Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the...

44
Boxer 600HD Parts Manual SN 5145 and Higher Part No. 76345-821 Manufactured by: Phone: Sales - 800-831-0042, Parts and Service - 800-255-8839 www.boxerequipment.com Morbark, LLC. 8507 S. Winn Rd., P.O. Box 1000, Winn, Michigan 48896 www.morbark.com BIG POWER IN ALL PLACES ®

Transcript of Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the...

Page 1: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

Box

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Page 2: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

2

PAR

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Page 3: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

2

iii

Page

Inte

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nk

Page 4: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

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.. 38

Page 5: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

iv

1

Rou

tine

Mai

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..293

41-4

36

Page 6: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

2Top

Leve

l Ass

embl

y

Unles

soth

erw

ise n

oted

, the

follo

wing

will

apply

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ll bolt

s are

SAE

J429

(201

4)G

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lent o

rgre

ater

, and

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de 8

, equ

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nd A

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Page 7: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

2

3

Top

Leve

l Ass

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yIT

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ctric

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Page 8: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

4Fram

e A

ssem

bly

Unles

soth

erw

ise n

oted

, the

follo

wing

will

apply

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ll bolt

s are

SAE

J429

(201

4)G

rade

8,e

quiva

lent o

rgre

ater

, and

ANS

IB18

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sare

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J 99

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012)

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de 8

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reat

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nd A

NSI B

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lat w

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43

32

Page 9: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

4

5

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el S

pace

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235-

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1

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mm

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10

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ler

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0 de

gree

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x #

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ock

Nut

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UN

F28

12

22

425-

255

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nc P

late

d H

ex B

olt -

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1 1/

2”29

2

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ster

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d S

crew

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x 5

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at H

ead

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t - 1

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5/8”

31

6 21

737-

410

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ut In

sert

- 5/1

6-18

UN

C

Page 10: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

6Fram

e A

ssem

bly,

Con

’t

Unles

soth

erw

ise n

oted

, the

follo

wing

will

apply

:- A

ll bolt

s are

SAE

J429

(201

4)G

rade

8,e

quiva

lent o

rgre

ater

, and

ANS

IB18

.2.1

.- A

ll nut

sare

SAE

J 99

5 (2

012)

Gra

de 8

,equ

ivalen

torg

reat

er, a

nd A

NSI B

18.2

.2.

- All f

lat w

ashe

rs a

re h

arde

ned

tom

inim

umRo

ckw

ell C

35.

- See

Saf

ety&

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rato

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ual fo

r Bolt

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ecific

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Box

er F

ram

e

14

2

23

21

4 5

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13

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38

28

39

11

746

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10

130

26

A

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12

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45

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Bolt -

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103

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171-

143

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Lock

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B18

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D40

221

171-

140

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ring

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Was

her,

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B18

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135

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ring

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her,

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10 ID

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8 x 1

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t, 1/4

"x 3

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43

32

Page 11: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

6

7

Fram

e A

ssem

bly

ITEM

Q

TY

PAR

T N

O

REV

D

ESC

RIP

TIO

N32

2

2173

7-40

4 -

Nut

Inse

rt - 1

0-32

UN

F33

20

21

733-

410

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tove

r Nut

, 5/8

-11

UN

C34

2

2173

3-30

5 -

Nyl

ock

Nut

- 1/

2-13

UN

C35

4

2162

4-10

4 -

Hex

Bol

t - 3

/8-1

6 U

NC

x 7

/8”

36

8 21

619-

258

-H

ex B

olt -

1/2

-13

UN

C x

2 1

/4”

37

2 21

619-

257

-H

ex B

olt -

1/2

-13

UN

C x

1 3

/4”

38

2 21

619-

103

-H

ex B

olt -

3/8

-16

UN

C x

3/4

”39

20

21

171-

143

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prin

g Lo

ck W

ashe

r, A

NS

I B18

.21.

1 - 1

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D40

2

2117

1-14

0 -

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ing

Lock

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her,

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SI B

18.2

1.1

- 3/8

” ID

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135

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prin

g Lo

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ashe

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157

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nc P

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pe A

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ted

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SI B

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Type

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ar -

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x 1

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110

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lum

inum

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et, 1

/4” x

3/4

Page 12: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

8Fron

t Idl

er A

ssem

bly,

L/H

Unles

soth

erw

ise n

oted

, the

follo

wing

will

apply

:- A

ll bolt

s are

SAE

J429

(201

4)G

rade

8,e

quiva

lent o

rgre

ater

, and

ANS

IB18

.2.1

.- A

ll nut

sare

SAE

J 99

5 (2

012)

Gra

de 8

,equ

ivalen

torg

reat

er, a

nd A

NSI B

18.2

.2.

- All f

lat w

ashe

rs a

re h

arde

ned

tom

inim

umRo

ckw

ell C

35.

- See

Saf

ety&

Ope

rato

rMan

ual fo

r Bolt

Torq

uesp

ecific

ation

s.

Idle

r Ass

embl

y, L

eft

1

2

4

310

9

8

7

65

Item

Qty

Part

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evTi

tle40

040-

803

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ler A

ssem

bly, L

eft

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Trac

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men

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803

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ler W

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3E

Idler

Bus

hing

52

2951

0-43

1-

Seal,

62

x 35

x 6 m

m6

229

510-

427

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ler B

earin

g7

129

510-

404

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ler W

heel

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mm

91

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olt-1

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121

171-

143

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ring

Lock

Was

her,

ANSI

B18

.21.

1- 1

/2"I

D

6

5

4

Page 13: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

8

9

Fron

t Idl

er A

ssem

bly,

L/H

ITEM

Q

TY

PAR

T N

O

REV

D

ESC

RIP

TIO

N40

040-

803

D

Idle

r Ass

embl

y, L

eft

1 1

4005

5-80

1

ATr

ack

Fork

Wel

dmen

t2

1 40

018-

803

A

Idle

r Whe

el S

haft

3 1

3221

7-90

1

AC

lip W

ashe

r, A

NS

I B18

.21.

