BNS Cam Switches
Transcript of BNS Cam Switches
14
MechanicalSwitches
Mech
anic
al
Sw
itch
es
1-800-543-8390 · www.balluff.com
Series 100 MechanicalFull Size Terminal Compartment per DIN 43.697
Parallel to Mounting Surface12 mm
Mechanically actuated and switched
Mechanical Datadie-cast aluminum
grey anodizedIP67 (DIN 40.050); NEMA 4, 4X, 6, 6P, 11, 12, 13
stainless steelTeflon (PTFE) & lead impregnated sintered tin & bronze over steel, self-lubricating
hardened aluminum, coolant-lubricatedBuna-N rubber (standard) Viton (version X512)
““
Plyamid PA 6.6 15% glass fiber reinforcedrefer to installation Notes and Dimensional Information section
-5...+80°C
(see facing page)
BSE-85NO + NC Snap Action
precision
15 N
300/min
telescoping overtravel
10m/min ±0.002mm
10m/min ±0.002mm
20m/min ±0.01mm
120m/min ±0.01mm
8m/min ±0.002mm
FD
FE
-
C-NO-NC snap action
low current
15 N
200/min
telescoping overtravel
10m/min ±0.02mm
10m/min ±0.02mm
20m/min ±0.05mm
120m/min ±0.05mm
8m/min ±0.02mm
-
-
FC
NC creep opening
VDE 0113 safety
15 N
300/min
rigid positive drive
12m/min ±0.002mm
12m/min ±0.002mm
50m/min ±0.01mm
120m/min ±0.01mm
10m/min ±0.002mm
FD
FE
-
NO-NC snap action
VDE 0113 safety
15 N
50/min
rigid positive drive
12m/min ±0.002mm
12m/min ±0.002mm
50m/min ±0.02mm
80m/min ±0.02mm
10m/min ±0.002mm
-
-
FC
Series 100Mechanical
Housing DesignationHousing FormAxis of Motion
Plunger Centerline SpacingOperation Principle
Housing materialHousing coatingProtection classPlunger materialPlunger guide bushing material standard
version X512Terminal compartment gasket materialPlunger sealing membrane materialConduit plug O-ring materialConduit plug materialDimensions & InstallationAmbient temperature
ModelSwitch Element
Contact arrangement & typeApplicationSwitch actuation forceSwitching frequencyPlunger constructionApproach velocity, Chisel plunger type DSwitchpoint repeatability Type D in wiper ring housing form E
Roller plunger type RBall bearing roller plunger type L
Ball plunger type KElectrical characteristicsLED function indication options 6...60V AC/DC
90...250 V AC/DC24 V DC
Ordering Code
519 & 819 113 & 813BSE-20 BSE-20 BSE-61
Refer to individual Switch Element Data
Chiselwith wiper Chisel Ball Roller
Highspeed roller
E D K R LPlunger styles
Switch Element Data ................ Pages 50-51Linear Cam Trays .......................... Pages 71-85Linear Trip Cams ............................ Pages 89-97Rotary Cam Drums ..................... Pages 99-102Rotary Trip Cams ......................... Pages 103-111Connectors & Cables ................. Pages 54-57Accessories & Fittings ............ Pages 58-59Installation Guidelines .............. Page 60Dimensions ........................................ Pages 61-69
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itches
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Ordering Code BNS - 813 - X512 - D04 - D12 - 100 - 20 - 02 - FD - ####
Series 100Mechanical
Balluff Cam Switch
Conduit openingsand VDE 0113 safety
Viton option
Housing Form
Number of plungers
Plunger type
Plunger spacing, mm
Housing designation
Switch element519 & 819
113 & 813
Number of safety elements 01...16 = No. of BSE-61 or BSE-85starting at flange
LED options
Custom Assembly
** Consult factory for availability
BNS
519 = Pg standard819 = metric standard**
113 = Pg safety813 = metric safety**
X512 = Vitonblank = Buna-N
D = standardE = wiper rings (chisel plunger only)
BSE-30, BSE-61, BSE-85 02...06, 08, 10, 12, 14, 16
BSE-82 02...04
D = chiselR = roller
L = ball bearing rollerK = ball tip
12
100
10 = BSE-30 only3B = BSE-82 only
10 = BSE-61 & BSE-30 mixed12 = BSE-61 only
20 = BSE-85 & BSE-30 mixed22 = BSE-85 only
blank = BSE-30 or BSE-82 only
FD = 6...60 V AC/DCFE = 90...250 V AC/DC
FC = 24 V DCblank = no LED
#### = factory suffix indicatingspecial configuration such ascustom pre-wired connector,
mixed switching elements, etc.blank = standard assembly
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MechanicalSwitches
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1-800-543-8390 · www.balluff.com
Series 100 Mechanical with built-in AS-i bus interface moduleFull Size Terminal Compartment per DIN 43.697
Parallel to Mounting Surface12 mm
Mechanically actuated and switched
Mechanical Datadie-cast aluminum
grey anodizedIP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P, 11, 12, 13
stainless steelTeflon (PTFE) & lead impregnated sintered tin & bronze over steel, self-lubricating
Buna-N rubberBuna-N rubberBuna-N rubber
Polyamid PA 6.6 15% glass fiber reinforcedrefer to Installation Notes and Dimensional Information section
-5...+80°C519 & 819BSE-30
NO snap actionprecision
15 N300/min
telescoping overtravel10m/min ±0.002mm10m/min ±0.002mm20m/min ±0.01mm
120m/min ±0.01mm8m/min ±0.002mm
via AS-i bus50 mA
yesyes1 s
LED each positionno0,F00
Bit D0, Function T0Bit D1, Function T1Bit D2, Function T2Bit D4, Function T4
BAS-K-H1S-ADT-S4(see facing page)
Housing DesignationHousing FormAxis of MotionPlunger Centerline SpacingOperation Principle
Housing materialHousing coatingProtection classPlunger materialPlunger guide bushing materialTerminal compartment gasket materialPlunger sealing membrane materialConduit plug O-ring materialConduit plug materialDimensions & InstallationAmbient temperature
ModelSwitch Element
Contact arrangement & typeApplicationSwitch actuation forceSwitching frequencyPlunger constructionApproach velocity, Chisel plunger type DSwitchpoint repeatability Type D in wiper ring housing form E
Roller plunger type RBall bearing roller plunger type L
Ball plunger type KSupply VoltageCurrent drawReverse polarity protectedShort circuit protectedPower-up ready delayFunction indicationParameters settableAS-i slave profilesPreset address changeable from master or programming unitData bit arrangement
AS-i coupling accessory order separatelyOrdering Code
Series 100Mechanical with AS-i
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Ordering Code BNS - 819 - E04 - D12 - 100 - 10- ALS
Series 100Mechanical with AS-i
Balluff Cam Switch
Conduit openings
Housing Form
Number of plungers
Plunger type
Plunger spacing, mm
Housing designation
Switch Element
AS-i Limit Switch
BNS
519 = Pg819 = metric**
D = standardE = wiper rings (chisel plunger only)
02, 03, 04
D = standardR = roller
L = ball bearing rollerK = ball tip
12
100
10 = BSE-30 only
ALS=M12 DC micro connector LEFT sideARS = M12DC micro connector Right Side*
**Looking at plungers, flange down**Consult factory for availability
Chiselwith wiper Chisel Ball Roller
Highspeed roller
E D K R LPlunger styles
Switch Element Data ................ Pages 50-51Linear Cam Trays .......................... Pages 71-85Linear Trip Cams ............................ Pages 89-97Rotary Cam Drums ..................... Pages 99-102Rotary Trip Cams ......................... Pages 103-111Connectors & Cables ................. Pages 54-57Accessories & Fittings ............ Pages 58-59Installation Guidelines .............. Page 60Dimensions ........................................ Pages 61-69
