BMW E39 TIS Blower Motor Replacement
Transcript of BMW E39 TIS Blower Motor Replacement
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5116360 Removing and installing right glove box
Pull trim panelling backwards to remove.
Loosen bolts.
Unclip shock absorber and catch band. Pull glovebox backwar
remove.
Twist glovebox, remove connector from accumulator light and
remove glovebox.
A Removing and installing right glove box BMW AG - TIS 15.10.200sue status (02/2004) Valid only until next CD is issued Copyright Pa
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6552510 Removing and installing on-board monito
Pull off right wooden finisher.
Remove top left wooden finisher by pulling upwards.
Unfasten left and right screw. Raise left and right levers with
screwdriver and pull down finisher, then remove completely.
Unfasten screws.
Pull out on-board monitor torwards front.
A Removing and installing on-board monitor BMW AG - TIS 15.10.200sue status (02/2004) Valid only until next CD is issued Copyright Pa
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Remove plug and unfasten wiring harness from clips.
A Removing and installing on-board monitor BMW AG - TIS 15.10.200sue status (02/2004) Valid only until next CD is issued Copyright Pa
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6552013 Removing and installing complete on-bo
monitor (widescreen)
Lower panel for on-board monitor (control panel).
Note:
Panel for on-board monitor (control panel) returns to its initial
position after 15 seconds.
Detach frame for on-board monitor (1) in direction of arrow.
Release screws (1).
Pull out complete on-board monitor (2) in direction of arrow.
Unlock plug connections (1) and (2) and disconnect.
Remove complete on-board monitor.
A Removing and installing complete on-board monitor (widescreen) BMW AG - TIS 15.10.200sue status (02/2004) Valid only until next CD is issued Copyright Pa
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6511030 Removing and installing / replacing radio
receiver
Special tools required:
65 1 100
Radio without MID or IRIS
Remove knob from volume control.
Insert screwdriver (5.5) into slot (1) approx. 1 mm and turn
through 90 .
Hook special tool 65 1 100 into cassette socket and pull out
radio.
A Removing and installing / replacing radio receiver BMW AG - TIS 15.10.200sue status (02/2004) Valid only until next CD is issued Copyright Pa
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Unfasten plug connection.
Radios with MID or IRIS
Remove MID or IRIS.
Release hexagon-socket-head cap screws on left and right an
out radio.
Unfasten plug connection.
A Removing and installing / replacing radio receiver BMW AG - TIS 15.10.200sue status (02/2004) Valid only until next CD is issued Copyright Pa
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5145030 Removing and installing trim for instrument
panel (lower section)
Disconnect battery negative lead,
refer to General Instructions in Main Group 12.
Remove and install panel on instrument carrier,
refer to 62 21 000.
Remove and install radio receiver,
refer to 65 11 030.If necessary, remove and install complete on-board monitor
refer to 65 52 510.
Unclip shock absorber and catch band.
Unclip wooden finisher strip.
Lift off outer cap (1) and unfasten screw. Unfasten screws (2).
A Removing and installing trim for instrument panel (lower section) BMW AG - TIS 14.09.2005sue status (02/2004) Valid only until next CD is issued Copyright Pa
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Remove screws (1 and 2).
Remove finisher strip (3).
Unscrew screw.
Unfasten screw and lift trim panel backwards to remove.
Unscrew screw.
A Removing and installing trim for instrument panel (lower section) BMW AG - TIS 14.09.2005sue status (02/2004) Valid only until next CD is issued Copyright Pa
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Unfasten screw and lift trim panel backwards to remove.
Unfasten screws.
Lever out instrument panel lower section at bottom, pull out towa
rear and lift out to right front door.
A Removing and installing trim for instrument panel (lower section) BMW AG - TIS 14.09.2005sue status (02/2004) Valid only until next CD is issued Copyright Pa
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6221000 Removing and installing complete instrume
carrier
Move steering column completely down and extend fully.
Unclip left and right wooden finisher strips.
