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Transcript of Blue Photon Catalog
7/18/2019 Blue Photon Catalog
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Technology & Workholding Systems LL
PRODUCT
CATALOG
2017
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REVOLUTIONARY
WORKHOLDINGUntil now there has never
been a workholding solution
capable of holding a near-
net shaped part with up to
6 sided part access without
clamps or designing
supplemental workholding
features into the part. Blue
Photon withstands heavy
machining, grinding, and
milling. It stands up to
coolants and cutting oils.
Blue Photon’s Technology
& Workholding System truly
is revolutionary.
Blue Photon is creating workholding heroes across the
country. Our revolutionary workholding gives you the
ability to securely hold complex parts, near-net shaped
parts, composite materials, ceramics, and all ferrous and
non-ferrous metals for 5 and 6 sided tool access.
We provide full-service assistance with our
technology, including fixture design and fabricatio
Contact us to become a workholding hero.
PATENTED TECHNOLOGYThe Gripper is a patented
device that provides surface
area for BlueGrip™ Adhesive,
a direct path for UV light
to access the center of the
adhesive application, and
support for the workpiece. OurGripper technology works with
our proprietary BlueGrip™
Adhesive.
5 YEAR LIMITED
WARRANTYOur Grippers are warrantie
for a period of 5 years
against any manufacturer
defects when used
exclusively with BlueGrip™
Adhesive. Blue Photon’s
photo-activated adhesive
workholding solution will
provide reliable workholdin
for as long as you own it.
Reuse it again and again.
Visit our website for the most up-to-date
product information:
www.BluePhotonGrip.com
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WHAT IS BLUE PHOTON TECHNOLOGY & WORKHOLDING?
PRODUCTS PART NUMBER AND DESCRIPTION
PART NO. DESCRIPTION APPLICATION
G R I P P E R S
12130 Head-in Gripper Small to Medium size workpieces.
12131 Head-in GripperSmall to Medium size workpieces.
Used where deionized water is used.
13160 Head-in Gripper Medium to large size workpieces.
12230 Head-out Gripper
Small to Medium size workpieces.
Added stand-off to .55”. Pry or soak debonding.
I N S E R T S
22200 Gripper insert for head-in Gripper 12130Allows greater stand-off. Used with aluminum tooling to prevent thread
galling while twist debonding. Includes jam nut.
23200 Gripper insert for head-in Gripper 13160Allows greater stand-off. Used with aluminum tooling to prevent thread
galling while twist debonding. Includes jam nut.
22100Recessed Gripper insert for head-in Gripper
12130
Used with aluminum tooling to prevent thread galling while
twist debonding.
23100Recessed Gripper insert for head-in Gripper
13160
Used with aluminum tooling to prevent thread galling while
twist debonding.
A D H E S I V E
43200 S2 workholding adhesive, 30cc Proprietary workholding adhesive.
43210 S2-F workholding adhesive, uorescent, 30cc Proprietary workholding adhesive with blacklight dye.
46200 S2 workholding adhesive, 1L Proprietary workholding adhesive.
48200 S2 workholding adhesive, 40 lb pail Proprietary workholding adhesive.
Blue Photon is a workholding solution for all types of parts. Blue Photon technology can also b
used as a work support system.
BLUE PHOTON’S PATENTED,
PHOTO-ACTIVATED, ADHESIVE
WORKHOLDING SOLUTION IS PERFECT FOR:
BLUE PHOTON
SIMPLIFIES
WORKHOLDING BY:
• General workholding
• High tolerance machining
• Delicate parts or composite materials
• Difcult to hold parts
• Near-net shaped parts
• Automation
• Eliminating most distortion
problems common with
clamping
• Improving cutting tool access
• Securely holding metal,
ceramic, composites, and most
plastics
© Copyright 2017 Blue Photon Technology & Workholding Systems, LLC rev. A11-2017.
Blue Photon has made every effort to ensure the accuracy of the product information in this catalog, however, we are not responsible for typographical discrepanci
Actual products may vary from those shown in photos.
