Brunei ABB Day - ABB Ltd · ABB delivers and energies up to 25% of a power plant ... Process...

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ABB Power and Automation DaysHan MK, Business Development (Power Generation), 23rd March 2010

ABB in Power Generation

Content

� ABB Power Generation� ABB Solutions for Power Generation� ABB Solutions for Water Lifecycle� ABB ICE Solution� Energy Efficiency and Reliability Solutions� System Integration and Service

© ABB Group March 31, 2010 | Slide 2

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ABB Activities in Power Generation

Fossil-Fired

Wind

Co-generation

Steam & gas turbines

Solar

Waste-to-Energy

Diesel

Hydro

Desalination


ABB delivers and energies up to 25% of a power plantIntegration of Instrumentation, Control & Electrical Sys

INSTRUMENTATIONTemperature

PressureFlow Level

LV SWITCHGEAR

LV MOTORS

ACTUATORON-OFF,

Controlled

ANALYZERS

MV MOTORS

Markets served Utilities, industries, OEMs, EPCs, distributors© ABB Group March 31, 2010 | Slide 4

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Introducing iICE solutions from ABB……integrating all of your plant systems and equipment!

InstrumentationField instruments, analyzers, control valves & actuators

Electrical SystemsA full portfolio of electrical products, systems and engineering services: Motor Control CentersLV / MV / HV SwitchgearGenerator Circuit BreakersExcitation & SynchronizationLV / MV Voltage DrivesTransformers & SubstationsUPS & Emergency SystemsFire & Security SystemsLighting & Comms SystemsCabling and ConnectionsModular Solutions

Control SystemsAutomation systems for controlling the plant, monitoring performance & equipment, and protecting & maintaining the assets in the plant

iICE

IntegrationIntegrative Systems Engineering services for power, electrical and control systems resulting in highest plant availibility and best energy efficiency


Customer’s Benefits• No coordination for partner scope• Optimized economical and technical application• Improved and guaranteed power availability and power

quality• Greater flexibility and reduced operating costs• Reduce execution, technical and commercial risk• Robust and reliable ABB products and systems

ABB solutions for the water lifecycleComplete turnkey provider


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Unit ProtectionLow VoltageSwitchgear

Medium VoltageSwitchgear

Medium Voltage Motors & Drives

Sensors, Actuators, Low Voltage (LV)

LON

SPA

IEC 60870-5-101/-104-103

IEC 61850

Industrial Ethernet

Modbus

Process Automation Substation Automation

DCS Platform

With the new power plant generation and introduction of IEC 61850 the requirements for substation automation

and process control will merge

common communication standards

common communication standards

Control SystemTrends in Power Plant Automation


Power DistributionPower Management

Process ElectrificationLV & MV

Ethernet Control Network

Remote Operator andEngineering Clients

System Servers

Power Plant Automation

Operation EngineeringMaintenance

Safety

Extended Automation System 800xA

ECS, ISA-95, OPC…

MES and Business Systems

3rd party System

Modbus, OPC..

Operation

LocalPanels

ProcessInstrumentation

- Switchgears- Smart MCC’s- Frequencyconverters

- Multi-drive

- Network control & protection

- Load Shedding

TCP/IP

Extended Operator Workplace

Enterprise LAN

WLAN

Office workplaceremote access

Router /Firewall

PGIM / Optimax Servers

- Boiler Protection- Burner Management

Turbine Protection

Turbine Controls & Protection

Valve Positioning

Auto Sync

Machinery Condition Monitoring

IEC61850© ABB Group March 31, 2010 | Slide 8

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Energy efficiency and reliability solutions


Primary energy Transport Generation T&DIndustrial processes

Industrial production

Ava

ilabl

e en

ergy

ABB technology can double energy productivity

More efficient fuel combustion

Higher pipeline flows

Improved well efficiency Lower line losses,

higher substation efficiency

Improved productivity

More efficient motors & drives

Drives &motors

ProcessAutomation

Marine & pipelines

Power plantautomation

Gridoperation

Processautomation

Reducing losses along the energy chainABB technology helping at every step

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Variable Speed Drives for various types of power generation

Gas turbine power plants GT starters, drives for fuel gas booster compressors, boiler (HRSG) feed-water pumps and cooling water pumps

Steam generating boilers, waste incinerators Drives for boiler feed-water, cooling water and circulation water pumps, FD and ID fans

District heating, Combined Heat and Power Drives for water circulation pumps in industrial and municipal Combined Heat and Power (CHP) plants

Fuel handling Drives for conveyors and coal mills

Selective Catalytic Reduction, Flue Gas Desulphurization

Drives for ID booster fans, limestone slurry feed and absorbent circulation pumps and oxidation air compressors

Clean coal and CO2 capture Drives and soft starters for syngas, air and CO2 compressors

