BHARAT METAL CUTTING GAS

BPCL WELCOMES ALL DELEGATES

BYBPCL (R&D) & LPG TeamA seminar on Energy conservation & Global WarmingKota, 16.4.2009

BPCL : A PROFILEBPCL is a Fortune 500 companySecond largest oil marketing companyMarket share of 23% in 2008-09

Bharat Metal Cutting Gas BMCG is an unique hydrocarbon industrial gas mixed with an innovative additive that enhances flame temperature and produces fine cut finish at very low cost compared to DA.

BharatMetal Cutting Gas

BHARAT METAL CUTTING GAS IS COMPLETELY SAFE AND OPERATOR-FRIENDLY.Explosive limits (flammability) % in air BMCG ----- 2.3 9.5 Acetylene -- 2.5 80 Has lower explosive limits in air than acetylene, therefore, BMCG is less flammable than acetylene. BHARAT METAL CUTTING GAS IS NON-TOXIC AND HAS NO BACKFIRE. IN CASE OF A LEAK, BHARAT METAL CUTTING GAS CAN BE DETECTED EASILY BECAUSE OF ITS UNIQUE PUNGENT SMELL. BHARAT METAL CUTTING GAS IS STORED AT LOWER PRESSURE, THEREFORE, SAFER THAN ACETYLENE.

Acetylene Cylinder --is it Dangerous ?Un dissolved Acetylene Gas Can Explode With Shock Only

Stored Without Filter Pad

No Fire Required

Decomposition

1 Gm C2H2 = 3.5 Gms of TNT

LakhsNo. of orders

LakhsNo. of orders

BHARAT METAL CUTTING GAS: Bharat Metal Cutting gas is fortified with an innovative additive which enhances the cutting properties of the gasAchieves flame temp. around 3000 deg C - closer to Acetylene (3150 deg. C)High penetration and faster cutting speedVery effective for cutting metals of higher thickness (40 mm & above)Smooth cutting surface and reduction in slag formation

Comparison in basic properties and behaviour of DA & BMCG LEL for BMCG = 2.5 % LEL for DA = 2.5 %

HEL for BMCG = 9.5 % HEL for DA = 80 %

Operating pressure for BMCG = 0. 5 kgs/cm2

Operating pressure for DA = 3 Kgs/cm2 (around 40 psi)

BMCG cylinder pressure = 3 to 6 kgs/cm2

DA cylinder pressure = 18 to 20 kg/cm2.

HEATING VALUE OF FUEL GASES

BHARAT METAL CUTTING GAS: APPROVALSResearch Design and Standards Organization (RDSO), Lucknow

Welding Research Institute (WRI), Trichy

Naval Material Research Institute (NMRI), Ambernath

Naval Head Quarters Approval

Chief Controller of Explosives (CCOE), Nagpur

Messer, Germany for BMCG usage for gas equipment

Delhi Metro Rail Corporation

B.H.E.L.

Advantages of BMCG Is marketed in Kgs and could be measured easily. Less Carbon formation hence low maintenance and long life of nozzles. Operator friendly. Reduces fuel inventory. Yields 40 % cost savings on overall cutting cost.

Advantages of using BMCG Virtually impossible to back fire or flash back Flame is much less Luminous, so less harmful to eye-sight

Less cylinder handling cost

Lower frequency for changing the cylinders

Safer as the operating pressure is lower in cylinder

Advantages of using BMCG

Faster cutting rate as secondary flame is higher (19080 Vs 8570 DA Kcal).

Smooth cutting surface and reduction in slag formation.

Competitively priced

For BMCG the same torch used for DA can be used.Only the cutting nozzle has to be changed. 3 seater torch / nozzles give better economy and lesser flash backEasy Change over from DA to BMCG

BMCG: WE OFFERUninterrupted supply all over India on door delivery basisVariety of packages with ease of handling19 kg, 35 kg, & 47.5 kg cylindersCENVAT benefit available to customersTrials at customers unit and necessary Technical Assistance

WE OFFERCorrect Q & Q Uninterrupted supply24 hrs help lineDedicated sales forceWider networkRegular awareness and Education on Safety to end users

Bhillai Steel Plant, BhillaiVisakhapatnam Steel Plant, VizagSAIL, DurgapurBHEL Hyderabad , Jhansi & Varansi, TiruchirapalliIndian Railway workshops BEMLLarsen& Toubro ( L& T )Burn Standard Company, Burnpur Hindustan Zink Ltd, UdaipurCochin Shipyard, CochinHindustan Shipyard, VisakhapattanamSingareni collieries , KothagudemNeyveli Lignite Corporation, NeyveliSISCOL , Jindal Group

MAJOR CUSTOMERS

BHARAT METAL CUTTING GAS : Applications

CUTTINGBRAZINGHEATING SOLDERINGCOATING, GAS SURFACINGFLAME SPRAYINGFLAME STRAIGHTENING & HARDENINGSTRESS RELIEF

PANCHATANTRASLess flash backLess operating pressureLesser Slag Lesser carbon deposits Cost savings Min 40%BHARAT METAL CUTTING GAS

BHARAT METAL CUTTING GAS

THANK YOU.

BYBPCL (R&D) & LPG TeamA seminar on Energy conservation & Global WarmingKota, 16.4.2009