEMA starter sizes 0 through 2, a new mounting plate is required for retrofit to existing Bulletin 509 starters. For sizes 0 through 1 starters,
order Part No. 40794-031-02 , and for size 2 starter order Part No. 40794-032-02 .➎ These SMP-3 overload relays have an interposing relay with a 120V AC coil, see wiring diagram on page 1-184. Consult Allen-Bradley Sales
Office if using on reversing or two-speed applications. For 240V AC coil, change the letter D to A. Example: Cat. No. 592-C1NFA .
For Installation onStarter Size
Full Load CurrentAdjustmentRange (A) Cat. No. ➋➌ ❋
00 0.7…2.5 592-C1DT
00 2…10 592-C1FT
0, 1 0.7…2.5 592-C1DA ➍
0, 1 2…10 592-C1FA ➍
0, 1 7…37 592-C1HA ➍
2 7…37 592-C1HC ➍
2 20…75 592-C1KC ➍
3 20…90 592-C1LD
4 40…180 592-C1ME
5 70…300 592-C1NFD ➎
6 140…630 592-C1RGD ➎Cat. No. 592-C1FA
Cat. No. 592-C1DT
Accessories — Page 1-183Typical Wiring Diagrams — Page 1-184Specifications – Page 1-185Approximate Dimensions — Page 1-189
❋ Prices – Consult Sales Office or price list
Bulletin 592SMP Solid-State Overload Relays
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Product Selection, Continued
SMP-1 Solid-State Overload Relays: Phase Loss Protection, Class 10, 20 or 30
PANEL MOUNT — For Installation and Wiring Separate from the Contactor
⊗ Voltage Suffix CodeThe Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 592P-A1RG ⊗becomes Cat. No. 592P-A1RGD .
➊ This SMP-1 overload relay has an interposing relay. Consult Allen-Bradley Sales Office if using on reversing or two-speed applications.
Full LoadCurrent
AdjustmentRange (A)
Class 10ManualReset
Class 20ManualReset
Class 30ManualReset
❋
Class 10Automatic/
ManualReset
Class 20Automatic/
ManualReset
Class 30Automatic/
ManualReset
❋Cat No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
For 3∅ Applications
0.1…0.32 592P-A1AT 592P-A2AT 592P-A3AT 592P-A4AT 592P-A5AT 592P-A6AT0.32…1.0 592P-A1CT 592P-A2CT 592P-A3CT 592P-A4CT 592P-A5CT 592P-A6CT1.0…2.9 592P-A1DT 592P-A2DT 592P-A3DT 592P-A4DT 592P-A5DT 592P-A6DT1.6…5.0 592P-A1ET 592P-A2ET 592P-A3ET 592P-A4ET 592P-A5ET 592P-A6ET3.7…12 592P-A1FT 592P-A2FT 592P-A3FT 592P-A4FT 592P-A5FT 592P-A6FT12…32 592P-A1HT 592P-A2HT 592P-A3HT 592P-A4HT 592P-A5HT 592P-A6HT1.0…2.9 592P-A1DC 592P-A2DC 592P-A3DC 592P-A4DC 592P-A5DC 592P-A6DC1.6…5.0 592P-A1EC 592P-A2EC 592P-A3EC 592P-A4EC 592P-A5EC 592P-A6EC3.7…12 592P-A1FC 592P-A2FC 592P-A3FC 592P-A4FC 592P-A5FC 592P-A6FC5.7…18 592P-A1GC 592P-A2GC 592P-A3GC 592P-A4GC 592P-A5GC 592P-A6GC12…32 592P-A1HC 592P-A2HC 592P-A3HC 592P-A4HC 592P-A5HC 592P-A6HC14…45 592P-A1JC 592P-A2JC 592P-A3JC 592P-A4JC 592P-A5JC 592P-A6JC23…75 592P-A1KC 592P-A2KC 592P-A3KC 592P-A4KC 592P-A5KC 592P-A6KC66…110 592P-A1LD 592P-A2LD 592P-A3LD 592P-A4LD 592P-A5LD 592P-A6LD57…180 592P-A1ME 592P-A2ME 592P-A3ME 592P-A4ME 592P-A5ME 592P-A6ME96…300 592P-A1NF 592P-A2NF 592P-A3NF 592P-A4NF 592P-A5NF 592P-A6NF128…400 592P-A1PF 592P-A2PF 592P-A3PF 592P-A4PF 592P-A5PF 592P-A6PF
