building the future - National Plastics · z Cost effective solution to rainwater collection and...

32
PVC-UE Roofline, Window & Cladding Systems Rainwater Systems Soil & Waste Systems Underground Drainage Systems Hot & Cold Plumbing Systems MDPE Systems building the future PVC-U Rainwater Systems

Transcript of building the future - National Plastics · z Cost effective solution to rainwater collection and...

Page 1: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

PVC-UE Roofline, Window &

Cladding Systems

Rainwater Systems

Soil & Waste Systems

Underground Drainage Systems

MDPE Systems

Hot & Cold Plumbing Systems

MDPE Systems

MDPE Systems

building the future

PVC-U Rainwater Systems

Page 2: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

INTRODUCTION

FloPlast, a name synonymous with high quality PVC-U roofline products for new build and home improvement projects, with its wide range of rainwater systems, cellular foam and rigid PVC-U building profiles.

FloPlast rainwater systems offer a wide choice of profile design, both traditional and modern, in a range of colours to suit all tastes and applications.

The FloPlast reputation for technical excellence, competitively priced and quality finished products have established the company as a leading supplier of PVC-U Plastic Building products.

Standards/Quality ControlFloPlast operations embrace quality and environment management systems which have been accredited by BSI to BS EN ISO 9001:2008 Certificate No. FM 501414, BS EN ISO 14001:2004 Certificate No. EMS 538445 and BS ENISO 18001:2007 Certificate No. OHS 593622.

All products are subject to continuous quality control procedures and products manufactured to British Standard Specifications are marked accordingly.

System Features

z Gutters, pipes and fittings manufactured in PVC-U, a material which is not easily ignitable and will not support combustion. All products comply with the material requirements of:

BS EN 12200 1:2000, BS EN 1329-1:2014 and BS 1453-1:2000 (downpipes and fittings)

BS EN 607:2004 (gutters and fittings)

BS EN 1462:2004 (eaves brackets)

FloPlast Rainwater Systems have been rigorously tested by The British Standards Institute and have been awarded their prestigious Kitemark. License No. KM 501316.

z Suitable for all types of buildings including domestic, commercial and industrial.

z Practical rainwater handling systems which, unlike metal systems, do not conduct lightning.

z Components have a consistent self-finish and colour and are essentially maintenance free.

z Tough and durable, yet lightweight for ease of installation, they will withstand normal ladder weight.

z High gloss finish with blemish free surface providing excellent all round weathering and colour fastness.

z Comprehensive range of systems, colours and fittings to provide solutions to all installation requirements.

z All large fittings are packaged individually to protect their surface from scratch marks.

z Cost effective solution to rainwater collection and drainage.

z Well defined stylish contours ensure a seamless match with the architecture of all properties, new or old.

HIGH QUALITY PVC-U RAINWATER SYSTEMS

B SEN 12200

B SEN 607

B SEN 1462

FM 501414 EMS 538445 OHS 593622

2www.floplast.co.uk

Page 3: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

INSTALLATION FEATURES

Specification, Technical Advice and Design

An advisory service is available to offer technical assistance regarding product selection and installation. Those associated with the building industry can take advantage of design services provided by the company for customers who have made a commitment to use or specify FloPlast products.

z Wrap around retaining clip on the majority of gutter fittings allows a fast positive joint to be made. Clips are easily removed should any adjustments be required during installation of the gutter system, making the system very user friendly. It also facilitates dismantling and re-assembly of the gutter system during any period of property maintenance.

z Extended gutter unions, with extra wide seals designed to eliminate the “roll-over” effect from gutter movement from thermal expansion and contraction, whilst still maintaining a watertight seal.

z All gutter fittings have positioning guide marks to allow for thermal expansion and contraction.

z Hoppers, running and stopend outlets are designed to accept sockets or plain-ended downpipe.

z Running and stopend outlets have twin fixing holes and fascia brackets offer a choice of single or twin screw fixing.

3www.floplast.co.uk

Page 4: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

FLOPLAST PRODUCT GUARANTEES & INSTALLATION VIDEOS

Register your installation today at www.floplast.co.uk *excludes anthracite, caramel, sand and grey rainwater colours

10 - Year Performance & Colour Guarantee* Applies to our PVC Rainwater range.

10

10

-Ye

ar R

ainwater Guaran

tee for black, white & b

row

n

FloPlast are pleased to announce that due to further research and development within our manufacturing process, we can now offer a 20 Year “Cast Iron” Colour Guarantee across all of our “Cast Iron” Style Rainwater products.

FloPlast Installation VideosOur step-by-step installation videos (available online), make it clearer and easier to get to grips with the all the technical elements involved in what may be a complex process. What’s more there is also a downloadable pdf guide to help with your installation.

4www.floplast.co.uk

Page 5: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

FloPlast recommend the use of lubricant on all gutter seals for ease of fitting and improved performance.

SPARES/ANCILLARIES

FloPlast CAD drawings

The benefits of CAD drawings are well known by the Architect/Specifier community. Drawings are available to download for each product that FloPlast manufacture.

Please visit www.floplast.co.uk and click on the ‘links’ section.

For your convenience, files are downloadable as either a .dwg (primarily for CAD programs) or as a PDF for easy viewing.

All files determine design lengths required by the Architect/Specifier to enable them to produce accurate drawings.

For Water Butts & Rainwater Diverters please see page 24

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Product Code

Universal Rainwater AdaptorConnects to 110mm drainage

D96

Universal Rise & Fall Bracket RF1

Rafter Bracket Top RR1

Rafter Bracket Side RR2

GutterBrushDebris eliminator (4m)

GB4

FloGuard Leaf protection system (5m Pack)

FG1

Balloon(Outlet guard) Leaf protection system.

OG1

Product Code

DrainGuard(Black) Fits round and square downpipe.

DG1

FloSaverRainwater DiverterConnects to 65mm square & 68mm round downpipe

RVS1

8mm Downpipe Spacer BracketOnly to be used with RS2, RC4 & RB4.

RC9

8mm Downpipe Spacer BracketOnly to be used with RSS2, RCS4 & RBS4.

RCS9

Leaf/Debris Interceptor GullyBlack

D94

8mm Universal Fascia Bracket SpacerSuitable for Half Round, Square Line, Niagara Ogee and Hi- ap gutters only. (Black/white only)

RS9

Snow/Tile Guard - 2m

SG1

Product Code

Snow/Tile Guard Bracket SG2

400ml Silicone Lubricant SprayPlease see profile section for gutter seals and clips.

SL400

Spare Gutter ClipsRound

Square

Niagara

Hi-Cap

RRC1

RRSC1

RRNC1

RRHC1

Spare Gutter SealsRound

Square

Niagara

Hi-Cap

RRS1

RRSS1

RRNS1

RRHS1

www.floplast.co.uk

Page 6: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

HALF ROUND 112MM/68MM RAINWATER SYSTEM

RB2 1121⁄2° Offset Bend

RA3 Adjustable Angle 50 - 156°

RP2.5/4/5.5 Pipe

RS1 Pipe Socket

RC1 Pipe Clip

RB3 Shoe

RE1 Stopend - External

RC3Single Fix Pipe Clip

112 68

52

RA1 90° Angle

RU1 Union Bracket

RG2/4 Gutter

RE2 Stopend - Internal

RK1 Fascia Bracket

RO1 Running Outlet

White

W

Black

B

Brown

BR

Grey

G

Colours

Code suffix

Dimensions (mm)

Features & Benefits:

z The original Half Round profile.

z A practical, easy to install system.

z Good flow capacity.

z Pre-fitted gutter seal retaining clip system for fast user friendly installation.

z Pre-lubricated seals.

z Cost effective solution for both new build and Refurbishment applications.

z Connects to most other metal or plastic systems using our extensive range of adaptors.

