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Transcript of Bulk pack exports ltd
BULKPACK EXPORTS LTD.2,A.B. Road, Geeta Bhawan Square, Indore - 452001 (M.P ), India
Ph : 91 731 4077277/278 Email : [email protected]
Needle Loom Printing process
4 Loop FIBC Single Loop FIBC Two Loop FIBC Baffle /Q-Bags PP woven Sacks PP woven Fabric
WELCOME TO
BULKPACK EXPORTS LTD.2,A.B. Road, Geeta Bhawan Square, Indore - 452001 (M.P ), India
Ph : 91 731 4077277/278 Email : [email protected]
www.bulkpackexports.com
Bulkpack Exports Ltd. is one of the largest manufacturer-exporter of PP wovenfabric, woven sacks and FIBCs/Bulk Bags from India.
We are an ISO 9001:2000 certified company with turnover of Rs.250 Million & workforce of 400 people. We produce Bulk bags with all facilities i.e. tape plants, loom,finishing, printing, packing & dispatch present under one roof to have the best qualityfinishing, printing, packing & dispatch present under one roof to have the best qualitygoods at lowest possible price.
We manufacture all our products with high quality standards with in-house qualitytesting & we have certifications to cater our various customers globally.
Our products are well accepted and appreciated around the globe. We produce over1.8 million FIBCs monthly and export to various countries in the world.
Bulkpack Exports Ltd. is the first company to sign the contract with
Hydro Packaging for sole Portabulk® Licensee in the Indian Subcontinent.
Our Key Features
�Leading manufacturer & exporter of all type of world class FIBC bags, PP woven sake, PP bags & PP woven fabric from India
� First Portabulk licensee in India for making single loop & two loop bags
�All FIBC duly certified by Labordata Germany
�Certifications to cater our customers on global level�Certifications to cater our customers on global level
�ISO 9001:2000 certified company since last 10 years
�Specialized products as per specific requirements of buyers such as woven container liners
�Customer base in various countries in Europe, USA, UK Australia & worldwide since the year 1998
Product Range
� Flexible Intermediate Bulk Containers (FIBCs), also known as Bulk Bags or Jumbo
bags or big bags
� PP Woven Sacks
� Small PP bags
� PP woven fabric
� Container bags / liners
Flexible Intermediate Bulk Containers (FIBCs)
F.I.B.C.'s are a cost effective means of storing and transporting many differentproducts such as fertilizers, chemicals, sand, gravel, stock feed, grains and foodproducts. We offer different type of FIBC / big bags as :-
� Single Loop, 2 Loop & 4 Loop FIBC
� Open top, filling spout or skirt top
� Flat base, Bottom spout with draw cord closer or petal closer, conical base
� Bags are suitable for food contacts � Bags are suitable for food contacts
� Bags with or without liners, coated or un-coated
� Baffle Bag (Q bag)
� Ventilated Bags
� UN Bags� Conductive bags (only B type)
These bags are available in following range of making -
� SWL range from 1100 Lbs – 4400 lbs
� safety factor range from 5:1 – 10:1
� Fabric thickness range from 2 oz to 8 oz
Use of FIBCs & PP Bags
The popularity and the use of PP big bags is increasing day by day due to the labor
cost savings for handling and manipulation, reduction of waste ingredient and the
ability of being conducive for road, rail or container shipment.
These are being used almost in all industries & there is a large range of application
of FIBC and PP Bags such as : -of FIBC and PP Bags such as : -
�Agriculture (seeds, cereals, animal feed)
�Food industry (powder and granular products – salt, sugar, rice, milk powder, etc)
�Chemical industry (soda, urea, ammonium nitrate, fertilizers, etc.)
�Construction materials (sand, lime, cement, gravel, rubble, etc.)
�The wood processing industry (waste wood, sawdust, pellets, lighters)
�Collection, recovery and recycling (ferrous, non ferrous, wood, plastic, PVC, PET,
PE, PP, etc.).
