BULK STORAGE AND RECLAIM SYSTEMS G20160118R1en.gssag.com/ueditor/net/upload/file/20160315/... ·...

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BULK STORAGE AND RECLAIM SYSTEMS

Transcript of BULK STORAGE AND RECLAIM SYSTEMS G20160118R1en.gssag.com/ueditor/net/upload/file/20160315/... ·...

Page 1: BULK STORAGE AND RECLAIM SYSTEMS G20160118R1en.gssag.com/ueditor/net/upload/file/20160315/... · 2016-03-15 · Technical support and after-sales service Each Laidig reclaimer has

BULK STORAGE AND RECLAIM SYSTEMS

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Are you still puzzle about the bulk storage and reclaim solution?

Can soybean meal, canola meal, DDGS, sawdust or other materials be stored in silos?

50 years’ experience proved that the untraditional system can be a revolution.

We continue to take action to correct issues from your feedback.

With Laidig, you can be assured that you not only get the highest quality product available, but you also get

a whole lot more than just steel.

Solution for Silo-Bridging Problem

Laidig's success has been built on a 50 year history of providing world class bulk storage and reclaim

solutions and our commitment to lifetime service and support. A Laidig system is more than welded steel

components, it's the product of our highly skilled and dedicated team members coupled with our industry

leading guarantee... "If we design, and install your storage & reclaim system, we guarantee it will work." The

reliability and automation of a Laidig reclaim system has proved to be invaluable for industrial,

process-driven applications around the globe, serving industrial industries such as mining & minerals, power,

pulp & paper, biomass, wood pelleting, ethanol, food processing, cement, meals and many, many more.

Plastic GranulesWood Chips CassavaSawdust Powder

DDGSSoybean Meal Cottonseed MealCanola Meal Bran

What Are Excellent Reclaimer Systems?Technology to solve silo-bridging problems

Controlled delivery for first-in-first-out material distribution

Fully-automated, dependable, push-button operation

Directly and indirectly bring great economic benefits for the customers

Continuous operation, stable, safe and reliable, More than 15 years

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To ensure materials safety and operators security, to maximize economic benefit...

Are these problems you most concerned?

PROFESSIONAL AUTOMATIC SOLUTION FOR BULK STORAGE AND RECLAIM.These heavy-duty, track-driven systems are designed for continuous operation under the most challenging conditions. When higher-volume

delivery is required, or when handling materials with poor flow characteristics, track-driven reclaim systems are often the best solution. Storage

structures for this series range from 6m-20m in diameter, and are available in steel bolted tanks or, optionally, in monolithic concrete silos.

Track-Driven Silo Reclaim SystemsModel 298, 698, 1098

Hydraulic AdvanceThe hydraulic advance system

provides the flexibility and

sensitivity of adjustment to

match advance speed with

torque requirements.

Rugged Gear TrainThe track driven reclaimers

offer advanced design

gearboxes to accommodate

higher torque in the reclaim

auger power train.

Center DomeFor free-flowing materials an

optional center dome helps

create mass flow and prevents

segregation. Laidig domes

feature a hydraulic safety door

to allow secure maintenance

inside the dome.

Reclaim Auger ShieldWhile producing an efficient

conveying surface, a reinforced

shield on the trailing side of the

reclaim auger maintains auger

alignment despite the

extremely high stresses

encountered in many

installations.

Greasable Reclaim BearingLaidig’s track-driven systems

feature a lubrication system

allowing simplified

maintenance from inside the

hopper, even when the silo is

under full load.

Hydraulic Track DriveThe track drive powers the

reclaim auger into the stored

material with a unique

self-cleaning track shoe and

sprocket assembly.

Accessible Hopper DesignThe improved Laidig hopper

increases accessibility and

maximizes capacity. The

large-sized access door

simplifies routine inspections

and preventive maintenance.

Auger TrackThe reclaim auger shoe grips

the ductile iron track, keeping

the auger firmly in place as it

undercuts the stored material.

