Bull Forge Pvt. Ltd.

Bull Forge Pvt. Ltd.Bull Forge Pvt. Ltd.(AN ISO/TS 16949:2009 CERTIFIED COMPANY)

Kaddon Sua Road, Bull forge chowk,Kaddon Sua Road, Bull forge chowk,Village Kaddon (246), Doraha,Punjab.Village Kaddon (246), Doraha,Punjab.

--98728355559872835555

email:email:-- [email protected]@bullforge.in

[email protected]@yahoo.comWWW.bullforge.inWWW.bullforge.in

Company Details Company Details Bull forging was established in the year 2013 and has an Bull forging was established in the year 2013 and has an

array of forging presses ( 1600 T) precision hammer array of forging presses ( 1600 T) precision hammer

Huta 2tones ( Poland) ,NKH hammer 1.5 tone with Huta 2tones ( Poland) ,NKH hammer 1.5 tone with

backup of Billet Induction heaters, cold forging backup of Billet Induction heaters, cold forging

Knuckle joint 400T press ,capability to product 0.2 kg Knuckle joint 400T press ,capability to product 0.2 kg

to 7 to 7 kgskgs forgings .forgings .

The Founder The Founder MrMr DaljitDaljit singh Anand(MD) and singh Anand(MD) and MrMr

Gagandeep singh Anand(Director) is having an Gagandeep singh Anand(Director) is having an

experience of more than 25 years and 8 years in experience of more than 25 years and 8 years in

Forging industry .Forging industry .MrMr Gagandeep Gagandeep singhsingh having having

technical backgroundtechnical background

Quality PolicyQuality Policy

QUALITY POLICYQUALITY POLICY

�� We are committed to manufacture and supply of We are committed to manufacture and supply of

quality products as per customer and market quality products as per customer and market

requirements for their entire satisfaction. We will requirements for their entire satisfaction. We will

strive to continually improve the effectiveness of the strive to continually improve the effectiveness of the

established quality management system. established quality management system. established quality management system. established quality management system.

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�� हमहम �ाहक�ाहक क�क� स�पूण�स�पूण� संतु�ट�संतु�ट� केके �लए�लए उनक�उनक� औरऔर बाजारबाजार क�क� आव�यकताओंआव�यकताओ ं केके अनुसारअनुसार गणुव$तागणुव$ता वालेवाले उ$पाद&उ$पाद& क�क� उ$पादनउ$पादन एवंएव ं आपू'त �आपू'त � करनेकरने केके �लए�लए ('तब)('तब) है।है। हमहम

,था.पत,था.पत गणुव$तागणुव$ता (बधंन(बधंन (णाल�(णाल� क�क� (भावशीलता(भावशीलता मेमे

लगातारलगातार सुधारसुधार करनेकरने काका अथकअथक (यास(यास कर3गेकर3गे ।।

Plant layoutPlant layout

Location : 20km milestone on NH1 from Ludhiana Location : 20km milestone on NH1 from Ludhiana

towards Delhitowards Delhi

Near by airport Near by airport –– Ludhiana (Distance 10 km)Ludhiana (Distance 10 km)

Manufacturing FacilityManufacturing Facility

Hot Forging line 1Hot Forging line 1 �� Hot Forging line 2Hot Forging line 2 Hot Forging line 3Hot Forging line 3

Forging manufacturing facilityForging manufacturing facility

�� Hot Forging line 1Hot Forging line 1

Forging press 1600TForging press 1600T

Trim press 150TTrim press 150T

Piercing press 150TPiercing press 150T

Reduce rollingReduce rolling

Induction Billet Induction Billet

heater 500kw heater 500kw


PneumaticPneumatic Hammer Hammer

HutaHuta 1.5T1.5T

Pre forging hammerPre forging hammer

StankoStanko russianrussian 150kgs 150kgs


Induction Billet heater Induction Billet heater


Drop Hammer 1.0 T Drop Hammer 1.0 T


Piercing press 50TPiercing press 50T

Induction Billet heater Induction Billet heater

Manufacturing FacilityManufacturing Facility

�� Continuous type Furnace (Capacity Continuous type Furnace (Capacity 500500kg/Hr)kg/Hr)