1, 1

/2” I

D4

2 30

017-

803

E

Idle

r Bus

hing

5 2

2951

0-43

1 -

Sea

l, 62

x 3

5 x

6 m

m6

2 29

510-

427

-Id

ler B

earin

g7

1 29

510-

404

C

Idle

r Whe

el8

1 24

125-

008

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nap

Rin

g, 6

2 m

m9

1 21

612-

611

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ex B

olt -

1/2

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UN

C x

1”

10

1 21

171-

143

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prin

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r, A

NS

I B18

.21.

1 - 1

/2” I

D

Page 14: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

10Tens

ioni

ng B

olt A

ssem

bly

Unles

soth

erw

ise n

oted

, the

follo

wing

will

apply

:- A

ll bolt

s are

SAE

J429

(201

4)G

rade

8,e

quiva

lent o

rgre

ater

, and

ANS

IB18

.2.1

.- A

ll nut

sare

SAE

J 99

5 (2

012)

Gra

de 8

,equ

ivalen

torg

reat

er, a

nd A

NSI B

18.2

.2.

- All f

lat w

ashe

rs a

re h

arde

ned

tom

inim

umRo

ckw

ell C

35.

- See

Saf

ety&

Ope

rato

rMan

ual fo

r Bolt

Torq

uesp

ecific

ation

s.

Trac

k Te

nsio

ning

Asse

mbl

y

2

1

3

Item

Qty

Part

#R

evTi

tle40

019-

805

CTr

ack T

ensio

ning

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mbly

11

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5A

Trac

k Adju

sting

Bolt

21

4000

7-80

3A

Sprin

gTe

nsion

Nut

31

2951

0-43

8-

Trac

k Ten

sion

Sprin

g

Page 15: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

10

11

Tens

ioni

ng B

olt A

ssem

bly

ITEM

Q

TY

PA

RT

NO

R

EV

DES

CR

IPTI

ON

40

019-

805

C

Tr

ack

Tens

ioni

ng A

ssem

bly

1 1

4005

6-80

5

A

Trac

k A

djus

ting

Bol

t2

1 40

007-

803

A

S

prin

g Te

nsio

n N

ut3

1 29

510-

438

-

Trac

k Te

nsio

n S

prin

g

Page 16: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

12Fron

t Idl

er A

ssem

bly,

R/H

Unles

soth

erw

ise n

oted

, the

follo

wing

will

apply

:- A

ll bolt

s are

SAE

J429

(201

4)G

rade

8,e

quiva

lent o

rgre

ater

, and

ANS

IB18

.2.1

.- A

ll nut

sare

SAE

J 99

5 (2

012)

Gra

de 8

,equ

ivalen

torg

reat

er, a

nd A

NSI B

18.2

.2.

- All f

lat w

ashe

rs a

re h

arde

ned

tom

inim

umRo

ckw

ell C

35.

- See

Saf

ety&

Ope

rato

rMan

ual fo

r Bolt

Torq

uesp

ecific

ation

s.

Trac

k Id

ler A

ssem

bly,

Rig

ht

1

2

4

310

9

8

7

65

Item

Qty

Part

#R

evTi

tle40

009-

803

DTr

ack I

dler A

ssem

bly, R

ight

11

4005

5-80

1A

Trac

k For

kWeld

men

t2

140

018-

803

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ler W

heel

Shaf

t3

132

217-

901

ACl

ipW

ashe

r, AN

SI B

18.2

1.1,

1/2

"ID

42

3001

7-80

3E

Idler

Bus

hing

52

2951

0-43

1-

Seal,

62

x 35

x 6 m

m6

229

510-

427

-Id

ler B

earin

g7

129

510-

404

CId

ler W

heel

81

2412

5-00

8-

Snap

Ring

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mm

91

2161

2-61

1-

HexB

olt-1

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3UN

Cx1

"10

121

171-

143

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ring

Lock

Was

her,

ANSI

B18

.21.

1- 1

/2"I

D

6

5

4

Page 17: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

12

13

Fron

t Idl

er A

ssem

bly,

R/H

ITEM

Q

TY

PA

RT

NO

R

EV

DES

CR

IPTI

ON

40

009-

803

D

Tr

ack

Idle

r Ass

embl

y, R

ight

1 1

4005

5-80

1

A

Trac

k Fo

rk W

eldm

ent

2 1

4001

8-80

3

A

Idle

r Whe

el S

haft

3 1

3221

7-90

1

A

Clip

Was

her,

AN

SI B

18.2

1.1,

1/2

” ID

4 2

3001

7-80

3

E

Idle

r Bus

hing

5 2

2951

0-43

1

-S

eal,

62 x

35

x 6

mm

6 2

2951

0-42

7

-Id

ler B

earin

g7

1 29

510-

404

C

Id

ler W

heel

8 1

2412

5-00

8

-S

nap

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g, 6

2 m

m9

1 21

612-

611

-

Hex

Bol

t - 1

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3 U

NC

x 1

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1

2117

1-14

3

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prin

g Lo

ck W

ashe

r, A

NS

I B18

.21.

1 - 1

/2” I

D

Page 18: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

14Engi

ne A

ssem

bly,

Kub

ota,

D90

2 24

.8 H

P, T

3

Unles

soth

erw

ise n

oted

, the

follo

wing

will

apply

:- A

ll bolt

s are

SAE

J429

(201

4)G

rade

8,e

quiva

lent o

rgre

ater

, and

ANS

IB18

.2.1

.- A

ll nut

sare

SAE

J 99

5 (2

012)

Gra

de 8

,equ

ivalen

torg

reat

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nd A

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2

10

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9

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13

5

13

13

6

15 248

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22

20

18

Item

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Part

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101-

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AEn

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Pack

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3-

Pum

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ount

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4010

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eAs

sem

bly,K

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Page 19: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

14

15

Engi

ne A

ssem

bly,

Kub

ota,

D90

2 24

.8 H

P, T

3IT

EM

QTY

PA

RT

NO

R

EV

DES

CR

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ON

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3

AE

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803

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hp

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A

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lant

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2

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6-23

5 13

5

2651

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1

2472

1-51

5 15

2

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2

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1

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4

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riage

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NC

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er -

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Type

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arro

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ted

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SI B

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AN

SI B

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Type

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ar -

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Wire

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m, 1

1/2

Page 20: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

16Engi

ne a

nd P

ump

Ass

embl

y

Unles

soth

erw

ise n

oted

, the

follo

wing

will

apply

:- A

ll bolt

s are

SAE

J429

(201

4)G

rade

8,e

quiva

lent o

rgre

ater

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.- A

ll nut

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SAE

J 99

5 (2

012)

Gra

de 8

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ivalen

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reat

er, a

nd A

NSI B

18.2

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- All f

lat w

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re h

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inim

umRo

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ell C

35.

