Bridge Crossings 07 - Bearings for steel bridges.pdf
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Transcript of Bridge Crossings 07 - Bearings for steel bridges.pdf
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8/10/2019 Bridge Crossings 07 - Bearings for steel bridges.pdf
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Bearings ForSteel BridgesBy Charles H. Roeder, P.E.
Bearings assure that a bridge remains functional by
allowing movements while supporting vertical loads. As
a result, bearings must be designed with full considera-
tion of both movements and loads. Movements include
both tra nslations an d rotat ions, a nd t he sources of move-ment include bridge skew and curvature effects, initial
camber or curvature, construction loads, misal ignment
or construction tolerances, settlement of supports, ther-
mal effects and traffic loading. Thermal translation, , is
th e most importa nt for steel bridges and is estima ted by:
= L T
where L is the expansion length, is the coefficient of
thermal expansion, a nd T is the change in the average
br idge t e mper a t ur e f r om t he a ve r a g e t e mpe r a tur e a t
installation. A change in the average bridge temperature
causes a thermal translation, but a change in the tem-
perature gradient causes bending and deflection. Skew
and curved bridges may have more complex movementsthan suggested by the above equation, and these special
geometric effects must be considered.
Rota tions a lso must be considered in the selection an d
design of the bearing. Bearing rotation may be caused by
girder end rotations as well as initial camber of girders
and out of level support surfaces. The magnitude and
direction of a l l translations and rotations must be con-
sidered at a ll stages of the life of the bridge an d bearing.
Bearings resist forces and accommodate movements,
but t he resista nce of a force and a ccommodation of move-
ment in the same direction are normally mutually exclu-
sive events. Restraint forces occur when any part of am o v e m en t i s p r e v e n t e d . F o r c es d u e t o d i r e ct l oa d s
include th e dead load of the bridge a nd loads due to tra f-
fic, earthquakes, water and wind. Temporary loads due
to cons t r uc t ion e quipment a n d s t a g ing a l so occur . I t
should be noted that the majori ty of the direct design
loads are reactions of the bridge superstructure on the
bearing. The engineer must consider the worst possible
combination of loads and movements without designing
for unr ealistic or impossible combinations or conditions.
B earings are ty pical ly locat ed in an a rea t hat collects
dirt and moisture, and as a result , bearings should be
d e s i g n e d t o h a v e t h e m a x i m u m p o s s i b l e pr o t e ct i o nagainst the environment and to allow access for inspec-
Reprinted from Modern Steel Construction
BRIDGECROSSINGSPractical Information For The Bridge Industry
No. 7, June 1997
Figure 1: Bearing Types
ElastomericBearing
ShpericalBearing
PotBearing
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tion. Furt her, allowa nces for bearing replacement should
be part of the design process, since the expected life of
most bearings is shorter than for other bridge compo-
nents.
Bearing SelectionAfter the design requirements a re establ i shed , the
bearing type must be selected. The selection should be
made wi th the goa l of achieving the most economica l
solution th a t supports a ll required loads w hile accommo-
da ting all requ ired movements . The economic evalua tion
should consider both the initial cost as well as the long
term maintenance . A wide range of bear ing types are
possible (see Figure 1), including: elastomeric bearings;
bearing pads; PTFE (polytetrafluorethylene) or lubricat-
ed bronze sliding surfaces; pot bearings; disk bearings;
rocker or rol ler bearings; and cylindrical or spherical
bearings.
Many engineers misjudge the capabilities of individ-
ual bearing types, or they improperly evaluate the loads
and movements. Either error leads to a poor selection of
bearing type, poor bearing performance and increased
maintenance and construction costs. More information
on these topics is conta ined in the St eel B ridge B earing
Selection and Design Guide, which was recently pub-
lish ed by t he NS B A (ca ll 800/644-2400). It is impor ta nt
that the engineer initially select the most viable options
for further design consideration (see Table 1). This table
i s no t a de s ig n docume nt , howe ve r . I t doe s pr ov ide
approximate practical limits to help the engineer select
the most viable options. Examination of this table andcomparison of the bearing capabil i t ies with the design
load an d movement requirements for steel bridges shows
tha t e last omeric bear ings or e last omeric bear ing pads
will often be the lowest maintenance and most economi-
cal solution for steel bridges. Unfortunately, this finding
is opposed to the preconceived notions of some engineers
and these preconceptions often lead to a bearing system
that is well below the optimum. The engineer should
keep his or her options open during the selection process
and Table 1 clearly identifies the options that should be
carried forwa rd into lat er sta ges of the design process.
Bearing DesignA discussion of bearing design exceeds the space limi-
tations of this art icle . However, for more information,
pleas e consult t he AASH TO Load a nd Resista nce Factor
D e s i g n S p e c if i ca t i on s o r t h e N S B A S t e el B r i d g e
Bearing Selection and Design Guide.