6

FloPlast recommend the use of lubricant on all gutter seals for ease of fitting and improved performance.

www.floplast.co.uk

Page 7: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

For optimum performance of Half Round gutter systems we recommend the use of FloPlast 68mm Round downpipe system. Gutter and pipe code reference numbers refer to length of run: 2 metres, 2.5 metres, 4 metres and 5.5 metres.

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Product Code

Gutter4m2m

RG4RG2

90° Angle RA1

135° Angle RA2

Adjustable Angle 50° - 156° (Not available in grey)

RA3

Angle - Any degreeFloPlast will fabricate any non-standard angle to special order.

RA9

112MM GUTTERING & FITTINGS BS EN 607:2004, BS EN12200-1:2000, BS EN 1462:2004

68MM ROUND DOWNPIPE & FITTINGS BS EN 12200-1:2000

Product Code

Running Outlet RO1

Stopend Outlet RO1

Stopend - External RE1

Stopend - Internal RE2

Fascia Bracket RK1

Product Code

Union Bracket RU1

Gutter Adaptors:To Cast Iron Ogee

R/H

To Cast Iron OgeeL/H

(Not available in brown)

To Half Round Cast Iron

RD3

RD4

RD5

Product Code

Pipe: 2.5m

4m 5.5m

RP2.5RP4RP5.5

Offset Bend92½° RB1

Offset Bend112½° RB2

Shoe RB3

ShoeWith fixing lugs. Must be used in conjunction with RC4 and RS2. (Black and white only)

RB4

Product Code

Pipe Clips RC1

Pipe ClipsSingle Fix (Not available in caramel)

RC3

Pipe ClipsMust be used in conjunction with RB4 & RS2(Black and white only)

RC4

Pipe Socket RS1

Pipe SocketWith fixing lugs. Must be used in conjunction with RC4 and RB4. (Black and white only)

RS2

Product Code

Hopper Connects to 65mm square & 68mm round downpipe.

RHS1

67½° BranchFloPlast will fabricate any non-standard angle to special order.

RY1

Access Pipe

IN CO

MPLIANCE WITH BUILDIN

G REGULATIONS

PART

H GUG

RX1

For Ancillaries and Spares see page 5.

www.floplast.co.uk

Page 8: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

SQUARE LINE 114MM/65MM RAINWATER SYSTEM

RBS2 1121⁄2° Offset Bend

RES2 Stopend - Internal

ROS1 Running Outlet

RAS3 Adjustable Angle 50 - 156°

RPS2.5/4/5.5 Pipe

RSS1 Pipe Socket

RCS2 Flush Pipe Clip

allows downpipes to be fixed flush to the wall.

RBS5 Adjustable Offset Bend

allows for a minimum offset of 25mm up to a maximum

of 65mm.

RCS1 Pipe Clip

RBS3 Shoe

RES1Stopend -

ExternalRUS1

Union Bracket

RGS2/4 Gutter

RAS1 90° Angle

RCS3 Single Fix Pipe Clip

RKS1 Fascia Bracket

White

W

Black

B

Brown

BR

Caramel

C

114 65

60

8

Colours

Code suffix

Dimensions (mm)

Features & Benefits:

z Attractive rectilinear profile.

z Flow capacity in excess of Half Round.

z Pre-fitted gutter seal retaining clip system for fast user friendly installation.

z Pre-lubricated seals.

z Cost effective solution for both new build and refurbishment applications.

z Connects to most other metal or plastic systems using our extensive range of adaptors.

FloPlast recommend the use of lubricant on all gutter seals for ease of fitting and improved performance.

www.floplast.co.uk

Page 9: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

114MM GUTTER AND FITTINGS BS EN 607:2004, BS EN 12200-1:2000, BS EN 1462:2004

For optimum performance of Square Line gutter systems we recommend the use of FloPlast 65mm Square downpipe system. Gutter and pipe code reference numbers refer to length of run: 2 metres, 2.5 metres, 4 metres and 5.5 metres.

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Product Code

Gutter - 4m2m

RGS4RGS2

90° Angle RAS1

135° Angle RAS2

Adjustable Angle 50°-156° (Not available in caramel)

RAS3

Angle - Any degreeFloPlast will fabricate any non-standard angle to special order.

RAS9

Product Code

Running Outlet ROS1

Stopend Outlet ROS2

Stopend - External RES1

Stopend - Internal RES2

Fascia Bracket RKS1

Product Code

Union Bracket RUS1

Sq/Rd Gutter Adaptor RDS1

To Cast Iron Ogee R/H (Not available in caramel)

RDS3

To Cast Iron Ogee L/H (Not available in caramel)

RDS4

To Half Round Cast Iron (Not available in caramel)

RDS5

65MM SQUARE DOWNPIPE & FITTINGS BS EN 12200-1:2000

Product Code

Pipe 2.5m

4mRPS2.5RPS4

Offset Bend 92½° RBS1

Offset Bend 112½° RBS2

Shoe

(With fixing lugs). Must be used in conjunction with RCS4 and RSS2. (Black and white only)

RBS3

RBS4

Product Code

Adj. Offset Bend (Not available in caramel) RBS5

Pipe Clips:

Flush(Not available in caramel)

Single Fix(Not available in caramel)

(With fixing lugs). Must be used in conjunction with RBS4 & RSS2. (Black and white only)

RCS1

RCS2

RCS3

RCS4

HopperConnects to 65mm square & 68mm round downpipe.

RHS1

Product Code

Pipe Sockets:

(With fixing lugs) Must be used in conjunction with RCS4 and RBS4. (Black and white only)

RSS1

RSS2

67½° Branch RYS1

Square Access Pipe(Not available in caramel)

IN CO

MPLIANCE WITH BUILDIN

G REGULATIONS

PART

H GUG

RXS1

Sq/Rd Downpipe AdaptorConnects to 68mm round downpipe System. (Not available in caramel)

RDS2

For Ancillaries and Spares see page 5.

www.floplast.co.uk

Page 10: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

INTRODUCTIONHI-CAP 115MM/68MM/80MM RAINWATER SYSTEM

Colours

Code suffix*68mm Round Downpipe not available in Sand

**80mm Round Downpipe not available in Anthracite

Dimensions (mm)115

75

68 80

RP2.5/4/5.5 Pipe

RS1 Pipe Socket

RC3 Single Fix Pipe Clip

RB3 Shoe

ROH1 Running Outlet

will connect to 68mm round downpipe. For

80mm pipe, use Running Outlet ROH4.

RKH2 Top Hung Fascia Bracket

RGH4 Gutter

RAH1 90° Angle

RUH2 Floating

Union Bracket

RUH1Union Bracket

RKH1Fascia Bracket

RC1 Pipe Clip

REH2 Stopend - Internal

REH1Stopend -

External

RB2 1121⁄2° Offset Bend

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Features & Benefits:

z A semi - elliptical profile.

z High capacity - ideal for large roof areas.

z Pre-fitted gutter seal retaining clip system for fast user friendly installation

z The high flow rate could result in less outlets and reduced drainage runs.

z Both 68mm and 80mm round downpipes can be connected to the gutter system.

