Bosch ConnectedWorld 2020 - Digital Twins: Rethinking ......Scalable and Connected Multi-Domain,...

siemens.com/plmUnrestricted © Siemens AG 2019

Digital Twins: Rethinking Product Structures and ProcessesMatthias Schmich | Siemens Industry Software

Restricted © Siemens AG 2019

16-05-2019 Siemens PLM Software


16-05-2019 Siemens PLM SoftwarePage 2

Siemens - an industry leader - by any measure

Top 10software company

in the world

$11B in 11 yearsM&A investment

>10%

software revenuegrowth

>10%

totalrevenuegrowth

60K+

Cloud Application Developers

>60%

recurringrevenue

#1industrial software

for the digital enterprise

>€3.4Bin revenue



Digital Enterprise

Unique portfolio for the

digital transformation





Design &

Engineering

Manufacturing

& Assembly

Maintenance &

Service

Productivity

& Time to marketEfficiency Availability

& Efficiency

Merging virtual und real worlds…

… along the entire value chain

DigitalProduct

DigitalProduction

Production

Product

Business objectives for digital transformations

Systems Engineering for holistic Product Development

System V Detail, Extended into Manufacturing and Service





Integration

Dig

ital M

odels

150 %Requirements

Function/ Behaviour/

Logic

CAD Structure –

M, E/E, SW

E-BOM M-BOM

M-BOM²

BOPService-BOM

IoT

Requirements Function and Logic Physical Design Simulation/ Test Plant Service

Seamless Processes from Requirement to Service

Sim-BOM

Cloud





Vir

tua

lW

orl

dR

ea

l W

orl

d

Dig

ital

Tw

in

Prototypes Production/Assembly

150% Model order independent

Product-Instances

Transfer from the virtual to the real world

Cloud





Digital Model

Product Production Product record

• Assembly station

• Manufacturing steps

• Manufacturing process

• Assembly

• Automation

• …

• Requirements

• Mechanics

• Electrics & Electronics

• Software

• Variants/Configurations

• Mechatronic Systems

• …

• As planned

• As engineered

• As manufactured

• As delivered

• As maintained

• ….

Digital Model – Core of the digitalization





Digitalproduct

Digitalproduction

Specification

Verification

Realproduct

Realproduction

Validation

Commissioning

Ideal delivery

Collaboration Platform

Continuous improvement

Insights from performance

Closed loops for full value of digitalization


16-05-2019Page 12 Siemens PLM Software

Pune Example

How do we extend the range

of our trucks to fend off

competitive challenges?



Leveraging digitalization

across integrated domains for

rapid-response innovation.



Systems Driven Product Development

Analyze impact of modifying the size

of the fuel tank.



Failure Mode and Effects Analysis

Assess how extra load of heavier tank

affects brackets.



Product DesignSmart Discovery and Work Management

Shape Search and BOM ManagementPredictive Engineering Analytics

Modify design of tank brackets,

straps and fuel line.

Re-use similar tank strap designs from

existing vendor.

Find componentsaffected by change

to fuel tank.

Simulate newdesign’s ability towithstand loads.

DigitalProduct



Rest of Pune Story

Ergonomics and Worker PerformanceLine Design and Layout

Automation DesignElectronic Work Instructions

DigitalProduct

Assess impact of heavier tank

on worker safety.

Add sensors fornew lift assist

and related PLC.

Quickly designproduction layout ofnew assembly line.

Provide workinstructions for

new tank assembly.

DigitalProduction



MindSphere IoT Data CaptureManufacturing Operations Management

Predictive Engineering AnalyticsMindBOM Vibration Analysis App

DigitalProduct

DigitalProduction

RealProduction

RealProduct

I

M

P

R

O

V

E

M

E

N

T I

N

S

I

G

H

T

Capture gas tankvibration data of

new trucks on road.

Close the loop, modifying designfor future models.

Manage and optimize efficiency of real production.

Leverage IoT data to analyze severity

of vibration.





Business issues

ZF

Bid Process for OEM

control arm project

was costly, time-

consuming and hard

to find optimal designs

JCB Siemens

Redesign high-

temperature

burner system to

reduce manufacturing

cost and time

while improving

performance.

Vorwerk

Product launch with

IoT capabilities within

a very short timeframe

With 50-60 product

updates a

year involving 200K

variations, JCB must

reduce design time

and automate

configuration.





Value of Digitalization

ZF

Optimization Control

arm in 3 weeks instead

of 27 by automation

design

80 % faster process

30 % lighter weight

JCB

Product configurator

combined with

reporting and system

analytics

Siemens

Using holistic additive

Mfg solution,

simpler design 3D

printed faster and for

less cost.

50 % fewer parts

50 % smaller

Vorwerk

Cross-domain

functional/system

development for IoT

capability

~ 1 Year NPI

New Business Model

50 % less new parts

Multi-domain

product configuration





Scalable and ConnectedMulti-Domain, Multi-

Discipline and OpenFlexible and Traceable

Any size deployment,

any size product

Low-Code computing for

a powerful FoundationBased on standards

Foundation for a Closed Loop Digital Twin

“Realizing next” means

thinking beyond silos

Companies make big gains

integrating across domains

An open digital innovation

platform





Startegy Analyze Assessment Recommendation

Decision

Proven Methodology for a Digital roadmap

Potential Analysis



Video

siemens.com/plmUnrestricted © Siemens AG 2019

Thank you ! We invide you to visit our Booth P02 Matthias Schmich

Mobile: +49 171 7663590

[email protected]

Siemens Industry Software GmbH

Digital Factory Division

Product Lifecycle Management

Liebknechtstr. 35

70565 Stuttgart

Bosch ConnectedWorld 2020 - Digital Twins: Rethinking ......Scalable and Connected Multi-Domain,...

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