200…630 ➊ 592P-A1RG⊗ 592P-A2RG⊗ 592P-A3RG⊗ 592P-A4RG⊗ 592P-A5RG⊗ 592P-A6RG⊗For 1∅ Applications
2…7 592P-S1AT 592P-S2AT – 592P-S4AT 592P-S5AT –5…15 592P-S1BT 592P-S2BT – 592P-S4BT 592P-S5BT –2…7 592P-S1AC 592P-S2AC – 592P-S4AC 592P-S5AC –5…15 592P-S1BC 592P-S2BC – 592P-S4BC 592P-S5BC –
12…38 592P-S1EC 592P-S2EC – 592P-S4EC 592P-S5EC –14…45 592P-S1FC 592P-S2FC – 592P-S4FC 592P-S5FC –
Voltage 24V 110V 120V 208V 220V 230V 240V 380V 400V 415V 440V 480V 500V 600V
50 Hz K D – – A P T N KN I B – M –60 Hz J – D H L – A – – – G B – C
Cat No. 592P-A2JCCat. No. 592P-A2A7 Cat. No. 592P-A2LD
Accessories — Page 1-183Typical Wiring Diagrams — Page 1-184Specifications – Page 1-185Approximate Dimensions — Page 1-189
❋ Prices – Consult Sales Office or price list
Bulletin 592SMP Solid-State Overload Relays
1-181
Product Selection, Continued
SMP-2 Solid-State Overload Relays: Field Selectable Trip Class 10, 15, 20 or 30, Phase Loss Protection,Jam Protection and Ground Fault Tripping ➊
PANEL MOUNT — For Installation and Wiring Separate from the Contactor
⊗ Voltage Suffix CodeThe Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 592P-B1RG ⊗becomes Cat. No. 592P-B1RGD .
➊ Ground Fault Tripping is inhibited for approximately 30 seconds to eliminate the possibility of nuisance tripping during motor starting.➋ This SMP-2 overload relay has an interposing relay with a 120V AC coil. Consult Allen-Bradley Sales Office if using on reversing or two-speed
applications.
Full Load CurrentAdjustment Range (A)
Class 10, 15, 20 or 30Automatic/Manual Reset
❋Cat. No.
0.1…0.32 592P-B1AT
0.32…1.0 592P-B1CT
1.0…2.9 592P-B1DT
1.6…5.0 592P-B1ET
3.7…12 592P-B1FT
12…32 592P-B1HT
1.6…5.0 592P-B1EC
3.7…12 592P-B1FC
5.7…18 592P-B1GC
12…32 592P-B1HC
14…45 592P-B1JC
23…75 592P-B1KC
66…110 592P-B1LD
57…180 592P-B1ME
96…300 592P-B1NF
128…400 592P-B1PF
200…630 ➋ 592P-B1RG⊗
Voltage 24V 110V 120V 208V 220V 230V 240V 380V 400V 415V 440V 480V 500V 600V
50 Hz K D – – A P T N KN I B – M –
60 Hz J – D H L – A – – – G B – C
Cat. No. 592P-B1FT Cat. No. 592P-B1EC Cat. No. 592P-B1ME
Accessories — Page 1-183Typical Wiring Diagrams — Page 1-184Specifications – Page 1-185Approximate Dimensions — Page 1-189
❋ Prices – Consult Sales Office or price list
Bulletin 592SMP Solid-State Overload Relays
1-182
Product Selection, Continued
SMP-3 Solid-State Overload Relays with Phase Loss Protection, Jam, Protection, Ground Fault Tripping ➊and Communication Capability
PANEL MOUNT — For Installation and Wiring Separate from the Contactor
⊗ Voltage Suffix CodeThe Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 592P-C1RG⊗becomes Cat. No. 592P-C1RGD.
