BULK STORAGE AND RECLAIM SYSTEMS G20160118R1en.gssag.com/ueditor/net/upload/file/20160315/... ·...
Transcript of BULK STORAGE AND RECLAIM SYSTEMS G20160118R1en.gssag.com/ueditor/net/upload/file/20160315/... ·...
BULK STORAGE AND RECLAIM SYSTEMS
Are you still puzzle about the bulk storage and reclaim solution?
Can soybean meal, canola meal, DDGS, sawdust or other materials be stored in silos?
50 years’ experience proved that the untraditional system can be a revolution.
We continue to take action to correct issues from your feedback.
With Laidig, you can be assured that you not only get the highest quality product available, but you also get
a whole lot more than just steel.
Solution for Silo-Bridging Problem
Laidig's success has been built on a 50 year history of providing world class bulk storage and reclaim
solutions and our commitment to lifetime service and support. A Laidig system is more than welded steel
components, it's the product of our highly skilled and dedicated team members coupled with our industry
leading guarantee... "If we design, and install your storage & reclaim system, we guarantee it will work." The
reliability and automation of a Laidig reclaim system has proved to be invaluable for industrial,
process-driven applications around the globe, serving industrial industries such as mining & minerals, power,
pulp & paper, biomass, wood pelleting, ethanol, food processing, cement, meals and many, many more.
Plastic GranulesWood Chips CassavaSawdust Powder
DDGSSoybean Meal Cottonseed MealCanola Meal Bran
What Are Excellent Reclaimer Systems?Technology to solve silo-bridging problems
Controlled delivery for first-in-first-out material distribution
Fully-automated, dependable, push-button operation
Directly and indirectly bring great economic benefits for the customers
Continuous operation, stable, safe and reliable, More than 15 years
To ensure materials safety and operators security, to maximize economic benefit...
Are these problems you most concerned?
PROFESSIONAL AUTOMATIC SOLUTION FOR BULK STORAGE AND RECLAIM.These heavy-duty, track-driven systems are designed for continuous operation under the most challenging conditions. When higher-volume
delivery is required, or when handling materials with poor flow characteristics, track-driven reclaim systems are often the best solution. Storage
structures for this series range from 6m-20m in diameter, and are available in steel bolted tanks or, optionally, in monolithic concrete silos.
Track-Driven Silo Reclaim SystemsModel 298, 698, 1098
Hydraulic AdvanceThe hydraulic advance system
provides the flexibility and
sensitivity of adjustment to
match advance speed with
torque requirements.
Rugged Gear TrainThe track driven reclaimers
offer advanced design
gearboxes to accommodate
higher torque in the reclaim
auger power train.
Center DomeFor free-flowing materials an
optional center dome helps
create mass flow and prevents
segregation. Laidig domes
feature a hydraulic safety door
to allow secure maintenance
inside the dome.
Reclaim Auger ShieldWhile producing an efficient
conveying surface, a reinforced
shield on the trailing side of the
reclaim auger maintains auger
alignment despite the
extremely high stresses
encountered in many
installations.
Greasable Reclaim BearingLaidig’s track-driven systems
feature a lubrication system
allowing simplified
maintenance from inside the
hopper, even when the silo is
under full load.
Hydraulic Track DriveThe track drive powers the
reclaim auger into the stored
material with a unique
self-cleaning track shoe and
sprocket assembly.
Accessible Hopper DesignThe improved Laidig hopper
increases accessibility and
maximizes capacity. The
large-sized access door
simplifies routine inspections
and preventive maintenance.
Auger TrackThe reclaim auger shoe grips
the ductile iron track, keeping
the auger firmly in place as it
undercuts the stored material.
AUTOMATED HIGH-DELIVERY RECLAIM SOLUTION COMBINED WITH HIGH-VOLUME VERTICAL STORAGE.Based on Laidig's decades of unequaled experience in track-driven reclaim systems, the 2098 and 2198 DOMinator combine the next generation
automated high-delivery reclaimer with high-volume dome or super-silo storage. These storage and reclaim systems provide cost-effective
solutions for high-volume applications, providing the capacity up to 30000MT.