Single Loop FIBC
• The Portabulk® Single loop FIBC is an alternative to the conventional 4 loop FIBC and
is comparatively very cost effective. It can be used to handle a wide range of powdered
Two Loop FIBC
is comparatively very cost effective. It can be used to handle a wide range of powdered
and granulated bulk material. These are normally with 1 or 2 loops and have the low
cost advantage for the end users in terms of handling, storage and transportation.
• The end users have to their advantage of handling up to six Single loop FIBCs by a
forklift as compared to normally one 4 loop FIBC. As compared to a conventional 4
loop FIBC, a Single or a two loop FIBC can be stacked up to several levels, depending
on the handling equipment, storage and transport conditions. This not only enables a
better utilization of space but also allows a higher storage capacity in less cost. Like
the other FIBCs these single and two loop FIBCs are also suitable to be transported in
rail, road and trucks.
Standard 4 Loop FIBC
Standard FIBCs are the bulk bags used for fulfilling the very basicrequirement of the end users. They normally range from 500KG to2000KG SWL and are manufactured with a safety factor of 5:1 (Singletrip) or 6:1 (Multi trip) usage. They can be manufactured in two types ofLifting designs:
Corner Loop lifting
U+2 Panel design – a very basic design where the belt of the FIBC isstitched along the seams on both sides. These bags are also known asU+2 Panel design – a very basic design where the belt of the FIBC isstitched along the seams on both sides. These bags are also known asthe Corner loop bags since the belt only goes along the corners of thebag.
Cross Corner Loop lifting
Circular woven design – a bag which is specifically designed to hold theloop up for their easy access by the fork lift. The belt is stitched on thefabric and a special reinforcement of fabric is done on the area wherethe belts are stitched. A bag with such a design is popularly known asCross corner loop bag as the loops are crossing the corners of the Bulkbag.
Baffle Bags/Q-Bags
The Baffle bag very popularly known as the Q-Bag also is a wonder
in the FIBC industry. The bag is made in a manner to provide most
cost effective solution for ulk Packaging. The making of the bag is
such that it gives a considerable benefit to the user while
transporting and storing the Bulk material.
General benefits of a Baffle/Q-bags:-General benefits of a Baffle/Q-bags:-
� Prevent the sides of the Bulk bag from bulging
� Bag remains a square instead of having a circular foot print
� Cost effective in transportation and storage
� Less packaging, transport, storage, handling & administration
� Improved stability of the packaging, enabling more safety stacking
� Better overall visual effect
FIBCs Top / Filling options
FIBCs are made with various ways of filling the bulk material depending on the kind of
industry. FIBC top options are as under –
• Open top
• Duffle top
• Filling spout top• Filling spout top
• Tie down flap top
Open Top Skirt Top / Duffel Top Filling Spout Tie Down Flap Top
FIBCs Bottom / Discharge Options
The material may be discharged from the FIBC through a spout at the bottom, which
may have a “Star closure”, “Swan neck” or “Pyjama closure”.
• Flat / Closed bottom (without discharge)
• Quick discharge spout
• Discharge spout with petal closure
• Conical bottom / discharge • Conical bottom / discharge
Flat / closed
BottomQuick Discharge Spout Discharge Spout with
Petal ClosureConical Bottom /
Discharge
Locking system in filling & discharge spouts
Discharge spout with B-lock Filling and discharge with a Velcro tie
Spout discharge may also be with a B-
lock, a special locking system that
enables the spout to stay intact and
bear the extra load of the bulk material
in the FIBC.
FIBCs for certain unique/special purpose
may have a filling and discharge with a
Velcro tie. This gives extra strength to the
spout to hold the material inside the FIBC
and avoid any kind of a leakage or
contamination inside the FIBC.
Extra safety options in FIBC
A special band is put along the topseam of the Bulk bag known as a
Parameter Band
Any Bulk bag, may be laminated or unlaminatedcannot guarantee a 100% contamination free
Bags with Sift proof Seams
seam of the Bulk bag known as aparameter band to strengthen theloops of the bag and give morestrength to the whole bag.
