BODY WIRING SYSTEM -...

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SECTION 9A BODY WIRING SYSTEM CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted. TABLE OF CONTENTS General Description ............................................. 9A-2 Wire Color Chart .................................................. 9A-2 Engine Room Fuse & Relay Box ......................... 9A-3 Usage of Fuse in Engine Room Fuse Box ............. 9A-5 Passenger Room Fuse Box .................................. 9A-6 Usage of Fuse in Engine Room Fuse Box ............. 9A-7 Schematic and Routing Diagrams ....................... 9A-8 Engine Room Fuse & Relay Circuit ....................... 9A-8 Wiring Harness & Connector & Ground Location ................................................. 9A-11 W/H Engine Room ............................................. 9A-11 W/H Main .......................................................... 9A-12 W/H Main (Floor) ............................................... 9A-14 W/H Roof .......................................................... 9A-15 W/H Seat Heater ................................................ 9A-16 W/H Door .......................................................... 9A-17 W/H Tail Gate .................................................... 9A-18 W/H Air-Conditioner ........................................... 9A-19 W/H Engine Control (Gasoline) ........................... 9A-20 W/H Pre-Heating (Diesel) ................................... 9A-21 W/H Transmission .............................................. 9A-22

Transcript of BODY WIRING SYSTEM -...

SECTION 9A

BODY WIRING SYSTEMCAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when atool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cablewill help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unlessotherwise noted.

TABLE OF CONTENTS

General Description ............................................. 9A-2

Wire Color Chart .................................................. 9A-2

Engine Room Fuse & Relay Box ......................... 9A-3

Usage of Fuse in Engine Room Fuse Box ............. 9A-5

Passenger Room Fuse Box .................................. 9A-6

Usage of Fuse in Engine Room Fuse Box ............. 9A-7

Schematic and Routing Diagrams ....................... 9A-8

Engine Room Fuse & Relay Circuit ....................... 9A-8

Wiring Harness & Connector &Ground Location................................................. 9A-11

W/H Engine Room ............................................. 9A-11

W/H Main .......................................................... 9A-12

W/H Main (Floor) ............................................... 9A-14

W/H Roof .......................................................... 9A-15

W/H Seat Heater ................................................ 9A-16

W/H Door .......................................................... 9A-17

W/H Tail Gate .................................................... 9A-18

W/H Air-Conditioner ........................................... 9A-19

W/H Engine Control (Gasoline) ........................... 9A-20

W/H Pre-Heating (Diesel) ................................... 9A-21

W/H Transmission.............................................. 9A-22

SSANGYONG MY2002

9A-2 BODY WIRING SYSTEM

GENERAL DESCRIPTIONWIRE COLOR CHART

Green

Light Green

Blue

Brown

Orange

Yellow

Grey

Sky Blue

Red

Black

Pink

White

Purple

Wire Color Abbreviation On Schematic

DK GRN

LT GRN

DK BLU

BRN

ORN

YEL

GRY

LT BLU

RED

BLK

PNK

WHT

PPL

BODY WIRING SYSTEM 9A-3

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ENGINE ROOM FUSE & RELAY BOXPosition Of Relay And Fuse (Front View)

KAA9A010

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9A-4 BODY WIRING SYSTEM

Position Of Relay And Fuse (Rear View)

KAA9A020

BODY WIRING SYSTEM 9A-5

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USAGE OF FUSE IN ENGINE ROOM FUSE BOX

Alternator Main - Gasoline

Alternator Main - Diesel

Not Used

Not Used

Not Used

Not Used

Not Used

Ignition SW

Not Used

Blower Motor

Battery 1 (F1 ~ F7)

Battery 2 (F17 ~ F22)

Front Fog Lamp

A/C Condenser Fan

Horn, A/C Compressor

Cooling Fan

Not Used

Not Used

ECS

Illumination (Position)

Illumination (Switch)

HeadLamp (LO)

ABS/ABD

Head Lamp (HI)

Defroster Indicator

Dsfroster

O.V.P.R

ABS

ABS/ABD

O.V.P.R

Power Supply UsageClassification Fuse No Capacity

30 BAT (+)

Spare

30 BAT (+) 30

IGN 2 (15A)

Illumination (58)

30 BAT (+)

IGN 2 (15A)

30 BAT (+)

SB (Slow-Blow)

Fuse

Blade Type

Fuse

SB (Slow-Blow)

Fuse

Blade Type

Fuse

SB (Slow-Blow)

Fuse

Blade Type

Fuse

SB (Slow-Blow)