NormalizingNormalizing

Hardening & Tempering( hard castle super Hardening & Tempering( hard castle super

quichquich oil used)oil used)

Heat TreatmentHeat Treatment

IsoIso thermal annealingthermal annealing

�� Pump hub Machining line (CNC 3) Pump hub Machining line (CNC 3) –– 30,000 pm capacity30,000 pm capacity

�� VMC VMC –– 2 2 nosnos

Machining FacilityMachining Facility

Process Flow Process Flow

Raw Material

Inspection Billet Cutting

Induction Billet

HeatingForging

TrimmingPiercingNormalizingNDT Test

Receiving of

Raw-Material

Shot Blasting TrimmingPiercingNormalizingNDT Test

Dispatch

Shot Blasting

Rough

Machining

Final

MachiningFinal Inspection RPO & Packing

Manufacturing ProcessManufacturing Process

Raw MaterialRaw Material Billet CuttingBillet Cutting Billet HeatingBillet Heating

•• Raw material Raw material

Storage Capacity Storage Capacity ––

400T~600T400T~600T

•• InhouseInhouse inspection inspection

•• 33rdrd party inspectionparty inspection

•• Automated Band saw Automated Band saw

m/c m/c --88

•• Shearing m/c 300TShearing m/c 300T--11

•• Capacity Capacity –– Section Section

ø20 ~ ø90ø20 ~ ø90

•• Induction Billet heater Induction Billet heater –– 2 2

(250 kw , 500kw and one (250 kw , 500kw and one

400 kw ordered )400 kw ordered )

Receiving of RawReceiving of Raw--MaterialMaterial

•• Raw material Storage Capacity Raw material Storage Capacity –– 400T~600T400T~600T

•• InIn--house inspection house inspection

•• 33rdrd party inspectionparty inspectionRawRaw--Material StorageMaterial Storage

Colour Coding ChartColour Coding Chart Supplier MTCSupplier MTC

Raw Material Inspection Raw Material Inspection

Hardness Hardness

TestTestGrain Structure InspectionGrain Structure Inspection

Step TurningStep Turning

Spectro AnalysisSpectro Analysis

Third Party InspectionThird Party Inspection Incoming Inspection ReportIncoming Inspection Report

TestTest

UpUp--Set InspectionSet Inspection

Billet CuttingBillet Cutting

Cut BilletCut Billet Weight InspectionWeight Inspection

•• Automated Band saw m/c Automated Band saw m/c –– 22

•• Manual Bandsaw m/c Manual Bandsaw m/c -- 66

•• Capacity Capacity –– Section ø20 ~ ø90Section ø20 ~ ø90Hourly Inspection Hourly Inspection

ReportReport

SetSet--up Approval up Approval

ReportReport

Induction Billet HeatingInduction Billet Heating

PokaPoka yoke For yoke For

•• Induction Billet heaterInduction Billet heater

•• (250kw, 500kw)(250kw, 500kw)

PokaPoka yoke For yoke For

Overheat/Overheat/UnderheatUnderheat

IBH Log BookIBH Log Book


Hot ForgingHot Forging Hot trimming & Hot PiercingHot trimming & Hot Piercing•• Press 1600T Press 1600T –– 11

Capacity Capacity –– 1,80,000/m (1.5kg~7 kg)1,80,000/m (1.5kg~7 kg)

•• Precision hammer 2T Precision hammer 2T -- 11

Capacity Capacity –– 2,00,000/M (1kg ~ 2 kg)2,00,000/M (1kg ~ 2 kg)

•• Drop Hammer 1.5T Drop Hammer 1.5T -- 11

Capacity Capacity –– 1,80,000/M1,80,000/M

(0.250kg~ 1.2 kg)(0.250kg~ 1.2 kg)

•• Trim Press 150T Trim Press 150T -- 55

•• Trim Press 100T Trim Press 100T –– 11

•• Piercing press 70T Piercing press 70T --11

•• Piercing press 50T Piercing press 50T -- 11

Hot Forging Hot Forging (with flash)(with flash)

•• Press 1600TPress 1600T

•• Capacity Capacity –– 1,80,000/m (1.5kg~7 kg)1,80,000/m (1.5kg~7 kg)SetSet--up Approval up Approval