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AUTOMATED HIGH-DELIVERY RECLAIM SOLUTION COMBINED WITH HIGH-VOLUME VERTICAL STORAGE.Based on Laidig's decades of unequaled experience in track-driven reclaim systems, the 2098 and 2198 DOMinator combine the next generation

automated high-delivery reclaimer with high-volume dome or super-silo storage. These storage and reclaim systems provide cost-effective

solutions for high-volume applications, providing the capacity up to 30000MT.

DOMinator™ Dome and Super-Silo SystemsModel 2098, 2198

Local Control StationAn intelligent control system,

preprogrammed with all

necessary internal logic,

simplifies integration into main

systems and gives local control

if needed. An HMI (Human

Machine Interface) screen

displays status of operation and

faults. Remote monitoring of all

operations is available.

Motion SensorThe advance motion detection

system features a motion

sensor and target wheel

located inside the hopper that

monitors the advancement of

the reclaim auger around the

silo.

Flighting OptionsLaidig’s exclusive cupped

flighting reduces starting torque

and can increase delivery rates.

Optional knifed flighting is used

for some applications,

especially in the wood industry.

Sonar Sensing System (Optional)For materials displaying uneven

flow characteristics, sonar

sensors installed help manage

flow rates. These sensors can

be omitted in semi-free flowing

meal-type applications.

S peci fi ca t i ons Model 298 Model 698 Model 1098

Storage Diameter (m) 6-9 9-15.2 15.2-20

Auger Cutting Diameter (cm) 33 53 66

Auger tube Diameter (cm) 15 25 36

Reclaime auger motor power (KW) 7 56 75

Advance motor power (KW) 1.1 1.1 1.1

Laidig Track-Drive System Specifications

The above information is the standard configuration parameters but may be changed due to technological progress or different materials;

Customized configuration scheme can be done in accordance with your request, please contact the technical personnel for details.

Hopper Angle Customized

Hydraulic Fluid Immersion Heater

Multi-System Hydraulic Power Unit

Pressure Transducers for Remote Display

Pressure-Compensated Load-Sensing Hyd. Unit

Customized Discharge Conveyor Systems

Additional Options

The advance drive unit

is installed in the easy

maintenance area

Material is conveyed

outside the silo through

the central hopper

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The above information is the standard configuration parameters but may be changed due to technological progress or different materials;

Customized configuration scheme can be done in accordance with your request, please contact the technical personnel for details.

S peci fi ca t i ons Model 2098 Model 2198

Storage Diameter (m) Max 28 Max 33

Drive unit power (KW) Max 112 Max 149

Auger Cutting Diameter (cm) Max 83 Max 92

Expected Delivery Rate (m³/h) 660 1020

Large capacity and high efficiency

Conciseness operation and remote control

First-in- first-out

Avoid Segregation

In-and-out simultaneously

Labor cost saving, Fully-automated

Free access to maintain

Effectively dust control

Massive Reclaim Auger: A large-diameter reclaim auger (up to

36in) is powered by Laidig’ energy-efficient reclaim drive

system (150 HP). The rugged auger shield provides highly

efficient material conveyance.

Rugged Center Bullring: Reclaim auger, shield, and gear

motor are mounted on a rugged, large-diameter, rotating

bullring to provide rigid support.

Variable-Speed: Easy-Access Perimeter Service Area The

Perimeter Access Area allows easy service of the advance drive

system, and is protected with a reinforced high-strength steel

shield fully integrated with the storage structure.

Track-Driven Advance: Laidig unique self-cleaning track-driven

reclaim advance ensures dependable variable-speed advance.

High-Efficiency Cutting Blades: Austempered

ductile-iron cutting blades

provide high efficiency

reclaiming, reduced

starting-torque, and minimal

reclaim advance resistance.

Multi-Speed Reclaim Rate: A heavy-duty four-speed gearbox

delivers ultra-high torque at low

reclaim speeds for reliable start-up

under heavy loads. A 3:1 transmission

ratio allows faster reclaiming when

high discharge rates are required.

