Brushless DC catalog

Brushless DC Actuator Product Literature

and Design Guidelines

Innovative Solutions, Quality HardwareUnpara!eled Service

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Avior Control Technologies, Inc -‐ www.AviorControls.com / [email protected] / (T) +1-‐303-‐882-‐0521 CAGE: 6GST1 © 2012, Avior Control Technologies, Inc All Rights Reserved

http://www.AviorControls.com


mailto:[email protected]


Introduc)on Avior Control Technologies, Inc is a full service custom motor and moHon control house, specifically servicing space, high vacuum and extreme-‐environment, high reliability industries.

With over three decades experience in the Aerospace MoHon Control industry, Avior’s engineers have introduced a line of motors, sensors and gearing that have evolved beyond other products available in this market. Materials, processes and design concepts are standardized for extreme vacuum space environment. Available contract services include detailed dimensional worst case analysis for each product, SolidWorks 3D model, detailed project Schedule, statused weekly and communicated to the customer monthly. Structural and thermal modeling reports are also available deliverables.

In addiHon to the state-‐of-‐the-‐art products, Avior engineers are recognized a leaders in the industry in innovaHve moHon control concepts and new technolo-‐gies. Currently under development are drive control techniques that significantly increase performance, power output and efficiency of convenHonal stepper drive systems. Another major development we have prototyped is a controllable deployment system. This system will allow for synchronous controlled de-‐ployment and is insensiHve to temperature delta. Ideal mulHple hinged deployment systems. This concept offers increased flexibility and less staHc fricHon when compared to Eddy Current Damper technologies, and significantly higher reliability when compared to fluid damper systems. Contact Avior’s engineering department for more informaHon about our development acHviHes.

Avior’s quality control system is compliant with ISO 9110 and AS9100 C. Avior is commi[ed to providing high quality and high values products to our customers, delivering on-‐Hme and conHnuously improving.

Avior Controls has developed a family of Brushless DC Motors with extremely trapezoidal back-‐emf. Av-‐ior refers to this proprietary motor winding configuraHon as our "Smooth-‐Trap" line of Brushless DC Mo-‐tors. Recorded torque ripple of ±3% has been confirmed while trapezoidally driven. The scope-‐trace shown to the right shows two legs of a three phase Brushless DC Motor. The resultant torque ripple is so low, it rivals sinusoidal performance, with a simpler commutaHon requirements.

Other benefits of this industry-‐leading performance include higher operaHonal efficiency and lower mean current draw requirements. AddiHonally, the Motor Constant, or torque per square root wa[, is higher than compeHtors performance in the comparable motor frame size, further resulHng in increased operaHonal efficiencies. The "Smooth-‐Trap" line of motor performance is reflected in this catalog.

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Table 1 Motor Data ...............................................................................4

Table 2 Actuator Mechanical Dimensions.............................................5

ICD for Table 2.......................................................................................6

High Performance Planetary Gearbox Intro..........................................7

Table 3 Planetary Gearbox Performance Data.....................................8

C Actuator Performance........................................................................9

D Actuator Performance Data.............................................................10

F Actuator Performance Data..............................................................11

G Actuator Performance Data.............................................................12

Phasing SchemaHc and Resolver Data ................................................13

Materials, Processes and Environments..............................................14

Table of Contents

F-‐N80S-‐01 Brushless DC Actuators forSolar Array Deployment

D-‐N10S-‐01 Brushless DC Actuators for Space StaHon Experiment

Note: The performance data tabulated herein represents some typical motor windings, gear raHos and mounHng configuraHons. Other per-‐formance characterisHcs and mounHng configuraHons are available on request.

Contact Avior for B, H, J and M Actuator performance data.





T A B L E 1 -‐ M O T O R D A T A ( + 2 5 º C ) T A B L E 1 -‐ M O T O R D A T A ( + 2 5 º C ) T A B L E 1 -‐ M O T O R D A T A ( + 2 5 º C ) T A B L E 1 -‐ M O T O R D A T A ( + 2 5 º C ) T A B L E 1 -‐ M O T O R D A T A ( + 2 5 º C ) T A B L E 1 -‐ M O T O R D A T A ( + 2 5 º C ) T A B L E 1 -‐ M O T O R D A T A ( + 2 5 º C ) T A B L E 1 -‐ M O T O R D A T A ( + 2 5 º C ) T A B L E 1 -‐ M O T O R D A T A ( + 2 5 º C ) T A B L E 1 -‐ M O T O R D A T A ( + 2 5 º C ) T A B L E 1 -‐ M O T O R D A T A ( + 2 5 º C )

P A R A M E T E R ( U N I T S ) U N I T S S Y M B O LM O T O R T Y P EM O T O R T Y P EM O T O R T Y P EM O T O R T Y P EM O T O R T Y P EM O T O R T Y P EM O T O R T Y P EM O T O R T Y P E