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PRODUCTS PART NUMBER AND DESCRIPTION
PART NO. DESCRIPTION APPLICATION
L E D U V E Q U I P M E N T
62600 LED Light Sensor Measures UV light output from LED Head.
65530 LED Controller, 2 Channel Controller for LED UV light heads, controls up to 2 heads.
65540 LED Controller, 4 Channel Controller for LED UV light heads, controls up to 4 heads.
56811 125mm LED UV Head HDMIContains LED UV light source to cure BlueGrip™ adhesive. Used with
65530 or 65540. 125mm head length. 1 meter length.
59811 55mm LED UV Head HDMIContains LED UV light source to cure BlueGrip™ adhesive. Used with
65530 or 65540. 55 mm head length. 1 meter length.
50907 1 Meter Extension CableUsed to provide 1 meter of extra cable length from the LED UV controller to
the LED UV head.
50908 3 Meter Extension CableUsed to provide 3 meters of extra cable length from the LED UV controller
to the LED UV head.
50909 5 Meter Extension Cable
Used to provide 5 meters of extra cable length from the LED controller to
the LED UV head.
50900 10 Meter Extension CableUsed to provide 10 extra meters of cable length from the LED UV controller
to the LED UV head.
37420 Adapter for LED UV head Fits the LED UV head to the back of the gripper. Fits gripper insert 22200.
37430 Adapter for LED UV head Fits the LED UV head to the back of the gripper. Fits gripper insert 23200
D I S P
71000 Pneumatic dispenser Foot operated adhesive dispenser.
72000 Digital pneumatic dispenser Foot operated digital pneumatic dispenser.
73000 High precision dispenser Foot or PLC controlled adhesive dispenser, 30cc.
74000 Manual plunger Syringe plunger ts into 30cc adhesive tubes.
C L E A N I N G
81100 Soak and spray washer Cleans part and grippers of cured adhesive.
81200 Hot water spray washer Hot water pressurized spray adhesive removal.
81300 Soak debond tank, stainless steelHot water soak tank for debonding and cleaning parts and grippers of
cured adhesive.
82400 Axial grinder cleaning tool Loads in CNC machine spindle to remove cured adhesive from grippers.
82500 Axial cleaning head, replacement Replacement head for 82400 axial cleaning tool.
81700Handheld pressurized steam
cleanerFor removal of cured adhesive from workpiece and/or grippers.
M I S C .
90001 Universal Workholding Fixture Multi-piece workholding xture, 12” x 12”.
C O M P O N E N T P A R T S L I S T
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Head In Gripper
Part#: 12130
Part#: 12131
• Inserted into xture from the backside
• Can be retracted during workplace loading
• Debonds with 1/4 turn twist• Used for most applications with materials where there
is no risk of damage from twist debonding
• Gripper 12131 is used where deionized water is used
GRIPPER COMPARISON
Average tensile
holding power with
BlueGrip™ S2
Adhesive is 400 lbs.**Testing done under
controlled conditions.
Head In Gripper
Part#: 13160
• Larger Head In Gripper
• Offers more surface area on Gripper head for stronger
holding power
• Inserted into xture from the backside
• Can be retracted during workplace loading
• Debonds with 1/4 turn twist
• Used for most applications with materials where there
is no risk of damage from twist debonding, such as
delamination
Average tensile
holding power with
BlueGrip™ S2
Adhesive is 605 lbs.*
*Testing done under
controlled conditions.
• Inserted from top-side of xture
• Not retractable during workpiece loading• Use heat and prying to debond the part
• Inserted from backside of xture
• Retractable during workpiece loading• Use twist debonding to debond the part
HEAD OUT GRIPPERHEAD IN GRIPPER
PRODUCTS
GRIPPER S
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Head Out GripperPart#: 12230
• Inserted from the top-side of the
fixture• Cannot be retracted during
workplace loading
• Debonds with hot water soak and
prying
• Used in applications where there
is a risk of damage from twist
debonding
• Used in applications for simpliedfixture design
Recessed Gripper InsertPart#: 22100 Used with Head In Gripper 12130
Part#: 23100 Used with Head In Gripper 13160
• Gripper Inserts are used with Head in Grippers to protect
aluminum fixtures from thread galling
• Made from hardened corrosion resistant, stainless steel witha black oxide finish
• Screws in from the bottom
Gripper Insert AssemblyPart#: 22200 Used with Head In Gripper 12130
Part#: 23200 Used with Head In Gripper 13160
• Gripper Inserts Assembly includes the Gripper Insert and
Insert Nut
• Used to increase standoff from the xture and/or to
protect aluminum fixtures from thread galling
• Inserts allow for additional exibility for Gripper height
positioning
• Made from hardened corrosion resistant, stainless steel
with a black oxide finish
• Screws in from the top
Average tensile holding power with
BlueGrip™ Adhesive is 400 lbs.*
*Testing done under controlled conditions.