Attachment andInstallation of Bridge BearingsL a t e r a l f o r c e s m a y a r i s e f r o m w i n d , t r a f f i c o r
hydr a ul i c l oa ds a n d th e y a r e induced by t he be a r ing
resista nce due to imposed displacements or seismic load-
ing. For stream crossings, hold downssuch as anchor
boltsare r ecommended if th e elevat ion of t he bottom of
th e superstructur e is wit hin 2 of th e design flood eleva-
tion. The potential for upli ft under gravity load exists
only in bridges that are continuous with a high live load-
to-dead load ratio, very uneven span lengths, curved, or
heavily skewed. The engineer must consider uplift and
lateral forces when designing an chorage a nd a tta chment
deta i l s . The deta i l depends upon the la tera l load and
Load Translation Rotation Costs
Bearing Types Min. Max. Min. Max. Limit Initial Maintenance(kN) (kN) (mm) (mm) (rad.)
Plain Elastomeric Pad 0 450 0 15 0.01 Low LowCotton Duck Pad 0 1400 0 5 0.003 Low LowFiberglass Pad 0 600 0 25 0.15 Low Low
Steel ReinforcedElastomeric Bearing 225 3500 0 100 0.04 Low Low
Flat PTFE Sliding 0 >10000 25 >100 0 Low Moderate
Spherical Lub. Bronze 0 7000 0 0 >0.04 Moderate Moderate
Pot Bearing w/o Sliding 1200 10000 0 0 0.02 Moderate High
Pot Bearing w/ Sliding 1200 10000 25 >100 0.02 Moderate High
Rocker Bearing 0 1800 0 100 >0.04 Moderate High
Single Roller 0 450 25 >100 >0.04 Moderate High
Spherical PTFE w/oSliding Surface 1200 7000 0 0 >0.04 High Moderate
Spherical PTFE w/FlatPTFE Sliding Surface 1200 7000 25 >100 >0.04 High Moderate
Table 1: Summary of Bearing Capabilities
Note: 1 kip = 4.45 kN and 1 inch = 25.4 mm
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often the most economical alternative wit the least main-
te na nce for s te e l b r idg e s a nd the g r e a te r s impl i c i t y
inherent in the instal lat ion, a t tachment and anchorage
of the se bea r ing s i s a no the r r e a son for the i r g r e a te r
economy. Because of the greater stiffness and the result-
ing forces expected with stiff bearing systems, it is often
advantageous to use a s t ructura l key way ra ther than
the bearings to restrain unwanted movements in these
systems.
ConclusionsB r i d g e b e a r i n g s a r e n o t w e l l u n d e r s t o o d b y
many engineers. The materia ls used in them aredifferent fr om those encount ered in oth er stru ctur-al systems and the behavior and modes of fa i lurealso are quite di f ferent . As a result , bridge bear-ings are a contributing factor to a large portion ofthe long-term maintenance cost of steel bridges.This article presents a breif overview of the bridgeb ea r i ng i ssue . For a more i n-depth d i scuss i on ,plea se refer t o Steel Br idge Bea ring S election AndDesign Guide, published by the NSBA. The publi-ca tion ca n be ord ered by callin g 800/644-2400.
Cha r l es H. Roeder, P.E., i s a pr ofessor of civi l
eng in eer i n g a t t he U n i ver si t y of Wash in g ton i n
Seattle.
uplift resistance required at the bearing as well as the
st i f fness of the bear ing system. In past years , br idge
de s ig n spe c i f i ca t i ons r e qui r e d tha t s t e e l b r idg e s be
anchored aga inst upl i f t in a l l cases; today a t tachment
and anchorage requirements depend upon the load and
r e s t r a in t r e qui r eme nts r a t he r tha n a r b it r a r y r u le s or
restrictions.
A variety of a t tachment detai ls are possible. Lateral
for ce s a r e sm a l l i n e l a s t omer i c bea r ing s or be a r ing s
equipped with a PTFE sliding surface. Therefore, these
flexible bearings often require little or no lateral resis-
ta nce an d fr iction ma y provide adequat e lateral restraint
(see figure 2a). Uplift r estra int is needed only in special
condi t ions, s ince gravi ty wi l l provide adequate upl i f t
resista nce in most ca ses. However, flexible bear ings per-
mit simple details such as that of Figure 2b when uplift
resista nce is required.
St i f f bear ing systems such as pot bear ings develop
l a r g e l a t e r a l f o r c e s w i t h v e r y s m a l l d e f o r m a t i o n s .
Therefore , a t tachment and anchorage are l ike ly to be
r e qui r e d , a nd the l a r g e r for ce s must be a n t i c ipa te d .
Str onger a nd st i f fer a t t achment de ta i ls (see Figure 3)
are used for pot bearings and other stiff bearing systems.P rior discussion has noted tha t elast omeric bearings a re
NATIONAL STEEL BRIDGE ALLIANCEOne East Wacker Dr., Suite 3100Chicago, IL 60601-2001ph: 312/670-2400 fax: 312/670-5403
The mission of The National Steel Bridge Alliance (NSBA),
which was formed in 1995, is to enhance the art and
science of the design and construction of steel bridges. Its
activities include organizing meetings, conferences and
national symposia, conducting the Prize Bridge Awards
competition, supporting research, developing design aids,
and providing assistance to bridge owners and designers.
The NSBA membership includes representatives from all
aspects of the steel bridge industry.
Figure 2a & 2b: Attachment and anchorage of flexible
bearings
2b:withupliftrestraint
2a:withasmalllateralload
Figure 3: Minimum attachment detail for a stiff bearing