BMW Parts and Accessories Installation Instructions Retrofit / Installation kit No. 65 90 0 027 973...

BMW Parts and AccessoriesInstallation Instructions

ONON TP TP CDCD Radad NavBMW

Infnfo OKOK

ON TP CD Rad NavBMW

Info OK

039 0004 B

BMW Traffic Pro installation kitBMW 5 Series Saloon (E 39) with a production date after 09/00 BMW 5 Series touring (E 39/2) with a production date after 09/00

These installation instructions are not valid for cars with SA358 (climate comfort windscreen).

These installation instructions are onlyvalid for:

• cars without an on-board monitor, without SA663 (BMW Professional radio) with a production date after 09/00

• cars without an on-board monitor, with SA663 (BMW Professional radio) with a productiondate after 02/01

Technical and electrical knowledge requiredThe installation time is approx. 1.5 hours but this may vary depending on the condition of the car and the equipment in it.

Retrofit/Installation kit No. 65 90 0 027 97365 90 0 139 839

Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001

Contents

Section Page

1. Important information for the installation of the navigation radio . . . . . . . . . . . . . . . 3

2. Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3. Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4. Adapter cable connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

5. Adapter cable connection overview (LHD cars only) . . . . . . . . . . . . . . . . . . . . . . . . 7

6. Adapter cable connection overview (RHD cars only) . . . . . . . . . . . . . . . . . . . . . . . . 8

7. Navigation radio connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

8. To install the GPS aerial (LHD cars only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

9. To install the GPS aerial (RHD cars only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

10. To install the adapter cable and connect the navigation radio . . . . . . . . . . . . . . . . 12

11. To connect the tacho A signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

12. Coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

13. Concluding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

14. Language selection and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

15. Operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

16. Adapter wiring harness circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

EN/2Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001

1. Important information for the installation of the navigation radio

Only for use in the BMW dealer organisation.

The navigation radio may only be installed by a specialist workshop that has the required special tools and manuals.

Ensure that the cables/lines are not kinked or damaged as you install them in the car.Additional cables/lines that you install must be secured with cable ties.

All the figures show LHD cars, proceed in exactly the same way on RHD cars.

Item numbers refer only to the overview drawings and to the texts next to the appropriate figure.

The operating manual supplied with the kit is to be given to the vehicle keeper.�

Subject to technical modifications

Required tools and equipment

MoDIC III or DIS Combination pliersSet of straight slot screwdrivers Angle cutterCable lamp Cable lamp


2. Preparations

0

TIS instruction No.Conduct a brief test ---

Disconnect the battery 12 00 ...Remove the instrument cluster 62 21 000Remove the radio 65 11 030Remove the glove compartment 51 16 360Remove the front right door sill trim 51 47 000Remove the A pillar trim at the bottom right ---

Remove the centre air jet ---


3. Parts list

0

Legend

0

A Adapter cableB Aerial adapter1 Navigation radio2 Radio retaining pin3 Double insulation-piercing connector (2x)4 Cable tie (8x)5 GPS aerial6 GPS aerial holder7 Hexagonal screws (2x)8 Rattle guard (2x)9 Radio installation trim10 Installation clip (2x)11 Shrink hose12 Owner’s manual

ONON TP TP CDCD Radad Nav

BMWInfnfo OKOK

ON TP CD Rad Nav

BMWInfo OK

c Bedienungsanleitungd

1

5 8

2 4

76

109 11 12

3

A B

039 0005 B


4. Adapter cable connection diagram

0

0

Coaxial plug casing

0

Item Description SignalCable colour / Cross-section

Connection location in the carAbbreviation /

Slot

A Adapter cable --- --- --- ---

A1 Black 16-pin plug casing --- --- To black 16-pin plug casing in the centre console

X18126

A2 Black 16-pin socket casing --- --- To the navigation radio in the centre console