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ety&

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ecific

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neAs

sem

bly,

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D90

224

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ADE

TAIL

A

1

21 24 22

27

2

2528

4

16

25

28

12

14

915

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2011

18

7

10

17 232722

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102-

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ID

Page 21: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

16

17

Engi

ne a

nd P

ump

Ass

embl

yIT

EM

QTY

PA

RT

NO

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EV

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CR

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ON

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ssem

bly,

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E ”A

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M10

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ble

11

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082

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20.7

12

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late

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her,

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SI B

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171-

139

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NS

I B18

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1 - 5

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ID

Page 22: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

18Exha

ust A

ssem

bly

Unles

soth

erw

ise n

oted

, the

follo

wing

will

apply

:- A

ll bolt

s are

SAE

J429

(201

4)G

rade

8,e

quiva

lent o

rgre

ater

, and

ANS

IB18

.2.1

.- A

ll nut

sare

SAE

J 99

5 (2

012)

Gra

de 8

,equ

ivalen

torg

reat

er, a

nd A

NSI B

18.2

.2.

- All f

lat w

ashe

rs a

re h

arde

ned

tom

inim

umRo

ckw

ell C

35.

- See

Saf

ety&

Ope

rato

rMan

ual fo

r Bolt

Torq

uesp

ecific

ation

s.

Exha

ust A

ssem

bly

111

10

9

87

6

5

3

Item

Qty

Part

#R

evTi

tle40

103-

803

AEx

haus

t Ass

embly

11

4010

4-80

3-

Muf

fler M

ount

21

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5-12

4-

Flex

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32

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1-67

9-

Gas

ket

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11

4

3

2

Page 23: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

18

19

Exha

ust A

ssem

bly

ITEM

Q

TY

PAR

T N

O

REV

D

ESC

RIP

TIO

N40

103-

803

A

Exh

aust

Ass

embl

y1

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104-

803

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r Mou

nt2

1 29

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124

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303

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8 x

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x 2

0 m

m8

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619-

105

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SI B

18.2

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16 U

NC

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R-5

9 4

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NC

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1

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her,

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SI B

18.2

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11

3 21

161-

011

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ashe

r, A

NS

I B18

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1 Ty

pe A

Nar

- 3/

8” ID

Page 24: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

20Inta

ke A

ssem

bly

Unles

soth

erw

ise n

oted

, the

follo

wing

will

apply

:- A

ll bolt

s are

SAE

J429

(201

4)G

rade

8,e

quiva

lent o

rgre

ater

, and

ANS

IB18

.2.1

.- A

ll nut

sare

SAE

J 99

5 (2

012)

Gra

de 8

,equ

ivalen

torg

reat

er, a

nd A

NSI B

18.2

.2.

- All f

lat w

ashe

rs a

re h

arde

ned

tom

inim

umRo

ckw

ell C

35.

- See

Saf

ety&

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rato

rMan

ual fo

r Bolt

Torq

uesp

ecific

ation

s.

Air C

lean

er

1

12

11

10

9

5

42

Item

Qty

Part

#R

evTi

tle40

105-

803

AAi

r Clea

ner

11

3257

8-90

1-

Rubb

erEl

bow,

90

Degr

ee,2

"2

129

321-

406

-Ai

r Clea

nerC

ap3

129

295-

136

-Ai

r Clea

nerA

ssem

bly(In

clude

s: 29

295-

002,

2913

5-77

2, 2

9135

-771

)4

129

295-

111

-Ai

r Clea

nerM

ount

51

2929

5-07

9-

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cerF

itting

,2"x

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129

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002

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r Filte

rCan

ister

7*1

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ilterE

lemen

t250

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8*1

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5-77

1-

Kohle

rAir F

ilterE

lemen

t250

8301

92

2651

6-02

3-

Hose

Clam

p,2

1/2"

102

2173

3-45

7-

Zinc

Plat

edNy

lockN

ut -

5/16

-18

UNC

112

2161

9-05

5-

HexB

olt-5

/16-

18 U

NCx1

"12

221

161-

509

-Zi

ncPl

ated

Was

her,

ANSI

B18.

21.1

Type

ANa

rrow

-1/4

"ID

9

3

Page 25: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

20

21

Inta

ke A

ssem

bly

ITEM

Q

TY

PAR

T N

O

REV

D

ESC

RIP

TIO

N40

105-

803

A

Air

Cle

aner

1 1

3257

8-90

1 -

Rub

ber E

lbow

, 90

Deg

ree,

2”

2 1

2932

1-40

6 -

Air

Cle

aner

Cap

3 1

2929

5-13

6 -

Air

Cle

aner

Ass

embl

y (In

clud

es: 2

9295

-002

, 291

35-7

72, 2

9135

-771

)4

1 29

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111

-A

ir C

lean

er M

ount

5 1

2929

5-07

9 -

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ucer

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ent 2

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ler A

ir Fi

lter E

lem

ent 2

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019

2 26

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ose

Cla

mp,

2 1

/2”

10

2 21

733-

457

-Zi

nc P

late

d N

yloc

k N

ut -

5/16

-18

UN

C11

2

2161

9-05

5 -

Hex

Bol

t - 5

/16-

18 U

NC

x 1

”12

2

2116

1-50

9 -

Zinc

Pla

ted

Was

her,

AN

SI B

18.2

1.1

Type

A N

arro

w -

1/4”

ID

Page 26: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

22Bat

tery

Ass

embl

y

Unles

soth

erw

ise n

oted

, the

follo

wing

will

apply

:- A

ll bolt

s are

SAE

J429

(201

4)G

rade

8,e

quiva

lent o

rgre

ater

, and

ANS

IB18

.2.1

.- A

ll nut

sare

SAE

J 99

5 (2

012)

Gra

de 8

,equ

ivalen

torg

reat

er, a

nd A

NSI B

18.2

.2.

- All f

lat w

ashe

rs a

re h

arde

ned

tom

inim

umRo

ckw

ell C

35.