P A R A M E T E R ( U N I T S ) U N I T S S Y M B O LB C D F G H J M

Motor Diameter Inches ΦM 0.750 1.000 1.250 1.500 1.75 2.000 2.500 3.000

Motor Rotor InerHa Lb-‐In-‐sec2 JM 6.10E-‐08 2.20E-‐06 6.50E-‐06 1.90E-‐05 4.00E-‐05 6.80E-‐05 1.10E-‐04 2.00E-‐04

Simplex Motor Constant Lb-‐In / √wa[ KM 0.050 0.12 0.25 0.36 0.60 0.85 1.80 2.80

Redundant Motor Constant Lb-‐In / √wa[ KM’ 0.035 0.085 0.18 0.25 0.42 0.60 1.29 2.00

Bearing FricHon (75 kpsi Preload) Lbf-‐In q 0.002 0.004 0.012 0.040 0.060 0.080 0.120 0.160

MagneHc Coulomb Torque Lbf-‐In fc 0.008 0.018 0.042 0.090 0.100 0.125 0.215 0.343

Viscous FricHon (Hysteresis Losses) Lbf-‐In-‐sec/rpm Bv 1.70E-‐06 3.50E-‐06 9.00E-‐06 1.70E-‐05 2.25E-‐05 3.00E-‐05 6.00E-‐05 1.50E-‐04

Electrical Time Constant mSec τe 0.10 0.30 0.60 0.95 1.5 2.00 2.50 3.00

Peak Torque (Without gearhead) /3 Lbf-‐In Tp 0.6 1.5 2.5 4.0 9.0 16.0 32.0 64.0

“Typical” Torque Output (Without gearhead) /1

Lbf-‐In Tc 0.3 0.7 1.5 3.0 4.5 8.0 16.0 32.0

Peak Power Output /3 Wa[s Pp 75 200 400 800 1,500 2,300 3,500 5,500

Maximum Recommended Motor Velocity RPM ωmax 25,000 25,000 20,000 17,500 15,000 12,500 10,000 7,500

Notes: 1. ConHnuous torque and mechanical power output dependent on thermal consideraHons. 2. Performance is approximate and subject to change without noHce. 3. Maximum raHngs for torque, velocity and mechanical power output not necessarily simultaneous.

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TABLE 2 -‐ ACTUATOR MECHANICAL D IMENSIONS & PERFORMANCE -‐ +25º C UNIT TEMPERATURETABLE 2 -‐ ACTUATOR MECHANICAL D IMENSIONS & PERFORMANCE -‐ +25º C UNIT TEMPERATURETABLE 2 -‐ ACTUATOR MECHANICAL D IMENSIONS & PERFORMANCE -‐ +25º C UNIT TEMPERATURETABLE 2 -‐ ACTUATOR MECHANICAL D IMENSIONS & PERFORMANCE -‐ +25º C UNIT TEMPERATURETABLE 2 -‐ ACTUATOR MECHANICAL D IMENSIONS & PERFORMANCE -‐ +25º C UNIT TEMPERATURETABLE 2 -‐ ACTUATOR MECHANICAL D IMENSIONS & PERFORMANCE -‐ +25º C UNIT TEMPERATURETABLE 2 -‐ ACTUATOR MECHANICAL D IMENSIONS & PERFORMANCE -‐ +25º C UNIT TEMPERATURETABLE 2 -‐ ACTUATOR MECHANICAL D IMENSIONS & PERFORMANCE -‐ +25º C UNIT TEMPERATURETABLE 2 -‐ ACTUATOR MECHANICAL D IMENSIONS & PERFORMANCE -‐ +25º C UNIT TEMPERATURETABLE 2 -‐ ACTUATOR MECHANICAL D IMENSIONS & PERFORMANCE -‐ +25º C UNIT TEMPERATURETABLE 2 -‐ ACTUATOR MECHANICAL D IMENSIONS & PERFORMANCE -‐ +25º C UNIT TEMPERATURETABLE 2 -‐ ACTUATOR MECHANICAL D IMENSIONS & PERFORMANCE -‐ +25º C UNIT TEMPERATURETABLE 2 -‐ ACTUATOR MECHANICAL D IMENSIONS & PERFORMANCE -‐ +25º C UNIT TEMPERATURETABLE 2 -‐ ACTUATOR MECHANICAL D IMENSIONS & PERFORMANCE -‐ +25º C UNIT TEMPERATURETABLE 2 -‐ ACTUATOR MECHANICAL D IMENSIONS & PERFORMANCE -‐ +25º C UNIT TEMPERATURE

