Bridge Crossings 07 - Bearings for steel bridges.pdf

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    Bearings ForSteel BridgesBy Charles H. Roeder, P.E.

    Bearings assure that a bridge remains functional by

    allowing movements while supporting vertical loads. As

    a result, bearings must be designed with full considera-

    tion of both movements and loads. Movements include

    both tra nslations an d rotat ions, a nd t he sources of move-ment include bridge skew and curvature effects, initial

    camber or curvature, construction loads, misal ignment

    or construction tolerances, settlement of supports, ther-

    mal effects and traffic loading. Thermal translation, , is

    th e most importa nt for steel bridges and is estima ted by:

    = L T

    where L is the expansion length, is the coefficient of

    thermal expansion, a nd T is the change in the average

    br idge t e mper a t ur e f r om t he a ve r a g e t e mpe r a tur e a t

    installation. A change in the average bridge temperature

    causes a thermal translation, but a change in the tem-

    perature gradient causes bending and deflection. Skew

    and curved bridges may have more complex movementsthan suggested by the above equation, and these special

    geometric effects must be considered.

    Rota tions a lso must be considered in the selection an d

    design of the bearing. Bearing rotation may be caused by

    girder end rotations as well as initial camber of girders

    and out of level support surfaces. The magnitude and

    direction of a l l translations and rotations must be con-

    sidered at a ll stages of the life of the bridge an d bearing.

    Bearings resist forces and accommodate movements,

    but t he resista nce of a force and a ccommodation of move-

    ment in the same direction are normally mutually exclu-

    sive events. Restraint forces occur when any part of am o v e m en t i s p r e v e n t e d . F o r c es d u e t o d i r e ct l oa d s

    include th e dead load of the bridge a nd loads due to tra f-

    fic, earthquakes, water and wind. Temporary loads due

    to cons t r uc t ion e quipment a n d s t a g ing a l so occur . I t

    should be noted that the majori ty of the direct design

    loads are reactions of the bridge superstructure on the

    bearing. The engineer must consider the worst possible

    combination of loads and movements without designing

    for unr ealistic or impossible combinations or conditions.

    B earings are ty pical ly locat ed in an a rea t hat collects

    dirt and moisture, and as a result , bearings should be

    d e s i g n e d t o h a v e t h e m a x i m u m p o s s i b l e pr o t e ct i o nagainst the environment and to allow access for inspec-

    Reprinted from Modern Steel Construction

    BRIDGECROSSINGSPractical Information For The Bridge Industry

    No. 7, June 1997

    Figure 1: Bearing Types

    ElastomericBearing

    ShpericalBearing

    PotBearing

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    tion. Furt her, allowa nces for bearing replacement should

    be part of the design process, since the expected life of

    most bearings is shorter than for other bridge compo-

    nents.

    Bearing SelectionAfter the design requirements a re establ i shed , the

    bearing type must be selected. The selection should be

    made wi th the goa l of achieving the most economica l

    solution th a t supports a ll required loads w hile accommo-

    da ting all requ ired movements . The economic evalua tion

    should consider both the initial cost as well as the long

    term maintenance . A wide range of bear ing types are

    possible (see Figure 1), including: elastomeric bearings;

    bearing pads; PTFE (polytetrafluorethylene) or lubricat-

    ed bronze sliding surfaces; pot bearings; disk bearings;

    rocker or rol ler bearings; and cylindrical or spherical

    bearings.

    Many engineers misjudge the capabilities of individ-

    ual bearing types, or they improperly evaluate the loads

    and movements. Either error leads to a poor selection of

    bearing type, poor bearing performance and increased

    maintenance and construction costs. More information

    on these topics is conta ined in the St eel B ridge B earing

    Selection and Design Guide, which was recently pub-

    lish ed by t he NS B A (ca ll 800/644-2400). It is impor ta nt

    that the engineer initially select the most viable options

    for further design consideration (see Table 1). This table

    i s no t a de s ig n docume nt , howe ve r . I t doe s pr ov ide

    approximate practical limits to help the engineer select

    the most viable options. Examination of this table andcomparison of the bearing capabil i t ies with the design

    load an d movement requirements for steel bridges shows

    tha t e last omeric bear ings or e last omeric bear ing pads

    will often be the lowest maintenance and most economi-

    cal solution for steel bridges. Unfortunately, this finding

    is opposed to the preconceived notions of some engineers

    and these preconceptions often lead to a bearing system

    that is well below the optimum. The engineer should

    keep his or her options open during the selection process

    and Table 1 clearly identifies the options that should be

    carried forwa rd into lat er sta ges of the design process.

    Bearing DesignA discussion of bearing design exceeds the space limi-

    tations of this art icle . However, for more information,

    pleas e consult t he AASH TO Load a nd Resista nce Factor

    D e s i g n S p e c if i ca t i on s o r t h e N S B A S t e el B r i d g e

    Bearing Selection and Design Guide.