---

A3 Red 20-pin socket casing --- --- To the navigation radio in the centre console

---

A4 Open cable end Reversing light terminal

BL/GE To the standard wiring harness, right A pillar on the light module, using double insulation-piercing connector (check whether the signal exists)

---

A5 Blade terminal contact Tacho A signal

SW/WS To the white 18-pin socket casing on the instrument cluster

X10113 PIN3

A6 Blade terminal contact Tacho A signal

WS To the white 26-pin socket casing on the instrument cluster

X11175 PIN14

Item Description SignalCable colour / Cross-section

Connection location in the carAbbreviation /

Slot

B Aerial adapter --- --- --- ---

B1 Coaxial plug casing --- --- To the navigation radio in the centre console

---

B2 Fakra coaxial plug casing --- --- To coaxial Fakra aerial plug in the centre console

---

AA1

A2A3A5

A4039 0006 BA6

B

B2B1039 0007 B


5. Adapter cable connection overview (LHD cars only)

0)

Lay the adapter cable A, as shown in the figure, and secure it with cable ties.

Branch A1 to the black 16-pin plug casing X18126 in the centre consoleBranch A2 to the navigation radio in the centre consoleBranch A3 to the navigation radio in the centre consoleBranch A4 to the standard wiring harness on the A pillar at the front right using a double insulation-piercing connectorBranch A5 to the white 18-pin socket casing X10113 PIN3 on the instrument clusterBranch A6 to the white 26-pin socket casing X11175 PIN14 on the instrument cluster

Tie back any excess lengths.

A4

A1

A5A6

A2

A3

039 0025 B


6. Adapter cable connection overview (RHD cars only)

0)

Lay the adapter cable A, as shown in the figure, and secure it with cable ties.

Branch A1 to the black 16-pin plug casing X18126 in the centre consoleBranch A2 to the navigation radio in the centre consoleBranch A3 to the navigation radio in the centre consoleBranch A4 to the standard wiring harness on the A pillar at the front right using a double insulation-piercing connectorBranch A5 to the white 18-pin socket casing X10113 PIN3 on the instrument clusterBranch A6 to the white 26-pin socket casing X11175 PIN14 on the instrument cluster

Tie back any excess lengths.

A4

A1

A5

A2

A3

A6

039 0041 B


7. Navigation radio connection diagram

0

Legend

0

Chamber A Chamber C21 Speed signal (TAA) 7-12 Specific connection for CD

changer2 Signal from reversing light3 Telephone mute Chamber C34 Continuous positive (terminal 30) 13 Low frequency telephone input5 Control output for automatic aerial/amplifier 14 Earth telephone input6 Light (terminal 58G) 15-17 Specific connection for CD

changer7 Switched positive (terminal 15) 18 CD low frequency earth (AUX)8 Earth (terminal 31) 19 CD low frequency left (AUX)

20 CD low frequency right (AUX)Chamber B1 Speaker rear right+ Jack D2 Speaker rear right- Radio aerial jack3 Speaker front right+4 Speaker front right- Jack E5 Speaker front left+ GPS aerial jack6 Speaker front left-7 Speaker rear left+8 Speaker rear left-

Chamber C11 LineOut rear left2 LineOut rear right3 Low frequency earth4 LineOut front left5 LineOut front right6 Subwoofer LineOut

1 4 7 10 13 16 19

3 6 9 12 15 18

2 5 8 11 14 17 20

1 3 5 7

2 4 6 8

1 3 5 7

2 4 6 8

10

10 B

A

E

C3C2C1

D

039 0021 B


8. To install the GPS aerial (LHD cars only)

0

0

0

0

0 Remove the plate (30) from the GPS aerial (5).

0 Place the GPS aerial (5) on the holder (6) (the aerial will be held in place by integrated magnets).

0

The figure shows the installation site of the GPS aerial under the instrument panel.�

The mounting points for the GPS aerial holder (6) are marked in the instrument panel (30). During the installation process ensure that you do not miss the mounting points since otherwise you will damage the instrument panel (30).�

Secure the GPS aerial holder (6) with the fitted GPS aerial (5) to the instrument panel (30) using two hexagonal screws (7).Lay the GPS aerial cable to the installation site of the radio and secure it with cable ties (4).