This band allows the loops to hold onto the fabric and bear the pressure onthe very top part where the seambetween the belt and the fabric is overand the loop of the Bulk bag justbegins.
cannot guarantee a 100% contamination freehandling unless it is safe guarded with the Siftproof Seams. It is very popularly known as theDust proof Seams also.
These Sift proof seams may broadly be of threetypes, depending on the application of the FIBCs:-
• Single sift proof seams• Double sift proof seams• Triple sift proof seams
Container Bags
This is a single bag for a container, where customers can fill the material directly in to thebag. The container liners has air vent, fill spout and discharge spout facilities. There is anadvantage of using this liner as we can save on handling and labour cost. The containercan be tilted and discharge the material by gravitation. The entire container liner area canbe cleaned using vacuum cleaner and make contamination free container liner.
Uses:- Container liner bag used for transporting the bulk quantity of material it means10MT in 1 x 20' or 20MT in 1 x 40'container. By using this container bag we can save thecost of packaging or in other words where we are using 40 No. of bulk bag fortransporting the material we can use only one container liner bag, so we can save thepackaging cost as well as handling cost of material. This bag are use mainly fortransporting the granulated/powdered material.
Design:- The container liner bag is design as per the container size(1 x 20' or 1 x 40').Container liner bag has inlet and outlet spout. The fabric used for this bag is coatedpolypropylene for body and double layer fabric for front and back of bag. It has No. ofloops on the top by which we can fix this bag inside the container.
Small Woven PP Bags
They are totally custom designed and may be with valves forautomatic filling and with a polyethylene liner stitched inside formoisture and spillage protection. The liners may be loosely insertedor stitched at the bottom of the bag. There is always an optionavailable to laminate these bags inside/outside, depending uponthe customer’s requirement and the application for which they arebeing used.
They can vary from 700 Denier to 1000 Denier fabric, dependingupon the weight they are intended to be used for. The mesh of thefabric can be anywhere from 9*9 to 11*11, depending upon the kindof material customer wants to fill in these bags. It’s features are :-
• Strong and lightweight• Water resistant• More tear resistant than paper• Ideal for resisting rough handling conditions• Keeps its strength when in contact with water
PP Woven Sacks
These are the basic polypropylene bags with a loading capacity of up to
50 KG material. They are offered with PP/LDPE Lamination inside or
outside and are used for cement/fertilizer packing in India and other
developing nations. These sacks can be with printing of a logo or packed
product’s specifications. They are normally not UV Stabilized, for outdoor
protection, but may be done as per the customer requirements.
PP Woven Fabric
We also export Circular or Flat Woven Fabrics to convert them to
Sacks or Bags at customer's end or to use them as cover for
textile packing, upholstery and carpet packing. Sacks, bags and
fabrics can be supplied in any colour and are made as per the
specific requirement of the customer.
We can produce these fabrics up to a maximum width of 1.25
meters tube and 2.50 meters lay flat, a minimum of 40cm tube
and 80cm lay flat. Our fabric may be produced in different colours
as per the choice of the customer and may be given in form of
cut sheets, which may have a further option of being printed. The
fabric can be laminated inside or outside, depending upon the
application of the end users and can be cut with a zigzag style.
Work Location & Facilities
Head office : 2,A.B. Road, Geeta Bhawan Square, Indore - 452001 (M.P ), India
Our headoffice is in Indore, a leading industrial city in the Madhya Pradesh, which iswell connected by Air, Rail and Roads to Mumbai and New Delhi both.
Manufacturing Plant : Sector III, 114 Pithampur Industrial Area Madhya Pradesh, IndiaIndia
Manufacturing facility is located in Pithampur Industrial area near Indore, which is inthe central part of India, very well connected with Nhavasheva port in Mumbai.