- See

Saf

ety&

Ope

rato

rMan

ual fo

r Bolt

Torq

uesp

ecific

ation

s.

Bat

tery

Kit

3

2

1

6

5

Item

Qty

Part

#R

evTi

tle40

106-

803

-Ba

ttery

Kit

11

4700

7-80

3-

Nega

tive

Batte

ry C

able,

20"

,Blac

k2

147

006-

803

-Po

sitive

Batte

ry C

able,

20",

Red

31

4700

4-80

3-

Brut

e K2

7 Po

werC

able,

Red

41

2931

5-30

2-

Adjus

table

Batte

ry H

oldDo

wn5

129

315-

265

-12

V Ba

ttery

61

2173

3-45

6-

Zinc

Plat

edNy

lockN

ut -

1/2-

13UN

C7

221

713-

115

-W

ingNu

t, 1/4

-20

UNC

82

2116

1-00

7-

Was

her,

ANSI

B18.

21.1

Type

ANa

r-1/

4"ID

4

78

Page 27: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

22

23

Bat

tery

Ass

embl

yIT

EM

QTY

PA

RT

NO

R

EV

DES

CR

IPTI

ON

4010

6-80

3 -

Bat

tery

Kit

1 1

4700

7-80

3 -

Neg

ativ

e B

atte

ry C

able

, 20”

, Bla

ck2

1 47

006-

803

-P

ositi

ve B

atte

ry C

able

, 20”

, Red

3 1

4700

4-80

3 -

Bru

te K

27 P

ower

Cab

le, R

ed4

1 29

315-

302

-A

djus

tabl

e B

atte

ry H

old

Dow

n5

1 29

315-

265

-12

V B

atte

ry6

1 21

733-

456

-Zi

nc P

late

d N

yloc

k N

ut -

1/2-

13 U

NC

7 2

2171

3-11

5 -

Win

g N

ut, 1

/4-2

0 U

NC

8 2

2116

1-00

7 -

Was

her,

AN

SI B

18.2

1.1

Type

A N

ar -

1/4”

ID

Page 28: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

24Fuel

Sys

tem

Ass

embl

y

Unles

soth

erw

ise n

oted

, the

follo

wing

will

apply

:- A

ll bolt

s are

SAE

J429

(201

4)G

rade

8,e

quiva

lent o

rgre

ater

, and

ANS

IB18

.2.1

.- A

ll nut

sare

SAE

J 99

5 (2

012)

Gra

de 8

,equ

ivalen

torg

reat

er, a

nd A

NSI B

18.2

.2.

- All f

lat w

ashe

rs a

re h

arde

ned

tom

inim

umRo

ckw

ell C

35.

- See

Saf

ety&

Ope

rato

rMan

ual fo

r Bolt

Torq

uesp

ecific

ation

s.

Fuel

Syst

em

5

4

3

2

11

10

9

87

6

1

Item

Qty

Part

#R

evTi

tle40

107-

803

BFu

el Sy

stem

11

3923

6-44

1-

Rubb

erTa

nkIn

sert

Bush

ing2

132

531-

901

-Fu

el Ta

nk3

130

204-

803

AFu

el Ho

se,1

83/

4"4

130

203-

803

-Fu

el Ho

se,2

6"5

130

202-

803

AFu

el Ho

se,1

7"6

126

849-

173

-Fu

el Ca

p7

126

849-

043

-G

uage

,Oil/F

uel,

14"

81

2653

1-13

2-

Fittin

g,90

Degr

ee,1

/4"H

ose

Barb

x1/4

"NPT

94

2651

6-23

1-

Hose

Clam

p,3/

16"

102

2651

6-23

0-

Hose

Clam

p,3/

16"

111

2597

8-17

9-

Tank

Fittin

g, H

ose

Barb

12*

124

721-

389

-Ru

bber

Gro

mm

et13

721

619-

053

-He

xBolt

-5/1

6-18

UNC

x3/4

"14

221

171-

139

-Lo

ckW

ashe

r,AN

SIB1

8.21

.1-5

/16"

ID15

221

161-

008

-W

ashe

r,AN

SIB1

8.21

.1Ty

peA

Nar-

5/16

"ID

A

DETA

IL A

1314

15

9

Page 29: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

24

25

Fuel

Sys

tem

Ass

embl

yIT

EM

QTY

PA

RT

NO

R

EV

DES

CR

IPTI

ON

4010

7-80

3

BFu

el S

yste

m1

1 39

236-

441

-R

ubbe

r Tan

k In

sert

Bus

hing

2 1

3253

1-90

1 -

Fuel

Tan

k3

1 30

204-

803

A

Fuel

Hos

e, 1

8 3/

4”4

1 30

203-

803

-Fu

el H

ose,

26”

5 1

3020

2-80

3

AFu

el H

ose,

17”

6 1

2684

9-17

3 -

Fuel

Cap

7 1

2684

9-04

3 -

Gua

ge, O

il/Fu

el,

14”

8 1

2653

1-13

2 -

Fitti

ng, 9

0 D

egre

e, 1

/4” H

ose

Bar

b x

1/4”

NP

T9

4 26

516-

231

-H

ose

Cla

mp,

3/1

6”10

2

2651

6-23

0 -

Hos

e C

lam

p, 3

/16”

11

1 25

978-

179

-Ta

nk F

ittin

g, H

ose

Bar

b12

* 1

2472

1-38

9 -

Rub

ber G

rom

met

13

7 21

619-

053

-H

ex B

olt -

5/1

6-18

UN

C x

3/4

”14

2

2117

1-13

9 -

Lock

Was

her,

AN

SI B

18.2

1.1

- 5/1

6” ID

15

2 21

161-

008

-W

ashe

r, A

NS

I B18

.21.

1 Ty

pe A

Nar

- 5/

16” I

D

Page 30: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

26Ope

rato

r Pla

tform

Ass

embl

y

Unles

soth

erw

ise n

oted

, the

follo

wing

will

apply

:- A

ll bolt

s are

SAE

J429

(201

4)G

rade

8,e

quiva

lent o

rgre

ater

, and

ANS

IB18

.2.1

.- A

ll nut

sare

SAE

J 99

5 (2

012)

Gra

de 8

,equ

ivalen

torg

reat

er, a

nd A

NSI B

18.2

.2.