DOMinator™ Dome and Super-Silo SystemsModel 2098, 2198
Local Control StationAn intelligent control system,
preprogrammed with all
necessary internal logic,
simplifies integration into main
systems and gives local control
if needed. An HMI (Human
Machine Interface) screen
displays status of operation and
faults. Remote monitoring of all
operations is available.
Motion SensorThe advance motion detection
system features a motion
sensor and target wheel
located inside the hopper that
monitors the advancement of
the reclaim auger around the
silo.
Flighting OptionsLaidig’s exclusive cupped
flighting reduces starting torque
and can increase delivery rates.
Optional knifed flighting is used
for some applications,
especially in the wood industry.
Sonar Sensing System (Optional)For materials displaying uneven
flow characteristics, sonar
sensors installed help manage
flow rates. These sensors can
be omitted in semi-free flowing
meal-type applications.
S peci fi ca t i ons Model 298 Model 698 Model 1098
Storage Diameter (m) 6-9 9-15.2 15.2-20
Auger Cutting Diameter (cm) 33 53 66
Auger tube Diameter (cm) 15 25 36
Reclaime auger motor power (KW) 7 56 75
Advance motor power (KW) 1.1 1.1 1.1
Laidig Track-Drive System Specifications
The above information is the standard configuration parameters but may be changed due to technological progress or different materials;
Customized configuration scheme can be done in accordance with your request, please contact the technical personnel for details.
Hopper Angle Customized
Hydraulic Fluid Immersion Heater
Multi-System Hydraulic Power Unit
Pressure Transducers for Remote Display
Pressure-Compensated Load-Sensing Hyd. Unit
Customized Discharge Conveyor Systems
Additional Options
The advance drive unit
is installed in the easy
maintenance area
Material is conveyed
outside the silo through
the central hopper
The above information is the standard configuration parameters but may be changed due to technological progress or different materials;
Customized configuration scheme can be done in accordance with your request, please contact the technical personnel for details.
S peci fi ca t i ons Model 2098 Model 2198
Storage Diameter (m) Max 28 Max 33
Drive unit power (KW) Max 112 Max 149
Auger Cutting Diameter (cm) Max 83 Max 92
Expected Delivery Rate (m³/h) 660 1020
Large capacity and high efficiency
Conciseness operation and remote control
First-in- first-out
Avoid Segregation
In-and-out simultaneously
Labor cost saving, Fully-automated
Free access to maintain
Effectively dust control
Massive Reclaim Auger: A large-diameter reclaim auger (up to
36in) is powered by Laidig’ energy-efficient reclaim drive
system (150 HP). The rugged auger shield provides highly
efficient material conveyance.
Rugged Center Bullring: Reclaim auger, shield, and gear
motor are mounted on a rugged, large-diameter, rotating
bullring to provide rigid support.
Variable-Speed: Easy-Access Perimeter Service Area The
Perimeter Access Area allows easy service of the advance drive
system, and is protected with a reinforced high-strength steel
shield fully integrated with the storage structure.
Track-Driven Advance: Laidig unique self-cleaning track-driven
reclaim advance ensures dependable variable-speed advance.
High-Efficiency Cutting Blades: Austempered
ductile-iron cutting blades
provide high efficiency
reclaiming, reduced
starting-torque, and minimal
reclaim advance resistance.
Multi-Speed Reclaim Rate: A heavy-duty four-speed gearbox
delivers ultra-high torque at low
reclaim speeds for reliable start-up
under heavy loads. A 3:1 transmission
ratio allows faster reclaiming when
high discharge rates are required.
Enclosed Conductor Bar System: Electrical power for
the reclaimer is transmitted to
the rotating chute and reclaim
drive systems via the fixed
enclosed conductor bars.