FloPlast recommend the use of lubricant on all gutter seals for ease of fitting and improved performance.

www.floplast.co.uk

White

W

Black

B

Brown

BR

Grey

G

Sand*

S

Anthracite**

A

Page 11: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

HI-CAP 115MM/68MM/80MM RAINWATER SYSTEM

11

For optimum performance of Niagara gutter systems we recommend the use of FloPlast 68mm Round & 80mm Round downpipe system. Gutter and pipe code reference numbers refer to length of run: 4 metres.

115MM GUTTER AND FITTINGS BS EN 607:2004, BS EN 1200-1:2000, BS EN 1462:2004

Product Code

Gutter - 4m RGH4

90° Angle RAH1

135° Angle RAH2

Angle - any degree FloPlast will fabricate any non-standard angle to special order.

RAH9

Running Outlet - 68mm

(Not available in sand)

ROH1

Product Code

Running Outlet - 80mm ROH4

Stopend - External REH1

Stopend - Internal REH2

Fascia Bracket RKH1

Fascia BracketTop Hung(Not available in brown or grey)

RKH2

Product Code

Union Bracket RUH1

Union Bracket Floating(Not available in brown or grey)

RUH2

Gutter Adaptors:

Hi-Cap to Half Round

Hi-Cap to Square Line

RHR3

RHS3

80MM ROUND DOWNPIPE & FITTINGS BS EN 12200-1:2000

Product Code

Pipe RPH4

Offset Bend 92½° RBH1

Offset Bend 112½° RBH2

Product Code

Shoe RBH3

Pipe Clip(Single fix)

RCH3

Pipe Socket RSH1

Product Code

HopperConnects to 80mm round downpipe.

RHH1

67½° Branch RYH1

For Ancillaries and Spares see page 5.

www.floplast.co.uk

Page 12: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

INTRODUCTIONOGEE 110MM/65MM/80MM RAINWATER SYSTEM

RBS2 1121⁄2° Offset

Bend

RKN2 Top Hung

Fascia Bracket

RPS2.5/4/5.5 Pipe

RSS1 Pipe Socket

RCS2 Flush Pipe Clip allows downpipes

to be fixedflush to wall.

RBS5 Adjustable

Offset Bendallows for minimum

offset of 25mm up to a maximum of 65mm.

RCS1 Pipe Clip

RGN4 Gutter

RAN1 90° Angle - Internal

RUN1Union Bracket

RKN1 Fascia Bracket

RON1 Running Outlet

will connect to square (65mm) or round (68mm) downpipe.

To connect to 80mm round downpipe use 80mm

outlets RON4, RON5 and RON6.

RCS3Single Fix Pipe Clip

®

REN2 Stopend - External R/H

REN1 Stopend -

External L/H

12

RBS3 Shoe

www.floplast.co.uk

White

W

Black

B

Brown

BR

Caramel*

C

Colours

Code suffix

*68mm and 80mm Round Downpipe not available in Caramel

**Sand available with 80mm round downpipe only

Dimensions (mm)

Sand**

S

Features & Benefits:

z A traditional ogee style profile.

z One of the highest capacity PVC-U domestic rainwater systems on the market.

z Revolutionary designed moulded water-tight seal and retaining clip pre-fitted for fast user friendly installation.

z Suitable for all properties, old and new.

z Running Outlet (RON1) can be connected to either 65mm Square or 68mm Round downpipes.

z Internal/external angles and right/left hand stopends available.

z Running outlet designed to cope with above average rainfall.

z For an improved aesthetic gutter line when viewed from below, use RKN2 top hung bracket.

FloPlast recommend the use of lubricant on all gutter seals for ease of fitting and improved performance.

65 68 80

80

110

Page 13: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

For optimum performance of Niagara gutter systems we recommend the use of FloPlast 65mm Square & 80mm Round downpipe systems. Gutter and pipe code reference numbers refer to length of run: 4 metres.

13

80MM ROUND DOWNPIPE & FITTINGS BS EN 12200-1:2000

Product Code

Pipe RPH4

Offset Bend 92½° RBH1

Offset Bend 112½° RBH2

Product Code

Shoe RBH3

Pipe Clip(Single fix)

RCH3

Pipe Socket RSH1

Product Code

HopperConnects to 80mm round downpipe.

RHH1

67½° Branch RYH1

110MM GUTTER AND FITTINGS BS EN 607:2004, BS EN 12200-1:2000, BS EN 1462:2004

Product Code

Gutter - 4m RGN4

90° Angle - Internal RAN1

90° Angle - External RAN2

135° Angle - Internal RAN3

135° Angle - External RAN4

Angle - any DegreeFloPlast will fabricate any non-standard angle to special order.

RAH9

Running Outlet - Multi Outlet (Not available in sand)Connects to 65mm square or 68mm round downpipes.

RON1

Stopend Outlets - 65mm Square L/H(Not available in sand)

RON2

Product Code

Stopend Outlets - 65mm Square R/H(Not available in sand)

RON3

Running Outlet - 80mm Round(Not available in caramel)

RON4

Stopend Outlets - 80mm Round:

L/H(Not available in sand)

R/H(Not available in sand)

RON5

RON6

Stopends - External:

L/H

R/H

REN1

REN2

Stopends - Internal:

L/H

R/H

REN3

REN4

Product Code

Fascia Bracket RKN1

Fascia BracketTop Hung RKN2

Union Bracket RUN1

Gutter Adaptors:Niagara to Half Round

R/H

Niagara to Half Round L/H

Niagara to Square Line R/H

Niagara to Square Line L/H

(Products not available in caramel or sand)

RNR3

RNR4

RNS3

RNS4

For Ancillaries and Spares see page 5.

www.floplast.co.uk

Page 14: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

INTRODUCTION STYLE 112MM/68MM RAINWATER SYSTEM

RK1 Fascia Bracket

(must have two fixings)

RG2/4 Gutter

RA1 90° Angle

RU1 Union Bracket

RE1 Stopend - External

RE2 Stopend - Internal

RO1 Running Outlet

RB6 1121⁄2° Offset Bend

FC50 Cast Iron Fixing

RB4 Shoe

(must have two fixings)

RC4 Pipe Clip

(must have two fixings)

RS2 Pipe Socket

(must have two fixings)

RC98mm Downpipe Spacer Bracket

can be used with pipe socket, pipe clip & shoe.

RP2.5 Pipe

Cast Iron

CI

Colours

Code suffix

Dimensions (mm)112 68

52

14

Features & Benefits:

z 20 year “Cast Iron” colour guarantee

z Significant cost saving over traditional Cast Iron.

z Pre-fitted gutter seal retaining clip system for fast user friendly installation

z Pre-lubricated seals.

z All the benefits of PVC for quick and easy installation.

FloPlast recommend the use of lubricant on all gutter seals for ease of fitting and improved performance.

www.floplast.co.uk

Page 15: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

Gutter and pipe code reference numbers refer to length of run: 2 metres, 2.5 metres and 4 metres.

*Fixing instructions for the FC50 (Cast Iron fixing bolts) The FC50 is a 12 gauge x 50mm Stainless Steel Bolt, that requires a12mm, 12 point star head socket to tighten it. When using these fixings on Ogee and Rectangular Hoppers we recommend that a 3/4” tap washer is used.When fixing product to concrete, brick, block etc fix FC50 in the same way as any other screw by using a plug type fixing, and into timber by pilot drilling a starter hole first.

Motifs can be applied to hoppers or running outlets using a proprietary adhesive such as Siroflex MS Polymer.

15

Product Code

Gutter - 4m2m

RG4RG2

90° Angle RA1

135° Angle RA2

Angle - any degreeFloPlast will fabricate any non-standard angle to special order.