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MechanicalSwitches
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itch
es
1-800-543-8390 · www.balluff.com
Series 100 Mechanical/ElectronicFull Size Terminal Compartment per DIN 43.697
Parallel to Mounting Surface12 mm
Mechanically actuated, electronically switched
Mechanical Datadie-cast aluminum
grey anodizedIP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P, 11, 12, 13
stainless steelTeflon (PTFE) & lead impregnated sintered tin & bronze over steel, self-lubricating
Buna-N rubberBuna-N rubberBuna-N rubber
Plyamid PA 6.6 15% glass fiber reinforcedrefer to Installation Notes and Dimensional Information section
refer to individual Sensor Element Data
Housing DesignationHousing FormAxis of MotionPlunger Centerline SpacingOperation Principle
Housing materialHousing coatingProtection classPlunger materialPlunger guide bushing materialTerminal compartment gasket materialPlunger sealing membrane materialConduit plug O-ring materialConduit plug materialDimensions & InstallationAmbient temperature
Switch ElementContact arrangement & typeApplications - solid state switching in metal chip environmentSwitch actuation forceSwitching frequencyPlunger constructionApproach velocity
Switchpoint repeatabilityElectrical characteristicsLED function indication
Ordering Code (see facing page)
BES-516-110-D(14DH)
PNP complementary
10...30 V DC
15 N
300/min
telescoping overtravel
10m/min
20m/min
120m/min
8m/min
included
NPN complementary
10...30 V DC
15 N
300/min
telescoping overtravel
10m/min
20m/min
120m/min
8m/min
included
2-wire NO
90...250 V AC
15N
300/min
telescoping overtravel
10m/min
20m/min
120m/min
8m/min
included
2-wire NC
90...250 V AC
15N
300/min
telescoping overtravel
10m/min
20m/min
120m/min
8m/min
included
BES-516-108-D(14DHF) BES-516-410-J(14JJ) BES-516-421-J (14JK)
refer to individual Sensor Element Data
refer to individual Sensor Element Data
Chisel plunger type DRoller plunger type R
Ball bearing roller plunger type LBall plunger type K
Series 100Mechanical / Electronic
Chiselwith wiper Chisel Ball Roller
Highspeed roller
E D K R LPlunger styles
Switch Element Data ................ Pages 50-51Linear Cam Trays .......................... Pages 71-85Linear Trip Cams ............................ Pages 89-97Rotary Cam Drums ..................... Pages 99-102Rotary Trip Cams ......................... Pages 103-111Connectors & Cables ................. Pages 54-57Accessories & Fittings ............ Pages 58-59Installation Guidelines .............. Page 60Dimensions ........................................ Pages 61-69
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anica
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itches
1-800-543-8390 · www.balluff.com
Series 100Mechanical/Electronic
Ordering Code BNS - 819 - D03 - R12 - 100 - 14-DH - ####
Balluff Cam Switch
Conduit openings
Housing Form
Number of plungers
Plunger type
Plunger spacing, mm
Housing designation
Inductive sensor element
Custom assembly
**Consult factory for availability
BNS
519 = Pg819 = metric**
D = standard
02...06, 08, 10, 12, 14, 16
D = chiselR = roller
L = ball bearing rollerK = ball tip
12
100
14-DH = BES-516-110-D14-DF = BES-516-108-D14-JJ = BES-516-410-J
14-DH = BES-516-421-J
#### = factory suffix indicatingspecial configuration such ascustom pre-wired connector,
mixed switching elements, etc.blank = standard assembly
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MechanicalSwitches
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anic
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Sw
itch
es
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Switch Element Data ................ Pages 50-51Linear Cam Trays .......................... Pages 71-85Linear Trip Cams ............................ Pages 89-97Rotary Cam Drums ..................... Pages 99-102Rotary Trip Cams ......................... Pages 103-111Connectors & Cables ................. Pages 54-57Accessories & Fittings ............ Pages 58-59Installation Guidelines .............. Page 60Dimensions ........................................ Pages 61-69
Series 602-11 Inductive (similar to Series 100)Full Size Terminal Compartment per DIN 43.697
Parallel to Mounting SurfaceInductive sensing, electronic switching
Mechanical Datadie-cast aluminum
grey anodizedIP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P
Buna-N rubber„
Polyamid PA 6.6 15% glass fiber reinforcedrefer to Installation Notes and Dimensional Information section
refer to individual Sensor Element Data
Housing DesignationHousing FormAxis of MotionOperation Principle
Housing materialHousing coatingProtection classTerminal compartment gasket materialConduit plug O-ring materialConduit plug materialDimensions & InstallationAmbient temperature
Inductive Sensor ElementContact arrangement & typeApplications - non-contact sensing, electronic switching, chip-free
Inductive Sensor ElementContact arrangement & typeApplications - non-contact sensing, electronic switching, chip-free
Inductive Sensor ElementContact arrangement & typeApplications - intrinsically safeSwitching frequencySwitchpoint repeatabilityElectrical characteristicsLED function indication
Ordering Code** WS & EJ interchangeable.** WO & EK interchangeable.** EJ & EK are obsolete.
Series 602-11Inductive
(see facing page)
BES-516-110 (PA)
PNP complementary
10...60 V DC
2-wire NO
10...55 V DC
2-wire NAMUR
7.7...9.0 V DC
included
NPN complementary
10...60 V DC
2-wire NC
10...55 V DC
included
2-wire NO
90...250 V AC
2-wire NO
90...250 V AC
included
2-wire NC
90...250 V AC
2-wire NC
90...250 V AC
included
BES-516-108 (NA) BES-517-410 (WS)* BES-517-421 (WO)**
refer to individual Switch Element Data
refer to individual Switch Element Data
refer to individual Switch Element Data
BES-517-560-H (KHG) BES-517-561-H (NA) BES-516-410 (EJ)* BES-517-421 (EK)**
BES-516-314-N (NG)
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BNS - 816- B05 - WS - 12 - 602 - 11 - ####
Series 602-11Inductive
Ordering Code
Balluff Cam SwitchConduit openings
Housing Form
Number of sensing positions
Inductive Sensor Element
Sensor spacing, mm
Housing designation
Custom assembly
BES-516 = PgBNS-816 = metric*
B = standard
02...06, 08, 10, 12, 14, 16
PA = BES-516-110NA = BES-516-108WS = BES-517-410WO = BES-517-421
KHG = BES-517-560-HKHH = BES-517-561-H
EJ = BES-516-410***EK = BES-516-421***
NG = BES-516-314-N**
12
602-11
#### = factory suffix indicatingspecial configurationsuch ascustom pre-wired connector,
mixed switching elements, etc.blank = standard assembly
* Consult factory for availability.** Use with approved energy barrier
switching amplifier. Refer to BESNAMUR section of SensorCatalog for selection.