➊ Ground Fault Tripping is inhibited for approximately 30 seconds to eliminate the possibility of nuisance tripping during motor starting.➋ Allen-Bradley recommends using 120 or 240V AC coils on all SMP-3 NEMA Starters. When using coil voltages other than 120 or 240V AC,
consult Allen-Bradley Sales Office.➌ The ratings of the triacs and the hard output contact (relay) internal to the SMP-3 must not be exceeded. See the SMP-3 User’s Manual for actual
ratings, or consult page 1-185 for specifications.➍ These SMP-3 overload relays have an interposing relay, see wiring diagram on page 1-184. Consult Allen-Bradley Sales Office if using on
reversing or two-speed applications.
Full Load CurrentAdjustment Range (A)
Class 10, 15, 20 or 30Automatic/Manual Reset
❋Cat. No. ➋➌
0.7…2.5 592P-C1DT
2…10 592P-C1FT
7…37 592P-C1HT
0.7…2.5 592P-C1DC
2…10 592P-C1FC
7…37 592P-C1HC
20…75 592P-C1KC
20…90 592P-C1LD
40…180 592P-C1ME
70…300 ➍ 592P-C1NF⊗100…414 ➍ 592P-C1PF⊗140…630 ➍ 592P-C1RG⊗
Voltage 110V 120V 208V 220V 230V 240V
50 Hz D – – A P T
60 Hz – D H L – A
Cat. No. 592P-C1HCCat. No. 592P-C1DT Cat. No. 592P-C1LD
Accessories — Page 1-183Typical Wiring Diagrams — Page 1-184Specifications – Page 1-185Approximate Dimensions — Page 1-189
❋ Prices – Consult Sales Office or price list
Bulletin 500 LineAccessories — Field Installed
1-183
1 For Use on Non-Combination Contactors and Starters/Combination Starters
⊗ Voltage Suffix CodeThe Cat. No. as listed is not complete. Select a voltage code from the table below to complete the Cat. No. Example: Cat. No. 193-ER1⊗ becomesCat. No. 193-ER1A . For other voltages, consult Allen-Bradley Sales Office.
➊ These accessories require removal of the large, white “Reset” button that is factory installed on all SMP-1 and SMP-2 overload relays on NEMAstarters. This large, white reset button provides the capability for external reset on enclosed NEMA starters.
➋ The Current-Adjustment Shield, Anti-Tamper Shield and Remote Reset Solenoid cannot be installed simultaneously.
Description Used WithPkg.Qty. Cat. No. ✽
Anti-Tamper Shield ➊➋SMP-1SMP-2
1 193-BC4
Current Adjustment Shield ➊➋SMP-1SMP-2
1 193-BC5
Remote Reset Solenoid ➊➋SMP-1SMP-2
1 193-ER1⊗
Communication Module
SMP-3 — Remote I/O CommAdapter (120/240V Power)
1 1203-GD1
SMP-3 — DeviceNet CommAdapter (120/240V Power)
1 1203-GK5
Human Interface Module SMP-3 1 193-HIM1
Communication Cable SMP-3
Cable Length1/3 meter
1
1202-C03
1 meter 1202-C10
3 meters 1202-C30
10 meters 1202-C90
Illuminated Push Button Reset SMP-3 1 800T-NX1311
Remote Reset Cable SMP-3
1 meter
1
1202-RRC1
3 meters 1202-RRC3
6 meters 1202-RRC6
Voltage 24V 48V 110V 115V 120V 220V 240V
60 Hz J – – – D – A
50 Hz J – D – – A –
DC Z24 Z48 – Z01 – – –
❋ Prices – Consult Sales Office or price list
Bulletin 592SMP Solid-State Overload Relays
1-184
1Typical Wiring Diagrams (See Applicable Codes and Laws)
SMP-1/SMP-2 Solid-State Overload Relays
SMP-3 Solid-State Overload Relays
9795
96 98
L1/1 L2/3 L3/5
T1/2 T2/4 T3/6
Typical NEMA Wiring Schematic
Product Selection — Page 1-176
POWER
SUPPLY
SMP–3
10 20 30 40 50 60
INTERNAL
TRIAC FUSE
OUT A OUT B O/L L1 L2
SMP
120V AC or 240V ACNote: When power is supplied to 50-60, then the N.O. contact 30-40 closes.