TYPEPEAK

TORQUE

TYPICAL CONTINUOUS TORQUE

A B C D E F G H J L MASS THERMAL CONSTANTTYPE

LBF-‐IN LBF-‐IN INCHESINCHESINCHESINCHESINCHESINCHESINCHESINCHESINCHESINCHES LBM ºC / WATT LOSS

B08-‐1 4.8 3.0 0.750 0.620 0.081 0.6875 0.125 0.188 1.470 0.750 0.750 2.065 0.13 7.6

B08-‐2 25 10 0.750 0.620 0.081 0.6875 0.125 0.188 2.200 0.750 0.750 2.795 0.19 7.6

C10-‐1 12 6.0 1.100 0.862 0.129 0.9375 0.188 0.250 1.685 0.750 1.000 2.280 0.28 6.1

C10-‐2 75 25 1.100 0.862 0.129 0.9375 0.188 0.250 2.500 0.750 1.000 3.057 0.44 6.1

C13-‐2 180 25 1.250 1.030 0.149 1.1875 0.250 0.313 2.625 0.750 1.000 3.190 0.55 6.1

D10-‐1 20 10 1.250 1.030 0.129 0.9375 0.188 0.250 2.062 0.750 1.250 2.657 0.47 3.0

D13-‐2 180 90 1.250 1.030 0.129 1.1875 0.250 0.313 3.000 0.750 1.250 3.600 0.75 4.5

D15-‐2 400 200 1.500 1.250 0.149 1.4375 0.250 0.313 3.125 0.750 1.250 3.725 0.85 4.5

F13-‐1 32 16 1.500 1.250 0.149 1.1875 0.250 0.313 2.500 1.062 1.500 3.095 0.82 2.5

F15-‐2 400 150 1.500 1.250 0.149 1.4375 0.250 0.313 3.320 1.062 1.500 3.915 1.07 4.5

F20-‐2 1,000 300 2.000 1.750 0.177 1.8125 0.375 0.437 3.820 1.062 1.500 4.415 1.70 4.5

G13-‐1 72 36 1.750 1.500 0.149 1.1875 0.313 0.375 2.750 1.062 1.750 3.350 1.30 2.2

G15-‐2 400 150 1.750 1.500 0.149 1.4375 0.313 0.375 3.500 1.062 1.750 4.125 2.00 4.0

G20-‐2 1,000 300 2.000 1.750 0.177 1.8125 0.375 0.437 4.000 1.062 1.750 4.625 2.63 4.0

Notes for Table 2: 1. Thermal constant at atmospheric condiHons at sea level while mounted on a 6” x 6” x 0.25” black anodized aluminum plate. 2. Data is approximate and subject to change without noHce. 3. “Typical” ConHnuous Torque and Power Output dependent on operaHng environments and thermal consideraHons. 4. Contact Avior for addiHonal motor type opHons.

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A

M B.0005

.001

B

E

L

F

J H

.0005 D+-.0000

G

See Shaft Options

Optional TransducerPositionVelocityAcceleration

.010 M A B

B

B

A 4X C+-.005.001

PROHIBITED.

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

1 Deg.

Catalog Figure

TWO PLACE DECIMAL

SHEET 1 OF 1

Issue Description

UNLESS OTHERWISE SPECIFIED:

Appr.

Lafayette, CO

.01

DO NOT SCALE DRAWING

.0005

TOLERANCING PER: ASME Y14.5

MATERIAL

FINISH

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

COMMENTS:

DATENAME

TITLE:

SIZE

BDWG. NO. REV

INTERPRET GEOMETRIC

FOUR PLACE DECIMAL .003THREE PLACE DECIMAL

DIMENSIONS ARE IN INCHESTOLERANCES:ANGULAR: MACH

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFAVIOR CONTROL TECHNOLOGIES, INC. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF AVIOR CONTROL TECHNOLOGIES, INC IS

CAGE 6GST1

Figure 1 -‐ Interface Control DrawingSee Table 2 for Tabulated Dimensions

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High Performance Planetary Gearboxes Avior’s high efficiency planetary gearing modules feature high grade materials, precision machining tolerances, fully preloaded ball bear-‐ing arrangements and criHcal process. These design features help contribute to the industries premium performance gearing modules. Avior’s criHcal gearbox parts are inventoried in blank form so that customizaHon may be accommodated with responsive service, with-‐out compromising the integrity of the hardware.

Our selecHon of MSFC-‐SPEC-‐522, Table I Mate-‐rials assures resistance to Stress Corrosion Cracking, and speeds the process during re-‐views. Avior may pro-‐vide low outgassing space qualified lubrica-‐Hon systems complain-‐

ant with JSC-‐SPEC-‐SPR-‐0022 (<0.1% CVCM, <1% TML). Cleaning, parHcle counts and applicaHon of barrier film migraHon inhibitor are standard processes for applicaHons used in a space environment.

Our fully preloaded ball bearing arrangements for the planetary cage carrier bearings as well as the the bearing arrangement on each of

the planetary gears provides full bearing rolling element contact with no “bouncing balls” during launch. These features significantly in-‐creases efficiency, reliability, radial load capacity and life of the criH-‐cal gearbox components, while reducing backlash.