- All f

lat w

ashe

rs a

re h

arde

ned

tom

inim

umRo

ckw

ell C

35.

- See

Saf

ety&

Ope

rato

rMan

ual fo

r Bolt

Torq

uesp

ecific

ation

s.

Ope

rato

rPla

tform

1

3

2

8

7

65

Item

Qty

Part

#R

evTi

tle40

013-

803

-O

pera

torP

latfo

rm1

140

022-

803

CPl

atfo

rmW

eldm

ent

21

3223

4-90

1B

Rubb

erM

at3

230

050-

803

APl

atfo

rmSt

op4

230

033-

803

ABu

shing

52

2474

1-18

8-

Com

pres

sion

Sprin

g, 1

1/2

"Dia

x31/

2"6

221

733-

461

-Zi

ncPl

ate

Nyloc

kNut

-5/8

-11

UNC

72

2161

9-35

8-

Zinc

Plat

edHe

xBolt

-5/8

-11

UNC

x23/

4"8

421

161-

516

-Zi

ncPl

ated

Flat

Was

her,

ANSI

B18

.21.

1Ty

peA

Wide

,5/8

"ID

4

8

Page 31: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

26

27

Ope

rato

r Pla

tform

Ass

embl

yIT

EM

QTY

PA

RT

NO

R

EV

DES

CR

IPTI

ON

4001

3-80

3 -

Ope

rato

r Pla

tform

1 1

4002

2-80

3

CP

latfo

rm W

eldm

ent

2 1

3223

4-90

1

BR

ubbe

r Mat

3 2

3005

0-80

3

AP

latfo

rm S

top

4 2

3003

3-80

3

AB

ushi

ng5

2 24

741-

188

-C

ompr

essi

on S

prin

g, 1

1/2

” Dia

x 3

1/2

”6

2 21

733-

461

-Zi

nc P

late

Nyl

ock

Nut

- 5/

8-11

UN

C7

2 21

619-

358

-Zi

nc P

late

d H

ex B

olt -

5/8

-11

UN

C x

2 3

/4”

8 4

2116

1-51

6 -

Zinc

Pla

ted

Flat

Was

her,

AN

SI B

18.2

1.1

Type

A W

ide,

5/8

” ID

Page 32: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

28Upp

er D

ash

Pane

l Ass

embl

y

Unles

soth

erw

ise n

oted

, the

follo

wing

will

apply

:- A

ll bolt

s are

SAE

J429

(201

4)G

rade

8,e

quiva

lent o

rgre

ater

, and

ANS

IB18

.2.1

.- A

ll nut

sare

SAE

J 99

5 (2

012)

Gra

de 8

,equ

ivalen

torg

reat

er, a

nd A

NSI B

18.2

.2.

- All f

lat w

ashe

rs a

re h

arde

ned

tom

inim

umRo

ckw

ell C

35.

- See

Saf

ety&

Ope

rato

rMan

ual fo

r Bolt

Torq

uesp

ecific

ation

s.

Joys

tick

Gua

rd

2

1

9876

5

4

3

Item

Qty

Part

#R

evTi

tle40

108-

803

AJo

ystic

kGua

rd1

240

143-

805

-Jo

ystic

kGua

rd2

140

109-

803

BDa

shPa

nel,U

pper

31

2929

5-08

1-

Indic

ator

Ligh

t4

421

625-

109

-Zi

ncPl

ated

HexB

olt-3

/8-1

6UN

Cx2

"5

221

619-

056

-Zi

ncPl

ated

HexB

olt-5

/16-

18 U

NCx1

1/4

"6

221

619-

055

-He

xBolt

-5/1

6-18

UNC

x1"

74

2117

1-13

9-

Lock

Was

her,

ANSI

B18.

21.1

-5/1

6"ID

84

2116

1-15

5-

Zinc

Plat

edW

ashe

r, AN

SIB1

8.21

.1Ty

peA

Narro

w-3

/8"I

D9

421

161-

008

-W

ashe

r,AN

SIB1

8.21

.1Ty

peA

Nar-

5/16

"ID

79

Page 33: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

28

29

Upp

er D

ash

Pane

l Ass

embl

yIT

EM

QTY

PA

RT

NO

R

EV

DES

CR

IPTI

ON

4010

8-80

3

AJo

ystic

k G

uard

1 2

4014

3-80

5 -

Joys

tick

Gua

rd2

1 40

109-

803

B

Das

h P

anel

, Upp

er3

1 29

295-

081

-In

dica

tor L

ight

4 4

2162

5-10

9 -

Zinc

Pla

ted

Hex

Bol

t - 3

/8-1

6 U

NC

x 2

”5

2 21

619-

056

-Zi

nc P

late

d H

ex B

olt -

5/1

6-18

UN

C x

1 1

/4”

6 2

2161

9-05

5 -

Hex

Bol

t - 5

/16-

18 U

NC

x 1

”7

4 21

171-

139

-Lo

ck W

ashe

r, A

NS

I B18

.21.

1 - 5

/16”

ID8

4 21

161-

155

-Zi

nc P

late

d W

ashe

r, A

NS

I B18

.21.

1 Ty

pe A

Nar

row

- 3/

8” ID

9 4

2116

1-00

8 -

Was

her,

AN

SI B

18.2

1.1

Type

A N

ar -

5/16

” ID

Page 34: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

30Low

er D

ash

Pane

l Ass

embl

y

Unles

soth

erw

ise n

oted

, the

follo

wing

will

apply

:- A

ll bolt

s are

SAE

J429

(201

4)G

rade

8,e

quiva

lent o

rgre

ater

, and

ANS

IB18

.2.1

.- A

ll nut

sare

SAE

J 99

5 (2

012)

Gra

de 8

,equ

ivalen

torg

reat

er, a

nd A

NSI B

18.2

.2.

- All f

lat w

ashe

rs a

re h

arde

ned

tom

inim

umRo

ckw

ell C

35.

- See

Saf

ety&

Ope

rato

rMan

ual fo

r Bolt

Torq

uesp

ecific

ation

s.