50 60
SMP–3
L1 L2
C F
R
A
B
O/LO/L
10 A1 A2 30 4010 A1 A2 30 40
A1 A220
F
R
OUT A
INTERNALTO SMP
50 60
SMP–3
L1 L2
INTERNALTO SMP
120V AC or 240V ACNon-Reversing
120V AC or 240V ACReversing
Note: Coil voltage must be the same as L1-L2 voltage.
Bulletin 592SMP Solid-State Overload Relays
1-185
Specifications
Electrical Ratings
➊ For starter size 7 to 9, consult Allen-Bradley Sales Office.
SMP-1 SMP-2
Rated Thermal Current of Contacts Ith 5A 5A
ElectricalRating ofContacts
NEMARating
DesignationVoltage
Trip 95-96N.C.
Alarm 97-98N.O.
B600(AC)
120V240V480V600V
3.0A1.5A0.75A0.60A
3.0A1.5A0.75A0.60A
(DC)
24V110V220V440V
1.1A0.4A0.2A0.08A
1.1A0.4A0.2A0.08A
Rated Insulation Voltage
CSA/UL 600V 600V
Control Voltage – –
Operating Frequency 50/60 Hz 50/60 Hz
SMP-3
Rated Thermal Current of Contacts Ith 5A
Electrical Rating of Contacts
NEMARating
DesignationVoltage
Current NEMAStarterSize ➊
Fuse(IEC 5x20mm
/ 250V AC)Max. Min.
B300(AC)
120V 3.0A
10mA
00…2 and5…6
–
240V 1.5A
A300(AC)
120V 6.0A3…4
240V 3.0A
DC 30V2.0A @0.4 PF
00…6
Rated Triac CurrentIEC
AC15120V…240V
(AC)0.5A 10mA
00…2 and5…6
2A
1.0A 50mA 3…4 5A
Control Voltage 120V or 240V AC +10…15%
Operating Frequency 50/60 Hz
Product Selection — Page 1-176 Continued on next page.
Bulletin 592SMP Solid-State Overload Relays
1-186
Specifications, Continued
Mechanical Ratings
SMP-1 SMP-2 SMP-3
Body Material Thermoplastic Thermoplastic Thermoplastic
Contact Material Fine Silver Fine Silver Silver Tin
Control Contacts
Terminal Marking NEMA and Cenelec EN 50012
Max. Wire Size
18…12 AWG 18…12 AWG 18…12 AWGSize 00
Size 0 14…10 AWG 14…10 AWG 14…8 AWG
Size 1 14…8 AWG 14…8 AWG 14…8 AWG
Size 2 14…4 AWG 14…4 AWG 14…4 AWG
Size 3 8…1/0 AWG 8…1/0 AWG 8…1/0 AWG
Size 4 6…4/0 AWG 6…4/0 AWG 6…1/0 AWG
Size 5 4…500 MCM AWG
Size 6 500 MCM AWG
Control Terminals 1 or 2 12 AWG 12 AWG 14 AWG
Environmental Ratings
SMP-1 SMP-2 SMP-3
Operation(–13°F…+131°F)–25°C…+55°C
(–13°F…+131°F)–25°C…+55°C
(–13°F…+131°F)–25°C…+55°C
Storage(–58°F…+158°F)–50°C…+70°C
(–58°F…+158°F)–50°C…+70°C
(–58°F…+158°F)–50°C…+70°C
Temperature Compensation(–13°F…+131°F)–25°C…+55°C
(–13°F…+131°F)–25°C…+55°C
(–13°F…+131°F)–25°C…+55°C
Altitude 2000M 2000M 2000M
Product Selection — Page 1-176
Bulletin 592SMP Solid-State Overload Relays
1-187
Specifications, Continued
Typical Tripping Curves for SMP-1/SMP-2 Overload Relays
Class 30A
ppro
xim
ate
Trip
Tim
e (s
ec)
Multiples of Full Load Amperes
Approximatetrip time for 3phase balancedcondition fromcold start.