Unfasten screws and unclip frame.
Unfasten screws and fold instrument carrier forwards.
A Removing and installing complete instrument carrier BMW AG - TIS 14.09.2005sue status (02/2004) Valid only until next CD is issued Copyright Pa
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Pull off connectors.
A Removing and installing complete instrument carrier BMW AG - TIS 14.09.2005sue status (02/2004) Valid only until next CD is issued Copyright Pa
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7212000 Removing and installing or replacing airbag
module on passenger side
Warning!
Note safety regulations for handling airbag modules and
pyrotechnical seat belt tensioners,
refer to MG 72.
Incorrect handling can activate airbag and cause injury.
Warning!
Each time the airbag is triggered, it is necessary to replace t
passenger airbag cover (airbag cover)!
We cannot guarantee that the retaining straps of the airbag
will not be damaged when the airbag is triggered.If a damaged airbag cover is reused, we cannot guarantee t
the retaining straps will work properly.
Caution!
When setting down passenger airbag cover (airbag cover), d
not damage instrument panel.
Remove passenger airbag cover (airbag cover) and place on
instrument panel.
Note:
For ease of removal, insert plastic wedges in both sides of
detents for instrument panel and remove cover.
Do not damage instrument panel when removing.
A Removing and installing or replacing airbag module on passenger side BMW AG - TIS 14.09.2005sue status (02/2004) Valid only until next CD is issued Copyright Pa
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Passenger airbag cover (airbag cover) has been changed.
The retaining strap previously secured to the instrument panel h
been replaced by two retaining straps.
These retaining straps are now secured to a bracket (1).
This bracket (1) is placed on two of the four retaining screws of t
passenger airbag module and is thus positioned under the passe
airbag module.
Once the passenger airbag module has been placed on the reta
screws, the bracket (1) is secured with the retaining screws to th
passenger airbag module.Note:
Illustration without passenger airbag module.
- The airbag cover is equipped with a retaining strap, which i
secured to the instrument panel.
Procedure for replacing airbag cover.
When cover is open, cut off retaining strap as near as possible to
instrument panel.
Fit new version of airbag cover, with two retaining straps and bra
- The airbag cover is equipped with two retaining straps whic
secured to a bracket.
Remove passenger airbag cover and bracket with retaining strap
and bracket.
Fit new version of airbag cover, with two retaining straps and bra
Release nuts of airbag module on right.
A Removing and installing or replacing airbag module on passenger side BMW AG - TIS 14.09.2005sue status (02/2004) Valid only until next CD is issued Copyright Pa
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Release nuts of airbag module on left.
Press lug on side to release airbag module plug from mounting.
Open lock by pressing lug, disconnect plug, remove airbag mod
Disconnect plug connection,
refer also to 72 12 ... Unlocking/locking airbag plug connections.
Installing passenger airbag cover (airbag cover) with two retainin
straps and bracket:
Place bracket (1) on front threaded pins turned to passengers.
A Removing and installing or replacing airbag module on passenger side BMW AG - TIS 14.09.2005sue status (02/2004) Valid only until next CD is issued Copyright Pa
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Place two washers on each of the threaded pins (1) turned away
passengers.
Both these washers are needed to compensate the height offset
between passenger airbag module and support tube.
The height offset (A) is calculated from the height of the bracket
the two retaining straps of the passenger airbag cover (airbag co
1 = Support tube
2 = Bracket for two retaining straps of airbag cover
3 = Passenger airbag module
Re-establish plug connection.
Make sure plug is correctly locked by lug.
Lock plug connection,
refer also to 72 12 ... Unlocking/locking airbag plug connections.
Install passenger airbag module.
1 = Passenger airbag cover (airbag cover)
2 = Passenger airbag module
Installation:
Shown here with two retaining straps, same installation locaas with one retaining strap:
Retaining straps are on side turned away from passengers.
A Removing and installing or replacing airbag module on passenger side BMW AG - TIS 14.09.2005sue status (02/2004) Valid only until next CD is issued Copyright Pa
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Reinsert plug in mounting.