530

039 0008 B

6

5

039 0042 B

3030

5

6

7

4

039 0010 B


9. To install the GPS aerial (RHD cars only)

0

0

0

0 Remove the plate (30) from the GPS aerial (5).

0 Place the GPS aerial (5) on the holder (6) (the aerial will be held in place by integrated magnets).

0

The figure shows the installation site of the GPS aerial under the instrument panel.�

The mounting points for the GPS aerial holder (6) are marked in the instrument panel (30). During the installation process ensure that you do not miss the mounting points since otherwise you will damage the instrument panel (30).�

Secure the GPS aerial holder (6) with the fitted GPS aerial (5) to the instrument panel (30) using two hexagonal screws (7).Lay the GPS aerial cable to the installation site of the radio and secure it with cable ties (4).

530

039 0008 B

6

5

039 0009 B

30

4

305

6

7

039 0039 B


10. To install the adapter cable and connect the navigation radio

0

0

0

0

0

The figure shows the radio module holder (30).�

Remove the flap (31) on the radio module holder (30) to allow the radio trim (9) to be installed.Remove the pins (32) for this purpose.

0 Insert the radio trim (9).The radio trim (9) is held in place later by the fastening for the navigation radio.

0

LHD cars only.�

Connect branch A1 to the new generation radio connection plug (40).Lay branch A4, open cable end, blue/yellow cable, along the standard wiring harness to the bottom right A pillar and secure it with cable ties.Lay branches A5+A6 along the standard wiring harness to the installation site of the instrument cluster and secure them with cable ties.

0

RHD cars only.�

Connect branch A1 to the new generation radio connection plug (40). Lay branch A4, open cable end, blue/yellow cable, along the standard wiring harness to the bottom right A pillar and secure it with cable ties.Lay branches A5+A6 along the standard wiring harness to the installation site of the instrument cluster and secure them with cable ties.

039 0011 B

30

3231

039 0012 B

9

039 0013 B

A1

40

A4

A5+A6

039 0040 B

A1

40

A4

A5+A6



0

0

0

0

0 Affix a rattle guard (8) to the second rattle guard (8) and then affix them to the wiring harness so that the plug connector A1 + new generation (30) is wrapped in them.

0

Lay the wrapped plug connector A1 and new generation (30) on the left behind the instrument panel so as to enable you to install the navigation radio.�

Connect branch B2, coaxial Fakra plug casing on the adapter B to the existing aerial cable (30).

0 Screw the radio retaining pin (2) on to the stud bolt (30) on the navigation radio (1).

0 Connect branch A2, black 16-pin socket casing, to the navigation radio (1). Connect branch A3, red 20-pin socket casing, to the navigation radio (1). Connect branch B1 to the radio aerial input.Connect the coaxial plug (31) on the GPS aerial cable (32) to the navigation radio (1).

039 0014 B

8

8

A1+30

B

B2039 0015 B

A1+30

10

10

1

230

039 0016 B

039 0017 B1

31A2

A3

B132



0

0

0

0

0 Carefully slide the connected navigation radio (1) into the radio shaft (30) and secure it with the existing slides.

Refer to the information for securing the navigation radio in the operating instructions in the section headed Installation/Removal instructions.�

As you slide in the navigation radio, ensure that you do not jam or damage any of the cables.�

0

The figure shows the bottom right A pillar (the light module has been unscrewed).�

Connect branch A4, open cable end, blue/yellow cable, to the reversing light cable (30), white/yellow cable (PIN 10) using a double insulation-piercing connector and secure it with cable ties (4).Since there are several white/yellow cables, check the reversing light signal.