The actuator to the ley is a high performance Brushless DC Motor with a three stage Right Angle Drive Element. High Ca-‐pacity Planetary gear-‐boxes are uHlized on the High and Low Speed Modules, and the criHcal right angle conversion is at the opHmum raHo of

torque and speed. No canHlevered gears are used in this design. Ad-‐diHonally, a 20 bit Integral Encoder is imbedded in this compact de-‐sign. The Encoder is coupled directly to the output shay with no in-‐termediate couplings. This is one example of the flexibility, innova-‐Hon and reliability of Avior’s modular design concept.

Table 3 delineates Avior’s Standard Planetary Gearbox Performance Data.

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TABLE 3 -‐ PLANETARY GEARBOX MODULE PERFORMANCE DATA TABLE 3 -‐ PLANETARY GEARBOX MODULE PERFORMANCE DATA TABLE 3 -‐ PLANETARY GEARBOX MODULE PERFORMANCE DATA TABLE 3 -‐ PLANETARY GEARBOX MODULE PERFORMANCE DATA TABLE 3 -‐ PLANETARY GEARBOX MODULE PERFORMANCE DATA TABLE 3 -‐ PLANETARY GEARBOX MODULE PERFORMANCE DATA TABLE 3 -‐ PLANETARY GEARBOX MODULE PERFORMANCE DATA TABLE 3 -‐ PLANETARY GEARBOX MODULE PERFORMANCE DATA TABLE 3 -‐ PLANETARY GEARBOX MODULE PERFORMANCE DATA TABLE 3 -‐ PLANETARY GEARBOX MODULE PERFORMANCE DATA

GEARBOX DESIGNATION

DIAMETERDIAMETER MASS (PER MODULE)MASS (PER MODULE) MAX INTERMITTENT TORQUEMAX INTERMITTENT TORQUE TORSIONAL STIFFNESSTORSIONAL STIFFNESS BACKLASHGEARBOX DESIGNATION INCHES MM LBM KG LBF-‐IN NM LBF-‐IN/RAD NM/RAD ARC-‐MIN

8 0.75 19.05 0.09 0.04 25 2.8 6.00E+03 680 ±5

10 1.00 25.40 0.19 0.09 75 8.5 1.50E+04 1,700 ±3

13 1.25 31.75 0.34 0.16 180 20 2.00E+04 2,250 ±3

15 1.50 38.10 0.56 0.26 400 45 4.00E+04 4,500 ±3

18 1.75 44.45 1.00 0.41 750 85 5.50E+04 6,250 ±2

20 2.00 50.80 1.25 0.57 1,500 170 7.00E+04 8,000 ±2

25 2.50 63.5 1.56 0.71 3,000 340 1.50E+05 17,000 ±2

30 3.00 76.20 1.88 0.85 6,000 675 3.00E+05 34,000 ±2

40 4.00 101.6 5.00 2.03 12,000 1,350 3.00E+06 3.40E+04 ±2

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Notes: 1. ConHnuous torque raHngs dependent on gear raHo, lubricaHon system, output velociHes, operaHng condiHons and life requirements. For iniHal esHmates of

conHnuous torque raHngs, 50% of the intermi[ent raHng is reasonable iniHal assumpHon. Contact Avior’s engineering department for a detailed conHnuous torque raHng assessment.

2. Torsional sHffness dependent on output shay configuraHon and gear raHo. 3. OperaHng efficiencies approximately 95% per stage of gearing. OperaHonal velocity and torque levels have an affect on efficiency. 4. Tighter backlash opHon is available. 5. In-‐line or right angle drives are available in each gearbox frame size. Contact Avior’s Engineering Department for Right-‐Angle Drive ICD informaHon. 6. Dry-‐film lubricaHon available for temperature extreme applicaHons. 7. Gearbox data is approximate. Data subject to change without noHce. 8. Output shay configuraHon is customized for each applicaHon.





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TABLE 4 -‐ C ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 4 -‐ C ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 4 -‐ C ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 4 -‐ C ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 4 -‐ C ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 4 -‐ C ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 4 -‐ C ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 4 -‐ C ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 4 -‐ C ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 4 -‐ C ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 4 -‐ C ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 4 -‐ C ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 4 -‐ C ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE)