*** EJ & EK are obsolete.
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itch
es
1-800-543-8390 · www.balluff.com
Chiselwith wiper Chisel Ball Roller
Highspeed roller
E D K R LPlunger styles
Switch Element Data ................ Pages 50-51Linear Cam Trays .......................... Pages 71-85Linear Trip Cams ............................ Pages 89-97Rotary Cam Drums ..................... Pages 99-102Rotary Trip Cams ......................... Pages 103-111Connectors & Cables ................. Pages 54-57Accessories & Fittings ............ Pages 58-59Installation Guidelines .............. Page 60Dimensions ........................................ Pages 61-69
Housing DesignationHousing FormAxis of MotionPlunger Centerline SpacingOperation Principle
Housing materialHousing coatingProtection classPlunger materialPlunger guide bushing materialTerminal compartment gasket materialPlunger sealing membrane materialConduit plug O-ring materialConduit plug materialDimensions & InstallationAmbient temperature
ModelSwitch Element
Contact arrangement & typeApplicationSwitch actuation forceSwitching frequencyPlunger constructionApproach velocity, Chisel plunger type DSwitchpoint repeatability Roller plunger type R
Ball bearing roller plunger type LBall plunger type K
Electrical characteristicsLED function indication options 6...60V AC/DC
90...250 V AC/DCOrdering Code
Series 62Mechanical
(see facing page)
519 & 819BSE-30
NO + NC snap actionprecision
15 N300/min
telescoping overtravel10m/min ±0.002mm20m/min ±0.01mm120m/min ±0.01mm8m/min ±0.002mm
FDFE
BSE-61NC creep openingVDE 0113 safety
15 N300/min
rigid positive drive12m/min ±0.002mm50m/min ±0.01mm
120m/min ±0.01mm10m/min ±0.002mm
FDFE
113 & 813
Note: LED options require taller terminal compartment cover
Refer to individual switch element data
Series 62 MechanicalCompact Terminal Compartment and Reduced Dimension Mounting Flange
Parallel to Mounting Surface12 mm
Mechanically actuated and switched
Mechanical Datadie-cast aluminum
grey anodizedIP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P, 11, 12, 13
stainless steelTeflon (PTFE) & lead impregnated sintered tin & bronze over steel, self-lubricating
Buna-N rubberBuna-N rubberBuna-N rubber
Plyamid PA 6.6 15% glass fiber reinforcedrefer to Installation Notes and Dimensional Information section
-5...+80°C
23
MechanicalSwitches
Mech
anica
l Sw
itches
1-800-543-8390 · www.balluff.com
BNS - 813 - D04 - L12 - 062- 12 - 04- FD - ####
Series 62Mechanical
Ordering Code
Balluff Cam Switch
Conduit openingsand VDE 0113 safety
Housing Form
Number of plungers
Plunger type
Plunger spacing, mm
Housing designation
Switch element519 & 819113 & 813
Number of safety elementsstarting at flange
LED options
Custom assembly
*Consult factory for availability
BNS
519 = Pg standard*819 = metric standard*
113 - Pg safety813 = metric safety
D = standard
02...06, 08, 10, 12, 14, 16
D = chiselR = roller
L = ball bearing rollerK = ball tip
12
062
10 = BSE-30 only10 = BSE-61 & BSE-30 mixed
12 BSE-61 only
01...16 - No. of BSE-61blank = BSE 30 only
FD = 6...60 V AC/DCFE = 90...250 V AC/DC
blank = no LED
#### = factory suffix indicatingspecial configuration such ascustom pre-wired connector,
mixed switching elements, etc.blank = standard assembly
24
MechanicalSwitches
Mech
anic
al
Sw
itch
es
1-800-543-8390 · www.balluff.com
Housing DesignationHousing FormAxis of MotionPlunger Centerline SpacingOperation Principle
Housing materialHousing coatingProtection classPlunger materialPlunger guide bushing material standard
version X512Terminal compartment gasket materialPlunger sealing membrane materialConduit plug O-ring materialConduit plug materialDimensions & InstallationAmbient temperature
ModelSwitch Element
Contact arrangement & typeApplicationSwitch actuation forceSwitching frequencyPlunger constructionApproach velocity, Chisel plunger type DSwitchpoint repeatability Type D in wiper ring housing form E
Roller plunger type RBall bearing roller plunger type L
Ball plunger type KElectrical characteristicsLED function indication options 6...60V AC/DC
90...250 V AC/DC24 V DC
Ordering Code*requires taller terminal compartment cover
Series 61Mechanical
(see facing page)
543 & 819BSE-30
NO+NC snap action
precision
15 N
300/min
telescoping overtravel
10m/min ±0.002mm
10m/min ±0.002mm
20m/min ±0.01mm
120m/min ±0.01mm
8m/min ±0.02mm
FD*
FE*
-
BSE-82C-NO-NC snap action
low current
15 N
200/min
telescoping overtravel
10m/min ±0.02mm
10m/min ±0.02mm
20m/min ±0.05mm
120m/min ±0.05mm
8m/min ±0.02mm
-
-
FC
BSE-61NC creep opening
VDE 0113 safety
15N
300/min
rigid positive drive
12m/min ±0.002mm
12m/min ±0.002mm
50m/min ±0.01mm
120m/min ±0.01mm
10m/min ±0.002mm
FD*
FE*
-
BSE-85*NO-NC snap action
VDE 0113 safety
15N
50/min
rigid positive drive
12m/min ±0.02mm
12m/min ±0.02mm
50m/min ±0.02mm
80m/min ±0.02mm
10m/min ±0.02mm
-
-
FC
113 & 813
Refer to individual Switch Element Data
Series 61 MechanicalCompact Terminal Compartment and Minimum Footprint Mounting Flange
Parallel to Mounting Surface12 mm
Mechanically actuated and switched
Mechanical Datadie-cast aluminum
gray anodizedIP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P, 11, 12, 13
stainless steelTeflon (PTFE) & lead impregnated sintered tin & bronze over steel, self- lubricating
hardened aluminum, coolant lubricatedBuna-N-rubber (standard), Viton (version X512)
Polyamid PA 6.6 15% glass fiber reinforcedrefer to individual Sensor Element Data
-5...+80° C
Chiselwith wiper Chisel Ball Roller
Highspeed roller
E D K R LPlunger styles
Switch Element Data ................ Pages 50-51Linear Cam Trays .......................... Pages 71-85Linear Trip Cams ............................ Pages 89-97Rotary Cam Drums ..................... Pages 99-102Rotary Trip Cams ......................... Pages 103-111Connectors & Cables ................. Pages 54-57Accessories & Fittings ............ Pages 58-59Installation Guidelines .............. Page 60Dimensions ........................................ Pages 61-69
25
MechanicalSwitches
Mech
anica
l Sw
itches
1-800-543-8390 · www.balluff.com
Balluff Cam Switch
Conduit openingsand VDE 0113 safety
Viton option
Housing Form
Number of plungers
Plunger type
Plunger spacing, mm
Housing designation
Distance flange to certerlineof first plunger, mm
Switch element543 & 819
113 & 813
Number of safety elements 01...16 = No. of BSE-61 or BSE-85starting at flange
LED options
Custom assembly
BNS - 813 - X512 - B05- L12 - 61 - A - 10 - 03 - FD-####
Series 61Mechanical
Ordering Code
BNS
543 = Pg standard819 = metric standard**
113 = Pg safety813 = metric safety**
X512 = Vitonblank = Buna-N
B = threaded side access only1
B = threaded side & flange access2
C = threaded side & unthreaded flange access with gasket3
E = wiper rings threaded side access only1 (Chisel Plunger Only)E = wiper rings threaded side & flange access2 (Chisel Plunger Only)
BSE-30, BSE-61, BSE-85 02...06BSE-82 02...04
D = chiselR = roller
L = ball bearing rollerK = ball tip
12
61
543 & 819 02...06 plungers 121
543 & 819 92, 03 plungers only 242
543 & 819 02 plungers only 303
113 & 813 02...06 plungers A = 121
113 & 813 02, 03 plungers only C = 242
113 & 813 02 plungers only D = 303
10 = BSE-30 only3B = BSE-82 only
10 = BSE-61 & BSE-30 mixed12 = BSE-61 only
20 = BSE-85 & BSE-30 mixed*22 = BSE-85 only*
blank = BSE-30 or BSE-82 only
FD = 6...60 V AC/DC*FE = 90...250 V AC/DC*
FC = 24 V DCblank = no LED
#### = factory suffix indicatingspecial configuration such ascustom pre-wired connector,
mixed switching elements, etc.blank = standard assembly
1,2,3 Superscripts indicate allowablecombinations of housing form.
* Requires taller terminalcompartment cover.
** Consult factory for availability.
26
MechanicalSwitches
Mech
anic
al
Sw
itch
es
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Series 61 Mechanical with built-in AS-i bus interface moduleCompact Terminal Compartment and Minimum Footprint Mounting Flange
Parallel to Mounting Surface12 mm
Mechanically actuated and switched
Mechanical Datadie-cast aluminum
gray anodizedIP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P, 11, 12, 13
stainless steelTeflon (PTFE) & lead impregnated sintered tin & bronze over steel, self-lubricating
Buna-N rubberBuna-N rubberBuna-N rubber
Plyamid PA 6.6 15% glass fiber reinforcedrefer to Installation Notes and Dimensional Information section
-5...+80°C519 & 819BSE-30*
NO snap actionprecision
15 N300/min
telescoping overtravel10m/min ±0.002mm10m/min ±0.002mm20m/min ±0.01mm
120m/min ±0.01mm8m/min ±0.002mm
via AS-i bus50 mA
yesyes1 s
LED each positionno0,F00
Bit D0, Function T0Bit D1, Function T1Bit D2, Function T2Bit D4, Function T4
BAS-K-H1S-ADT-S4(see facing page)
Housing DesignationHousing FormAxis of MotionPlunger Centerline SpacingOperation Principle
Housing materialHousing coatingProtection classPlunger materialPlunger guide bushing materialTerminal compartment gasket materialPlunger sealing membrane materialConduit plug O-ring materialConduit plug materialDimensions & InstallationAmbient temperature
ModelSwitch Element
Contact arrangement & typeApplicationSwitch actuation forceSwitching frequencyPlunger constructionApproach velocity, Chisel plunger type DSwitchpoint repeatability Type D in wiper ring housing form E
Roller plunger type RBall bearing roller plunger type L
Ball plunger type KSupply voltageCurrent drawReverse polarity protectedShort circuit protectedPower-up ready delayFunction indicationParameters settableAS-i slave profilesPreset address changeable from master or programming unitData bit arrangement
AS-i coupling accessory order separatelyOrdering Code
Series 61Mechanical with AS-i
*Requires taller terminal compartment cover for AS-i electronic module.