Approximate triptime for 3 phasebalancedcondition fromhot start.
.1
1
10
100
1000
200
800600400
20
806040
2
86
4
.2
.8
.6
.4
1 102 864
Class 15(SMP-2 Only)
App
roxi
mat
e Tr
ip T
ime
(sec
)
Multiples of Full Load Amperes
Approximatetrip time for 3phase balancedcondition fromcold start.
Approximate triptime for 3 phasebalancedcondition fromhot start.
.1
1
10
100
1000
200
800600400
20
806040
2
86
4
.2
.8
.6
.4
1 102 864
Class 20
App
roxi
mat
e Tr
ip T
ime
(sec
)
Multiples of Full Load Amperes
Approximatetrip time for 3phase balancedcondition fromcold start.
Approximate triptime for 3 phasebalancedcondition fromhot start.
.1
1
10
100
1000
200
800600400
20
806040
2
86
4
.2
.8
.6
.4
1 102 864.1
1
10
100
1000
200
800600400
20
806040
2
864
.2
.8
.6
.4
App
roxi
mat
e Tr
ip T
ime
(sec
)
Multiples of Full Load Amperes
Approximatetrip time for 3phase balancedcondition fromcold start.
Approximate triptime for 3 phasebalancedcondition fromhot start.
Class 10
1 102 864
Overload RelayThe tripping time of the SMP overloadrelays can be estimated using the tablesabove and to the right.1. Select the tripping class desired.2. Locate the intersection of the
approximate trip time curve with theproper multiple of current-setting foundon the horizontal axis.
3. Read the “approximate trip time” inseconds along the vertical axis.
Continued on next page.
Bulletin 592SMP Solid-State Overload Relays
1-188
Specifications, Continued
Typical Tripping Curves for SMP-3 Overload Relays
App
roxi
mat
e Tr
ip T
ime
(sec
)
Multiples of Full Load Current
Approximatetrip time for 3phase balancedcondition fromcold start.
Approximate triptime for 3 phasebalancedcondition fromhot start.
Class 10
0.1
1.0
10.0
100.0
1000.0
1 102 3 987654
App
roxi
mat
e Tr
ip T
ime
(sec
)Multiples of Full Load Current
Approximatetrip time for 3phase balancedcondition fromcold start.
Approximate triptime for 3 phasebalancedcondition fromhot start.
Class 20
1.0
10.0
100.0
1000.0
10000.0
1 102 3 987654
Class 15
App
roxi
mat
e Tr
ip T
ime
(sec
)
Multiples of Full Load Current
Approximatetrip time for 3phase balancedcondition fromcold start.
Approximate triptime for 3 phasebalancedcondition fromhot start.
1.0
10.0
100.0
1000.0
10000.0
1 102 3 987654
Class 30
App
roxi
mat
e Tr
ip T
ime
(sec
)
Multiples of Full Load Current
Approximatetrip time for 3phase balancedcondition fromcold start.
Approximate triptime for 3 phasebalancedcondition fromhot start.
1.0
10.0
100.0
1000.0
10000.0
1 102 3 987654
Overload RelayThe tripping time of the SMP overloadrelays can be estimated using the tablesabove and to the right.1. Select the tripping class desired.2. Locate the intersection of the
approximate trip time curve with theproper multiple of current-setting foundon the horizontal axis.
3. Read the “approximate trip time” inseconds along the vertical axis.
Bulletin 592SMP Solid-State Overload Relays
1-189
Approximate Dimensions
SMP-1 Solid-State Overload Relay for Size 00 NEMA Starter — Starter MountDimensions are shown in (inches) millimeters. Dimensions are not intended for manufacturing purposes.