ACTUATOR

TYPEREDUN-‐DANCY

GEAR

RATIO

ICD TORQUE

CONSTANT

W INDING

RESISTANCE

NO LOAD

SPEED @

22 VDC

PEAK PEAK PEAK “TYPICAL” CONTINUOUS “TYPICAL” CONTINUOUS “TYPICAL” CONTINUOUS

ACTUATOR

TYPEREDUN-‐DANCY

GEAR

RATIO

ICD TORQUE

CONSTANT

W INDING

RESISTANCE

NO LOAD

SPEED @

22 VDC TORQUE @

SPEEDPOWER

OUTPUTTORQUE @ SPEED

POWER

OUTPUT

ACTUATOR

TYPEREDUN-‐DANCY

GEAR

RATIO

SEE PG 4 LBF-‐IN/AMP OHMS RPM LBF-‐IN RPM WATTS LBF-‐IN RPM WATTS

C-‐N10S-‐01 No 10 C10-‐1 1.76 3.3 833 15.0 550 98 3.75 650 29.0

C-‐N10R-‐01 Yes 10 C10-‐1 1.53 5.0 1,000 12.0 650 92 3.00 650 23.0

C-‐N10S-‐02 No 10 C10-‐1 3.06 10 500 15.0 350 62 3.75 350 15.5

C-‐N10R-‐02 Yes 10 C10-‐1 2.47 13 550 12.0 350 50 3.00 350 12.5

C-‐N36S-‐01 No 36 C10-‐2 6.34 3.3 231 54.0 180 115 13.5 180 29.0

C-‐N36R-‐01 Yes 36 C10-‐2 5.51 5.0 277 43.2 180 92 10.8 180 23.0

C-‐N36S-‐02 No 36 C10-‐2 11.0 10 139 15.0 350 62 13.5 97 15.5

C-‐N36R-‐02 Yes 36 C10-‐2 8.90 13 152 12.0 350 50 10.8 97 12.5

C-‐N56S-‐01 No 56 C10-‐2 9.86 3.3 154 75.0 116 102 21.0 116 29.0

C-‐N56R-‐01 Yes 56 C10-‐2 8.57 5.0 178 67.2 116 92 16.8 116 23.0

C-‐N56S-‐02 No 56 C10-‐2 17.2 10 89 15.0 350 62 21.0 350 15.5

C-‐N56R-‐02 Yes 56 C10-‐2 13.8 13 98 12.0 350 50 16.8 350 12.5

C-‐N100S-‐01 No 100 C13-‐2 17.6 3.3 83.3 150 55 98 37.5 70 29.0

C-‐N100R-‐01 Yes 100 C13-‐2 15.3 5.0 100 120 65 92 30.0 70 23.0

C-‐N100S-‐02 No 100 C13-‐2 30.6 10 50 150 35 62 37.5 40 15.5

C-‐N100R-‐02 Yes 100 C13-‐2 24.7 13 55 120 35 50 30.0 40 12.5





TABLE 5 -‐ D ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 5 -‐ D ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 5 -‐ D ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 5 -‐ D ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 5 -‐ D ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 5 -‐ D ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 5 -‐ D ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 5 -‐ D ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 5 -‐ D ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 5 -‐ D ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 5 -‐ D ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 5 -‐ D ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 5 -‐ D ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE)

ACTUATOR TYPE

REDUN-‐DANCY GEAR RATIO

ICDTORQUE CONSTANT

WINDING

RESISTANCE

NO LOAD SPEED @ 22

VDC


ACTUATOR TYPE


ICDTORQUE CONSTANT

WINDING

RESISTANCE

NO LOAD SPEED @ 22

VDC TORQUE @ SPEEDPOWER


POWER

OUTPUT

ACTUATOR TYPE


SEE PG 4 LBF-‐IN/AMP OHMS RPM LBF-‐IN RPM WATTS LBF-‐IN RPM WATTS

D-‐N10S-‐01 No 10 D10-‐1 1.68 0.85 900 25.0 450 135 7.50 575 50

D-‐N10R-‐01 Yes 10 D10-‐1 1.18 0.85 1250 20.0 450 110 6.00 575 40

D-‐N10S-‐02 No 10 D10-‐1 3.15 3.00 500 25.0 250 75 7.50 300 25

D-‐N10R-‐02 Yes 10 D10-‐1 2.21 3.00 650 20.0 250 60 6.00 300 21

D-‐N36S-‐01 No 36 D10-‐2 6.05 0.85 250 75.0 125 110 27.0 160 50

D-‐N36R-‐01 Yes 36 D10-‐2 4.25 0.85 350 72.0 125 106 22.0 160 40

D-‐N36S-‐02 No 36 D10-‐2 6.05 3.00 138 75.0 70 60 27.0 83 26

D-‐N36R-‐02 Yes 36 D10-‐2 4.25 3.00 180 72.0 70 58 22.0 83 21

D-‐N56S-‐01 No 56 D13-‐2 9.50 0.85 160 140 80 135 42.0 110 50

D-‐N56R-‐01 Yes 56 D13-‐2 6.61 0.85 223 112 80 110 34.0 110 40

D-‐N56S-‐02 No 56 D13-‐2 17.6 3.00 90 140 45 75 42.0 54 25

D-‐N56R-‐02 Yes 56 D13-‐2 12.4 3.00 116 112 45 60 34.0 54 21

D-‐N100S-‐01 No 100 D15-‐2 16.8 0.85 90.0 250 45 135 75 57.5 50

D-‐N100R-‐01 Yes 100 D15-‐2 11.8 0.85 125.0 200 45 110 60 57.5 40

D-‐N100S-‐02 No 100 D15-‐2 31.5 3.00 50.0 250 25 75 75 30 25

D-‐N100R-‐02 Yes 100 D15-‐2 22.1 3.00 60.0 200 25 60 60 30 21

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TABLE 6 -‐ F ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 6 -‐ F ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 6 -‐ F ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 6 -‐ F ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 6 -‐ F ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 6 -‐ F ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 6 -‐ F ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 6 -‐ F ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 6 -‐ F ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 6 -‐ F ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 6 -‐ F ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 6 -‐ F ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE) TABLE 6 -‐ F ACTUATOR PERFORMANCE (+25º C UNIT TEMPERATURE)