27
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Mech
anica
l Sw
itches
1-800-543-8390 · www.balluff.com
BNS - 819 - B04 - D12 - 61- 12 -10 - ALS
Series 61Mechanical with AS-i
Ordering Code
Balluff Cam Switch
Conduit openings
Housing Form
Number of plungers
Plunger type
Plunger spacing, mm
Housing designation
Distance flange to centerlineof first plunger, mm
Switch element
AS-i Limit Switch
BNS
543 = Pg standard819 = metric standard*
B = threaded side access onlyE = wiper rings (chisel plunger only)
02, 03, 04
D = standardR = roller
L = ball bearing rollerK = ball tip
12
61
12
10 = BSE-30 only
ALS = M12 DC micro connector LEFT sideARS = M12 DC micro connector RIGHT side
* Consult factory for availability.** Looking at plungers, flange down.
Chiselwith wiper Chisel Ball Roller
Highspeed roller
E D K R LPlunger styles
Switch Element Data ................ Pages 50-51Linear Cam Trays .......................... Pages 71-85Linear Trip Cams ............................ Pages 89-97Rotary Cam Drums ..................... Pages 99-102Rotary Trip Cams ......................... Pages 103-111Connectors & Cables ................. Pages 54-57Accessories & Fittings ............ Pages 58-59Installation Guidelines .............. Page 60Dimensions ........................................ Pages 61-69
28
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PNP complementary
10...30 V DC
15 N
300/min
telescoping overtravel
10m/min
20m/min
120m/min
8m/min
included
(see facing page)
Housing DesignationHousing FormAxis of MotionPlunger Centerline SpacingOperating Principle
Housing materialHousing coatingProtection classPlunger materialPlunger guide bushing materialTerminal compartment gasket materialPlunger sealing membrane materialConduit plug O-ring materialConduit plug materialDimensions & InstallationAmbient temperature
Switching ElementContact arrangement & typeApplication - solid state switching in metal chip environmentSwitch actuation forceSwitching frequencyPlunger constructionApproach velocity Chisel plunger type D
Roller plunger type RBall bearing roller plunger type L
Ball plunger type KSwitchpoint repeatabilityElectrical characteristicsLED function indication
Ordering Code
Series 61Mechanical/Electronic
BES-516-110-D(14DH)
NPN complementary
10...30 V DC
15 N
300/min
telescoping overtravel
10m/min
20m/min
120m/min
8m/min
included
2-wire NO
90...250 V AC
15N
300/min
telescoping overtravel
10m/min
20m/min
120m/min
8m/min
included
2-wire NC
90...250 V AC
15N
300/min
telescoping overtravel
10m/min
20m/min
120m/min
8m/min
included
BES-516-108-D(14DF) BES-517-410-J(14JJ) BES-517-421-J (14JK)
refer to individual Switch Element Data
refer to individual Switch Element Data
Series 61 Mechanical/ElectronicCompact Terminal Compartment and Minimum Footprint Mounting Flange
Parallel to Mounting Surface12 mm
Mechanically actuated, electronically switched
Mechanical Datadie-cast aluminum
gray anodizedIP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P, 11, 12, 13
stainless steelTeflon (PTFE) & lead impregnated sintered tin & bronze over steel, self- lubricating
Buna-N rubberBuna-N rubberBuna-N rubber
Polyamid PA 6.6 15% glass fiber reinforcedrefer to Installation Notes and Dimensional Information section
refer to individual Sensor Element Data
Chiselwith wiper Chisel Ball Roller
Highspeed roller
E D K R LPlunger styles
Switch Element Data ................ Pages 50-51Linear Cam Trays .......................... Pages 71-85Linear Trip Cams ............................ Pages 89-97Rotary Cam Drums ..................... Pages 99-102Rotary Trip Cams ......................... Pages 103-111Connectors & Cables ................. Pages 54-57Accessories & Fittings ............ Pages 58-59Installation Guidelines .............. Page 60Dimensions ........................................ Pages 61-69
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BNS - 819 - B05 - D12 - 61- 12 - 14 - DH - ####
Series 61Mechanical/Electronic
Ordering Code
Balluff Cam Switch
Conduit openings
Housing Form
Number of plungers
Plunger type
Plunger spacing, mm
Housing designation
Distance flange to centerlineof first plunger, mm
Inductive sensor element
Custom assembly
BNS
543 = Pg819 = metric*
B = standard1
B = threaded side & flange access2
C = threaded side & unthreaded flange access with gasket3
E = wiper rings threaded side access only1
E = wiper rings threaded side & flange access2
02...06
D = chiselR = roller
L = ball bearing rollerK = ball tip
12
61
02...06 plungers 1203 plungers only 2402 plungers only 30
14-DH = BES-516-110-D14-DF = BES-516-108-D14-JJ = BES-516-410-J14-JK = BES-516-421-J
#### = factory suffix indicatingspecial configuration such ascustom pre-wired connector,
mixed switching elements, etc.blank = standard assembly
threaded side access only1
threaded side & flange access2
threaded side & unthreaded flange access with gasket3
1,2,3Superscripts indicate allowablecombinations of housing form.
* Consult factory for availability.
30
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Series 610-11, 612-11, 613-11 Inductive (similiar to Series 61 Mechanical)Compact Terminal Compartment and Minimum Footrpint Mounting Flange
Parallel to Mounting Surface12 mm
Inductive sensing, electronic switching
Mechanical Datadie-cast aluminum
gray anodizedIP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P, 11, 12, 13
Buna-N rubberBuna-N rubber
Polyamid PA 6.6 15% glass fiber reinforcedrefer to Installation Notes and Dimensional Information section
refer to individual Sensor Element Data
Housing DesignationHousing FormAxis of MotionSensor Centerline SpacingOperating Principle
Housing materialHousing coatingProtection classTerminal compartment gasket materialConduit plug O-ring materialConduit plug materialDimensions & InstallationAmbient temperature
Inductive Sensor ElementContact arrangement & typeApplications - non-contact sensing, electronic switching, chip-free
Inductive Sensor ElementContact arrangement & typeApplications - non-contact sensing, electronic switching, chip-free
Inductive Sensor ElementContact arrangement & typeApplications - intrinsically safeSwitching frequencySwitching repeatabilityElectrical characteristicsLED Function indication
Ordering Code
Series 610-11,612-11,613-11 Inductive
(see facing page)
BES-516-110(PA)