Fuse

Blade Type

Fuse

Ef1

Ef2

Ef3

Ef4

Ef5

Ef6

Ef7

Ef8

Ef9

Ef10

Ef11

Ef12

Ef13

Ef14

Ef15

Ef16

Ef17

Ef18

Ef19

Ef20

Ef21

Ef22

Ef23

Ef24

Ef25

Ef26

Ef27

Ef28

120A

80A

7.5A

10A

15A

20A

25A

30A

-

30A

30A

30A

15A

15A

15A

30A

-

-

15A

10A

7.5A

15A

25A

15A

7.5A

20A

20A

60A

50A

15A

*30 : Battery (+) Power Supply

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9A-6 BODY WIRING SYSTEM

PASSENGER ROOM FUSE BOXPosition of Fuse

KAA9A030

BODY WIRING SYSTEM 9A-7

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USAGE OF FUSE IN ENGINE ROOM FUSE BOX

Interior Lamp

Hazard Lamp

Audio

STICS, REKES, Clock

Power Window

Seat Belt

DRL

Starting

Front Wiper & Washer

Rear Wiper

A/C System, Defroster

Head Lamp, STICS

DRL

Audio, OSRV Mirror

Cigar Lighter

TOD, TCCU

Stop Lamp

ABD

Seat Heater, Auto Antenna

Door Lock System

Fuel Pump

TOD, TCCU, TCM

OVPR, Pre-heating

HLLD

Turn Signal Lamp

BTSI

Speedometer

ABS, ABD

Inside Rear View Mirror, Cruise Control

Air Bag

DRL, Seat Heater

Power Supply UsageClassification Fuse No Capacity

30 BAT(+)

ST

15A

IGN2

15A IGN1

15C

ACC

30 BAT(+)

15

IGN1

Blade Type

F1

F2

F3

F4

F5

F6

F7

F8

F9

F10

F11

F12

F13

F14

F15

F16

F17

F18

F19

F20

F21

F22

F23

F24

F25

F26

F27

F28

F29

F30

F31

F32

10A

15A

10A

7.5A

20A

7.5A

7.5A

15A

15A

10A

7.5A

7.5A

15A

7.5A

15A

20A

15A

10A

10A

10A

15A

7.5A

10A

10A

10A

7.5A

10A

10A

7.5A

10A

7.5A

*30 : Battery (+) Power Supply

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9A-8 BODY WIRING SYSTEM

SCHEMATIC AND ROUTING DIAGRAMSE

NG

INE

RO

OM

FU

SE

& R

EL

AY

CIR

CU

IT (

1 O

F 3

)

KAA9A040

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EN

GIN

E R

OO

M F

US

E &

RE

LA

Y C

IRC

UIT

(2

OF

3)

KAA9A050

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9A-10 BODY WIRING SYSTEM

EN

GIN

E R

OO

M F

US

E &

RE

LA

Y C

IRC

UIT

(3

OF

3)

KAA9A060

BODY WIRING SYSTEM 9A-11

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WIRING HARNESS & CONNECTOR & GROUND LOCATIONW/H ENGINE ROOM

KAA9A070

1 Starting motor2 G1023 Damper solenoid (FRT LH)4 Compressor5 Wheel speed sensor (FRT LH)6 Starting motor “ST” terminal connector7 Canister purge valve (Gasoline E/G)8 Pre-heating time control unit (Diesel E/G)9 C109 (Diesel E/G)

10 J10211 J10112 G10113 Turn signal & position lamp (FRT LH)14 Fog lamp (FRT LH)15 Head lamp (FRT LH)16 HLLD (FRT LH)17 Hood switch18 Thermo switch (Diesel E/G)19 LH horn20 Condenser fan motor-Non A/conditioner21 Condenser fan motor (LH)

22 Resistor23 RH horn24 Fog lamp (FRT RH)25 Condenser fan motor (RH)26 Head lamp (FRT RH)27 HLLD (FRT RH)28 Turn signal & position lamp (FRT RH)29 G10330 C110 (Diesel E/G)31 Alternator B+ (Diesel E/G)32 J10433 J10334 C110 (Gasoline E/G)35 Alternator B+ (Gasoline E/G)36 Damper Solenoid (FRT RH)37 C11138 Wheel speed sensor (FRT RH)39 Dual pressure switch40 Washer motor41 ADD (FRT RH)42 C11243 C113

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9A-12 BODY WIRING SYSTEM

W/H MAIN

KAA9A080

BODY WIRING SYSTEM 9A-13

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1 C3512 S2013 G2014 G2025 Auto down unit6 HLLD switch7 OSRV switch8 Rear wiper & washer switch9 C201

10 Clutch switch “A”11 Clutch switch “B” (Gasoline E/G)12 Stop lamp switch13 Dimmer & passing switch14 Turn signal,FRT fog lamp & Light switch15 Wiper switch16 J20117 C20218 Immobilizer antenna19 Ignition switch20 Cruise control switch21 Key reminder switch22 C20323 Acceleration pedal sensor24 Kick down switch25 REKES26 ADD’ (LH)27 Diagnosis connector28 Brake fluid switch29 Locking hud solenoid (TCCU)30 C11631 Cluster “D”32 Cluster “C”33 Cluster “B”34 Cluster “A”35 J20236 J20237 J20338 S20339 4WD switch40 Hazard switch41 Defroster switch42 ECS switch43 Antenna feeder cable44 S20445 Audio46 DRL unit47 SDM48 G20449 C20450 Chime Bell51 Buzzer52 Acceleration sensor53 G20354 Cigar lighter