PRODUCTS
GRIPPERS/GRIPPER
A C C E S S O R I E S
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BlueGrip™ Adhesives
Blue Photon’s BlueGrip™ Adhesives are formulated specifically for Blue Photon’s
photo-activated adhesive workholding.
• Works on metal, ceramic, composite parts, and other materials• Cures within 30 to 60 seconds under UV light
• Removes easily
BlueGrip™ S2 Adhesive30CC size .....Part #: 43200
1Liter size .....Part #: 46200
40 lb. pail .....Part #: 48200
Specifically formulated for Blue Photon’s photo-activated adhesive workholding.
Features:
• Impervious to most cutting uids and oils
• Easily removable with heat (hot water or steam and peeling; hot pressurized water; or
hot air and scraping)• Fills gaps between the Gripper and workpiece of .030" to .125"
PRODUCTS
ADHE SIVE S
BlueGrip™ S2-F Fluorescent Adhesive30CC size .....Part#: 43210
1Liter size .....Part#: 46210
Specifically formulated for Blue Photon’s photo-activated adhesive workholding.
Features:
• Formulated with a dye that uoresces under black light for easy identication of
residual adhesive on workpieces and grippers
• Impervious to most cutting uids and oils
• Easily removable with heat (hot water or steam and peeling; hot pressurized water; or
hot air and scraping)
• Fills gaps between the Gripper and workpiece of .030" to .125"
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PRODUCTS
ADHESIVE DISPENSING EQUIPMENT
Manual PlungerPart #: 74000
Plunger for adhesive dispensing by hand.
Digital Adhesive DispenserPart #: 72000
Fully digital adhesive dispenser with all digital,
multi-function display and 16 memory Settings.
Features:
• All-digital, multi-function display
• Multilingual display
• Operator security lockout
• 16 memory settings and a 4-decimal time setting
• High-speed solenoid for highly accurate deposits
• Universal power supply
Pneumatic Adhesive DispenserPart #: 71000
Pneumatic adhesive dispensing unit with digital time
pressure display and electric foot control.
Features:
• Digital timer
• Timed or steady operation
• Digital time and pressure display
• Electric foot control
A
DHESIVEDISPENSING
E Q U I P M E N T
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PRODUCTS
High Precision Adhesive DispenserPart #: 73000
Includes controls and settings to electronically change/adjustdispensing time, pressure, and vacuum. Plus auto-
increment to adjust dispensing parameters
after a certain number of shots or
a specific lapsed time, and auto-
sequence mode that allows deposit
patterns to be repeated automatically.
• 400 individual memory storage cells
• Scroll or select cells via front panelkeypad or external PC/PLC control
• Switch between steady, timed and teach
modes
• Front panel Manual Cycle key
• Teach function
• Multi-level operator lockout
• Alarm indicators
• End of cycle feedback loop
• Soft button data input 0-9 keypad
• Operator control of LCD display brightness
• Easy UP/DOWN arrow key navigation
• External PC interface for data input
• Display cycle counter
• RS-232 communication capability
• ESD Safe via connection with external ESD grounding plug• 0-100 psi (0-6.9) bar air regulation range; 0-18 H20
• D-sub 1/0 (15 pin) and communication (9-pin) connections
• Alarm 1/0 signals
E Q UIPMENT
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LED Controller
2 Channel/ 4 ChannelPart#: 65530 (2 Channel)
Part#: 65540 (4 Channel)
LX500 spot curing system has been
uniquely designed with proprietary
lntelli-Lamp® technology that monitors LED
head temperature, lifetime data,
and automatically maintains optical
stability+/- 5%. Available in
either 2 or 4 channel congurations.