SMP-1 and SMP-2 Solid-State Overload Relay for Sizes 0, 1 and 2 NEMA Starter — Starter Mount
SMP-1 and SMP-2 Solid-State Overload Relay for Size 3 and 4 NEMA Starter — Starter Mount
For NEMA SIze A B C D E F G
0, 1(2-25/32)
71(2-13/16)
71.5(4-9/32)
109(15/16)
24(1-5/16)
33.3(1-3/8)
35(2-7/32)
56
2(2-25/32)
71(2-13/16)
71.5(4-9/32)
109(15/16)
24(1-5/16)
33.3(1-3/8)
35(2-7/32)
56
For NEMA SIze A B C D E F G H
3(4-23/32)
119(3-15/16)
100(5-13/16)
147.6(9/16)14.2
(15/16)24
(1-9/16)40
(3-1/4)82.6
(2-7/32)56
4(4-23/32)
119(3-15/16)
100(5-13/16)
147.6(9/16)14.2
(15/16)24
(1-9/16)40
(3-1/4)82.6
(2-7/32)56
RESET
(3-11/32)
(3-3/8)
193–BPM2PANEL MOUNT ADAPTOR
(15/16)24
(1-3/32)28
(2-3/8)
(2-31/32)75
60
(2-7/32)56
86
85
RESET
F
D
E
A
G
C
B
RESET
A
B
C
D
E
F F
G
H
Product Selection — Page 1-176 … 1-178 Continued on next page.
Bulletin 592SMP Solid-State Overload Relays
1-190
Approximate Dimensions, Continued
SMP-1 and SMP-2 Solid-State Overload Relay for Size 5 NEMA Starter — Starter MountDimensions are shown in (inches) millimeters. Dimensions are not intended for manufacturing purposes.
SMP-1 and SMP-2 Solid-State Overload Relay for Size 6 NEMA Starter — Starter Mount
RESET
CT1 CT3
(8-9/32)
(7-13/32)
(3-1/4)82.5
(7-1/4)
(2-7/32)56
(4-19/32)116.6
(15/16)24
(3-23/32)94.5
188
184
210.3
RESET
RELAY NO(7-3/32)
(15/16)
(3-15/32)
(2-7/32) (4-1/8)
(9-3/4)
(12-13/32)
(10-1/4)
226.2
24
88
180.2
56 104
(8-29/32)
260.4 247.7
315.1
Product Selection — Page 1-176 … 1-178
Bulletin 592SMP Solid-State Overload Relays
1-191
Approximate Dimensions, Continued
SMP-3 Solid-State Overload Relay for Size 00 NEMA Starter — Starter MountDimensions are shown in (inches) millimeters. Dimensions are not intended for manufacturing purposes.
SMP-3 Solid-State Overload Relay for Sizes 0, 1 and 2 NEMA Starter — Starter Mount
For NEMA SIze A B C D E F G H J
0, 1(3-9/16)
90(5-1/32)126.7
(4-11/16)118.4
(3-3/8)85.3
(5/16)7.3
(1-1/32)26
(1-1/16)27
(1/8)3.2
(7/16)11
2(3-9/16)
90(5-1/32)126.7
(4-11/16)118.4
(3-3/8)85.3
(5/16)7.3
(1-1/32)26
(1-1/16)27
(1/8)3.2
(1/2)12.6
(1)25.5
(19/32)15
(15/32)11.5
(1/16)1.5
(1-1/32)26.3
(4-1/2)114.2
(4-3/8)110.4
(3-13/16)96.8
(3-9/32)83.3
(1/8)3
(4-7/32)107.1
(2-9/32)58
(2-25/32)70
(2-5/8)66.7RESET TRAVEL
(3/16) 4.5
(4-9/16)115.7
(4-7/16)112.1
(19/32)15
(19/32)15
Product Selection — Page 1-179 Continued on next page.
(3-21/32)92.8
(4-1/4)107.5A
B
D
EF F
GG
H
J
(3/32)2
(2-1/8)53.6
(4-3/16)106.1
(4-7/16)112
C
Bulletin 592SMP Solid-State Overload Relays
1-192
Approximate Dimensions, Continued
SMP-3 Solid-State Overload Relay for Sizes 3 and 4 NEMA Starter — Starter MountDimensions are shown in (inches) millimeters. Dimensions are not intended for manufacturing purposes.