55 Central door lock relay56 BTSI solenoid57 A/Tsocket58 BTSI “P” position sw59 Mode switch60 Shift motor61 Speed sensor & clutch coil62 VSS63 C30164 C30265 C30366 C30467 TCM68 TOD Resistor (Gasoline E/G)69 G30170 TOD or TCCU71 FRT LH seat belt sw72 Parking brake sw73 W/D Burglar connector74 Seat heater switch75 STICS76 G30377 ECS78 OVPR (Gasoline E/G)79 C30580 Seat belt sw (FRT RH)81 EBCM (ADD)82 G30383 C20584 Thermo amp85 Passenger inflator86 Vertical sensor87 Lateral sensor88 Front wiper motor89 Siren90 O2 sensor 1 / (Gasoline E/G)91 EBCM (ABS) & Modulator (ABD)92 J10593 C11394 C11295 EGR solenoid (Diesel E/G)96 C114 (Gasoline E/G)97 C115 (Gasoline E/G)98 J204 (Gasoline E/G)99 S205

100 J205 (Gasoline E/G)101 Antenna feeder cable102 Auto antenna103 C206104 ECM (GSL) or Immobilizer unit (DSL)105 EGR control unit (Diesel E/G)106 G205107 C361108 O2 sensor 2 (Gasoline E/G)

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9A-14 BODY WIRING SYSTEM

W/H MAIN (FLOOR)

1 Rear combination lamp (RH)2 Tail gate contact sw3 Rear speaker (RH)4 Door contact sw (FRT RH)5 Damper solenoid (RR RH)6 Passenger pretensioner7 Wheel speed sensor (RR RH)8 J3049 J303

10 J30211 J30112 Wheel speed sensor (RR RH)13 Damper solenoid (RR LH)

14 Driver tension reducer15 Door contact sw (FRT LH)16 Rear speaker (LH)17 G40118 Luggage lamp19 J40120 C40121 C40222 Rear combination lamp (LH)23 C40324 License lamp (RH)25 License lamp (LH)

KAA9A090

BODY WIRING SYSTEM 9A-15

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W/H ROOF

1 Inside rear view mirror2 Room lamp3 Not used

4 Map lamp5 C201

KAA9A100

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9A-16 BODY WIRING SYSTEM

W/H SEAT HEATER

1 C3042 Seat heater control unit

3 Seat heater4 Back seat heater

KAA9A110

BODY WIRING SYSTEM 9A-17

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W/H DOOR

1 Door actuator2 Door key cylinder switch3 Power window switch4 OSRV mirror motor

5 Power window motor8 Speaker9 Courtesy lamp

KAA9A120

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9A-18 BODY WIRING SYSTEM

W/H TAIL GATE

1 Rear washer motor2 Tail gate door lock actuator3 C403 (soft top)4 Tail gate key cylinder sw

5 Rear heated glass6 Rear wiper motor7 Rear heated glass

KAA9A130

BODY WIRING SYSTEM 9A-19

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W/H AIR - CONDITIONER

1 Mode actuator3 Intake actuator4 Blower motor5 Resistor

6 Blower relay7 A/CON switch8 Control pannel9 Blower switch

KAA9A140

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9A-20 BODY WIRING SYSTEM

W/H ENGINE CONTROL (GASOLINE)

6 Crankshaft position sensor7 Oil pressure switch8 Knock sensor 29 Air flow sensor

10 Ignition coil 311 Ignition coil 212 Ignition coil 113 Injector 614 Injector 515 Injector 4

16 Injector 317 Injector 218 Injector 119 Camshaft actuator20 Camshaft position sensor21 Engine coolant temperature sensor (Gauge)22 Engine temperature sensor23 Throttle motor & sensor24 Knock sensor 125 Intake manifold resonance flap

KAA9A150

BODY WIRING SYSTEM 9A-21

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W/H PRE - HEATING (DIESEL)

1 Preheating time control relay3 Glow plug 14 Glow plug 25 Glow plug 3

6 Glow plug 47 Glow plug 5 (662 LA only)8 Engine coolant temperature sensor (Gauge)

KAA9A160

SSANGYONG MY2002

9A-22 BODY WIRING SYSTEM

W/H TRANSMISSIONAutomatic Transmission

3 Transmission4 T/M Lever5 Inhibitor switch6 Micro switch (Diesel E/G)

7 Throttle position sensor (Diesel E/G)8 Engine oil pressure switch9 Engine speed sensor (Diesel E/G)

YAD9B350

BODY WIRING SYSTEM 9A-23

SSANGYONG MY2002

Manual Transmission

1 C3022 Back up switch3 Micro switch

4 Engine oil pressure switch5 Engine speed sensor

YAD9B350