Pumped storage hydro power plants Soft starters for hydro turbines

Renewable energy Drives for geothermal power plants and soft starters for synchronous condensers

Nuclear power plants Drives for feed-water, condensate recirculation and cooling-water pumps


Variable Speed Drives for power generation applications

Pumps

Boiler feed-water pump

Condensate extraction pump

Cooling water pump

District heating circulation pump

Limestone slurry feed and absorbent circulation pump

Fans

Primary air fan

Secondary air fan

ID fan

ID booster fan

Other

Conveyor

Coal mill

Oxidation air compressor

Gas turbine starter

Fuel gas booster compressor

Benefits• High availability• Fast and precise process control under all conditions• Minimized energy consumption• Reduced CO2 emissions• Minimized actuator equipment• Soft starting features for a longer lifetime of electrical

and mechanical equipment• Reduced maintenance costs


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Information ManagementInformation Management��

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Asset LifecycleAsset LifecycleMaintenance Maintenance Operations Operations EnvironmentalEnvironmental

OPTIMAX®

Plant Optimization solutions, and Information Management, improve economic performance and availability!

How do you identify deviations and introduce corrective action early?

How can you improve efficiency and operate closer to design limits?

Can you extend the life of critical equipment and increase the utilization of existing assets?

What can you improve in your maintenance workflow?

Which factors influence your reliability and availability?

Power Generation optimization solutionsOPTIMAX®


The ABB Integration Experts Creating an environment of optimized and efficient operations by combining innovative products, power generation specific solutions and the latest IT technology through the industry’s most experience engineering staff

Plant Optimization Systemsincluding, plant management and

asset management solutions specifically designed for Power

Generation

Plant Automation Systems

Field Devices, Instrumentation

& Distributed Control Systems

Plant Electrical Systems

Electrical Equipment / Products used in Balance of Plant

applications

Environmental SystemsOptimize your combustion process and reduceemissions with Advanced Process Controlsolutions.

Asset Lifecycle Systems

Schedule the most economical operation ofdifferent units (unit commitment) and improvemaintenance planning based on lifetimeconsumption.

Operations SystemsMonitor and predict plant performance, improveefficiency and issue early warnings for equipmentdiagnosis and preventive maintenance.

Maintenance SystemsReduce costs of maintenance activities andimprove maintenance work flow.

OPTIMAX® plant optimization solutionsImprove economic performance and asset management


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OPTIMAX® plant optimization solutions - portfolio


Unit 2ABB DCS 2

Unit 1ABB DCS 1

Unit …Other DCS

System Server

Internet

Office Engineering Maintenance Accounting

MonitoringDiagnosticsSimulationOptimization

Information MgmtCalculation ServerMaintenance Mgmt

MeteringSystem

Billing & SettlementFuel DemandProcess QualityBalancesReporting

OPTIMAX® ClientOPTIMAX® Client OPTIMAX® ClientOPTIMAX® Client

DCS Interfaces

Firewall

OPTIMAX® plant optimization solutionsTypical layout


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Power GenerationIncrease of reliability throught Plant Retrofit

ABB focuses on stepwise programs

to upgrade existing systems and

equipment, integrating traditional and

new system and control components

to provide operational improvement.

ABB has the expertise required for

developing and delivering measurable

results through tailored up-grade

paths for installed systems and

products.


Solutions for Life-Extension

� Enhanced functionalities by upgrading to the latest system version� Protecting customers’ financial and intellectual investment by migration of

outdated systems while re-using existing engineering data and still usable hardware

� Flexible concepts for step-wise or full-scale retrofit by replacing outdated equipment (if necessary)

� Extension of plant life through rehabilitation/retrofit of the complete system


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Energy audit

� To reduce energy costs, a company should evaluate its energy usage

� An energy audit is a systematic examination of applications � It includes monitoring of energy consumed before and after the

change� ABB offers energy audits that rapidly determine where and how

much energy can be saved� Assessment of the existing operating and control strategies� Determination of the optimum operating modes and schedules for various

operating conditions and demand situations� Assessment of process variability and disturbances� Identification of the operational and process constraints preventing the plant

running closer to the optimum (such as capacity limits, limitations in the rate of boiler and turbine load changes, etc.)

� Evaluation of coordinated control strategies for the plant components, in particular for process upset conditions

� Determination of instrumentation and data communication needs� Determination of Variable Speed Drive needs and applications� Determination of High efficiency motors needs and applications


System integration and service

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� System integration� Project development support� Basic engineering and

consulting� Engineering and procurement� Erection and commissioning

� Life cycle management� Service and maintenance� Upgrade and migration� Life cycle extension� Feasibility studies and

optimization

Power GenerationSystem Integration and Service


Brunei ABB Day - ABB Ltd · ABB delivers and energies up to 25% of a power plant ... Process...

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