    Attachment andInstallation of Bridge BearingsL a t e r a l f o r c e s m a y a r i s e f r o m w i n d , t r a f f i c o r

    hydr a ul i c l oa ds a n d th e y a r e induced by t he be a r ing

    resista nce due to imposed displacements or seismic load-

    ing. For stream crossings, hold downssuch as anchor

    boltsare r ecommended if th e elevat ion of t he bottom of

    th e superstructur e is wit hin 2 of th e design flood eleva-

    tion. The potential for upli ft under gravity load exists

    only in bridges that are continuous with a high live load-

    to-dead load ratio, very uneven span lengths, curved, or

    heavily skewed. The engineer must consider uplift and

    lateral forces when designing an chorage a nd a tta chment

    deta i l s . The deta i l depends upon the la tera l load and

    Load Translation Rotation Costs

    Bearing Types Min. Max. Min. Max. Limit Initial Maintenance(kN) (kN) (mm) (mm) (rad.)

    Plain Elastomeric Pad 0 450 0 15 0.01 Low LowCotton Duck Pad 0 1400 0 5 0.003 Low LowFiberglass Pad 0 600 0 25 0.15 Low Low

    Steel ReinforcedElastomeric Bearing 225 3500 0 100 0.04 Low Low

    Flat PTFE Sliding 0 >10000 25 >100 0 Low Moderate

    Spherical Lub. Bronze 0 7000 0 0 >0.04 Moderate Moderate

    Pot Bearing w/o Sliding 1200 10000 0 0 0.02 Moderate High

    Pot Bearing w/ Sliding 1200 10000 25 >100 0.02 Moderate High

    Rocker Bearing 0 1800 0 100 >0.04 Moderate High

    Single Roller 0 450 25 >100 >0.04 Moderate High

    Spherical PTFE w/oSliding Surface 1200 7000 0 0 >0.04 High Moderate

    Spherical PTFE w/FlatPTFE Sliding Surface 1200 7000 25 >100 >0.04 High Moderate

    Table 1: Summary of Bearing Capabilities

    Note: 1 kip = 4.45 kN and 1 inch = 25.4 mm

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    often the most economical alternative wit the least main-

    te na nce for s te e l b r idg e s a nd the g r e a te r s impl i c i t y

    inherent in the instal lat ion, a t tachment and anchorage

    of the se bea r ing s i s a no the r r e a son for the i r g r e a te r

    economy. Because of the greater stiffness and the result-

    ing forces expected with stiff bearing systems, it is often

    advantageous to use a s t ructura l key way ra ther than

    the bearings to restrain unwanted movements in these

    systems.

    ConclusionsB r i d g e b e a r i n g s a r e n o t w e l l u n d e r s t o o d b y

    many engineers. The materia ls used in them aredifferent fr om those encount ered in oth er stru ctur-al systems and the behavior and modes of fa i lurealso are quite di f ferent . As a result , bridge bear-ings are a contributing factor to a large portion ofthe long-term maintenance cost of steel bridges.This article presents a breif overview of the bridgeb ea r i ng i ssue . For a more i n-depth d i scuss i on ,plea se refer t o Steel Br idge Bea ring S election AndDesign Guide, published by the NSBA. The publi-ca tion ca n be ord ered by callin g 800/644-2400.

    Cha r l es H. Roeder, P.E., i s a pr ofessor of civi l

    eng in eer i n g a t t he U n i ver si t y of Wash in g ton i n

    Seattle.

    uplift resistance required at the bearing as well as the

    st i f fness of the bear ing system. In past years , br idge

    de s ig n spe c i f i ca t i ons r e qui r e d tha t s t e e l b r idg e s be

    anchored aga inst upl i f t in a l l cases; today a t tachment

    and anchorage requirements depend upon the load and

    r e s t r a in t r e qui r eme nts r a t he r tha n a r b it r a r y r u le s or

    restrictions.

    A variety of a t tachment detai ls are possible. Lateral

    for ce s a r e sm a l l i n e l a s t omer i c bea r ing s or be a r ing s

    equipped with a PTFE sliding surface. Therefore, these

    flexible bearings often require little or no lateral resis-

    ta nce an d fr iction ma y provide adequat e lateral restraint

    (see figure 2a). Uplift r estra int is needed only in special

    condi t ions, s ince gravi ty wi l l provide adequate upl i f t

    resista nce in most ca ses. However, flexible bear ings per-

    mit simple details such as that of Figure 2b when uplift

    resista nce is required.

    St i f f bear ing systems such as pot bear ings develop

    l a r g e l a t e r a l f o r c e s w i t h v e r y s m a l l d e f o r m a t i o n s .

    Therefore , a t tachment and anchorage are l ike ly to be

    r e qui r e d , a nd the l a r g e r for ce s must be a n t i c ipa te d .

    Str onger a nd st i f fer a t t achment de ta i ls (see Figure 3)

    are used for pot bearings and other stiff bearing systems.P rior discussion has noted tha t elast omeric bearings a re

    NATIONAL STEEL BRIDGE ALLIANCEOne East Wacker Dr., Suite 3100Chicago, IL 60601-2001ph: 312/670-2400 fax: 312/670-5403

    The mission of The National Steel Bridge Alliance (NSBA),

    which was formed in 1995, is to enhance the art and

    science of the design and construction of steel bridges. Its

    activities include organizing meetings, conferences and

    national symposia, conducting the Prize Bridge Awards

    competition, supporting research, developing design aids,

    and providing assistance to bridge owners and designers.

    The NSBA membership includes representatives from all

    aspects of the steel bridge industry.

    Figure 2a & 2b: Attachment and anchorage of flexible

    bearings

    2b:withupliftrestraint

    2a:withasmalllateralload

    Figure 3: Minimum attachment detail for a stiff bearing