PNP complementary
10...60 V DC
2-wire NO
10...55 V DC
2-wire NAMUR
7.7...9.0 V DC
included
NPN complementary
10...60 V DC
2-wire NC
10...55 V DC
included
2-wire NO
90...250 V AC
2-wire NO
90...250 V AC
included
2-wire NC
90...250 V AC
2-wire NC
90...250 V AC
included
BES-516-108(NA) BES-517-410(WS)* BES-517-421 (WO)**
refer to individual Switch Element Data
refer to individual Switch Element Data
refer to individual Switch Element Data
BES-516-110(PA) BES-516-108(NA) BES-517-410(WS)* BES-517-421 (WO)**
BES-516-110(PA) BES-516-108(NA) BES-517-410(WS)* BES-517-421 (WO)**
** WS & EJ interchangeable.** WO & EK interchangeable.** EJ & EK are obsolete.
Switch Element Data ................ Pages 50-51Linear Cam Trays .......................... Pages 71-85Linear Trip Cams ............................ Pages 89-97Rotary Cam Drums ..................... Pages 99-102Rotary Trip Cams ......................... Pages 103-111Connectors & Cables ................. Pages 54-57Accessories & Fittings ............ Pages 58-59Installation Guidelines .............. Page 60Dimensions ........................................ Pages 61-69
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itches
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BNS - 816 - B03 - PA - 12 - 612 - 11 - ####
Series 610-11,612-11,613-11 Inductive
Ordering Code
Balluff Cam SwitchConduit openings
Housing Form
Number of sensing positions
Inductive sensor element
Sensor spacing, mm
Housing designationdistance flange to centerlineof first sensor, mm
Custom assembly
BES-516 = PgBNS - 816 = metric
B = threaded side access only1
B = threaded side & flange access2
C = threaded side & unthreaded flange access with gasket3*
610-11 = 02...061
612-11 = 02, 032
613 - 11 = 02, 033
PA = BES-516-110NA = BES-516-108WS = BES-517-410WO = BES-517-421
KHG = BES-517-560-HKHH = BES-517-561-H
EJ = BES-516-410***EK = BES-516-421***NG = BES-516-314-N
12
12mm = 610-111
24mm = 612-112
30mm = 613-113
#### = factory suffix indicatingspecial fonfiguration such as
custom pre-wired connector, mixed switchingelements, etc.
blank = standard assembly
Threaded side access only1
threaded side & flange access2
threaded side & unthreaded flange access with gasket3
* Consult factory for availability.** Use with approved energy barrier
switching amplifier. Refer to BESNAMUR section of SensorCatalog for selection.
*** EJ & EK are obsolete.
1,2,3Superscripts indicate allowablecombinations of housing form.
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(see facing page)
BSE-85NO + NC Snap Action
precision
15 N
300/min
telescoping overtravel
10m/min ±0.002mm
10m/min ±0.002mm
20m/min ±0.01mm
120m/min ±0.01mm
8m/min ±0.002mm
FD
FE
-
NC creep opening
VDE 0113 safety
15 N
300/min
rigid positive drive
12m/min ±0.002mm
12m/min ±0.002mm
50m/min ±0.01mm
120m/min ±0.01mm
10m/min ±0.002mm
FD
FE
-
NO-NC snap action
VDE 0113 safety
15 N
50/min
rigid positive drive
12m/min ±0.002mm
12m/min ±0.002mm
50m/min ±0.02mm
80m/min ±0.02mm
10m/min ±0.002mm
-
-
FC
519 & 819 113 & 813BSE-30 BSE-61
Refer to individual Switch Element Data
Series F 60 MechanicalCompact Terminal Compartment and Minimum Footprint Mounting Flange
Parallel or Perpendicular to Mounting SurfaceMechanically actuated and switched
Mechanical Datadie-cast aluminum
gray anodizedIP 67 (DIN 40 050); NEMA 4, 4X, 6, 6P, 11, 12, 13
stainless steelTeflon (PTFE) & lead impregnated sintered tin & bronze over steel, self- lubricating
hardened aluminum, coolant lubricatedBuna-N-rubber (standard), Viton (version X512)Buna-N-rubber (standard), Viton (version X512)Buna-N-rubber (standard), Viton (version X512)
Polyamid PA 6.6 15% glass fiber reinforcedrefer to individual Sensor Element Data
-5...+80° C
Housing DesignationHousing FormAxis of MotionOperation Principle
Housing materialHousing coatingProtection classPlunger materialPlunger guide bushing material standard
version X512Terminal compartment gasket materialPlunger sealing membrane materialConduit plug O-ring materialConduit plug materialDimensions & InstallationAmbient temperature
ModelSwitch Element
Contact arrangement & typeApplicationSwitch actuation forceSwitching frequencyPlunger constructionApproach velocity, Chisel plunger type DSwitchpoint repeatability Type D in wiper ring housing form E
Roller plunger type RBall bearing roller plunger type L
Ball plunger type KElectrical characteristicsLED function indication options* 6...60V AC/DC* requires taller cover 90...250 V AC/DC
24 V DCOrdering Code
Series F 60Mechanical
Chiselwith wiper Chisel Ball Roller
Highspeed roller
E D K R LPlunger styles
Switch Element Data ................ Pages 50-51Linear Cam Trays .......................... Pages 71-85Linear Trip Cams ............................ Pages 89-97Rotary Cam Drums ..................... Pages 99-102Rotary Trip Cams ......................... Pages 103-111Connectors & Cables ................. Pages 54-57Accessories & Fittings ............ Pages 58-59Installation Guidelines .............. Page 60Dimensions ........................................ Pages 61-69
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BNS - 813 - X512 - FL60 - 187 - FC - S4
Series F 60Mechanical
Ordering Code
Balluff Cam Switch
Conduit openingsand VDE 0113 safety
Viton option
Housing form andplunger type
Switch elementand approach direction
LED options
Connector option
*Consult factory for availability.
BNS
519 = Pg standard819 = metric standard*
113 = Pg safety813 = metric safety*
X512 = Vitonblank = Buna-N
FD60 = standard with D chiselFR60 = standard with R roller
FL60 = standard with L ball bearing rollerFK60 = standard with K ball tipFE60 = wiper ring with D chisel
519 & 819 101 = BSE-30113 & 813 183 = BSE-61113 & 813 185 = BSE-61113 & 813 186 = BSE-85113 & 813 187 = BSE-85
FD = 6...60 V AC/DCFE = 90...250 V AC/DC
FC = 24 V DCblank = no led
S4 = 4-pole DC microblank = no connector
approach direction user-configurable: depress plunger, twist 90°, release
approach direction fixed: parallel to mounting surface
approach direction fixed: perpendicular to mounting surface
approach direction fixed: parallel to mounting surface
approach direction fixed: perpendicular to mounting surface
Pinouts vary - consult factoryfor specific wiring diagrams.
1 GN
3 RD/WH 2 RD/BK
4 BK
2 WH
3 BU 1 BN
S21
S4
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Series 72 MechanicalCompact Terminal Compartment
Perpendicular to Mounting Surface12mm
Mechanically actuated and switched
Mechanical Datasand-cast aluminum
gray anodizedIP 67 (DIN 40 050); NEMA 4, 4X, 6, 6P, 11, 12, 13
stainless steelTeflon (PTFE) & lead impregnated sintered tin & bronze over steel, self- lubricating
Buna-N-rubberBuna-N-rubberBuna-N-rubber
Polyamid PA 6.6 15% glass fiber reinforcedrefer to individual Sensor Element Data
-5...+80° C
Housing DesignationHousing FormAxis of MotionPlunger Centerline SpacingOperatingPrinciple
Housing materialHousing coatingProtection classPlunger materialPlunger guide bushing materialTerminal compartment gasket materialPlunger sealing membrane materialConduit plug O-ring materialConduit plug materialDimensions & InstallationAmbient temperature
ModelSwitch Element
Contact arrangement & typeApplicationSwitch actuation forceSwitching frequencyPlunger constructionApproach velocity, Chisel plunger type DSwitchpoint repeatability Type D in wiper ring housing form E
Roller plunger type RBall bearing roller plunger type L
Ball plunger type KElectrical characteristicsLED function indication options 6...60V AC/DC
90...250 V AC/DC24 V DC
Ordering Code
*Requires taller terminal compartment cover.