0

0

039 0018 B1

30

039 0019 B

3

4A4

30


11. To connect the tacho A signal

0000

0 Cars with high instrument cluster (SA 555) only

The figure shows installation location of the instrument cluster.�

Open and release the white 18-pin instrument cluster connection plug X10113.

Connect branch A5, 1-pin socket contact, black/white cable on the tacho A signal cable, to the free slot PIN3 on the connection plug X10113.

Insulate and tie back branch A6, 1-pin socket contact, white cable, with a shrink hose (11).Then lock and close connection plug X10113 again.

If PIN3 is occupied, cut off branches A5+A6 and connect the tacho A signal cable, black/white cable, to the black/white signal cable

using a insulation-piercing connector (3).�

0 Cars with low instrument cluster only

The figure shows installation location of the instrument cluster.�

Open and release the white 26-pin instrument cluster connection plug X11176.

Connect branch A6, 1-pin socket contact, white cable on the tacho A signal cable, to the free slot PIN14 on the connection plug X11176.

Insulate and tie back branch A5, 1-pin socket contact, black/white cable, with a shrink hose (11).Then lock and close connection plug X11176 again.

If PIN14 is occupied, cut off branches A5+A6 and connect the tacho A signal cable, black/white cable, to the black/white signal cable

using a insulation-piercing connector (3).�

113

X10113

A6A5

039 0023 B

11

X11176A6

A5

3

039 0024 B


12. Coding

0

This system is not diagnostics-capable and must not be coded.

13. Concluding work

Connect batteryComplete the commissioning processReassemble the car by following the instructions for its dismantling in reverse orderPrint out error memory

14. Language selection and commissioning

See enclosed BMW Traffic Pro operating instructions

15. Owner’s manual

See enclosed BMW Traffic Pro operating instructions


16. Adapter wiring harness circuit diagram

A3*

A1*

A2*

A2*

A4

A5

A62

13

45

67

8

RS

TAA

MU

TEA

NT

58g

3031

R

MU

TEA

NT

58g

30R

BR2,5

VIW

S1,

5GR

RT0,

5W

S0.

5RT

GN2,

5SW

WS

0.35

BLGE

0.5

13

WSB

R0,

35

1510

1614

12

34

56

78

HR

+H

R-

VR

+H

L+H

L-V

R-

VL+

VL-

VR

+V

L+V

L-V

R-

HL-

HL+

GEGR

0,75

GEVI

0,75

GEBR

0,75

GERT

0,75

BLBR

0,75

BLGR

0,75

BLVI

0,75

3

BLRT

0,75

62

84

7IB

US

931 12

HR

+1

HR

-5

1218

1920

1314

IBU

SC

D_N

FR-

CD

_NFL

+C

D_N

FR+

CD

_NFR

-C

D_N

FL+

CD

_NFR

+

TEL_

NF+

TEL_

NF-

TEL_

NF+

TEL_

NF-

GE0,35

SW0,35

WSR

T0,

5W

SBL

0.5

WSB

R0,

5

8

WSG

RGE

0,35

26

912

SWW

S0.

35W

S0.

35

03

9 0

02

0 B


16. Adapter wiring harness circuit diagram

Legend

Cable colours

A1* New generation adapter plugA2* Black 16-pin socket casing (chamber A+B)A3* Red 20-pin socket casingA4* Open cable endA5* Blade terminal contact (X10113 PIN 3)A6* Blade terminal contact (X11175 PIN 14)

The components marked with an asterisk (*) are only valid for this circuit diagram. All the other components and X designations correspond to BMW after-sales circuit diagrams

RT = redSW = blackGN = greenBR = brownGE = yellowWS = whiteVI = violetGR = greyBL = blue


BMW Parts and Accessories Installation Instructions Retrofit / Installation kit No. 65 90 0 027 973...

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