ReportReport NC ReportNC Report

Forged PartForged Part SOPSOP

Hot Forging Hot Forging (Flash less)(Flash less)

Forged PartForged Part Forged PartForged Part

•• Press 1600TPress 1600T

•• Capacity Capacity –– 1,80,000/m (1.5kg~7 kg)1,80,000/m (1.5kg~7 kg)



Hot TrimmingHot Trimming

•• Hot trimmingHot trimming

•• Capacity Capacity –– 150T150T SetSet--up Approval Reportup Approval Report

Trimmed PartTrimmed Part SOPSOP

NC AnalysisNC Analysis

PiercingPiercing

•• Hot PiercingHot Piercing

•• Capacity Capacity –– 70T70T

Pierced PartPierced Part

SetSet--up Approval Reportup Approval Report

SOPSOP

Hourly Inspection Hourly Inspection

ReportReport


Heat TreatmentHeat Treatment Shot blastingShot blasting

•• Continuous typeContinuous type

furnace furnace -- 11

•• Capacity Capacity –– 500500kg/Hrkg/Hr

•• Shot Blast M/c Shot Blast M/c –– 11

•• Capacity Capacity --700kg/Hr700kg/Hr

CoiningCoining

•• Knuckle joint press Knuckle joint press

400T 400T -- 11

Heat TreatmentHeat Treatment

•• Continuous type furnace Continuous type furnace -- 11

•• Capacity Capacity –– 500kg/Hr500kg/Hr Normalizing ProcessNormalizing Process

Control ReportControl Report

MicrostructureMicrostructure

SOPSOP

Shot BlastingShot Blasting

•• Shot Blast M/c Shot Blast M/c –– 11

•• Capacity Capacity -- 700kg/Hr700kg/Hr

Shot Blasted PartShot Blasted Part Flow Chart Flow Chart

Shot Blasted TimerShot Blasted Timer Log Book of Shot Log Book of Shot

BlastBlast


MachiningMachining InspectionInspection

•• CNC M/C CNC M/C -- 33 •• CMM VisionCMM Vision

•• Air Gauge unitAir Gauge unit

•• Layout inspectionLayout inspection

Packing Packing

•• Packing as per Packing as per

Customer Customer

specified std.specified std.