Enclosed Conductor Bar System: Electrical power for

the reclaimer is transmitted to

the rotating chute and reclaim

drive systems via the fixed

enclosed conductor bars.

Customized Control System: A PLC-controlled Local Control Station

(LCS) is custom designed for full

integration with the customer’s Main

Control Station. Optionally, Laidig can

provide the Main Control Station.

Laidig Track-Drive System Specifications

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ComparisonProgram

S ilo Warehouse Conclusion

Floor spaceLength of 56 meters, width of 28meters, covers an area of 1250

square meters

A length of 150 meters, thewidth of 40 meters, covers anarea of 6000 square meters

Silo covers an area of about 1/5 of thewarehouse, saving land

Compatibility Can adapt many kinds of materials Poor Compatibility Silo is better for compatibility

Water lossBetter sealed performance, almost

no moisture lossPoor sealed performance and

high water loss.Silo storage will not reduce material weight and

bring huge gains

In and out can besimultaneously

YesNo for the front unloader

workingSilo is Convenient for production management

SecurityBetter sealed performance and

high security

Poor sealed performance leadmildew,insect pest,pestis,bird flu

etc. Poor securitySilo is better for material storage with high security

Logistics processFirst-in-first-out,keep the materialfresh and avoid the classification

First-in-last-out,unable to keepthe material fresh

Silo is better for material storage

AutomaticityFully-automatic and easy

operation, no harmful to theworkers

Poor-automatic and complicatedoperation , influence the

workers' health

Silos storage with fully-automatic will Reduceartificial dependence and operating errors

Corollary equipmentLittle corollary equipments, process

simpleLot of corollary equipments,

process complecatedThe corollary equipments fot silos is simply

Workingperformance

Handle the stuck and silo-bridgingproblem and forced discharge the

materialNeed front unloader auxiliary

Silo unloader reclaime system have the arch-destroying and anti-bridging ability

Environmentinfluence

Better sealed preformance, nopollution

High dust concentration andSerious environmental pollution

silo storage lead clean and beautiful environment

Industry distributionand trends

Silo storage with reclaimer systemwere choosed by over 90% grain

and oil plants for material withpoor flow, is the most efficient

solution for saving circulation cost

Gradually be eliminated

The silo storage with reclaimer system solution isrecognized by the market.According to incomplete

statistics, the circulation amount of soybean meal is80 million tons all over the world by silo and

reclaimer solution

Compared with the silo storage and the warehouse storage

Silos: with Laidig 2098 reclaime system

Silo amount: 2 Diameter: 28m Storage Height: 33.5m

Warehouse: with 1 Leveling machine and 2 front unlaoders

Warehouse amount: 1 Length: 150m Width: 40m

Comparing with the two main storage type in the

current domestic market

The table date is based on 20000MT soybean meal

storage for comparison

Comparisons based on

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Laidig Cleansweep--Outstanding clean solution for outsize silos

Handling material : Soybean, Corn, Wheat, Raw Sugar, Refined Sugar , etc.

The silo diameter up to 60m

Zero-entry clean-out of free-flowing& remote control

Fully-reversible sweep auger for maximum process flexibility

Hydraulic drive, reducing energy

Drive unit located outside the silo, easy for maintenance

Max silo diameter: 18m

Auger delivery rate: Max 160 cubic meter per hour

Advantage: Material move as whole, First-in-first-out, Discharge completely

Cone-Bottom Silo Unloader Reclaim SystemSeries 3445, 4300, 5300, 8300, 9300, 9600

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Cantilever Silo Unloader Reclaim SystemModels 243, 533, 543, 633, 643, 733

Max silo diameter:24.4m

Auger delivery rate: Max 500 cubic meter per hour

Advantage: Material move as whole, First-in-first-out , Discharge completely

This series mainly for light-duty materials

Reclaimer systems for wood chips and sawdust

Low labor and logistics cost

Fully-automatic, high efficient, low production cost

No entrance and safety

PART OF LAIDIG GLOBAL REFERENCE

ALLAN---32 SETS

GEORGIA-PACIFIC 29 SETS

International Paper—15 SETS

Weyerhaeuser---34 SETS

Louisiana Pacific—23 SETS

JELD-WEN—11 SETS

SIERRAPINE—16 SETS

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1. Central assembly installed