RA9

Product Code

Running Outlet -68mm Round RO1

Stopend Outlet -68mm Round RO2

Stopend - External RE1

Stopend - Internal RE2

Product Code

Fascia Bracket RK1

Union Bracket RU1

Gutter Adaptors:To Cast Iron Ogee R/H

To Cast Iron Ogee L/H

To Half Round Cast Iron

RD3

RD4

RD5

Product Code

Cast Iron Fixings*12 gauge x 50mm stainless steel fixings for “cast Iron”Range (socket fixings).

FC50

67½° Branch RY1

Access Pipe

IN CO

MPLIANCE WITH BUILDIN

G REGULATIONS

PART

H GUG

RX1

Universal HopperConnects to 65mm square & 68mm round downpipe

RH1

Ogee HopperWith Fixing lugs. (Requires 2 x FC50 fixings). Connects to 68mm round and 65mm square downpipes.

RH4

Rectangular Hopper**With Fixing lugs. (Requires 2 x FC50 fixings). Connects to 68mm round and 65mm square downpipes.

RH5

Product Code

Fleur-de-Lis40mm52mm

FL55FL70

Tudor Rose40mm52mm

TR55TR70

Decorative Square40mm52mm

DS55DS70

Lion’s Head40mm52mm

LH55LH70

112MM GUTTER & FITTINGS BS EN 607:2004, BS 12200-1:2000, BS EN 1462:2004

68MM ROUND DOWNPIPE & FITTINGS BS EN 607:2004, BS 12200-1:2000, BS EN 1462:2004

Product Code

Pipe2.5m RP2.5

Offset Bend92½° RB8

Offset Bend112½° RB6

ShoeWith fixing lugs(Requires 2 x FC50 fixings)

RB4

Pipe ClipWith fixing lugs(Requires 2 x FC50 fixings)

RC4

Pipe SocketWith fixing lugs(Requires 2 x FC50 fixings)

RS2

For Ancillaries and Spares see page 5.

** This product is rotationally moulded and subject to bowing along its length up to +/-4%.

www.floplast.co.uk

Page 16: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

INTRODUCTION STYLE 115MM/68MM RAINWATER SYSTEM

RGH4 Gutter

ROH1 Running Outlet

RAH1 90° Angle

RKH1Fascia Bracket(must have two fixings)

REH1Stopend- External

REH2 Stopend - Internal

RUH1Union Bracket

RB6 1121⁄2°

Offset Bend

FC50 Cast Iron Fixing

RB4 Shoe

(must have two fixings)

RC4 Pipe Clip

(must have two fixings)

RS2 Pipe Socket

(must have two fixings)

RC98mm Downpipe Spacer Bracket

can be used with pipe socket, pipe clip & shoe.

RP2.5 Pipe

Cast Iron

CI

Colours

Code suffix

Dimensions (mm)

115

75

68

16

Features & Benefits:

z 20 year “Cast Iron” colour guarantee.

z A semi-elliptical profile.

z High capacity - ideal for large roof areas.

z Significant saving over traditional cast iron systems.

z No painting required.

z Pre-fitted gutter seal retaining clip system for fast user friendly installation.

z Pre-lubricated seals.

z All the benefits of PVC for quick and easy installation.

FloPlast recommend the use of lubricant on all gutter seals for ease of fitting and improved performance.

www.floplast.co.uk

Page 17: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

Gutter and pipe code reference numbers refer to length of run: 2.5 metres and 4 metres.

17

*Fixing instructions for the FC50 (Cast Iron fixing bolts) The FC50 is a 12 gauge x 50mm Stainless Steel Bolt, that requires a12mm, 12 point star head socket to tighten it. When using these fixings on Ogee and Rectangular Hoppers we recommend that a 3/4” tap washer is used.When fixing product to concrete, brick, block etc fix FC50 in the same way as any other screw by using a plug type fixing, and into timber by pilot drilling a starter hole first.

Motifs can be applied to hoppers or running outlets using a proprietary adhesive such as Siroflex MS Polymer.

Product Code

Cast Iron Fixings*12 gauge x 50mm stainless steel fixings for “cast Iron”Range (socket fixings).

FC50

67½° Branch RY1

Access Pipe

IN CO

MPLIANCE WITH BUILDIN

G REGULATIONS

PART

H GUG

RX1

Universal HopperConnects to 65mm Square & 68mm Round downpipe.

RH1

Ogee HopperWith Fixing lugs. (Requires 2 x FC50 fixings). Connects to 68mm round and 65mm square downpipe.

RH4

Rectangular Hopper**With Fixing lugs. (Requires 2 x FC50 fixings). Connects to 68mm round and 65mm square downpipe.

RH5

Product Code

Fleur-de-Lis40mm52mm

FL55FL70

Tudor Rose40mm52mm

TR55TR70

Decorative Square40mm52mm

DS55DS70

Lion’s Head40mm52mm

LH55LH70

68MM ROUND DOWNPIPE & FITTINGS BS EN 607:2004, BS 12200-1:2000, BS EN 1462:2004

Product Code

Pipe2.5m RP2.5

Offset Bend92½° RB8

Offset Bend112½° RB6

ShoeWith fixing lugs(Requires 2 x FC50 fixings)

RB4

Pipe ClipWith fixing lugs(Requires 2 x FC50 fixings)

RC4

Pipe SocketWith fixing lugs(Requires 2 x FC50 fixings)

RS2

115MM GUTTER & FITTINGS BS EN 607:2004, BS 12200-1:2000, BS EN 1462:2004

Product Code

Gutter - 4m RGH4RGH2

90° Angle RAH1

135° Angle RAH2

Product Code

Angle - any degreeFloPlast will fabricate any non-standard angle to special order.

RAH9

Running Outlet -68mm Round ROH1

Stopend - External REH1

Product Code

Stopend - Internal REH2

Fascia Bracket RKH1

Union Bracket RUH1

For Ancillaries and Spares see page 5.

** This product is rotationally moulded and subject to bowing along its length up to +/-4%.

www.floplast.co.uk

Page 18: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

INTRODUCTION STYLE 110MM/65MM/68MM RAINWATER SYSTEM

RGN4 Gutter

RAN1 90° Angle - Internal

RKN1 Fascia Bracket (must have two fixings)

RON1 Running Outlet

will connect to Square Line (65mm) or Round (68mm)

downpipe.

REN2 Stopend - External R/H

RUN1 Union Bracket

REN1 Stopend - External L/H

RSS2 Pipe Socket

(must have two fixings)

RBS6 1121⁄2° Offset Bend

FC50 Cast Iron Fixing

RBS4 Shoe

(must have two fixings)

RCS4 Pipe Clip

(must have two fixings)

RPS2.5 Pipe

RCS98mm Downpipe Spacer Bracket

can be used with pipe socket, pipe clip & shoe.

Cast Iron

CI

Colours

Code suffix

Dimensions (mm)68110

80

65

18

Features & Benefits:

z One of the highest capacity PVC-U domestic rainwater systems on the market.

z Revolutionary designed moulded water-tight seal and retaining clip pre-fitted for fast user friendly installation.

z Extremely cost effective solution for old style building refurbishment and new build installations.

z Traditional style ogee Hopper available

z Running Outlet can be connected to 65mm or 68mm Round downpipes

z Black fixing bolts available.

FloPlast recommend the use of lubricant on all gutter seals for ease of fitting and improved performance.

www.floplast.co.uk

Page 19: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

STYLE 110MM/65MM/68MM RAINWATER SYSTEM

Gutter and pipe code reference numbers refer to length of run: 2.5 metres, 3 metres and 4 metres.