Series 72Mechanical
(see facing page)
BSE-85*NO + NC Snap Action
precision
15 N
300/min
telescoping overtravel
10m/min ±0.002mm
10m/min ±0.002mm
20m/min ±0.01mm
120m/min ±0.01mm
8m/min ±0.002mm
FD*
FE*
-
NC creep opening
VDE 0113 safety
15 N
300/min
rigid positive drive
12m/min ±0.002mm
12m/min ±0.002mm
50m/min ±0.01mm
120m/min ±0.01mm
10m/min ±0.002mm
FD*
FE*
-
NO-NC snap action
VDE 0113 safety
15 N
50/min
rigid positive drive
12m/min ±0.002mm
12m/min ±0.002mm
50m/min ±0.02mm
80m/min ±0.02mm
10m/min ±0.002mm
-
-
FC
519 & 819 113 & 813BSE-30 BSE-61
Refer to individual Switch Element Data
Chiselwith wiper Chisel Ball Roller
Highspeed roller
E D K R LPlunger styles
Switch Element Data ................ Pages 50-51Linear Cam Trays .......................... Pages 71-85Linear Trip Cams ............................ Pages 89-97Rotary Cam Drums ..................... Pages 99-102Rotary Trip Cams ......................... Pages 103-111Connectors & Cables ................. Pages 54-57Accessories & Fittings ............ Pages 58-59Installation Guidelines .............. Page 60Dimensions ........................................ Pages 61-69
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itches
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BNS - 813 - B05 - R12 - 72 - 10 - 03 - FD - ####
Series 72Mechanical
Ordering Code
Balluff Cam Switch
Conduit openingsand VDE 0113 safety
Housing Form
Number of plungers
Plunger Type
Plunger spacing, mm
Housing designation
Switch element542 & 819113 & 813
Number of safety elementsstarting at flange
LED options
Custom assembly
*Consult factory for availability.
BNS
542 = Pg standard819 = metric standard*
113 = Pg safety813 = metric safety*
B = standardE = wiper rings (chisel plunger only)
02...06, 08, 10, 13, 16
D = chiselR = roller
L = ball bearing rollerK = ball tip
12
72
10 = BSE-30 only10 = BSE 61 & BSE-30 mixed
12 = BSE-61 only20 = BSE 85 & BSE-30 mixed
22 = BSE-61 only
01...16 = No. of BSE-61 or BSE-85blank = BSE-30 or BSE-82 only
FD = 6...60 V AC/DCFE = 90...250 V AC/DC
blank = no LED
#### = factory suffix indicatingspecial configuration such ascustom pre-wired connector,
mixed switching elements, etc.blank = standard assembly
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MechanicalSwitches
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Housing DesignationHousing FormAxis of MotionPlunger Centerline SpacingOperating Principle
Housing materialHousing coatingProtection classPlunger materialPlunger guide bushing materialTerminal compartment gasket materialPlunger sealing membrane materialConduit plug O-ring materialConduit plug materialDimensions & InstallationAmbient temperature
Switching ElementContact arrangement & typeApplication - solid state switching in metal chip environmentSwitch actuation forceSwitching frequencyPlunger constructionApproach velocity Chisel plunger type D
Roller plunger type RBall bearing roller plunger type L
Ball plunger type KSwitchpoint repeatabilityElectrical characteristicsLED function indication
Ordering Code
Series 72Mechanical/Electronic
(see facing page)
BES-516-110-D(14DH)
PNP complementary
10...30 V DC
15 N
300/min
telescoping overtravel
10m/min
20m/min
120m/min
8m/min
included
NPN complementary
10...30 V DC
15 N
300/min
telescoping overtravel
10m/min
20m/min
120m/min
8m/min
included
2-wire NO
90...250 V AC
15N
300/min
telescoping overtravel
10m/min
20m/min
120m/min
8m/min
included
2-wire NC
90...250 V AC
15N
300/min
telescoping overtravel
10m/min
20m/min
120m/min
8m/min
included
BES-516-108-D(14DF) BES-517-410-J(14JJ) BES-517-421-J (14JK)
refer to individual Switch Element Data
refer to individual Switch Element Data
Series 72 Mechanical/ElectronicCompact Terminal Compartment
Perpendicular to Mounting Surface12 mm
Mechanically actuated, electronically switched
Mechanical Datasand-cast aluminum
gray anodizedIP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P, 11, 12, 13
stainless steelTeflon (PTFE) & lead impregnated sintered tin & bronze over steel, self- lubricating
Buna-N rubberBuna-N rubberBuna-N rubber
Polyamid PA 6.6 15% glass fiber reinforcedrefer to Installation Notes and Dimensional Information section
refer to individual Sensor Element Data
Chiselwith wiper Chisel Ball Roller
Highspeed roller
E D K R LPlunger styles
Switch Element Data ................ Pages 50-51Linear Cam Trays .......................... Pages 71-85Linear Trip Cams ............................ Pages 89-97Rotary Cam Drums ..................... Pages 99-102Rotary Trip Cams ......................... Pages 103-111Connectors & Cables ................. Pages 54-57Accessories & Fittings ............ Pages 58-59Installation Guidelines .............. Page 60Dimensions ........................................ Pages 61-69
37
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BNS - 819 - B03 - R12 - 72- 14 - DH - ####
Series 72Mechanical/Electronic
Ordering Code
Balluff Cam Switch
Conduit openings
Housing Form
Number of plugers
Plunger type
Plunger spacing, mm
Housing designation
Inductive sensor element
Custom Assembly
*Consult factory for availability
BNS
542 = Pg819 = metric
B = standard
02...06, 08, 10, 13, 16
D = chiselR = roller
L = ball bearing rollerK = ball tip
12
72
14-DH = BES-516-110-D14-DF = BES-516-108-D14-JJ = BES-516-410-J14-JK = BES-516-421-J
#### = factory suffix indicatingspecial configuration such ascustom pre-wired connector,
mixed switching elements, etc.blank = standard assembly
38
MechanicalSwitches
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Housing DesignationHousing FormAxis of MotionPlunger Centerline SpacingOperation Principle
Housing materialHousing coatingProtection classTerminal compartment gasket materialConduit plug O-ring materialConduit plug materialDimensions & InstallationAmbient temperature
Inductive Sensor ElementContact arrangement & typeApplications - non-contact sensing, electronic switching, chip-free
Inductive Sensor ElementContact arrangement & typeApplications - non-contact sensing, electronic switching, chip-free
Inductive Sensor ElementContact arrangement & typeApplications - intrinsically safeSwitching frequencySwitchpoint repeatabilityElectrical characteristicsLED function indication
Ordering Code
Series 605-11Inductive
(see facing page)
BES-516-110(PA)
PNP complementary
10...60 V DC
2-wire NO
10...55 V DC
2-wire NAMUR
7.7...9.0 V DC
included
NPN complementary
10...60 V DC
2-wire NC
10...55 V DC
included
2-wire NO
90...250 V AC
2-wire NO
90...250 V AC
included
2-wire NC
90...250 V AC
2-wire NC
90...250 V AC
included
BES-516-108(NA) BES-517-410(WS)* BES-517-421 (WO)**
refer to individual Sensor Element Data
refer to individual Sensor Element Data
refer to individual Sensor Element Data
BES-517-560-H(KHG) BES-517-561-H(KHH) BES-516-410(EJ)* BES-517-421 (EK)**
BES-516-314-N(NG)
Series 605-11 Inductive (similar to Series 72 Mechanical)Full Size Terminal Compartment per DIN 43.697
Perpendicular to Mounting Surface12 mm
Inductive sensing, electronic switching
Mechanical Datadie-cast aluminum
grey anodizedIP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P, 11, 12, 13
Buna-N rubberBuna-N rubber
Polyamid PA 6.6 15% glass fiber reinforcedrefer to Installation Notes and Dimensional Information section
refer to individual Sensor Element Data
** WS & EJ interchangeable.** WO & EK interchangeable.** EJ & EK are obsolete.
Switch Element Data ................ Pages 50-51Linear Cam Trays .......................... Pages 71-85Linear Trip Cams ............................ Pages 89-97Rotary Cam Drums ..................... Pages 99-102Rotary Trip Cams ......................... Pages 103-111Connectors & Cables ................. Pages 54-57Accessories & Fittings ............ Pages 58-59Installation Guidelines .............. Page 60Dimensions ........................................ Pages 61-69
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Ordering Code
Balluff Cam SwitchConduit openings
Housing Form
Number of sensing positions
Inductive sensor element
Sensor spacing, mm
Housing designation
Custom assembly
BES-516 = PgBNS-816 = metric
B = standard
02...06, 08, 10, 13, 16
PA = BES-516-110NA = BES-516-108WS = BES-517-410WO = BES-517-421
KHG= BES-517-560-HKHH = BES-517-561-H
EJ= BES-516-410**EK = BES-516-421**NG= BES-516-314-N
12
605-11
#### = factory suffix indicatingspecial configuration such as
customer pre-wired connector,mixed switching elements, etc.
blank = standard assembly
BNS - 816- B03 - NA - 12 - 605 - 11 - ####
Series 605-11Inductive
* Consult factory for availability.** EJ & EK are obsolete.