For NEMA SIze A B C D E F G H J K
3(4-49/64)
121(6-3/32)154.2
(5-11/16)144.4
(1-23/32)43.2
(3/16)4.8
(3-1/4)82.6
(1-17/32)39
(3/16)4.3
(13/16)20
(2-23/32)68.7
4(4-49/64)
121(6)
151.5(7-1/4)183.7
(15/16)23.5
(11/32)8.8
(3-1/4)82.6
(1-17/32)39
(3/16)4.3
(29/32)22.5
(3-3/32)78.2
(2) - #10 - 32UNF - 2B
RESET TRAVEL =(7/32)
5
A
B
C
D
E
F
GG
H
J
K
Product Selection — Page 1-179
Bulletin 592SMP Solid-State Overload Relays
1-193
Approximate Dimensions, Continued
SMP-3 Solid-State Overload Relay for Size 5 NEMA Starter — Starter MountDimensions are shown in (inches) millimeters. Dimensions are not intended for manufacturing purposes.
SMP-3 Solid-State Overload Relay for Size 6 NEMA Starter — Starter Mount
(5-3/4)146
(5-1/32)127
(15/32)12
(11/32) 8.7
2 HOLES(2-7/32)
56(2-7/32)
56
(6-5/16)160
(9/16)14
(3/16)5
(TO CENTER OFRESET BUTTON)
(1-1/2)38
(3-15/16)100
(TO CENTER OFRESET BUTTON)
(7-1/4)184
(7-3/8)187
(3-1/4)83 (8-13/16)
223.4
(8-15/16)227
(TO TOP OFRESET BUTTON)
(3/16)4.5
RESETTRAVEL
Product Selection — Page 1-179 Continued on next page.
(8-29/32)226.1
(3-3/32)78.4
(3-3/32)78.4
(13/16)20.6
(9/16)14.2
(2-13/16)71.4
(1-7/32)30.4
(3/8)9.8
(7-3/32)180.1
(9/32)7.1
(11/32)8.43
5-HOLES(15/32)
11.9
(4-3/16)106.4
(3-3/8)85.1
(3-3/8)85.1
(9-27/32)249.9
(7-7/8)199.6
(4-17/32)1 115.1
(3/16)4.5
RESETTRAVEL
(10-19/32)268.36
TOP OF RESET BUTTON
(7-3/8)186.7
(9-23/32)246.5
(12-13/32)315.2
(10-23/32)272
Bulletin 592SMP Solid-State Overload Relays
1-194
11Approximate Dimensions, Continued
SMP-1 and SMP-2 Overload Relays — Panel MountDimensions are shown in (inches) millimeters. Dimensions are not intended for manufacturing purposes.
Cat. No. A B C D E F G
592P-A_ _T,-S_ _Twith 193-BPM2
(2-13/64)55.9
(3-31/64)88
(3-21/64)84.3
(2-61/64)75
(1-25/64)35
(2-3/8)60
(9/16)14
592P-B1_Twith 193-BPM6
(2-11/64)59.5
(3-31/64)88
(4-11/64)105.7
(2-61/64)75
(1-25/32)45
(2-3/8)60
(9/16)14
(29/32)23
(11/64)4.4
4 Holes
GG
A
B
C
BUL 193-BPMPanel Mount Adapter
BUL 199-DRIDin Rail
D
F
E
Product Selection — Page 1-180 … 1-181
(2-49/64)70
(29/32)23.1
(29/32)23.1
(4-11/16)118.8
(3-61/64)100
(4-13/32)111.7
(2-3/8)60
Cat. No. 592P -A_ _C, -B1_C, -S_ _C
(1-35/64 )39
(4-45/64 )119
(7/32)5.6
(4-9/64)105
(2-11/64)55
B
F
C(1-35/64 )
39
Cat. No. 592P -A_ _D, -A_ _E, -B1_ D, -B1_E
Bulletin 592SMP Solid-State Overload Relays
1-195
Approximate Dimensions, Continued
SMP-3 Overload Relay — Panel MountDimensions are shown in (inches) millimeters. Dimensions are not intended for manufacturing purposes.