Please note: Round downpipe can also be used, please see page 15

19

Product Code

Pipe SocketWith fixing lugs(Requires 2 x FC50 fixings)

RSS2

67½° Branch RYS2

Sq/Rd DownpipeAdaptor RDS1

Universal HopperConnects to 65mm square and 68mm round downpipe

RH1

Ogee HopperWith Fixing Lugs. (Requires 2 x FC50 fixings). Connects to 68mm round and 65mm square downpipe.

RH4

Rectangular Hopper**With Fixing Lugs. (Requires 2 x FC50 fixings). Connects to 68mm round and 65mm square downpipe.

RH5

Product Code

Fleur-de-Lis40mm52mm

FL55FL70

Tudor Rose40mm52mm

TR55TR70

Decorative Square40mm52mm

DS55DS70

Lion’s Head40mm52mm

LH55LH70

65MM SQUARE DOWNPIPE & FITTINGS BS EN 607:2004, BS 12200-1:2000, BS EN 1462:2004

Product Code

Pipe2.5m RPS2.5

Offset Bend92½° RBS8

Offset Bend112½° RBS6

ShoeWith fixing lugs(Requires 2 x FC50 fixings)

RBS4

Pipe ClipWith fixing lugs(Requires 2 x FC50 fixings)

RCS4

Cast Iron Fixings*12 gauge x 50mm stainless steel fixings for “Cast Iron”Range (Socket fixings).

FC50

110MM GUTTER & FITTINGS BS EN 607:2004, BS 12200-1:2000, BS EN 1462:2004

Product Code

Gutter - 4m3m

RGN4RGN3

90° Angle - Internal RAN1

90° Angle - External RAN2

135° Angle - Internal. RAN3

135° Angle - External RAN4

Product Code

Angle - any DegreeFloPlast will fabricate any non-standard angle to special order.

RAN9

Running Outlet - Multi Outlet RON1

Stopend Outlet - 65mm L/H RON2

Stopend Outlet - 65mm R/H RON3

Stopend - External L/H

REN1

Product Code

Stopend - External R/H REN2

Stopend - Internal L/H REN3

Stopend - Internal R/H REN4

Fascia Bracket RKN1

Union Bracket RUN1

For Ancillaries and Spares see page 5.

*Fixing instructions for the FC50 (Cast Iron fixing bolts) The FC50 is a 12 gauge x 50mm Stainless Steel Bolt, that requires a12mm, 12 point star head socket to tighten it. When using these fixings on Ogee and Rectangular Hoppers we recommend that a 3/4” tap washer is used.When fixing product to concrete, brick, block etc fix FC50 in the same way as any other screw by using a plug type fixing, and into timber by pilot drilling a starter hole first.

Motifs can be applied to hoppers or running outlets using a proprietary adhesive such as Siroflex MS Polymer.

** This product is rotationally moulded and subject to bowing along its length up to +/-4%.

www.floplast.co.uk

Page 20: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

INTRODUCTION

RKM1 Fascia Bracket

RUM1 Union Bracket

RAM1 90° Angle - Internal

RBM2 1121⁄2° Offset Bend

RBM3 Shoe

RCM1 Pipe Clip

RSM1 Pipe Socket

ROM1 Running Outlet

RPM2 Pipe - 2 Metre

REM1 Stopend - External

RGM2 Gutter

76MM/50MM RAINWATER SYSTEM

White

W

Black

B

Brown

BR

Grey

G

Colours

Code suffix

Dimensions (mm)76 50

38

20

Features & Benefits:

z A smaller system based on the original Half Round profile.

z Practical, and easy to install.

z Pre-fitted gutter seal retaining clip system for fast user friendly installation.

z Pre-lubricated seals.

z An ideal solution for garages, sheds, summer houses and most garden buildings.

FloPlast recommend the use of lubricant on all gutter seals for ease of fitting and improved performance.

www.floplast.co.uk

Page 21: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

Gutter and pipe code reference numbers refer to length of run: 2 metres.

Rainwater Systems, such as Miniflo when used as an associated product with a water butt for the collection of rainwater, can lead to the award of credits under the Code for Sustainable Homes.

Miniflo 50mm downpipe would normally be installed, terminating directly into the top of a water butt.

21

50MM ROUND DOWNPIPE & FITTINGS BS EN 12200-1:2000

76MM GUTTER AND FITTINGS BS EN 607:2004, BS 12200-1:2000, BS EN 1462:2004

Product Code

Gutter - 2m RGM4

90° Angle RAM1

135° Angle RAM2

Product Code

Running Outlet ROM1

Stopend Outlet ROM2

Stopend - External REM1

Product Code

Fascia Bracket RKM1

Union Bracket RUM1

Product Code

Pipe - 2m RPM2

Offset Bend 112½° RBM2

Shoe RBM3

Product Code

Pipe Clip RCM1

Pipe Socket RSM1

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Page 22: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

INTRODUCTION170MM/110MM RAINWATER SYSTEM

REX2 Stopend - Internal

ROX1 Running Outlet

SP440 135° Offset Bend (top)

SP1/SP2 110mm Pipes - Plain Ended

SP435 135° Offset Bend (bottom)

SP3/SP4 Single Socket Pipes

SP82 Pipe Clip

SP161A 110mm Shoe

RUX1 Union Bracket

RGX4 Gutter

RAX1 90° Angle

RKX1 Fascia Bracket

REX1 Stopend - External

Colours

Code suffix

Dimensions (mm)

Black

B

Grey

G

170

108

110

White

W

22

Features & Benefits:

z A semi - elliptical profile designed to enhance water flow.

z Vortex outlet designed to promote a vacuum effect to increase the flow rate.

z A practical, easy to install system.

z High flow capacity.

z Pre-fitted gutter seal for fast user-friendly installation.

z Ideal for large domestic/commercial buildings/warehouses/offices/ apartment blocks and schools.

z Utilises our 110mm soil system for downpipes.

FloPlast recommend the use of lubricant on all gutter seals for ease of fitting and improved performance.

www.floplast.co.uk

Page 23: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

170MM/110MM RAINWATER SYSTEM

Gutter and pipe code reference numbers refer to length of run: 3 or 4 metres.

23

Product Code

Gutter - 4m RGX4

90° Angle RAX1

Running Outlet ROX1

Stopend - External REX1

Product Code

Stopend - Internal REX2

Fascia Bracket RKX1

Union Bracket RUX1

170MM GUTTER AND FITTINGS BS EN 607:2004, BS EN 1462:2004

110MM ROUND DOWNPIPE & FITTINGS BS EN 1329-1:2014, BS 1453-1:2000

Product Code

Pipe - Plain Ended3m4m

(Not available in white)

SP1SP2

Pipe - Single Socket3m4m

SP3SP4

Shoe SP161A

Pipe Clip SP82

Product Code

Offset Bends:135° Top

135° Bottom

SP440

SP435

Hopper RHX1

92½° SoilPipe Branch

SP190

Product Code

92½° SoilPipe Bend SP169

Access Pipe Socket/Spigot

SP274

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Page 24: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

z 100L capacity.

z Space saving water butt ideal where space is at a premium.

z Supplied with tap and lid.

z Manufactured in the UK from recycled materials.