40
MechanicalSwitches
Mech
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Sw
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es
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Housing DesignationHousing FormAxis of MotionPlunger Centerline SpacingOperation Principle
Housing materialHousing coatingProtection classPlunger materialPlunger guide bushing material standard
(consult factory for availability) version X512Terminal compartment gasket materialPlunger sealing membrane materialConduit plug O-ring materialConduit plug materialDimensions & InstallationAmbient temperature
ModelSwitch Element
Contact arrangement & typeApplicationSwitch actuation forceSwitching frequencyPlunger constructionApproach velocity Chisel plunger type DSwitchpoint repeatability Type D in wiper ring housing form E
Roller plunger type RBall plunger type K
Electrical characteristicsLED function indication options (consult factory for availability) 24 V DC
Ordering Code*Requires taller terminal compartment cover.
Series 46Mechanical
(see facing page)
BSE-82*C+NO+NC snap action
solder terminals (vibration)
8 N
200/min
telescoping overtravel
8m/min ±0.02mm
8m/min ±0.02mm
60m/min ±0.05mm
9m/min ±0.03mm
FC
519 & 819BSE-75 BSE-76
Refer to individual Switch Element Data
Series 46 MechanicalMiniature Terminal Compartment and Reduced Dimension Mounting Flange
Parallel to Mounting Surface8mm
Mechanically actuated and mechanically switched
Mechanical Datadie-cast aluminum
grey anodizedIP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P
stainless steelTeflon (PTFE) & lead impregnated sintered tin & bronze over steel, self-lubricating
hardened aluminum, coolant-lubricatedBuna-N rubber (standard), Viton (version X512)Buna-N rubber (standard), Viton (version X512)Buna-N rubber (standard), Viton (version X512)
Polyamid PA 6.6 15% glass fiber reinforcedrefer to Installation Notes and Dimensional Information section
-5...+80°C
C+NO+NC snap action
side entry screw terminals
8 N
200/min
telescoping overtravel
8m/min ±0.02mm
8m/min ±0.02mm
60m/min ±0.05mm
9m/min ±0.03mm
FC*
C+NO+NC snap action
top entry screw terminals
8 N
200/min
telescoping overtravel
8m/min ±0.02mm
8m/min ±0.02mm
60m/min ±0.05mm
9m/min ±0.03mm
-
Chiselwith wiper Chisel Ball Roller
Highspeed roller
E D K R LPlunger styles
Switch Element Data ................ Pages 50-51Linear Cam Trays .......................... Pages 71-85Linear Trip Cams ............................ Pages 89-97Rotary Cam Drums ..................... Pages 99-102Rotary Trip Cams ......................... Pages 103-111Connectors & Cables ................. Pages 54-57Accessories & Fittings ............ Pages 58-59Installation Guidelines .............. Page 60Dimensions ........................................ Pages 61-69
41
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itches
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Ordering Code BNS - 819 - X512 - B04 - R08 - 46 - 13 - FC - ####
Series 46Mechanical
BNS
519 = Pg standard819 = metric standard
X512 = Vitonblank = Buna-N
B = standardE = wiper rings
(chisel plunger only)
BSE-75 & BSE-76 02...06, 08, 10, 12BSE-82 02...04
D = chiselR = roller
K = ball tip
08
46
12 = BSE-7513 = BSE-763B = BSE-82
BSE-75 & BSE-76 only FC = 24 VDC
blank = no LED
#### = factory suffix indicatingspecial configuration such ascustom pre-wired connector,
mixed switching elements, etc.blank = standard assembly
Balluff Cam Switch
Conduit openings
Viton option
Housing Form
Number of plungers
Plunger type
Plunger spacing, mm
Housing designation
Switch element
LED options
Custom assembly
42
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(see facing page)
NPN NO10...30 V DC
included
Housing DesignationHousing FormAxis of MotionPlunger Centerline SpacingOperation Principle
Housing materialHousing coatingProtection classTerminal compartment gasket materialPlunger sealing membrane materialConduit plug O-ring materialConduit plug materialDimensions & InstallationAmbient temperature
Inductive Sensor ElementContact arrangement & typeApplications - non-contact sensing, electronic switching, chip-freeSwitching frequencySwitchpoint repeatabilityElectrical characteristicsLED function indication
Ordering Code
Series 603-11Inductive
PNP NO10...30 V DC
included
Series 603-11 Inductive (similar to Series 46 Mechanical)Miniature Terminal Compartment and Reduced Dimension Mounting Flange
Parallel to Mounting Surface8 mm
Inductive sensing, electronic switching
Mechanical Datadie-cast aluminum
grey anodizedIP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P
Buna-N rubber standardBuna-N rubber standardBuna-N rubber standard
Polyamid PA 6.6 15% glass fiber reinforcedrefer to Installation Notes and Dimensional Information section
-5...+80°CBES-517-312-Y (TOB) BES-517-312-Y (TOB)
refer to individual Sensor Element Datarefer to individual Sensor Element Datarefer to individual Sensor Element Data
Switch Element Data ................ Pages 50-51Linear Cam Trays .......................... Pages 71-85Linear Trip Cams ............................ Pages 89-97Rotary Cam Drums ..................... Pages 99-102Rotary Trip Cams ......................... Pages 103-111Connectors & Cables ................. Pages 54-57Accessories & Fittings ............ Pages 58-59Installation Guidelines .............. Page 60Dimensions ........................................ Pages 61-69
43
MechanicalSwitches
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anica
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itches
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Ordering Code
BNS
BES-516 = PgBNS-816 = metric
B = standard
02...06, 08, 10, 12
TOB = BES-517-312-YTNB = BES-517-311-Y
08
603-11
#### = factory suffix indicatingspecial configuration such ascustom pre-wired connector,
mixed switching elements, etc.blank = standard assembly
BNS - 816 - B03 - TOB - 08 - 603 - 11 - ####
Series 603-11Inductive
Balluff Cam Switch
Conduit openings
Housing Form
Number of sensing positions
Inductive sensor element
Plunger spacing, mm
Housing designation
Custom assembly
44
MechanicalSwitches
Mech
anic
al
Sw
itch
es
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Series 40 MechanicalMiniature Terminal Compartment and Minimum Footprint Mounting Flange
Parallel to Mounting Surface8 mm
Mechanically actuated and switched
Mechanical Datadie-cast aluminum
grey anodizedIP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P
stainless steelTeflon (PTFE) & lead impregnated sintered tin & bronze over steel, self-lubricating
hardened aluminum, coolant-lubricatedBuna-N rubber (standard), Viton (version X512)
--
Polyamid PA 6.6 15% glass fiber reinforcedrefer to Installation Notes and Dimensional Information section
-5...+80°C
Housing DesignationHousing FormAxis of MotionPlunger Centerline SpacingOperation Principle
Housing materialHousing coatingProtection classPlunger materialPlunger guide bushing material standard
(consult factory for availabilty) version X512Terminal compartment gasket materialPlunger sealing membrane materialConduit plug O-ring materialConduit plug materialDimensions & InstallationAmbient temperature
ModelSwitch Element
Contact arrangement & typeApplicationSwitch actuation forceSwitching frequencyPlunger constructionApproach velocity, Chisel plunger type DSwitchpoint repeatability Type D in wiper ring housing form E
Roller plunger type RBall plunger type K
Electrical characteristicsLED function indication options (consult factory for availabilty) 24 V DC
Ordering Code * Requires taller terminal compartment cover
Series 40Mechanical
(see facing page)
C+NO+NC snap actionside entry screw terminals
8 N200/min
telescoping overtravel8m/min ±0.02mm8m/min ±0.02mm60m/min ±0.05mm9m/min ±0.03mm
FC*
C+NO+NC snap actionsolder terminals (vibration)
8 N200/min
telescoping overtravel8m/min ±0.02mm8m/min ±0.02mm60m/min ±0.05mm9m/min ±0.03mm
FC*
519 & 819BSE-75 BSE-75
Refer to individual Switch Element Data
*Requires taller terminal compartment cover.