Cat. No. A B C D E
592P-C1_D(4-45/64)
119(6-15/64)
158(5-19/32)
142(3-35/64)
90(4-9/64)
105
592P-C1_E(4-45/64)
119(7-27/64)
188.3(5-19/32)
142(3-35/64)
90(4-9/64)
105
Product Selection — Page 1-180 … 1-181 Continued on next page.
(4-31/32)126
(4-61/64)125.7
Cat. No.199-DRI
Cat. No.193-BPM4
(9/16)14
(2-11/64)5.5
2 Places
(4-11/32)110
(2-3/8)60
(2-49/64)70
Cat. No. 592P -C1_T
(59/64)23.1
(59/64)23.1
(4-17/32)115
(3-35/64)90
(5-49/64)146.01
(5-3/64)128.1
Cat. No.199-DRI
Cat. No.193-BPM5
(7/32)5.5
4 Places
Cat. No. 592P -C1_C
CA
B
D
(15/64)5.6
E
Bulletin 592SMP Solid-State Overload Relays
1-196
Approximate Dimensions, Continued
SMP-1 and SMP-2 Overload Relay with Current Transformer — Panel MountDimensions are shown in (inches) millimeters. Dimensions are not intended for manufacturing purposes.
Cat. No. A B C D E F G H
592P-A_NF(6-63/64)
177.3(7-7/8)199.8
(9-37/64)243.6
(4-47/64)120
(6-9/64)156
(2-3/32)53
(1-31/32)49.8
(5-19/32)142
592P-A_PF(6-63/64)
177.3(10-15/32)
264.9(9-39/64)
243.8(4-47/64)
120(6-9/64)
156(2-1/2)63.5
(1-31/32)49.8
(5-39/64)142
592P-B1NF(6-63/64)
177.3(7-7/8)199.8
(10-27/64)264.7
(4-47/64)120
(6-9/64)156
(2-3/32)53
(1-31/32)49.8
(5-39/64)142
592P-B1PF(6-63/64)
177.3(10-15/32)
264.9(10-27/64)
264.7(4-47/64)
120(6-9/64)
156(2-3/32)
53(1-31/32)
49.8(5-39/64)
142
Cat. No. A B C D E F G H
592P-A_RG⊗ (10-1/4)260.4
(13-21/32)346.6
(8-47/64)221.7
(7-3/32)180.1
(8-29/32)226.1
(2-3/16)71.4
(3-5/16)84.1
(7-7/8)199.6
592P-B1RG⊗ (10-1/4)260.4
(13-21/32)346.64
(9-9/16)242.84
(7-3/32)180.1
(8-29/32)226.1
(2-3/16)71.4
(3-5/16)84.1
(7-3/32)199.6
Product Selection — Page 1-180 … 1-181
G
F
D
EA
G C
BH
F
D
A
H
E
G G
C
B
Bulletin 592SMP Solid-State Overload Relays
1-197
Approximate Dimensions, Continued
SMP-3 Overload Relay with Current Transformer — Panel MountDimensions are shown in (inches) millimeters. Dimensions are not intended for manufacturing purposes.
Cat. No. A B C D E F G H
592P-C1NF⊗ (6-63/64)177
(7-7/8)200
(11-3/32)281
(4-23/32)120
(6-15/64)158
(2-3/32)53
(1-31/32)50
(5-19/32)142
592P-C1PF⊗ (6-63/64)177
(10-15/32)265
(11-3/32)281
(4-23/32)120
(6-9/64)156
(2-3/32)53
(1-61/64)49.8
(5-19/32)142
Product Selection — Page 1-182
CA
EF
D
H
G G
B
(2-3/16)71
(7-3/32)180
(8-29/32)226
(9-27/32)250
(3-5/16)84
(3-5/16)84
(10-37/64)268
(8-9/32)210
(13-21/32)347
Cat. No. 592P -C1RG⊗