Dimensions

Water Butt: Stand:32cm (12½”) Length 33cm (13”) Length 36cm (14”) Width 33cm (13”) Width 95.2cm (37½”) Height 30.5cm (12”) Height

o WATER STORAGE SYSTEMS & RAINWATER DIVERTERS

White Black Brown Grey Sand Cast Iron

24

Product Code

100L Slim Water Butt WB100

100L Slim Water Butt Stand ST100

210L Slim Water Butt WB200

210L Slim Water Butt ST200

Product Code

Rainwater DiverterConnects to 65mm square and 68mm round downpipe (not available in sand).

RVS1

Connector Kit(not available in brown, grey, sand or “cast Iron” Style). RVS2

Rainwater DiverterConnects to 80mm Round Downpipe (not available in “cast Iron” Style).

RVH1

Rainwater DiverterConnects to 50mm round downpipe (not available insand or “cast Iron” Style).

RVM1

“Cast Iron” Style Rainwater DiverterConnects to 65mm square and 68mm round downpipe.

RVS1CI

z 210L capacity.

z Traditional shape water butt with a large capacity.

z Supplied with tap and childproof lid.

z Manufactured in the UK from recycled materials.

Dimensions

Water Butt: Stand:57cm (22½”) Diameter 53cm (21”) Diameter97cm (38”) Height 31cm (12”) Height

100L SLIM WATER BUTT 210L SLIM WATER BUTT

www.floplast.co.uk

Page 25: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

INTRODUCTIONFLOPLAST PVC-U RAINWATER SYSTEMS

25

ApplicationsFloPlast Rainwater Systems are suitable for all applications and types of building, including domestic, commercial and industrial.

CompositionAll products are manufactured from unplasticised polyvinyl chloride (PVC-U) and comply with the material requirements of either BS EN 12200-1:2000, BS EN 607:2004 or BS EN 1462:2004 as relevant.

Rainwater gutters and pipes are manufactured by a continuous extrusion process. Fittings are produced on high-pressure injection moulding machines. All fittings are manufactured to close tolerances allowing accurate incorporation of design features.

AccreditationAll of our profiles are manufactured to BS EN 607:2004 (Gutters and fittings) BS EN 12200-1:2000, BS EN 1329-1:2014 and BS 1453-1:2000 (Downpipes and fittings) BS EN 1462:2004 (Gutter brackets) within a quality management system assessed and registered by British Standards as meeting the requirements of BS EN ISO 9001:2000 (Certificate Number FM:501414).

SupplyProducts are available from a national network of distributors and stockists. For details of your local stockist contact our Sales Office.

Specification, Technical Advice and Design Guidance A free advisory service is available to offer technical assistance regarding product and installation details. Those involved with the building industry may take advantage of design services provided by the company for customers who have made a commitment to use or specify FloPlast products.

Installation1. Plan your installation using the component diagrams to

assist you in selecting the correct type and quantity of products required.

z Fascia brackets should be spaced at a maximum of one metre apart on straight gutter runs. (800mm in the case of the Niagara system, 600mm in the case of the Xtraflo system). When using 80mm Round Downpipe with Hi-Cap and Niagara Systems, fascia brackets should be spaced at a maximum of 800mm intervals. In areas where there is the possibility of high levels of snowfall, fascia brackets should be spaced at a

maximum of 400mm centres. For further information, view our snow loading statement on page 26.

z Angles and stopends should have a fascia bracket within 150mm of the fitting.

z A supporting pipe clip should be used on shoes, branches and bends where necessary.

z Support downpipes below offset and at maximum intervals of 1.8 metres.

2. Where necessary remove the old gutter and replace old fascia board with FloPlast low maintenance PVC-UE co-extruded fascia board.

3. Establish the position of the running outlet, usually over an existing drain, and fix securely to fascia board.

4. Fix a fascia bracket 100mm short of furthest point from the outlet. Allow for a fall to the outlet (1:350 is recommended) using a string line.

5. Fixings: z Fix fascia and union brackets at required intervals.

Fascia brackets should be positioned so as to avoid the fixing screws splitting the top edge of any timber fascia board. All brackets should be secured to the fascia board with two 25mm x 5mm (1” x 10) screws or one 40mm x 5mm (1½“ x 10) screw. The “Cast Iron” fascia brackets must have two fixings.

z Unions should be fixed using a 25mm x 5mm (1” x 10) screw.

z Outlets and Angles should be fixed using two 25mm x 5mm (1” x 10) screws.

z In areas of heavy snowfall it is recommended that each fascia bracket is secured using two 25mm x 5mm (1” x 10) screws.

z Rainwater downpipe clips should be fixed using two 40mm x 6mm (1½“ x 12) screws.

z Round head screws are the recommended style of screw, however counter sunk can be used as long as care is taken not to overtighten, particularly when using power tools.

6. Lubricate all gutter seals with FloPlast silicone spray lubricant to ensure an easy fit and to allow for movement caused by expansion and contraction.

7. Working from the running outlet insert the back edge of the gutter under the retaining lip of the wrap around clip. Using slight downward pressure on the gutter snap the front edge of the retaining clip over the front of the gutter. (Ensure that the marked expansion allowance is kept.)

www.floplast.co.uk

Page 26: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

8. Use a union bracket or angle to join to next gutter length in order to build up a gutter run. Use a stopend to complete the run.

9. Downpipe installation starts at the outlet. If an offset is required use two offset bends with or without a short piece of pipe, alternatively use an adjustable offset bend. Ensure a 6mm gap is left at the top of the downpipe for expansion.

Pipe connectors if required should be secured to the wall with a pipe clip.

At the base of the pipe, fit a shoe secured with a pipe clip or connect downpipe to underground drainage system using a 110mm x 68mm reducer (SP96/D96 or D97). Capacity of DrainageTo select the gutter size appropriate to your requirements, two factors must be taken into consideration.

z Roof Area z Gutter Flow Capacity

For further reference refer to BS 12056-3:2000 “Roof Drainage Layout and Calculation”.

The capacity of a drainage system should be large enough to carry the expected flow at any point in the system. The flow of ‘run-off’ depends upon the area to be drained, (the ‘effective roof area’), and the intensity of rainfall. It is accepted that 75mm an hour is the intensity of rainfall in the United Kingdom. For further information, see the FloPlast “Gutter calculator” at: www.floplast.co.uk

Cleaning and MaintenanceAlthough PVCu rainwater systems are considered to be relatively maintenance-free it is important to clear gutter systems of fallen leaves and other debris at least once per year.

More frequent inspections may be necessary in areas of high pollution and where there are trees in the vicinity.

Inspection of the gutter and brackets is also advisable during and after periods of ice formation in the guttering system.

In some cases lighter coloured systems may require cleaning. Wash down with a solution of soapy warm water, in severe cases a non-abrasive kitchen cream cleaner should be used.

Roof AreaThe effective roof area can be calculated by using the following formula:(B + C

2 ) x length of Roof (A) =Area in M2

B = Half width of gable end or hip

C = Vertical measurement from eaves to apex

An alternative to the above method is the use of multiplication factors to establish effective roof cover.

Approved Document H of the Building Regulations shows the same method, although the options given below allow for greater accuracy of the effective roof area in m2.

Calculate the above using the following method: A x B x factors dependant on the angle of the roof pitch.

A

26

METHOD OF CALCULATING EFFECTIVE ROOF AREA

Roof Pitch 10° 12.5° 15° 17.5° 20° 22.5° 25° 27.5° 30° 32.5° 35° 37.5° 40° 42.5° 45° 47.5°

Factor 1.088 1.111 1.134 1.158 1.182 1.207 1.233 1.260 1.288 1.319 1.350 1.384 1.419 1.459 1.500 1.547

For roofs of 50° or more and walls, the factor of 1.600 should be used.

