BOLTIGHT Ltd Hydraulic Bolt · PDF fileThe Company • Location – Walsall UK •...
Transcript of BOLTIGHT Ltd Hydraulic Bolt · PDF fileThe Company • Location – Walsall UK •...
BOLTIGHT Ltd Hydraulic Bolt Tensioning
The Company
• Location – Walsall UK • All tooling is designed and manufactured in the UK • Design and manufacture hydraulic bolt tensioning equipment • Innovation. Market leading tensioner designs • Uncompromising on safety • Produce high quality and CE marked tooling • ISO 9001 • Utilising the latest technology to bring you cost effective and
specifically tailored solutions
The Company
• Standard and bespoke tensioning solutions
• 50% special / 50% standard
• A strong leadership team with over 30 years experience in bolt tensioning solutions
• Strong engineering and customer focus
• Large inventory of stock to enable rapid delivery
• 80% export
• Large distribution network with worldwide representation
The BOLTIGHT Philosophy
• Customer focus
• Listen to customers
• Provide customer solutions
• Innovation
• Fast and responsive
• Short lead times
Market Areas
Core Industries
• Power Generation
Steam, Gas, Wind, Hydro, and Nuclear
• Oil and Gas Refineries, Petrochemical, Offshore, and Subsea
• Industrial Structural, Bridges, Mining, Press, Pumps and Marine
Bolt Tensioning
Benefits of bolt tensioning
Technical
• Leak free joints
• Bolted Connection Integrity
• Simultaneous bolt tightening
• Even compression of the gasket
• Accurate and even bolt load
• Precise achievement of the bolt load
Bolt Tensioning
Benefits of bolt tensioning
Operational
• Safe, quick and reliable
• Easy to use/simple to connect
• Less physical
• No bolt galling
• No flange damage
• Reusable bolting
Bolt Tensioning
Benefits of bolt tensioning
Commercial
• Cost effective
• Faster process
• Saves time on critical path
• Reduced down time
• No re-work
Standard Product Range
• Standard 1500 bar range of tensioners
• Hydraulic nuts
• Typhoon® tensioners
• Foundation tensioners
• Subsea tensioners
• Pumps and hoses
• Boltight Echometer
Special Designs
M550 Hydraulic Nut for Ship Rudder
M8 Special Tool for MRI Scanner
• Any size and any load!
• Fast response
• Quick delivery
Special Designs
• Vast experience in application specific design
• Engineering resource
• 3D CAD – Pro/Engineer (latest release)
• ANSYS finite element analysis
• Test Facilities
Application Specific Designs
Specialist Equipment Standardised • Gas Turbine Compressor Rotor Bolt Tensioners
• Turbine Half Joint Tensioners
• Hydraulic Closure Systems
• Compact Flange Tensioners
• Proven designs
• Stock / quick delivery
• Available for rental
Product Innovation Examples
Gear Driven Socket/Nut Drive
• Modular robust design
• High strength drive gearbox
• Fast nut run-down
• High torque
• Low maintenance
• Reliable
Swivel Nipple Connection
• Allows low head clearance
• Rotates while pressurised
• Easy, ergonomic hose connection
Product Innovation Examples
Composite Seal Design
• Long life composite seal • Simple click to fit • Low Friction, easy piston retract
Cycle Counter
• Allows the user to monitor the number of operations the tool has completed
Product Innovation Examples
Spring Piston Return
• Fast and reliable operation
• Piston positioned ready for next operation
• Safe positive piston stop
• Less seal replacement
• Single entry hydraulic unit
• Eliminates carrying jigs
• Simple design, simple operation
Calculation Software
• Advanced support for bolt tightening and flange management
• Allows for quick calculation of bolt stress and pressure values
• Simple and quick to use requiring minimal user input
• Provides procedures and support documentation for multiple jointed projects
• Customisable to special applications or tools
• Available web based or on CD upon request
• Modules available to support other brands of tensioner or torque products
• Contains data for all common flange types
Training and Support
• Courses available on-site or at our UK facility
• Classroom (theory) and shop floor (practical) course content
• Fully customisable courses to suit the training needs of your personnel
• Full training manual and certificate provided
• All equipment supplied with a comprehensive health safety operating instructions and maintenance manual
• 24 hour telephone support available