Make sure lug is locked.
Tighten down nuts on left.
Installation:
Tightening torque,
refer to Technical Data 72 12 9AZ.
Tighten down nuts on right.
Installation:
Tightening torque,
refer to Technical Data 72 12 9AZ.
Fit passenger airbag cover (airbag cover).
Installation:
Front lugs of passenger airbag cover (airbag cover) must sn
into place in openings on instrument panel.
A Removing and installing or replacing airbag module on passenger side BMW AG - TIS 14.09.2005sue status (02/2004) Valid only until next CD is issued Copyright Pa
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Installation:
Left-hand drive models:
First snap in right side (1), then push in left side (2) with a lig
tap.
Right-hand drive models:
First snap in left side, then push in right side with a light tap.
A Removing and installing or replacing airbag module on passenger side BMW AG - TIS 14.09.2005sue status (02/2004) Valid only until next CD is issued Copyright Pa
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5143201 Removing and installing or replacing trim fo
front left or right roof
Warning!
Version with head airbag:
Follow safety instructions for working on cars with airbag
systems,
refer to 51 00 ...
Caution!
Do not use sharp-edged tools to remove trim (risk of damag
head airbag).
Remove mucket from front roof pillar (A-pillar finisher).
Version with head airbag (ITS):
If necessary, lever out cap (1).
Version with head airbag (ITS):
If necessary, release screw (1) and remove with clip (2).
Unclip trim by pulling inwards and pull up to remove.
A Removing and installing or replacing trim for front left or right roof BMW AG - TIS 14.09.2005sue status (02/2004) Valid only until next CD is issued Copyright Pa
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Installation:
If necessary, replace damaged clips.
Version with head airbag (ITS):
Installation:
Mounts (1) and (2) of trim panel (3) must not be damaged.
A Removing and installing or replacing trim for front left or right roof BMW AG - TIS 14.09.2005sue status (02/2004) Valid only until next CD is issued Copyright Pa
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5145050 Removing and installing trim for upper sect
of instrument panel
Necessary preliminary tasks:
Remove both panels for front roof pillar.
Remove trim for instrument panel (lower section).
Remove complete instrument carrier.
Remove passenger airbag.
Release screws (1).
Disconnect Bowden cable (1) for temperature-controlled ventilat
Lift off cap (1) and unfasten screw. Unfasten screws and remove
oddments tray.
A Removing and installing trim for upper section of instrument panel BMW AG - TIS 14.09.2005sue status (02/2004) Valid only until next CD is issued Copyright Pa
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Unclip rubber gaiter for steering column.
Release screws (1).
Lift trim for upper section of instrument panel upwards and remo
through passenger door.
Version up to 09/97:
Installation:
Left/right plastic guides (1) and center (2) must be installed.
A Removing and installing trim for upper section of instrument panel BMW AG - TIS 14.09.2005sue status (02/2004) Valid only until next CD is issued Copyright Pa
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Version from 09/97:
Note:
Plastic guides are not installed with newer mountings (1 and 2).
A Removing and installing trim for upper section of instrument panel BMW AG - TIS 14.09.2005sue status (02/2004) Valid only until next CD is issued Copyright Pa
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6411210 Removing and installing / replacing heate
blower.
Removing upper section of instrument panel trim,
refer to 51 45 050
Remove foam rubber mat.
Unfasten clips and pry out ventilation duct.
Slide connecting rail to one side.
A Removing and installing / replacing heater blower. BMW AG - TIS 14.10.200sue status (02/2004) Valid only until next CD is issued Copyright Pa
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Installation:.
Slide connectin rail over both linkages until the ends of bo
linkages are visitble in the bore (1).
Pull both linkages out of the flaps.
Unfasten clips and remove blower cover from lugs (1).
Installation:.
First insert lugs in the cover, then attach the clips.
Remove connector, unfasten screws and remove blower.