Snow slippage is particularly evident where smooth roofing materials such as slate have been installed. For additional security FloPlast strongly recommend the installation of Snow Guard (see page 5) which facilitates the retention of snow, allowing slow melt, rather than slippage. In areas where there is the possibility of high levels of snowfall, fascia brackets should be spaced at a maximum of 400mm centres.

Several factors can come into play with the performance of rainwater systems, installation, overhang and style of the roof system (tiles/slates), pitch of roof, North or South facing, above or below 100 metres above sea level.

SNOW LOADING STATEMENT

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Page 27: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

INTRODUCTIONFLOPLAST PVC-U RAINWATER SYSTEMS

27

OUTLET AT END OF GUTTER RUN

System

Gutter Fixed Level Gutter Fixed at 1:350 fall

Gutter Flow Roof Area Gutter Flow Roof Area(litres/sec) (m2) (litres/sec) (m2)

Max flow rate BS 12056 Max flow rate BS 12056 Max flow rate BS 12056 Max flow rate BS 12056

Half Round68mm Circular Downpipe 0.92 0.82 44 40 1.17 1.05 56 50

Square Line65mm Square Downpipe 1.70 1.53 81 73 2.00 1.80 96 86

Hi-Cap68mm Circular Downpipe 2.05 1.84 98 88 2.56 2.30 123 111

Hi-Cap80mm Circular Downpipe 2.25 2.02 108 97 2.79 2.51 134 121

65mm Square Downpipe 2.40 2.16 115 104 2.90 2.61 139 125

80mm Circular Downpipe2.64 2.37 127 114 3.19 2.87 153 138

110mm Circular Downpipe4.30 3.87 206 185 6.20 5.58 297 267

OUTLET AT CENTRE OF GUTTER RUN

System

Gutter Fixed Level Gutter Fixed at 1:350 fall

Gutter Flow Roof Area Gutter Flow Roof Area(litres/sec) (m2) (litres/sec) (m2)

Max flow rate BS 12056 Max flow rate BS 12056 Max flow rate BS 12056 Max flow rate BS 12056

Half Round68mm Circular Downpipe 1.80 1.62 86 77 2.60 2.34 125 113

Square Line65mm Square Downpipe 3.41 3.06 163 147 3.95 3.55 189 170

Hi-Cap68mm Circular Downpipe 3.80 3.42 182 164 5.00 4.05 240 216

Hi-Cap80mm Circular Downpipe 4.18 3.76 200 180 5.50 4.95 264 238

65mm Square Downpipe 4.50 4.05 216 194 5.30 4.77 254 229

80mm Circular Downpipe4.95 4.45 237 213 5.83 5.24 279 251

110mm Circular Downpipe8.20 7.38 393 354 11.80 10.62 566 509

The flow rates in the columns BS 12056 have been calculated in accordance with BS EN 12056-3: 2000 where 90% of full flow is used as a safety factor (freeboard).

A rainwater system is suitable in terms of performance as long as the carrying capacity of the chosen configuration exceeds the calculated run-off of rainwater from the roof.

www.floplast.co.uk

Page 28: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

Design FactorsBuilding Regulations (Approved Document H) requirements.The provisions to meet the requirements of the Building regulations 2000 (2002) are set out in Approved document H part H3.

An alternative to this requirement, is to follow the relevant recommendations of BS EN12056-3:2000 Roof Drainage, Layout and Calculation.

This document gives very comprehensive information on the calculations/design of systems in a variety of situations, and should be referred to whenever large industrial type installations are envisaged or whenever particularly severe weather conditions are expected.

ExpansionTests have shown that expansion and contraction of gutter occurs during normal usage, and expansion tolerances are allowed for within our fittings.

Tests were conducted between -8ºC and +40ºC where an expansion of 14.63mm was experienced over a 4 metre length.These are obvious extremes, and under normal daily temperature fluctuations expansion and contraction will be in the region of 10mm per 4 metre length.

Carrying Capacities for GutterThe carrying capacity of gutters varies under differing conditions. The main variables are whether or not the gutter is fitted to a fall and whether the outlet is placed in the centre or at one end of the gutter run.

Gutter flow rates will vary according to the type and configuration of downpipe system being used, however downpipe sizing is not a normal design consideration, as the downpipe systems manufactured by FloPlast have flow capacities approximately ten times greater than the gutter systems they drain.

The carrying capacities in litres per second for gutters, taking into account the major variables, are specified in the performance table on page 27.

28

HOPPERS

Code

Hopper Flow(litres/sec)

Max flow rate

Roof Area(m2)

Max flow rate

RH1/RHS1 1.14 54.5

RH4 2.18 104.5

RH5 2.18 104.5

RHH1 1.66 79.5

Pipe Dimensions Normal Size Actual OD

Circular 50mm (21⁄2”) 50.3mm

8mm (21⁄2”) 68.48mm

80mm (3”) 80.15mm

110mm (4”) 110.2mm

Square 65mm (21⁄2”) 65mm

&

STYLE

52m

m

112mm

76mm

38m

m

& STYLE

115mm

75m

m

XTRAFLO

170mm

108m

m

SQUARE LINE

60m

m

114mm

&

110mm

80m

m

DESIGN DATA All gutter dimensions are nominal.

www.floplast.co.uk

Page 29: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

FloPlast PVC-U pipes and gutters are supplied in secure bales bound with straps within timber frames, FloPlast recommend that movement of bales is carried out by fork lift or other mechanical device using webbing or rope strings.

The bales may be stacked up to a maximum of three high, providing that the timber frames are placed on each other.

Fittings are generally supplied in plastic bags and should be stored away from direct sunlight. If they have to be stored outside, the bags should be opened to prevent temperature build-up.

Terms and Conditions of SaleGoods are sold subject to our Standard Terms and Conditions of Sale, copies of which are available upon request. FloPlast Limited reserve the right to modify or extend any product range or published information without prior notice.

FLOPLAST PVC-U RAINWATER SYSTEMS

29

RAINWATER SYSTEM COMPATIBILITY CHART

Manufacturer 170mm Ogee Hi-CapHalf Round

112mm Square Line MiniFlo

Hepworth✘

(No equivalent)

(Ogee)

(High capacity)

(Clickfit)

(Clickfit)

(Clickfit)

Brett Martin✘

(No equivalent)

(Prostyle)

(Deepstyle)

(Roundstyle)

(Squarestyle)

(No equivalent)

Osma✘

(No equivalent)

(Stormline)

(Deepline)

(Roundline)

(Squareline)

(Mini-fit)

Polypipe✘

(No equivalent)

(Sovereign)

(Polyflow) ✔ ✔

(Half Round)

Polypipe Terrain✘

(No equivalent)

(Omega)

(Rapidflow)

(Crescent)

(Corniche)

(No equivalent)

Marley✘

(No equivalent)

(Classic)

(Deepflow)

(Clipmaster)

(Flowline)

(Miniline)

Hunter✘

(No equivalent)

(Regency)

(125) ✔

(Squareflo)

(Half Round)

Marshall Tufflex✘

(Xstream)

(Universal Plus)

(Universal XL) ✔ ✔

(No equivalent)

The above is a guide only for connection to existing fitted product. We recommend that you do not mix systems if at all possible.