Customized Control System: A PLC-controlled Local Control Station
(LCS) is custom designed for full
integration with the customer’s Main
Control Station. Optionally, Laidig can
provide the Main Control Station.
Laidig Track-Drive System Specifications
ComparisonProgram
S ilo Warehouse Conclusion
Floor spaceLength of 56 meters, width of 28meters, covers an area of 1250
square meters
A length of 150 meters, thewidth of 40 meters, covers anarea of 6000 square meters
Silo covers an area of about 1/5 of thewarehouse, saving land
Compatibility Can adapt many kinds of materials Poor Compatibility Silo is better for compatibility
Water lossBetter sealed performance, almost
no moisture lossPoor sealed performance and
high water loss.Silo storage will not reduce material weight and
bring huge gains
In and out can besimultaneously
YesNo for the front unloader
workingSilo is Convenient for production management
SecurityBetter sealed performance and
high security
Poor sealed performance leadmildew,insect pest,pestis,bird flu
etc. Poor securitySilo is better for material storage with high security
Logistics processFirst-in-first-out,keep the materialfresh and avoid the classification
First-in-last-out,unable to keepthe material fresh
Silo is better for material storage
AutomaticityFully-automatic and easy
operation, no harmful to theworkers
Poor-automatic and complicatedoperation , influence the
workers' health
Silos storage with fully-automatic will Reduceartificial dependence and operating errors
Corollary equipmentLittle corollary equipments, process
simpleLot of corollary equipments,
process complecatedThe corollary equipments fot silos is simply
Workingperformance
Handle the stuck and silo-bridgingproblem and forced discharge the
materialNeed front unloader auxiliary
Silo unloader reclaime system have the arch-destroying and anti-bridging ability
Environmentinfluence
Better sealed preformance, nopollution
High dust concentration andSerious environmental pollution
silo storage lead clean and beautiful environment
Industry distributionand trends
Silo storage with reclaimer systemwere choosed by over 90% grain
and oil plants for material withpoor flow, is the most efficient
solution for saving circulation cost
Gradually be eliminated
The silo storage with reclaimer system solution isrecognized by the market.According to incomplete
statistics, the circulation amount of soybean meal is80 million tons all over the world by silo and
reclaimer solution
Compared with the silo storage and the warehouse storage
Silos: with Laidig 2098 reclaime system
Silo amount: 2 Diameter: 28m Storage Height: 33.5m
Warehouse: with 1 Leveling machine and 2 front unlaoders
Warehouse amount: 1 Length: 150m Width: 40m
Comparing with the two main storage type in the
current domestic market
The table date is based on 20000MT soybean meal
storage for comparison
Comparisons based on
Laidig Cleansweep--Outstanding clean solution for outsize silos
Handling material : Soybean, Corn, Wheat, Raw Sugar, Refined Sugar , etc.
The silo diameter up to 60m
Zero-entry clean-out of free-flowing& remote control
Fully-reversible sweep auger for maximum process flexibility
Hydraulic drive, reducing energy
Drive unit located outside the silo, easy for maintenance
Max silo diameter: 18m
Auger delivery rate: Max 160 cubic meter per hour
Advantage: Material move as whole, First-in-first-out, Discharge completely
Cone-Bottom Silo Unloader Reclaim SystemSeries 3445, 4300, 5300, 8300, 9300, 9600
Cantilever Silo Unloader Reclaim SystemModels 243, 533, 543, 633, 643, 733
Max silo diameter:24.4m
Auger delivery rate: Max 500 cubic meter per hour
Advantage: Material move as whole, First-in-first-out , Discharge completely
This series mainly for light-duty materials
Reclaimer systems for wood chips and sawdust
Low labor and logistics cost
Fully-automatic, high efficient, low production cost
No entrance and safety
PART OF LAIDIG GLOBAL REFERENCE
ALLAN---32 SETS
GEORGIA-PACIFIC 29 SETS
International Paper—15 SETS
Weyerhaeuser---34 SETS
Louisiana Pacific—23 SETS
JELD-WEN—11 SETS
SIERRAPINE—16 SETS
1. Central assembly installed
2. The elaborate design by senior engineers
3. Auger assembly installed
4. Auger tube concentricity correction
5. Advance drive assembly installed
6. All lubricating oil finished filling in the factory
45 6
1
4
3
2
Technical support and after-sales service
Each Laidig reclaimer has corresponding parts brochure and serial number, each part
has separate code which is convenient for users to find what they need quickly and
accurately.