ACTUATOR

TYPEREDUN-‐DANCY

GEAR

RATIO

ICD TORQUE

CONSTANT

W INDING

RES ISTANCE

NO LOAD

SPEED @

22 VDC


ACTUATOR

TYPEREDUN-‐DANCY

GEAR

RATIO

ICD TORQUE

CONSTANT

W INDING

RES ISTANCE

NO LOAD

SPEED @

22 VDC TORQUE @

SPEEDPOWER


POWER

OUTPUT

ACTUATOR

TYPEREDUN-‐DANCY

GEAR

RATIO

SEE PG 4 LBF-‐ IN/AMP OHMS RPM LBF-‐ IN RPM WATTS LBF-‐ IN RPM WATTS

F-‐N10S-‐01 No 10 F13-‐1 2.71 1.25 575 54 425 270 18 400 85

F-‐N10R-‐01 Yes 10 F13-‐1 1.91 1.25 825 40 550 260 12 450 64

F-‐N10S-‐02 No 10 F13-‐1 5.25 3.00 300 54 150 95 18 175 37

F-‐N10R-‐02 Yes 10 F13-‐1 3.71 3.00 400 40 200 95 12 250 35

F-‐N36S-‐01 No 36 F13-‐2 9.76 1.25 160 195 120 270 65 110 85

F-‐N36R-‐01 Yes 36 F13-‐2 6.88 1.25 230 145 150 260 43 125 65

F-‐N36S-‐02 No 36 F13-‐2 18.9 3.00 85 195 42 95 65 50 37

F-‐N36R-‐02 Yes 36 F13-‐2 13.4 3.00 110 145 55 95 43 70 35

F-‐N56S-‐01 No 56 F15-‐2 15.2 1.25 100 300 75 270 100 70 85

F-‐N56R-‐01 Yes 56 F15-‐2 10.7 1.25 150 225 100 260 68 80 64

F-‐N56S-‐02 No 56 F15-‐2 29.4 3.00 55 300 27 95 100 31 37

F-‐N56R-‐02 Yes 56 F15-‐2 20.8 3.00 75 225 36 95 68 45 35

F-‐N100S-‐01 No 100 F20-‐2 27.1 1.25 58 540 43 270 180 40 85

F-‐N100R-‐01 Yes 100 F20-‐2 19.1 1.25 83 400 55 260 120 45 64

F-‐N100S-‐02 No 100 F20-‐2 52.5 3.00 30 540 15 95 180 18 37

F-‐N100R-‐02 Yes 100 F20-‐2 37.1 3.00 40 400 20 95 120 25 35

Note: Other performance characterisHcs are available on requestNote: Other performance characterisHcs are available on requestNote: Other performance characterisHcs are available on request

! 11






TABL E 7 -‐ G ACTUATOR P ER FORMANCE (+25º C UN I T T EMPERATURE ) TABL E 7 -‐ G ACTUATOR P ER FORMANCE (+25º C UN I T T EMPERATURE ) TABL E 7 -‐ G ACTUATOR P ER FORMANCE (+25º C UN I T T EMPERATURE ) TABL E 7 -‐ G ACTUATOR P ER FORMANCE (+25º C UN I T T EMPERATURE ) TABL E 7 -‐ G ACTUATOR P ER FORMANCE (+25º C UN I T T EMPERATURE ) TABL E 7 -‐ G ACTUATOR P ER FORMANCE (+25º C UN I T T EMPERATURE ) TABL E 7 -‐ G ACTUATOR P ER FORMANCE (+25º C UN I T T EMPERATURE ) TABL E 7 -‐ G ACTUATOR P ER FORMANCE (+25º C UN I T T EMPERATURE ) TABL E 7 -‐ G ACTUATOR P ER FORMANCE (+25º C UN I T T EMPERATURE ) TABL E 7 -‐ G ACTUATOR P ER FORMANCE (+25º C UN I T T EMPERATURE ) TABL E 7 -‐ G ACTUATOR P ER FORMANCE (+25º C UN I T T EMPERATURE ) TABL E 7 -‐ G ACTUATOR P ER FORMANCE (+25º C UN I T T EMPERATURE ) TABL E 7 -‐ G ACTUATOR P ER FORMANCE (+25º C UN I T T EMPERATURE )