2. The elaborate design by senior engineers

3. Auger assembly installed

4. Auger tube concentricity correction

5. Advance drive assembly installed

6. All lubricating oil finished filling in the factory

45 6

1

4

3

2

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Technical support and after-sales service

Each Laidig reclaimer has corresponding parts brochure and serial number, each part

has separate code which is convenient for users to find what they need quickly and

accurately.

GSS will termly solicit, summarize and share the experience from the customers

who are using Laidig reclaimers. In order to provide the complete after-sales

service, GSS also customize the training and maintain plan for each customer.

GSS will hold seminars about the bulk storage and reclaimer system to promote

technological progress and lead the industry’s development.

MATERIAL HANDLING

Bucket Elevators

En-Masse Conveyors

Up-LoadTM Drag Conveyors

Enclosed Belt Conveyors

Intermediate Discharge Belt Conveyors

Air Supported Belt Conveyors

Multi-discharges Belt Conveyors

Tri-Roller Belt Conveyors

Screw Conveyors

Chain and Disc Conveyors

Custom Made Conveyors

Grain Cleaners

Container Unloaders

Silo Unloading & Sweeping

Systems

Track-Drive Sweep Augers

Laidig Reclaimer Systems

GRAIN DRYING Systems

Process Dryers

Batch Dryers

Mixed Flow Dryers

Biomass Furnaces

MRO —— MAINTENANCE REPAIR OPERATIONS

Belting

Buckets

Pulley Lagging

Chain

Sprockets

Couplings

Sensors

Bearings

Slide Gates

Pulleys

Liners

Reducers

Belts

Fasteners

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VISION To be a valued leading company that provides the ideal grain systems.

MISSION To provide safe, environmental and fuel-efficient grain systems solutions with our

passion, innovation and technology.

Tech Air, Inc. Manufactures, Designs, Provides Turnkey Installations and R&D for Standard and

Specialized Dust Control and Pneumatic Conveying equipment and systems. Tech Air is well known for

total system service, from initial design to product manufacturing to ”turn key” installation in worldwide

for over 35 years. Our equipment, systems integration and design abilities also serve many other

markets such as Seed Processing, Food, Power, Mineral Processing, Chemicals, Paper, Cement etc.

GSS Systems GSS is a high-tech manufacturer specializing in grain drying, material handling &

conveying, silo unloading & sweeping, grain storage and dust collecting for grain, oil, feed, brewing,

bio-energy industries and ports. GSS provides product engineering, manufacturing, turnkey service etc.

Laidig Systems, Inc. Laidig is proud to be the leading provider of turnkey storage and reclaim

systems in the World. It‘s success has been built on a 50 year history of providing world class bulk

storage and reclaim solutions and the commitment to lifetime service and support.Laidig has developed

a wide range of storage and reclaim systems that can be tailored to an entire spectrum of application

requirements. New designs with the latest technology are constantly being introduced to the

marketplace.

GSS Systems Co.,Ltd. GSS Headquarters

01

GSS Systems(Suzhou) Co.,Ltd. GSS APAC Manufacturing Center

02

GSS Systems(Tianjin) Co.,Ltd.GSS Sales & Service, North China

05

Tech Air, Inc.Dust Collecting Systems

04

GSS-US Associates LLCGSS Drying R&D, Sales & Service

Center, North America

03

To better serve our various customers, GSS is continuously extending our global service network

GLOBAL SERVICE

GSS SYSTEMS

GSS BRANDS

PARTNER

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GSS SYSTEMS CO., LTD.

No.168, Shengjing Road, Sci-Tech Industrial Park, Taicang , Jiangsu Province, China(215411)

Tel: +86 512 5383 0666 Fax: +86 512 5383 1166 E-mail: [email protected] Website: www.gssag.com

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