Das

hPa

nel,

Low

er

1

3

2

65

Item

Qty

Part

#R

evTi

tle40

110-

803

-Da

shPa

nel,L

ower

11

4011

1-80

3-

Dash

Pane

l,Low

er2

140

053-

806

-Fr

ontP

adAs

sem

bly3

130

051-

803

-Bo

xerT

rack

Wre

nch

42

2934

1-49

5-

Lock

able

Push

butto

n5

224

721-

379

-Ru

bber

Gro

mm

et,1

/4"I

D6

221

713-

212

-Zi

ncPl

ated

Wing

Nut, 3

/8-1

6UN

C7

321

619-

002

-Bo

lt-1/

4-20

x1/2

83

2116

1-10

9-

Zinc

Plat

edW

ashe

r, AN

SIB1

8.21

.1Ty

peA

Narro

w-1

/4"I

D

4

8

7

Page 35: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

30

31

Low

er D

ash

Pane

l Ass

embl

yIT

EM

QTY

PA

RT

NO

R

EV

DES

CR

IPTI

ON

4011

0-80

3 -

Das

h P

anel

, Low

er1

1 40

111-

803

-D

ash

Pan

el, L

ower

2 1

4005

3-80

6 -

Fron

t Pad

Ass

embl

y3

1 30

051-

803

-B

oxer

Tra

ck W

renc

h4

2 29

341-

495

-Lo

ckab

le P

ushb

utto

n5

2 24

721-

379

-R

ubbe

r Gro

mm

et, 1

/4” I

D6

2 21

713-

212

-Zi

nc P

late

d W

ing

Nut

, 3/8

-16

UN

C7

3 21

619-

002

-B

olt -

1/4

-20

x 1/

28

3 21

161-

109

-Zi

nc P

late

d W

ashe

r, A

NS

I B18

.21.

1 Ty

pe A

Nar

row

- 1/

4” ID

Page 36: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

32Hyd

raul

ic C

ontr

ol A

ssem

bly

Unles

soth

erw

ise n

oted

, the

follo

wing

will

apply

:- A

ll bolt

s are

SAE

J429

(201

4)G

rade

8,e

quiva

lent o

rgre

ater

, and

ANS

IB18

.2.1

.- A

ll nut

sare

SAE

J 99

5 (2

012)

Gra

de 8

,equ

ivalen

torg

reat

er, a

nd A

NSI B

18.2

.2.

- All f

lat w

ashe

rs a

re h

arde

ned

tom

inim

umRo

ckw

ell C

35.

- See

Saf

ety&

Ope

rato

rMan

ual fo

r Bolt

Torq

uesp

ecific

ation

s.

Hyd

raul

ic C

ontro

l Ass

embl

y

2

3

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

1514

13

12

11

10

8

7

6

5

4

Item

Qty

Part

#R

evTi

tle40

116-

803

BHy

drau

licCo

ntro

l Ass

embly

1*1

4800

6-80

3-

Hydr

aulic

Hose

Kit

21

4011

7-80

3A

Joys

tickM

ount

31

3022

7-80

5A

Joys

tickA

dapt

er4

126

667-

201

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lve A

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bly5

126

661-

756

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ystic

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dlew/

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661-

751

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drau

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lve A

ssem

blyw/

Joys

tick

71

2666

1-22

1-

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aulic

Valve

Ass

embly

84

2651

1-07

3-

Plug

, 3/4

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9*1

2651

0-22

7-

Hydr

aulic

Fittin

g,#8

O-R

ingSe

al M

alex #

8SA

E M

ale10

226

510-

209

-Hy

drau

licFi

tting,

#8O

-Ring

Seal

Male

x#10

SAE

Male

111

2651

0-20

7-

Hydr

aulic

Fittin

g, #

6O

RS x

#8O

RB12

626

510-

205

-Hy

drau

licFi

tting,

#4

O-R

ingSe

alx #

4SA

EM

ale13

126

510-

130

-Hy

drau

licFi

tting,

90

Degr

ee, #

8SA

EM

alex

#10

ORF

SM

ale14

226

510-

107

-Hy

drau

licFi

tting,

90

Degr

ee, #

8O

-Ring

Seal

Male

x #8

SAE

Male

152

2651

0-05

3-

Hydr

aulic

Fittin

g, 4

5De

gree

, #8

O-R

ingSe

al x

#8SA

E M

ale16

221

737-

410

-Nu

t Inse

rt - 5

/16-

18 U

NC17

621

733-

457

-Zi

ncPl

ated

Nyloc

kNut

-5/

16-1

8 UN

C18

621

733-

303

-Ny

lockN

ut -

3/8-

16UN

C19

421

733-

301

-Ny

lockN

ut -

1/4-

20UN

C

Item

Qty

Part

#R

evTi

tle20

421

661-

716

-Ca

rriag

eBo

lt-3/

8-16

UNC

x1"

213

2162

5-06

0-

HexB

olt -

5/16

-18

UNC

x2 1

/4"

222

2162

4-10

6-

HexB

olt-3

/8-1

6UN

Cx1

1/4"

234

2162

4-00

6-

HexB

olt-1

/4-2

0UN

Cx1

1/4"

243

2161

9-06

2-

HexB

olt-5

/16-

18 U

NCx2

1/2

"25

321

161-

509

-Zi

ncPl

ated

Was

her,

ANSI

B18.

21.1

Type

ANa

rrow

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"ID

264

2116

1-15

5-

Zinc

Plat

edW

ashe

r, AN

SIB1

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peA

Narro

w-3

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D27

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154

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ncPl

ated

Was

her,

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B18.

21.1

Type

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rrow

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287

2116

1-15

3-

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edW

ashe

r, AN

SIB1

8.21

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peA

Narro

w-1

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D29

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110

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ncPl

ated

Was

her,

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B18.

21.1

Type

ANa

rrow

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6"ID

304

2116

1-01

1-

Was

her,

ANSI

B18.