ACTUATOR

T YP ER EDUN-‐DANCY

G EAR

RAT IO

I CD TORQUE

CONSTANT

W I ND ING

R E S I S TANCE

NO LOAD

SPE ED @

22 VDC

P EAK P EAK P EAK “T YP I CA L” CONT INUOUS “T YP I CA L” CONT INUOUS “T YP I CA L” CONT INUOUS

ACTUATOR


G EAR

RAT IO

I CD TORQUE

CONSTANT

W I ND ING

R E S I S TANCE

NO LOAD

SPE ED @

22 VDC TORQUE @

SPE EDPOWER

OUTPUTTORQUE @ SPE ED

POWER

OUTPUT

ACTUATOR


G EAR

RAT IO

S E E PG 4 LBF -‐ IN /AMP OHMS RPM LBF -‐ IN RPM WATT S LBF -‐ IN RPM WATT S

G-‐N10S -‐01 No 10 G13-‐1 2 .50 0 .25 625 65 500 384 27 500 160

G-‐N10R-‐01 Yes 10 G13-‐1 1 .77 0 .25 800 52 600 380 23 600 160

G-‐N10S -‐02 No 10 G13-‐1 7 .10 2 .00 225 65 150 115 27 150 48

G-‐N10R-‐02 Yes 10 G13-‐1 5 .00 2 .00 300 52 175 108 23 175 48

G-‐N36S -‐01 No 36 G15-‐2 9 .00 0 .25 175 235 140 384 97 140 160

G-‐N36R-‐01 Yes 36 G15-‐2 6 .37 0 .25 225 188 166 380 83 166 160

G-‐N36S -‐02 No 36 G15-‐2 25 .6 2 .00 63 235 42 115 97 42 48

G-‐N36R-‐02 Yes 36 G15-‐2 18 .0 2 .00 85 188 49 108 83 49 48

G-‐N56S -‐01 No 56 G15-‐2 14 .0 0 .25 110 365 90 384 150 90 160

G-‐N56R-‐01 Yes 56 G15-‐2 9 .91 0 .25 142 291 108 380 129 108 160

G-‐N56S -‐02 No 56 G15-‐2 40 .0 2 .00 40 365 27 115 150 27 48

G-‐N56R-‐02 Yes 56 G15-‐2 28 .0 2 .00 54 291 31 108 129 31 48

G-‐N100S -‐01 No 100 G20-‐2 25 .0 0 .25 63 650 50 384 270 50 160

G-‐N100R-‐01 Yes 100 G20-‐2 17 .7 0 .25 80 520 60 380 230 60 160

G-‐N100S -‐02 No 100 G20-‐2 71 .0 2 .00 23 650 15 115 270 15 48

G-‐N100R-‐02 Yes 100 G20-‐2 50 .0 2 .00 30 520 18 108 230 18 48

! 12






.

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Figure 3 -‐ Back EMF PhasingWhile the actuator is being back-‐driven in the CCW direcHon, the phasing of the back EMF Phase A+, B-‐ Leads Phase C+, B-‐.

TABLE 8 - COMMUTATION RESOLVER PERFORMANCE DATA

DATA AT 25 C, UNLESS NOTED





PARAMETER VALUE UNITS

Input Voltage 4.0 Vrms

Frequency 20 kHz

Output Voltage (at max coupling)

2.0 Vrms

Power Input 100 mWatts, Max

Cycles Per Rev 4 -

Phasing - See Figure 2

Description

INTERPRET GEOMETRIC

SHEET 1 OF 2

D

C

B

AA

B

C

D

12345678

8 7 6 5 4

.0005

B

.01

2

THREE PLACE DECIMAL

Lafayette, CO


.003

Schematics -1


FOUR PLACE DECIMAL

PROHIBITED.

Appr.

3

SIZE DWG. NO.TOLERANCING PER: ASME Y14.5

MATERIAL

FINISH

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

COMMENTS:

DATENAME

TITLE:

1

1 Deg.TWO PLACE DECIMAL

REVIssue


PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OFAVIOR CONTROL TECHNOLOGIES, INC. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF AVIOR CONTROL TECHNOLOGIES, INC IS

CAGE 6GST1

+

-

Blk

A

RX

YelADC

Re

dScope Ch 2: S1+, S3-

Scope Ch 2: C+, B-

Yel

Blu

Re

d/W

ht

Wht

Blk

B

Red

Re

d

A

C

Yel

M

S2 S4

S3

S1

Blk/

Wh

t M

R1 R2

WhtScope Ch 3: S2+, S4-

E/0°

Scope Ch 1: R1+, R2-

Scope Ch 1: A+, B-

M

A

B C

WHT

Excite Motor with 1 ADC, A+, B- For Electrical Zero (EZ) Null Position.

YEL

RED

SHEET 1 OF 1

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

1 Deg.

Schematics -1

TWO PLACE DECIMAL


Issue Description

PROHIBITED.

Appr.

Lafayette, CO

.01


.0005

TOLERANCING PER: ASME Y14.5

MATERIAL

FINISH

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

COMMENTS:

DATENAME

TITLE:

SIZE

BDWG. NO. REV

INTERPRET GEOMETRIC

FOUR PLACE DECIMAL .003THREE PLACE DECIMAL


PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OFAVIOR CONTROL TECHNOLOGIES, INC. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF AVIOR CONTROL TECHNOLOGIES, INC IS

CAGE 6GST1

Excite Motor with 1 ADC, B+, C -

RX

Yel

Blu

Re

d

Blk

Re

d/W

ht

Blk/

Wh

t

B

C A

Yel

ADC

+

-

AFor Electrical Zero (EZ) Null Position.