We produce Bulk bags with all facilities i.e. tape plants, loom, finishing, printing,packing & dispatch present under one roof. Which enables us to produce the goods ateconomical cost with better quality & fast production.
We manufacture all our products with high quality standards with in-house qualitytesting.
Tape Plant
We have two extrusion lines, one from
In fact, it is very much to the advantage of thecompany that we are the only Bulk bagmanufacturers who can produce tape withsuch a high strength. This state of the art planthas been specially designed and developedfor us by Lohia Starlinger to manufacture Bulkbags up to 3000 KG Safe Working Load or 8:1Safety Factor.
We have two extrusion lines, one fromJP Industries and the new one fromLohia Starlinger, who are incollaboration with the Starlinger ofAustria.
Our latest extrusion line is one of itskinds in the Country, which canproduce tape up to 6.5 GPD (Gramsper Denier) giving us an averagestrength of 5,700KG in our “1000KGSafe Working Load, 5:1 Safety Factor”Bulk bag.
A quality report is prepared for each lot comingout of the extrusion line every 20 minutes(approximately 200 bobbins/cones) in whichwe check the denier and GPD for at least 20cones in the lot and the denier variationbetween each of these cones. We even havea special trolley system to handle anddistribute these cones in order to avoid anyloss of strength in our tapes due to the frictionthat may happen while handling anddistributing them.
Circular Loom
We have 10 Six Shuttle circular woven
looms, also specially designed and
We can produce a maximum fabric width
of 1.25 meters tube (2.50 meters lay flat)
in 10*10 mesh (10 tapes horizontally and
10 tapes vertically in one square inch).
We also have a battery of 32 four shuttle
looms, out of which 28 looms are from
GCL India Ltd. and the rest four looms arelooms, also specially designed and
developed by Lohia Starlinger for
manufacturing the heavy-GSM fabric for
Bulk bags.This design ensures less friction
of tapes while the loom is running, thereby
providing us maximum tape & fabric
strength in the final fabric. They have
special photo-cell sensors to detect and
avoid any kind of weaving fault in the
fabric, which gives us perfect quality fabric
for our FIBCs.
GCL India Ltd. and the rest four looms are
from Lohia Starlinger. We can produce a
maximum fabric width of 80cm tube (1.60
meters lay flat) and 65cm tube (1.30
meters lay flat) fabric respectively in these
looms. These looms facilitate us to
produce the small woven sacks and other
accessories of the Bulk bags, while our 6
shuttle looms are engaged in the Bulk
bags.
Needle Loom
We have an in-house facility to make our own webbing for all kinds of Bulkbags. The maximum width that we can produce is up to 50mm, which isnormally used in our cross corner loop design to give the maximumpossible coverage of the fabric to the loop.
The webbing when comes out of the needle loom is winded in rolls to avoidany kind of damage or loss of strength due to ill handling. Necessaryprecautions are taken to keep the webbing absolutely clean since it gives asense of cleanliness to the final Bulk bag.
Finishing
as Armstrong, Union special and Jukki to takecare of various stitching requirements for sidestitch seams, cross corner loops and even heavyfabric with parameter band and sift proof seams.
We are one of the very few Bulk bagmanufacturers who stitch the bags with bothHeracle and safety stitch to give extra strength toour Bulk bags.
It is the technical expertise of our
company to finish the Bulk bag in such
a way that we achieve maximum
strength possible. The combination of
fabric and the webbing is stitched in
such a way that the final Bulk bag
performs with the required capabilities
to carry the load. We have all kinds of
stitching machines such
our Bulk bags.
The fabric spouts and baffles are cut in a differentsection with an automatic cutting machine andcertain special equipments are used (developedby our team of engineers) to have a perfectcutting of the spouts and baffles. The fabric ischecked thoroughly at this stage in order to avoidany kind of loom faults or fabric defect in the finalproduct.
