Brunk precision metal stamping
Transcript of Brunk precision metal stamping
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About Brunk Industries, Inc.
• Family Owned and in Business for over 53 years
• ISO – 13485:2012 and ISO 9001:2008 Certified
• Serviced the Medical Device Market for 25 years and produced over a billion components shipped globally
• 85% of the Business is in the Medical Device Sector
• Single Manufacturing Location in Lake Geneva, WI with 220 employees and 85,000 sq. ft. facility
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Why Brunk?
• Full service source for the contract manufacture of micro-precision stampings, assemblies for Surgical Instruments and Class Critical Implantable Devices.
• Integration of Innovative Solutions through collaborative partnering.
• We transform costly machined components into higher quality precision stampings and assemblies, at a fraction of the cost.
11/25/2014 BRUNK INDUSTRIES, INC. - CONFIDENTIAL 3
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Confidential Brunk Industries, Inc.
Components turned into Stampings
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In House Capabilities• Micro Miniature Stamping
• Laser Welding
• Precision Water Jet
• Die Sensor Technology
• Machining
• Metallurgy
• Process Engineering
• Die Sensor Technology
• Lean Sigma
• Project Management
• Metallurgical Lab
• Precision Metal Stamping
• Tool Design
• EDM’s• Prototyping• Tool Building• Finite Element Analysis• Special Equipment Build for
Automation• Assembly• Cleaning• Surface Finishing• Special Packaging• Advanced Automated Inspection• SPC• Sourcing – Supply Chain Mgt,
Contract Manufacturing
11/25/2014 BRUNK INDUSTRIES, INC. - CONFIDENTIAL 5
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Raw Material Experience
• All Stainless Steel Grades
• MP35N
• Titanium Grade 1, 9, & 23
• Niobium
• Tantalum
• Kovar
• Platinum
• Platinum – Iridium
• Nickel
• Molybdenum
• Nitinol
• Pure Gold
• Non-Ferrous Metals
11/25/2014 BRUNK INDUSTRIES, INC. - CONFIDENTIAL 6
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Front End Technology• Tool Design in 3d with
Solidworks2013 and 3d Quickpress. 3d Quickpress
• Enterprise PDM
• Finite Element Analysis from MSC Software Corporation
• Master Cam for Solidworks is being used in CNC machining
• Opti-solutions is the software used to program the wire EDM machines
• New predictive maintenance sequel database program for tracking all tooling maintenance applications
• Tool room work load is tracked and managed in Share-point task manager
• Two MSC Auto Tool cribs• Departmentalized tool room layout • Omax Precision Water Jet… .010 wide
kerfs minimum. Tilt-A-Jet head allows for taper free walls on components. Rotary axis creates round work for tooling or tube cutting.
• Large capacity Wire EDM for single setup plate machining.
• Hi Speed Machining…42,000 RPM Spindle speeds
Confidential Brunk Industries, Inc.
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New Technology and Equipment
Confidential Brunk Industries, Inc.
Kitamura Mycenter4xd12,000 RPM Spindle Speed
Kitamura Mycenter3xg 15,000 RPM Spindle Speed 2000 IN/MIN Traverse Rate
Omax Water Jet 2626XP.010 Wide Minimum Kerf Width Tilting
Head Up To 9 Degrees 29" x 25" Travel Rotary Axis for Tube Cutting
AC Progress Wire EDM VP432" x 21.65" x 20.66" Travel
Milltronic ML16 Lathe8 Position Turret
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High Speed Stamping Presses
Confidential Brunk Industries, Inc.
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Confidential Brunk Industries, Inc.
Micro Stampings
Roll Formed Tube
Anvil
Drawn Funnel
Die Formed Staple
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Confidential Brunk Industries, Inc.
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Confidential Brunk Industries, Inc.
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Confidential Brunk Industries, Inc.
Coined Jaw
Coined Trocar
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Confidential Brunk Industries, Inc.
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Laser Welding
Confidential Brunk Industries, Inc.
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Confidential Brunk Industries, Inc.
Laser Welded, Laser Marking, and Riveted Stampings
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Wash Lines and Finishing EquipmentWash Lines
• Medical grade high capacity aqueous lines, both with ultrasonic capability• High capacity aqueous line • Crest F100 solvent line with ultrasonic capability• Crest F300 solvent line , with ultrasonic capability• Desk top wash tanks with ultrasonic capability for small lots and
prototypes
Finishing Equipment• Various size Tumblers• Multiple Harperizing Units• Bead Blasting equipment
Confidential Brunk Industries, Inc.
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Confidential Brunk Industries, Inc.
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Metrology• Quality Pods thru – out the plant
• CMM’s, Multiple Flash 500 and other Smart Scopes
• Comparators and other tools that also download data to a computer
Confidential Brunk Industries, Inc.
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Confidential Brunk Industries, Inc.
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Contact Information
• www.brunk.com
• 1225 Sage Street. Lake Geneva, WI 53147
• 262-248-8873
Confidential Brunk Industries, Inc.