Features:
• 1 - 2 individual LED UV heads or 1-4individual LED UV Heads, interchangeable to any channel
• 2.4" Full color display with:
– Main control
– Input congurations System maintenance LED information Calibration
– Micro SD log information
• 4-way membrane Mode Control for system display and programming
• Countdown timer mode: programmable from 99.9s to 0.1s intervals
• Count up timer mode: user control timing via the front panel or foot pedals
• 5 to 100% intensity level (in 1% increments)
• Start/Stop - Control start or stop of the LED emission
• Power On/Off - Separate power on/off controller
• Alarm icon on screen in the event of an error or fault
• External control via optional foot pedal, PLC, or PC through USB communication
LED UV Head, HDMIPart #: 56811 (Long)
Part #: 59811 (Short)
LED UV Head. Cures BlueGrip™ Adhesive
through Grippers.
PRODUCTS
U V
L I G H T E Q U I P M E N T - L E D
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Extension Cable for LED UV Head 1 Meter extension .....Part #: 50907
3 Meter extension .....Part #: 50908
5 Meter extension .....Part #: 50909
10 Meter extension ....Part #: 50900
Provides extra length to LED UV head cables.
Adapter for LED UV HeadPart#: 37420 (used with Gripper Insert 22200)
Part#: 37430 (used with Gripper Insert 23200)
Attaches to LED UV head.
Features:
• Reduces or eliminates stray UV light
• Contains embedded magnets which allows for hands
free curing.
Handheld RadiometerPart #: 62020
The Radiometer is used to measure stray ultraviolet
light output in the range of 280 to 400 nanometers.
Used for precise quantitative measurements of UV
radiation for UV adhesive curing.
PRODUCTS
UVLI GHTE Q UIPMENTL
ED
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Hot Water Spray WasherPart #: 81200
The Hot Water Spray Washer is designed to wash residual adhesive off the workpiece and Grippe
after debonding. An integrated high pressure pump easily washes away any residue in second
Features: • Pressure washing nozzle
• Compressed air blowing gun
• Foot pedal activator
• Safety micro-switch on door opening
• Stainless steel construction of wetted parts
• High pressure pump
• LED light for interior lighting
• Minimum tank level control to protect pump
• High quality neoprene gloves 800-1OOOmm
• Adjustable pump pressure from 50 to 1,000 psi
• Internal pressure gauge to check pump pressure
Soak Debond TankPart #: 81300
The Soak Debond Tank 81300 allows for debonding the part from the Grippers without twistin
This method is preferred in applications where twist debonding could cause delamination or
other damage to the workpiece. Available in multiple sizes.
Product Specifications:
• Power requirements: 480V 3 PH or 220V 1 PH
• Thermostat control: Soak temp: Digital 100 - 190 degrees F
• Signal timer: Digital 0-9999 sec
All external walls of the unit are insulated to help protect from hot surface contact.
All specifications subject to change.
Spindle Mounted Cleaning ToolTool Assembly Part#: 82400
Replacement Head Part #: 82500
The Spindle Mounted Gripper Cleaning Tool is used in a CNC machine to remove cured
adhesive from the grippers when the Gripper face is perpendicular with the spindle axis and
after the part is removed.
Features:
Mounts in any 3/4 diameter collet or end mill holder.
Replaceable head.
PRODUCTS
C
L E A N I N G E Q U I P M E N T
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Soak and Spray WasherPart#: 81100
The Soak and Spray Washer is designed with a hot water soak tub for part debonding, and a
pressurized hot water spray chamber for part and Gripper cleaning.