Chiselwith wiper Chisel Ball Roller
Highspeed roller
E D K R LPlunger styles
Switch Element Data ................ Pages 50-51Linear Cam Trays .......................... Pages 71-85Linear Trip Cams ............................ Pages 89-97Rotary Cam Drums ..................... Pages 99-102Rotary Trip Cams ......................... Pages 103-111Connectors & Cables ................. Pages 54-57Accessories & Fittings ............ Pages 58-59Installation Guidelines .............. Page 60Dimensions ........................................ Pages 61-69
45
MechanicalSwitches
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anica
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itches
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BNS - 819 - X512 - B04 - R08- 40 - 13 - FC - ####
Series 40Mechanical
Ordering Code
BNS
519 = Pg standard819 = metric standard
X512 = Vitonblank = Buna-N
B = standardE = wiper rings (chisel plunger only)
02...06
D = chiselR = roller
K = ball tip
08
40
12= BSE-7513 = BSE-76
FC = 24 V DC**blank = no LED
#### = factory suffix indicatingspecial configuration such ascustom pre-wired connector,
mixed switching elements, etc.blank = standard assembly
Balluff Cam Switch
Conduit openings
Viton option
Housing Form
Number of plungers
Plunger type
Plunger spacing, mm
Housing designation
Switch element
LED options
Custom assembly
**Available 2-position only.
46
MechanicalSwitches
Mech
anic
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Sw
itch
es
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Series 650-11 Inductive (similar to Series 40 Mechanical)Minature Terminal Compartment and Minimum Footprint Mounting Flange
Parallel to Mounting Surface8 mm
Inductive sensing, electronic switching
Mechanical Datadie-cast aluminum
grey anodizedIP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P
Buna-N rubber standardBuna-N rubber standardBuna-N rubber standard
Polyamid PA 6.6 15% glass fiber reinforcedrefer to Installation Notes and Dimensional Information section
refer to individual Sensor Element Data
Housing DesignationHousing FormAxis of MotionPlunger Centerline SpacingOperation Principle
Housing materialHousing coatingProtection classTerminal compartment gasket materialPlunger sealing membrane materialConduit plug O-ring materialConduit plug materialDimensions & InstallationAmbient temperature
Inductive Sensor ElementContact arrangement & typeApplications - non-contact sensing, electronic switching, chip-freeSwitching frequencySwitchpoint repeatabilityElectrical characteristicsLED function indication options
Ordering Code
Series 650-11Inductive
(see facing page)
NPN NO10...30 V DC
included
PNP NO10...30 V DC
included
BES-517-312-Y (TOB) BES-517-311-Y (TNB)
refer to individual Sensor Element Datarefer to individual Sensor Element Datarefer to individual Sensor Element Data
Switch Element Data ................ Pages 50-51Linear Cam Trays .......................... Pages 71-85Linear Trip Cams ............................ Pages 89-97Rotary Cam Drums ..................... Pages 99-102Rotary Trip Cams ......................... Pages 103-111Connectors & Cables ................. Pages 54-57Accessories & Fittings ............ Pages 58-59Installation Guidelines .............. Page 60Dimensions ........................................ Pages 61-69
47
MechanicalSwitches
Mech
anica
l Sw
itches
1-800-543-8390 · www.balluff.com
BNS - 816- B03 - TOB - 08 - 650 - 11 - ####
Series 650-11Inductive
Ordering Code
BES-516 = PgBNS-816 = metric
B = standard
02...06, 08, 10, 12
TOB = BES-517-312-YTNB = BES-517-311-Y
08
650-11
#### = factory suffix indicatingspecial configuration such ascustom pre-wired connector,
mixed switching elements, etc.blank = standard assembly
Balluff Cam SwitchConduit openings
Housing Form
Number of sensing positions
Inductive sensor element
Sensor spacing, mm
Housing designation
Custom assembly
48
MechanicalSwitches
Mech
anic
al
Sw
itch
es
1-800-543-8390 · www.balluff.com
Housing DesignationHousing FormAxis of MotionOperation Principle
Housing materialHousing coatingProtection classPlunger materialPlunger guide bushing material standard
version X512Terminal compartment gasket materialPlunger sealing membrane materialConduit plug O-ring materialConduit plug materialDimensions & InstallationAmbient temperature
ModelSwitch Element
Contact arrangement & typeApplicationSwitch actuation forceSwitching frequencyPlunger constructionApproach velocity, Chisel plunger type DSwitchpoint repeatability Type D in wiper ring housing form E
Roller plunger type RBall plunger type K
Electrical characteristics
Ordering Code
Series 99 and100 Mechanical
(see facing page)
C+NO+NC snap actionside entry screw terminals
8 N200/min
telescoping overtravel8m/min ±0.02mm8m/min ±0.02mm
60m/min ±0.05mm9m/min ±0.03mm
C+NO+NC snap actionsolder terminals (vibration)
8 N200/min
telescoping overtravel8m/min ±0.02mm8m/min ±0.02mm
60m/min ±0.05mm9m/min ±0.03mm
519 & 819BSE-73 BSE-74*
Refer to individual Switch Element Data
*Requires taller terminal compartment cover.
Series 99 and Series 100 MechanicalMiniature Terminal Compartment and Minimum Footprint Mounting Flange
Parallel or Perpendicular to Mounting SurfaceMechanically actuated and switched
Mechanical Datadie-cast aluminum
grey anodizedIP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P
stainless steelTeflon (PTFE) & lead impregnated sintered tin & bronze over steel, self-lubricating
hardened aluminum, coolant-lubricatedBuna-N rubber (standard), Viton (version X512)
„„
Polyamid PA 6.6 15% glass fiber reinforcedrefer to Installation Notes and Dimensional Information section
-5...+80°C
Chiselwith wiper Chisel Ball Roller
Highspeed roller
E D K R LPlunger styles
Switch Element Data ................ Pages 50-51Linear Cam Trays .......................... Pages 71-85Linear Trip Cams ............................ Pages 89-97Rotary Cam Drums ..................... Pages 99-102Rotary Trip Cams ......................... Pages 103-111Connectors & Cables ................. Pages 54-57Accessories & Fittings ............ Pages 58-59Installation Guidelines .............. Page 60Dimensions ........................................ Pages 61-69
49
MechanicalSwitches
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anica
l Sw
itches
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BN
BU
BK
WH
GN
YE
PE
C
NC
NO
BN
BU
BK
WH
C
NC
NO
+
Balluff Cam Switch
Conduit openings
Viton option
Housing Designation & Form
Plunger type
Switch element
Connector option
BNS - 819- X512 - 100 - E13 - FC - S4
Series 99 and100 Mechanical
Ordering Code
BNS
519 = Pg819 = metric*
X512 = Vitonblank = Buna-N
519-099 = Pg 07 conduit519-100 = Pg 09 conduit
819-099 = M12 conduit819-100 = M16 conduit
D = chisel**R = roller**
ED = chisel plunger with wiper ring**K = ball tip**
12 = BSE-7313 = BSE-74
S4 = 4-pole DC microS21 = 2-pole AC micro (100 only)S80 = 4-pole AC micro (100 only)
blank = no connector
Outside dimensions +2mm greater than 099 version
S80 compatible cables:BKS-S80-G-PU-05 StraightBKS-S80-W-PU-05 Right Angle
* Consult factory for availability.** Approach direction user-configurable,
depress plunger, twist 90°, release.
Dual PNP LED version
1 GN
3 RD/WH 2 RD/BK
4 BK
2 WH
3 BU 1 BN
4
2
3 1
S21 100 only Connector Wiring Diagram
BUWH
BKBN
GNYE pre-mating
Connector Wiring DiagramS4 099 &100 S80 100 only
Connector Wiring Diagram
Connector Wiring Diagram
RD
/BK
RD
/WH
GN
YE
PE
C
NC
NO
BNS-519-X499-100-R-11
BN
BU
BK
WH
C
NCNO
_ +
GN
YE