TRANSPORT, HANDLING AND STORAGE

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RAINWATER SYSTEMS FREQUENTLY ASKED QUESTIONS

Do I need to fit my gutter with a gradient?FloPlast’s domestic eaves gutters, especially when fixed with a rafter bracket, should be fitted at a gradient no greater than 1:350 fall. The gradient should not be too steep, as this will cause an excessive gap between the lowest edge of the roof and the top of the gutter. Gutters fitted with a fall will have a higher drainage capacity, please refer to our flow rate calculator at www.floplast.co.uk or page 26/27 of this brochure.

How do I work out what flow rate is required?A flow rate calculator is available on our website at www.floplast.co.uk, alternatively please contact 01795 431731 to speak to our technical department.

How can I prevent leaves blocking my gutters?Use FloPlast GutterBrush. FloPlast also manufactures FloGuard, a non restrictive system which prevents both debris and leaves collecting on the inside of the gutters. Balloons are available, for added protection in the outlets.

Can FloPlast gutters be painted?FloPlast’s gutters are produced from PVC-u and are considered low or relatively maintenance free. It may be necessary from time to time to clean our lighter gutter systems. We recommend that a soapy warm water solution is used when cleaning - in severe cases a non-abrasive kitchen cream cleaner can be used.

If the gutter needs to be painted, the system should be cleaned, with a degreasing agent such as sugar soap. Once cleaned 2 coats of a good quality gloss paint should be applied. Avoid scouring or roughing the surface of the plastic as this will affect the final appearance of the painted product.

What capacity of water do your gutters hold?Please refer to our section on Flow Rates on page 27 for more information.

What are the maximum centres for gutter fascia brackets?In general, maximum centres should be 1m. However, different profiles and downpipe configurations present other design considerations. Please refer to our Installation Guide on page 25 or view our video installation guide at www.floplast.co.uk

Which screws should be used to secure fascia brackets to fascia boards?For 2 hole fixing use 25mm x 5mm non-ferrous round head screws 1 hole fixing use 32mm x 6.5mm non-ferrous round head screws.

How can “Cast Iron” Style gutters be connected to traditional cast iron?FloPlast have an extensive range of adaptors. Use the 2 piece adaptor RD5.

Where and how far apart should downpipe clips be?Downpipe clips should be placed below the sockets of offset bends, joints, branches and shoes, and at maximum intervals of 1.8 mtrs.

Do I need to allow for expansion on offsets?It is not necessary to make any allowance for expansion between offset bends.

How do I fit my downpipe into Underground Drainage?Please refer to our section on downpipe adaptors.

What brackets do I use when installing gutter directly to the rafters?The standard gutter bracket, bolts to the galvanised top, side and rise & fall rafter brackets.

How do I connect to a neighbour’s different gutter?FloPlast have a range of adaptors for most applications, please refer to our section on rainwater adaptors and compatibility table on page 29.

30www.floplast.co.uk

Page 31: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

Snow/Tile Guard Installing FloPlast’s Snow/Tile Guard system ensures the property is protected, as well as preventing unnecessary injury from falling tiles, snow and debris.

z Easy to handle and straightforward to install.

z Protects conservatories from falling roof tiles.

z Prevents tile/snow slippage.

z 2m wide x 150mm high.

z Brackets should be fitted at a maximum of 800mm centres, using 2 x 1½” x 12 round head screws.

z Galvanised finish, for long lasting performance.

z Assists in reducing insurance costs/claims caused by tile/snow damage.

PRODUCT FEATURES

31

RAINWATER HARVESTING SYSTEM

Rainwater harvesting works by taking the rain from roofs and filtering out leaves and debris, before storing the water underground in the main storage tank. The water is then pumped into the property to be used for non-drinking applications e.g. flushing toilets, washing machines and garden watering.

Water conservation is an issue facing all households, particularly in the South-East of England where there is less water available per person than in many Mediterranean countries.

Increased water usage through kitchen appliances, power showers, garden sprinklers and hoses, power jet washers for patio and car cleaning, means that on average we each use 150 litres of clean treated mains water per day. With inflation busting annual water price increases, the need to recycle water is an economic necessity for many households particularly for large ones on water meters.

StormSaver enables the household to recycle water which can potentially reduce annual water bills by up to 50%. In addition, StormSaver can form part of a Sustainable Drainage System (SuDS) for new build or retrofit developments and can contribute to surface water management and reducing flood risk.

You can also help the environment by reducing the demand for mains water for example, using rain water for garden use during the summer or whenever there are water restrictions.

Benefits of using StormSaver:

z Reuse rainwater effectively.

z Uses over 75% less energy.

z Flow Rate of 10 litres per minute.

z Compact control unit with low decibel rating.

z Tank pre-fitted with integral filtration, overflow siphon and inlet calmer.

z An automated supply of filtered rainwater that switches to main water supply should the tank run empty during periods of low rainfall.

z Ideal for new build properties and homes with up to 6 bedrooms.

z Option to run from a battery back up DC power supply if the system power fails then water supply is maintained.

building the future

PVC-UE Roofline,Window &

Cladding Systems

Rainwater Systems

Soil & Waste Systems

UndergroundDrainage Systems

MDPE Systems

Hot & Cold Plumbing Systems

Rainwater Harvesting System

Installation and Operation Manual

www.floplast.co.uk

Please see our Stormsaver booklet for more detailed information (download from our website or print copy upon request)

Page 32: building the future - National Plastics · z Cost effective solution to rainwater collection and drainage. z Well defined stylish contours ensure a seamless match with the architecture

Other systems available

PVC-UE Roofline, Window &

Cladding Systems

Rainwater Systems

Soil & Waste Systems

Underground Drainage Systems

MDPE Systems

Hot & Cold Plumbing Systems

building the future

PVC-UE Roofline, Window &

Cladding Systems Rainwater

Systems Soil & Waste

SystemsUnderground

Drainage SystemsMDPE

SystemsHot & Cold

Plumbing SystemsMDPE

Systems

PVC-UE Roofline, Window & Cladding Systems

8

www.floplast.co.uk

FloPlast Limited Castle Road Eurolink Business Park Sittingbourne Kent ME10 3FP UK

Tel:

01795 431731Sales Office Direct Line:

01795 421422Fax:01795 431188E-mail:[email protected]:www.floplast.co.uk

02/12/14

building the future

PVC-UE Roofline, Window &

Cladding Systems Rainwater

Systems Soil & Waste

SystemsUnderground

Drainage SystemsMDPE

SystemsHot & Cold

Plumbing SystemsMDPE

Systems

“Cast Iron” Style Rainwater & Soil Systems

building the future

PVC-UE Roofline, Window &

Cladding Systems Rainwater

Systems Soil & Waste

SystemsUnderground

Drainage SystemsMDPE

SystemsHot & Cold

Plumbing SystemsMDPE

Systems

Soil & Waste Systems

building the future

PVC-UE Roofline, Window &

Cladding Systems Rainwater

Systems Soil & Waste

SystemsUnderground

Drainage SystemsMDPE

SystemsHot & Cold

Plumbing SystemsMDPE

Systems

Underground Drainage Systems

building the future

PVC-UE Roofline, Window &

Cladding Systems Rainwater

Systems Soil & Waste

SystemsUnderground

Drainage SystemsMDPE

SystemsHot & Cold

Plumbing SystemsMDPE

Systems

‘Supreme’ Compression Fittings for MDPE

building the future

PVC-UE Roofline, Window &

Cladding Systems Rainwater

Systems Soil & Waste

SystemsUnderground

Drainage SystemsMDPE

SystemsHot & Cold

Plumbing SystemsMDPE

Systems

Hot and Cold Plumbing Systems

Other systems available:

building the future

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