Features:
• Temperature control
• Soak timer with “Soak Finished” indicator light
• “Lower Tray” and “Raise Tray” functions
• Safety features• Foot pedal operation for pressurized spray
Product Specifications*:
• Power: 480v 3ph
• Max full load amps: 16.8
• Empty weight: approximately 1,200 lbs
• Full weight: approximately 1,600 lbs
• Max part size: 23" x 14" x 20"
• Max part weight: 50 lbs
• Max water capacity 48.5 US gallons
• Max outside dimensions: 66W x 400 x 67H
• Thermostat control
• Water temp 100-190° F
• Pressure output (variable) 100-1000 PSI
• Signal Timer
• LED Signal light
• Part blow off
• Height from oor to arm holes: 43.5" - 58.5"
*This washer can be custom fabricated to accommodate any size part. Contact Blue Photon for pricing and specications.
Handheld Pressurized Steam CleanerPart #: 81700
A handheld steamer provides pressurized steam for easy spot removal of residual cured
adhesive from Grippers and work pieces.
Product Specifications: • 12 x 8 x 5 inches
• 4.31bs
• 12 oz water capacity
• Emits steam continuously for 20 minutes
• 9 ft power cord
• 1050 Watts of pressurized steam
• 275° F steam temperature
• Manufacturer’s 3 year limited warrantyActual unit may vary from one shown.
PRODUCTS
CLEANIN G
E Q UIPMEN
T
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Universal Fixture KitPart #: 90001
The Universal Fixture allows the user to very simply, and immediately get started using
Blue Photon workholding technology. The collection of included inserts, pins, andarticulating arms can be set up to hold a workpiece for 5 and even 6 sided tool access.
The Universal Fixture includes:
• Fixture base
• Load station
• 8 - jam nuts
• 6 - 2" risers
• 6 - 1.75" risers
• 6 - 1.5" risers
• 6 - 1.25" risers
• 6 - 1"risers
• 3 - 2" datum pins
• 3 - 2.25" datum pins
• 3 - 2.5" datum pins
• 3 - 2.75" datum pins• 3 - 3" datum pins
• 3 - 3.25" datum pins
• 3 - 3.75" datum pins
• 3 - 4" datum pins
• 3 - 4.5" datum pins
• 4 - articulating arms
Basic KitThe Basic Kit includes everything you need to start using Blue Photon’s workholding
solution to bond, hold, grind/cut/mill, and clean the part. Each kit includes:
6 - Grippers (choose Gripper type and size)
1 - LED UV 2 or 4 channel controller
1 - LED UV head with appropriate adapter
1 - Tube BlueGrip™ Adhesive, 30cc
1 - Manual plunger
1 - Handheld steamer
Choose your kit based on the type of Gripper:
• Basic Kit #1: 6 small head-in Grippers (12130)
• Basic Kit #2: 6 large head-in Grippers (13160)
• Basic Kit #3: 6 head-out Grippers (12230)
PRODUCTS
F
I X T U R E S / B A S I C K I T S
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• Integrates with a standard vise
• Integrates with pallet systems, Jergens, mPower aand oth
• Integrates with dovetail systems like 5th Axis, Raptor and
others
• Simple to use
ATTRIBUTES• Unrestricted 5 sided part access, in some cases 6-sided
access
• Easy xturing for complex and near net parts
• Dramatically reduces xture design and build time and co
• Eliminates part distortion and defacing caused by
mechanical clamping forces
• Bonding the part takes place outside the machine cycle
• Dramatically reduces set up time
• Reduces misloads and cycle time
• BlueGrip™ Adhesive conforms to the shape of the part
• Gripping technology instead of high force clamps
• Grippers are easily reused on a different xture when the job
is completed
APPLICATIONS• Complex part shapes
• Near net shaped parts
• Milling, Turning, grinding, EDM, laser, inspection, assembly
• Ferrous, non-ferrous, exotics, ceramics, composites, and
some plastics
• Workholding for 3D printed/additive manufacturing parts
• Automated robotics production systems
ADVANTAGES
HOLDS METALS, CERAMICS AND COMPOSITES. STANDS UP TO HEAVY MILLING.
BlueGrip™
Adhesive
polymerizes
under UV light
in 30 to 60
seconds
Patented
Grippers clamp
and support the
workpiece at the
same time
Simplified fixture design for your
complicated and hard to hold parts
Contact us for a comprehensive, hands-on demo.
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1002 Industrial Park Drive
Shelby, MI 49455
855-777-2040