21.1

Type

ANa

r-3/

8"ID

14

1817

26

29

168

Page 37: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

32

33

Hyd

raul

ic C

ontr

ol A

ssem

bly

ITEM

Q

TY

PAR

T N

O

REV

D

ESC

RIP

TIO

N40

116-

803

B

Hyd

raul

ic C

ontro

l Ass

embl

y1*

1

4800

6-80

3 -

Hyd

raul

ic H

ose

Kit

2 1

4011

7-80

3

AJo

ystic

k M

ount

3 1

3022

7-80

5

AJo

ystic

k A

dapt

er4

1 26

667-

201

5 1

2666

1-75

6 6

1 26

661-

751

7 1

2666

1-22

1 8

4 26

511-

073

9*

1 26

510-

227

10

2 26

510-

209

11

1 26

510-

207

12

6 26

510-

205

13

1 26

510-

130

14

2 26

510-

107

15

2 26

510-

053

16

2 21

737-

410

17

6 21

733-

457

18

6 21

733-

303

19

4 21

733-

301

20

4 21

661-

716

21

3 21

625-

060

22

2 21

624-

106

23

4 21

624-

006

24

3 21

619-

062

25

3 21

161-

509

26

4 21

161-

155

27

4 21

161-

154

28

7 21

161-

153

29

6 21

161-

110

30

4 21

161-

011

-H

ydra

ulic

Val

ve A

ssem

bly

-Jo

ystic

k H

andl

e w

/ Sw

itch

-H

ydra

ulic

Val

ve A

ssem

bly

w/ J

oyst

ick

-H

ydra

ulic

Val

ve A

ssem

bly

-P

lug,

3/4

-16

-H

ydra

ulic

Fitt

ing,

#8

O-R

ing

Sea

l Mal

e x

#8 S

AE

Mal

e-

Hyd

raul

ic F

ittin

g, #

8 O

-Rin

g S

eal M

ale

x #1

0 S

AE

Mal

e-

Hyd

raul

ic F

ittin

g, #

6 O

RS

x #

8 O

RB

-H

ydra

ulic

Fitt

ing,

#4

O-R

ing

Sea

l x #

4 S

AE

Mal

e-

Hyd

raul

ic F

ittin

g, 9

0 D

egre

e, #

8 S

AE

Mal

e x

#10

OR

FS M

ale

-H

ydra

ulic

Fitt

ing,

90

Deg

ree,

#8

O-R

ing

Sea

l Mal

e x

#8 S

AE

Mal

e-

Hyd

raul

ic F

ittin

g, 4

5 D

egre

e, #

8 O

-Rin

g S

eal x

#8

SA

E M

ale

-N

ut In

sert

- 5/1

6-18

UN

C-

Zinc

Pla

ted

Nyl

ock

Nut

- 5/

16-1

8 U

NC

-N

yloc

k N

ut -

3/8-

16 U

NC

-N

yloc

k N

ut -

1/4-

20 U

NC

-C

arria

ge B

olt -

3/8

-16

UN

C x

1”

-H

ex B

olt -

5/1

6-18

UN

C x

2 1

/4”

-H

ex B

olt -

3/8

-16

UN

C x

1 1

/4”

-H

ex B

olt -

1/4

-20

UN

C x

1 1

/4”

-H

ex B

olt -

5/1

6-18

UN

C x

2 1

/2”

-Zi

nc P

late

d W

ashe

r, A

NS

I B18

.21.

1 Ty

pe A

Nar

row

- 1/

4” ID

-Zi

nc P

late

d W

ashe

r, A

NS

I B18

.21.

1 Ty

pe A

Nar

row

- 3/

8” ID

-Zi

nc P

late

d W

ashe

r, A

NS

I B18

.21.

1 Ty

pe A

Nar

row

- 5/

16” I

D-

Zinc

Pla

ted

Was

her,

AN

SI B

18.2

1.1

Type

A N

arro

w -

1/4”

ID-

Zinc

Pla

ted

Was

her,

AN

SI B

18.2

1.1

Type

A N

arro

w -

5/16

” ID

-W

ashe

r, A

NS

I B18

.21.

1 Ty

pe A

Nar

- 3/

8” ID

Page 38: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

34Boo

m A

ssem

bly

Unles

soth

erw

ise n

oted

, the

follo

wing

will

apply

:- A

ll bolt

s are

SAE

J429

(201

4)G

rade

8,e

quiva

lent o

rgre

ater

, and

ANS

IB18

.2.1

.- A

ll nut

sare

SAE

J 99

5 (2

012)

Gra

de 8

,equ

ivalen

torg

reat

er, a

nd A

NSI B

18.2

.2.

- All f

lat w

ashe

rs a

re h

arde

ned

tom

inim

umRo

ckw

ell C

35.

- See

Saf

ety&

Ope

rato

rMan

ual fo

r Bolt

Torq

uesp

ecific

ation

s.

Boo

mAs

sem

bly

5

46

3

2

1

20

19

18

17

16

15

1413

12

11

10

9

8

7Ite

mQ

tyPa

rt#

Rev

Title

4009

9-80

3C

Boom

Asse

mbly

12

4013

2-80

5-

Pin,

Gre

asab

le Te

ardr

op2

640

131-

805

-Pi

n, G

reas

able

Tear

drop

32

4013

0-80

5A

Pin,

Gre

asab

le Te

ardr

op4

140

100-

803

-Bo

omW

eldm

ent

51

4001

1-80

3A

Atta

chm

entP

late

61

3006

2-80

3-

Boom

Lock

71

2934

1-49

6-

Knob

88

2689

1-00

5-

Gre

ase

Zerk

, 1/4

-28

UNF

92

2682

0-03

2-

Hydr

aulic

Cylin

der,

2"Bo

re, 1

2" S

troke

101

2682

0-02

8-

Hydr

aulic

Cylin

der,

2 1/

2"Bo

re, 1

0St

roke

111

2661

4-68

1-

Pres

sule

Relea

se M

anifo

ld12

226

510-

418

-Hy

drau

licFi

tting,

#13

MO

RFS

x#9

FORF

S13

226

510-

213

-Hy

drau

licFi

tting,

#7M

ORS

x#7

MSA

E14

126

510-

205

-Hy

drau

licFi

tting,

#4

O-R

ingSe

alx #

4SA

EM

ale15

226

510-

137

-Hy

drau

licFi

tting,

90

Degr

ee, #

8M

SAE

x #4

MSA

E16

226

510-

105

-Hy

drau

licFi

tting,

O-R

ingSe

al,90

Degr

ee04

x04

,SAE

,Male

172

2651

0-07

6-

Hydr

aulic

Fittin

g,O

-Ring

Seal,

Tee

04x0

4x

04S

1810

2161

9-10

3-

HexB

olt-3

/8-1

6UN

Cx3

/4"