NDT TestNDT Test

•• MPI M/c MPI M/c –– 11

•• De magnetizer De magnetizer

M/c M/c -- 22

NDT TestNDT Test

•• MPI M/c MPI M/c –– 11

•• De magnetizer M/c De magnetizer M/c -- 22

DemagnetizerDemagnetizer Digital AMP &Digital AMP &

KAT Controller KAT Controller

MPI Test ReportMPI Test Report

Rough MachiningRough Machining

SetSet--up Approvalup Approval

ReportReport


ReportReport

CNC MachineCNC Machine

Height GaugeHeight Gauge Digital MicrometerDigital Micrometer

Tool MonitoringTool Monitoring Hourly Production Hourly Production

ReportReport

OPL for Air GaugeOPL for Air Gauge

Final MachiningFinal Machining

OD SnapOD Snap

GaugeGauge

RoughnessRoughness

TesterTester

RunRun--outout

InspectionInspection

CNC MachineCNC Machine

Machine TableMachine TableIn process TrolleyIn process Trolley SOPSOP


ReportReport

Final InspectionFinal Inspection

Final Inspection TableFinal Inspection Table

OD InspectionOD Inspection

Air Plug GaugeAir Plug Gauge

Work Instruction forWork Instruction for Final InspectionFinal Inspection

DemagnetizerDemagnetizer PinPin--mark Machinemark MachineSOPSOP

RPO & PackingRPO & Packing

SOPSOP

PDIPDI

SOPSOP

CMM InspectionCMM Inspection Sampling PlanSampling Plan

PDI ReportPDI Report MTC ReportMTC Report

Inspection FacilityInspection Facility

�� MicroscopeMicroscope

�� Hardness testerHardness tester

�� Acid etchingAcid etching

�� Magnetic particle inspectionMagnetic particle inspection

For Metallurgical parameterFor Metallurgical parameter

�� CMM VisionCMM Vision

�� Roughness testerRoughness tester

�� Air Gauge unitAir Gauge unit

�� General purpose measuring instrumentGeneral purpose measuring instrument

For Geometrical & Dimensional ParameterFor Geometrical & Dimensional Parameter

Tool Room/Die Shop FacilityTool Room/Die Shop Facility

�� VMC VMC -- 22

�� Turning Lathe Turning Lathe -- 33

�� Shaper machine Shaper machine -- 11

�� Milling machine Milling machine –– 22

VMCVMC Conventional machine line Conventional machine line

�� 4 Spindle Drill machine 4 Spindle Drill machine –– 11

�� Radial Drilling machine Radial Drilling machine –– 11

�� Bench Grinder Bench Grinder -- 11

Our Product RangeOur Product Range22W Parts W Parts –– Crank Shaft, Arm kick starter, Bevel Crank Shaft, Arm kick starter, Bevel

Shaft, Balancer Shaft, Steering BracketShaft, Balancer Shaft, Steering Bracket

33W Parts W Parts –– Sun gearSun gear

44W Parts W Parts –– C Yoke, Flange C Yoke, Flange

Tractor Parts Tractor Parts –– Connecting Rod, Spur Pinion, Bush, Connecting Rod, Spur Pinion, Bush,

TransmisionTransmision Gears, ShaftsGears, Shafts

Railway Parts Railway Parts –– Suspension lug, Rocker arm,Suspension lug, Rocker arm,

Wedge BlockWedge Block

Other Parts Other Parts –– Hooks, Carrier plate & Sleeve (Crane), Hooks, Carrier plate & Sleeve (Crane),

Cutter (MCutter (M15 15 Steel forging)Steel forging)

Exports Exports –– Pump Hub (USA), Plunger (Italy)Pump Hub (USA), Plunger (Italy)

Our Product RangeOur Product Range

Current projectsCurrent projects

�� Currently our company is working on 8 projectsCurrently our company is working on 8 projects

�� 1)Fully turned Gears for escorts India1)Fully turned Gears for escorts India

�� 2) 2) Plunger ( Italy)Plunger ( Italy)

�� 3)Balancer shaft ( HERO motor 3)Balancer shaft ( HERO motor corpcorp) ) �� 3)Balancer shaft ( HERO motor 3)Balancer shaft ( HERO motor corpcorp) )

�� 4)crank shaft ( Modern automotive / highway)4)crank shaft ( Modern automotive / highway)

�� 5) 5) ConrodConrod for Benz ( Export Market)for Benz ( Export Market)

�� 6) Companion flanges ( Dana Spicer)6) Companion flanges ( Dana Spicer)

�� 7)Rocker arms and cam shaft for LML motorcycles7)Rocker arms and cam shaft for LML motorcycles

Future objectiveFuture objective

�� Installation of Broaching and Installation of Broaching and splinespline forming forming

machines as per customer requirement machines as per customer requirement

Dedicated machine line as per customer Dedicated machine line as per customer �� Dedicated machine line as per customer Dedicated machine line as per customer

requirementrequirement

�� Providing one stop solution for RM To Fully Providing one stop solution for RM To Fully

finished parts (Forging + Machining)finished parts (Forging + Machining)

TS CERTIFICATETS CERTIFICATE

CLIENTSCLIENTS

�� Shivam auto (Munjal Showa)Shivam auto (Munjal Showa)

�� Angstrom ( USA)Angstrom ( USA)

�� OMF (Italy)OMF (Italy)

Vendors to Vendors to

�� NissanNissan

�� YamahaYamaha

�� MeritorMeritor�� OMF (Italy)OMF (Italy)

�� Highway IndustriesHighway Industries

�� GNA GearsGNA Gears

�� Milestone GearsMilestone Gears

�� Modern automotiveModern automotive

�� TafeTafe Motors & Tractors LtdMotors & Tractors Ltd

�� MeritorMeritor

�� PiaggioPiaggio

�� SuzukiSuzuki

�� HONDAHONDA

�� HMCLHMCL

OEM’s

Quality

Cost

Delivery

We are Committed to provide customer a unique one stop solution .

THANK THANK

YOUYOU

Bull Forge Pvt. Ltd.

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