M

Red

Wht

S2 S4

S3

S1

R1 R2C B

RedScope Ch 3: S2+, S4-

E/0°

Wht

Yel

M

Scope Ch 1: R1+, R2-Scope Ch 2: S1+, S3-

A

Scope Ch 1: A+, B-Scope Ch 2: C+, B-

Figure 2 -‐ Resolver Alignment SchemaGc Resolver S1-‐S3 In-‐Phase for CCW RotaHon of Shay,

From EZ Shown.





Materials / Processes and Environments CriGcal Materials

MSFC-‐SPEC-‐522 Table 1 MaterialsHigh Grade Stainless Steels, Passivated per ASTM-‐A-‐967 or

AMS-‐2700Winding InsulaHon System:

Polyimide Magnet Wire Low Outgassing Class H220 ImpregnaHng Varnish (No Silicone varnishes)

LubricaHon System:Low outgassing space qualified wet lube or opHonal dry film lubricaHon

Special Processes PassivaHon per ASTM-‐A-‐967 or AMS-‐2700 Motor Winding Assembly Standards / InspecHon Vacuum ImpregnaHon of Varnish Available Cleaning and ContaminaGon Control: CriHcal Clean per IEST-‐STD-‐CC1246 level 300 A. Clean Room LubricaHon / Assembly per ISO-‐14644-‐1 and -‐2.

Vacuum Outgassing – All Materials compliant with JSC-‐SPEC-‐SP-‐R-‐0022(<0.1% CVCM, <1.0% TML)

Standard Environments: OperaGng / Non OperaGng Environment

A. Temperature -‐40º C to + 150º CB. RelaHve Humidity: 0% to 90%C. Pressure 1E-‐7 torr to 812 torr.

Standard Environments: OpGonal Dry Film LubricaGon Environment

A. Temperature -‐260º C to + 150º CB. RelaHve Humidity: 0% to 50%C. Pressure 1E-‐7 torr to 812 torr.

Random VibraGon: The Actuators shall be designed and fabricated to withstand the following random vibraHon ASD as shown in Table 9. Expo-‐sure to vibraHon environment shall be 60 seconds minimum along each axis.

AcceleraGon: 300 g’s along each perpendicular axis.

Shock: Per Table 10.

Note: Other environmental requirements, and more extreme condi,ons are available on request. Contact Avior’s Engineering Department for ad-‐diHonal informaHon.

User’s Manual: With every deliverable actuator, Avior will provide a User’s Manual that will Include:

Acceptance Test Data Clean Room Handling Requirements (if applicable)InstallaHon InstrucHons

InstallaHon PrecauHons Maximum Radial Load RaHngsMaximum Thrust Load RaHngs

! 14






! 15


TABLE 9 RANDOM VIBRATION ASD LEVELSTABLE 9 RANDOM VIBRATION ASD LEVELS

FREQUENCY (HZ) LEVEL (G^2 / HZ)

20 0.026

50 0.16

100 0.64

200 0.64

280 0.32

400 0.32

570 0.16

800 0.16

2000 0.026

Overall 17.7 Grms

TABLE 10 SHOCK LEVELSTABLE 10 SHOCK LEVELSTABLE 10 SHOCK LEVELS

FREQUENCY (HZ)

G’S VELOCITY (IN/SEC)

100 14 8.6

2000 566 18.0

10000 566 3.6

Cold Temperature Actuator TesHng

Actuator Dynamic TesHng

Permanent Magnet Rotor Assemblies High Speed Motor and Controller





! 16


Electric Motors• Stepper (Up to 50 VDC)• Brushless DC (Up to 270 VDC)• AC Induction (up to 200 VAC)• Housed• Frameless / Pancake / Cog-less

Precision Gearing Transmission Drives

• Low Backlash Planetary Gearboxes • Differential• Harmonic • Right Angle Drives

Linear Translation• Ball Screw • Planetary Roller Screw• Lead Screw

Custom Actuators• Rotary and Linear Actuators using a combination of prod-

ucts described herein. Eddy Current Damper Characterization Test

Kinematic TransducersPosition Transducers

• Resolvers (Housed and frameless) • Variable Reluctance• Rotary Variable Differential Transducers • Single Speed / Multi-Speed

Velocity Transducers

• Permanent Magnet Alternators • AC Tachometers

Acceleration Transducers• DC Angular Accelerometers

Alternators / Generators• AC Power Alternators

Energy Absorption• Eddy Current Dampers• DC Controlled Hysteresis Brakes• Friction Brakes and Clutches • Synchronous Deployment Control• Passive and Active Damping Control

May 2013, V2.4





Brushless DC catalog

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Transcript of Brushless DC catalog