GSS will termly solicit, summarize and share the experience from the customers
who are using Laidig reclaimers. In order to provide the complete after-sales
service, GSS also customize the training and maintain plan for each customer.
GSS will hold seminars about the bulk storage and reclaimer system to promote
technological progress and lead the industry’s development.
MATERIAL HANDLING
Bucket Elevators
En-Masse Conveyors
Up-LoadTM Drag Conveyors
Enclosed Belt Conveyors
Intermediate Discharge Belt Conveyors
Air Supported Belt Conveyors
Multi-discharges Belt Conveyors
Tri-Roller Belt Conveyors
Screw Conveyors
Chain and Disc Conveyors
Custom Made Conveyors
Grain Cleaners
Container Unloaders
Silo Unloading & Sweeping
Systems
Track-Drive Sweep Augers
Laidig Reclaimer Systems
GRAIN DRYING Systems
Process Dryers
Batch Dryers
Mixed Flow Dryers
Biomass Furnaces
MRO —— MAINTENANCE REPAIR OPERATIONS
Belting
Buckets
Pulley Lagging
Chain
Sprockets
Couplings
Sensors
Bearings
Slide Gates
Pulleys
Liners
Reducers
Belts
Fasteners
VISION To be a valued leading company that provides the ideal grain systems.
MISSION To provide safe, environmental and fuel-efficient grain systems solutions with our
passion, innovation and technology.
Tech Air, Inc. Manufactures, Designs, Provides Turnkey Installations and R&D for Standard and
Specialized Dust Control and Pneumatic Conveying equipment and systems. Tech Air is well known for
total system service, from initial design to product manufacturing to ”turn key” installation in worldwide
for over 35 years. Our equipment, systems integration and design abilities also serve many other
markets such as Seed Processing, Food, Power, Mineral Processing, Chemicals, Paper, Cement etc.
GSS Systems GSS is a high-tech manufacturer specializing in grain drying, material handling &
conveying, silo unloading & sweeping, grain storage and dust collecting for grain, oil, feed, brewing,
bio-energy industries and ports. GSS provides product engineering, manufacturing, turnkey service etc.
Laidig Systems, Inc. Laidig is proud to be the leading provider of turnkey storage and reclaim
systems in the World. It‘s success has been built on a 50 year history of providing world class bulk
storage and reclaim solutions and the commitment to lifetime service and support.Laidig has developed
a wide range of storage and reclaim systems that can be tailored to an entire spectrum of application
requirements. New designs with the latest technology are constantly being introduced to the
marketplace.
GSS Systems Co.,Ltd. GSS Headquarters
01
GSS Systems(Suzhou) Co.,Ltd. GSS APAC Manufacturing Center
02
GSS Systems(Tianjin) Co.,Ltd.GSS Sales & Service, North China
05
Tech Air, Inc.Dust Collecting Systems
04
GSS-US Associates LLCGSS Drying R&D, Sales & Service
Center, North America
03
To better serve our various customers, GSS is continuously extending our global service network
GLOBAL SERVICE
GSS SYSTEMS
GSS BRANDS
PARTNER
GSS SYSTEMS CO., LTD.
No.168, Shengjing Road, Sci-Tech Industrial Park, Taicang , Jiangsu Province, China(215411)
Tel: +86 512 5383 0666 Fax: +86 512 5383 1166 E-mail: [email protected] Website: www.gssag.com
G20160118R1