Printing
To cater to the printing requirement of our
We also have a printing facility for the small
woven sacks and even there we can print
up to three colours at a time. The ink used
while printing is as per the specific
requirement of our clients and are normally
pantone shade.
One of the special printing works that weTo cater to the printing requirement of our
clients, we have a three colour printing
machine specially developed to print on
the Bulk bag fabric. It can print up to a
maximum width of 1.20 meters and a
maximum length of 2.00 meters. The
rollers of this machine are specifically
designed to print on the heavy GSM
fabric with a good speed to have
maximum possible prints in shortest
duration.
One of the special printing works that we
have done for one of our clients in the USA
is “CAMOFLAGE” print on a Baffle bag,
which is one of its kinds in the FIBC
industry. Such achievements not only give a
confidence to our clients on us but also
make them believe that they can relay on
our company for all their Bulk bag
requirements.
Quality testing
Bulkpack Exports Ltd. has therefore spent a
fortune for buying its Bulk bag Testing
Machine, to facilitate its customers, which is
one of its kinds in the whole industry. The
machine is specially designed and
developed to test Bulk bags up to 3000KG
Safe Working Load or 8:1 Safety Factor.
We check at least 1 bag out of every 500
It is definitely just not enough to
check the Bulk bags with a look at
them and send them to the packing
and dispatch section without
actually knowing their capabilities
and performance.
We check at least 1 bag out of every 500
Bulk bags on our testing machine to make
sure that we give the right kind of quality to
our clients round the Globe. We also provide
certification to our clients for each and every
bag that we test from the production of their
orders. It is therefore others envy and our
pride to have equipment like this that makes
sure that all our Bulk bags are World Class.
UV Resistance Test
Thereby protecting it from degrading andbecoming unstable and unsafe.
UV weathering test simulates the effects ofsunlight using special fluorescent UV lamps &dew and rain with condensing humidity and/orwater spray.
The specimens are alternately exposed to UVlight alone and to condensation alone in arepetitive cycle for at least 200 h using a test
Storing bulk bags outside is not
recommended but we do realize that it
happens & because of UV light, almost
all photodegradation of durable
materials exposed outdoors.
For protect the FIBCs & PP bags from
all these harmful effects of UV rays,
Ultra Violet Inhibitor (UVI) are added to
the resin during the process of making.
repetitive cycle for at least 200 h using a testcycle of 8 h at 60 C with UV radiationalternating with 4 h at 50 C with condensation.
Thus in a few days or weeks, the UV testerreproduce the results about the damage thatoccurs over months or years outdoors.
For this test we have imported UV testmachines from “Q-Lab” USA, which is a veryrenowned company for lab testing equipments& we conduct UV test according to internationalmaterials testing norms.
Packaging & Dispatch
All our bags are packed in the bale form with help of our Heavy duty Baling
machine of 100MT, which is specially developed for packing of Bulk bags with
heavy GSM fabric. We can put 25 to 250 Bulk bags in a bale with this baling
machine due to its heavy duty cylinders and use our own tie tapes to strap these
bales. We always take an extra effort to make these bales as compact as possiblebales. We always take an extra effort to make these bales as compact as possible
to save cost for us and our customers both.
We therefore pack our Bulk bags as per the customer’s requirements to ensure
that it looks presentable and is as economical as possible.
For dispatch we use 20 feet, 40 feet or 40 feet High cube containers for shipment
of our goods to all our clients in various parts of the World. We always use a
premium shipping line to ship our products to avoid any kind of problems at the
customer’s end and to facilitate them.
We are setting up one more plant as the demand of FIBC is
increasing day by day & with the enhanced capacity of
production we are increasing our customer base also. The
new plant is intent to cater to clean room facility and will
have advanced technology with HACCP Certification.
For any requirement please contact us at :
BULKPACK EXPORTS LTD.2,A.B. Road, Geeta Bhawan Square,
Indore - 452001 (M.P ), IndiaPh : 91 731 4077277/278 Email : [email protected]
www.bulkpackexports.com