192

2145

4-02

8-

Sock

et H

ead

Bolt-

1/4

-20

UNC

x1 1

/2"

2010

2117

1-14

0-

Sprin

gLo

ckW

ashe

r, AN

SI B

18.2

1.1

- 3/8

"ID

Page 39: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

34

35

Boo

m A

ssem

bly

ITEM

Q

TY

PAR

T N

O

REV

D

ESC

RIP

TIO

N40

099-

803

C

Boo

m A

ssem

bly

1 2

4013

2-80

5 -

Pin

, Gre

asab

le T

eard

rop

2 6

4013

1-80

5 -

Pin

, Gre

asab

le T

eard

rop

3 2

4013

0-80

5

AP

in, G

reas

able

Tea

rdro

p4

1 40

100-

803

-B

oom

Wel

dmen

t5

1 40

011-

803

A

Atta

chm

ent P

late

6 1

3006

2-80

3 -

Boo

m L

ock

7 1

2934

1-49

6 -

Kno

b8

8 26

891-

005

-G

reas

e Ze

rk, 1

/4-2

8 U

NF

9 2

2682

0-03

2 -

Hyd

raul

ic C

ylin

der,

2” B

ore,

12”

Stro

ke10

1

2682

0-02

8 -

Hyd

raul

ic C

ylin

der,

2 1/

2” B

ore,

10

Stro

ke11

1

2661

4-68

1 -

Pre

ssul

e R

elea

se M

anifo

ld12

2

2651

0-41

8 -

Hyd

raul

ic F

ittin

g, #

13 M

OR

FS x

#9

FOR

FS13

2

2651

0-21

3 -

Hyd

raul

ic F

ittin

g, #

7 M

OR

S x

#7

MS

AE

14

1 26

510-

205

-H

ydra

ulic

Fitt

ing,

#4

O-R

ing

Sea

l x #

4 S

AE

Mal

e15

2

2651

0-13

7 -

Hyd

raul

ic F

ittin

g, 9

0 D

egre

e, #

8 M

SA

E x

#4

MS

AE

16

2 26

510-

105

-H

ydra

ulic

Fitt

ing,

O-R

ing

Sea

l, 90

Deg

ree

04 x

04,

SA

E, M

ale

17

2 26

510-

076

-H

ydra

ulic

Fitt

ing,

O-R

ing

Sea

l, Te

e 04

x 0

4 x

04S

18

10

2161

9-10

3 -

Hex

Bol

t - 3

/8-1

6 U

NC

x 3

/4”

19

2 21

454-

028

-S

ocke

t Hea

d B

olt -

1/4

-20

UN

C x

1 1

/2”

20

10

2117

1-14

0 -

Spr

ing

Lock

Was

her,

AN

SI B

18.2

1.1

- 3/8

” ID

Page 40: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

36Atta

chm

ent P

late

Ass

embl

y

Unles

soth

erw

ise n

oted

, the

follo

wing

will

apply

:- A

ll bolt

s are

SAE

J429

(201

4)G

rade

8,e

quiva

lent o

rgre

ater

, and

ANS

IB18

.2.1

.- A

ll nut

sare

SAE

J 99

5 (2

012)

Gra

de 8

,equ

ivalen

torg

reat

er, a

nd A

NSI B

18.2

.2.

- All f

lat w

ashe

rs a

re h

arde

ned

tom

inim

umRo

ckw

ell C

35.

- See

Saf

ety&

Ope

rato

rMan

ual fo

r Bolt

Torq

uesp

ecific

ation

s.

Atta

chm

entP

late

2

1

6

4

7

35

Item

Qty

Part

#R

evTi

tle40

011-

803

AAt

tach

men

tPlat

e1

140

105-

806

DAt

tach

men

tPlat

e W

eldm

ent

22

3009

0-80

3C

Latch

Pin

32

3004

2-80

3-

Latch

Sto

pCo

upler

42

2689

1-00

5-

Gre

ase

Zerk

, 1/4

-28

UNF

52

2474

1-08

7-

Com

pres

sion

Sprin

g, 1

5/16

"OD

x .08

0x 1

5/8"

61

2312

8-00

5-

Split

Stee

l Bus

hing

72

2115

4-01

5-

Sprin

gRo

ll Pin

Page 41: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

36

37

Atta

chm

ent P

late

Ass

embl

yIT

EM

QTY

PA

RT

NO

R

EV

DES

CR

IPTI

ON

4001

1-80

3

AA

ttach

men

t Pla

te1

1 40

105-

806

D

Atta

chm

ent P

late

Wel

dmen

t2

2 30

090-

803

C

Latc

h P

in3

2 30

042-

803

-La

tch

Sto

p C

oupl

er4

2 26

891-

005

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reas

e Ze

rk, 1

/4-2

8 U

NF

5 2

2474

1-08

7 -

Com

pres

sion

Spr

ing,

15/

16” O

D x

.080

x 1

5/8

”6

1 23

128-

005

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plit

Ste

el B

ushi

ng7

2 21

154-

015

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prin

g R

oll P

in

Page 42: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

38Shro

ud A

ssem

bly

Unles

soth

erw

ise n

oted

, the

follo

wing

will

apply

:- A

ll bolt

s are

SAE

J429

(201

4)G

rade

8,e

quiva

lent o

rgre

ater

, and

ANS

IB18

.2.1

.- A

ll nut

sare

SAE

J 99

5 (2

012)

Gra

de 8

,equ

ivalen

torg

reat

er, a

nd A

NSI B

18.2

.2.

- All f

lat w

ashe

rs a

re h

arde

ned

tom

inim

umRo

ckw

ell C

35.

- See

Saf

ety&

Ope

rato

rMan

ual fo

r Bolt

Torq

uesp

ecific

ation

s.

Engi

neSh

roud

3

2

1

4

876

5

Item

Qty

Part

#R

evTi

tle40

112-

803

-En

gine

Shro

ud1

140

115-

803

-Sh

roud

, Righ

t2

140

114-

803

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Page 43: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

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Page 44: Boxer 600HD Parts Manual - boxerequipment.com · Top Level Assembly 2 Unlessotherwise noted, the following will apply: - All bolts are SAE J429(2014)Grade 8, equivalent orgreater,

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