Blucher Marine Catalog
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Transcript of Blucher Marine Catalog
K E E P I N G U P T H E F L O W
S T A I N L E S S S T E E L D R A I N A G E S Y S T E M S
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Copy
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by
BLÜC
HER
BLÜCHER® MarineProduct catalogue for marine pipes and drains
BLÜCHER, Denmark
Founded in Denmark in �965, BLÜCHER has de-
veloped into a leading manufacturer of stainless
steel drainage systems. Today, BLÜCHER is an
international company and with subsidiaries and
representations worldwide. The BLÜCHER Group
employs appr. 300 staff worldwide.
The BLÜCHER® drainage products are manu-
factured in Denmark using the most modern
production methods and in accordance with the
internationally recognised quality standard ISO
900�. Furthermore, the most respected classifi-
cation societies endorse the BLÜCHER® drainage
products worldwide.
All BLÜCHER® drainage products are made entirely
in stainless steel grade AISI 3�6L or optionally
grade AISI 304. This material is ideally suitable
for high-quality drainage systems:
· Corrosion resistant
· Fire resistant
· Resistant to impacts and thermal stress
· High strength relative to its low weight
· Smooth surface
· Hardly any maintenance required
· Environmentally friendly
Visit our products database www.blucher.comfor full technical information on BLÜCHER® products
Drawings available in 2D and 3D versions on CD-ROM and at www.tribon.com
In the BLÜCHER® drainage products these
inherent qualities of stainless steel are enhanced
by careful product design, thus resulting in:
· Reliability and versatility
· Ease of installation
· Long product life expectancy
· Excellent hygienic properties
· Penetrations fire-tested and approved
according to IMO Res. A 754(�8)
· Excellent flow capacities
· Installed-cost advantages and whole-life
cost advantages
· Engineering assistance based on extensive
know-how
All BLÜCHER® products are chemically descaled
and passivated in order to enhance the natural
corrosion resistance and provide a uniform matt-
silver surface finish.
All stainless steel components are manufactured
largely from recycled materials and are �00%
recyclable.
The BLÜCHER® sanitary discharge system is a
modular system providing numerous possible
combinations and a solution for any deck or
bulkhead construction. In addition to the
extensive standard product range, BLÜCHER also
offers purpose-made items on request to ensure
that any drainage requirement can be satisfied.
Since the early �980’s, BLÜCHER’s sanitary
discharge system for marine applications
has been the first-choice sanitary discharge
system for newbuilding and refitting of ships in
Denmark, quickly followed by leading shipyards
world-wide.
To date BLÜCHER® sanitary discharge system
has been installed in more than 800 vessels
worldwide ranging from cruise liners, luxury
yachts and ferries to merchant ships, naval
vessels and off-shore facilities. BLÜCHER is
the preferred supplier to several of the largest
shipyards worldwide, among them Chantier
d’Atlantique (France), Kvaerner Masa-Yards
(Finland), Meyer Werft GmbH (Germany),
Fincantieri (Italy), Daewoo (DSME) (Korea).
�All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffix S
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1
Section1 BLÜCHER sanitary discharge system ...................................................................... 2
Section2 BLÜCHER® Marine approvals ..................................................................................... 3
Section3 BLÜCHER® EuroPipe pipes and fittings - product range ............................... 4-�2
Section4 BLÜCHER® EuroPipe pipes and fittings - accessories .................................. �3-�4
Section5 BLÜCHER® Marine drains - product range ...................................................... �5-�9
Section6 BLÜCHER® Marine drains - accessories ................................................................. 20
Section7 Applications for aluminium .................................................................................... 2�
Section8 Technical information ....................................................................................... 22-3�
Section9 Measure conversion table ....................................................................................... 32
References
TAB
LEO
FCO
NTE
NTS
2All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffix S
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AN
ITA
RYD
ISCH
AR
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YSTE
M
1
BLÜCHER® EuroPipe is a complete stainless steel sanitary pipework system approved for installation in ships. BLÜCHER® EuroPipe is a natural choice to the shipbuilding industry when looking for safe, lightweight, easy-to-install and low-maintenance solutions.The push-fit joint has been developed in such a way that BLÜCHER® EuroPipe is completely interchangeable between either gravity or vacuum discharge systems. In addition to sanitary discharge, the BLÜCHER® EuroPipe pipework system is also suitable for central vacuum cleaning systems, garbage disposal systems, etc. The benefits of being able to use the same pipework system throughout the vessel, regardless of the type of system employed, can offer significant installation savings.
The advantages at a glance:· All in stainless steel· Available in OD 50, 75, ��0, �25, �60 and 200 mm in standard lengths from 0,�5 to
6 metres, can if required be easily cut to length on site· Fast and simple installation due to push-fit socket and spigot end jointing· Easily combined with other pipe materials· Low weight of material and only �-�,50 mm wall thickness· Completely interchangeable between vacuum and gravity installations
BLÜCHER® Marine drains have been developed in conjunction with leading shipyards worldwide. As a result, the product offering meets the specific demands of each individual installation regardless of the deck construction. All BLÜCHER® Marine drains are suitable for welding in the deck, can be fitted with a removable water trap (providing full rodding access from above) and are available to suit any deck finish.
The advantages at a glance:· All in stainless steel· Modular system providing numerous possible combinations· Multi-adjustable· A solution for any deck finish· Removable water trap providing efficient water seal and easy rodding access from
above· Protective cover on all lower parts
BLÜCHER® Channel stainless steel drainage channels are modular deck drainage solutions for use in galleys, pantries, door openings, outside deck areas, etc. Drainage channels are available to suit all deck finishes with a range of gratings developed to suit the varying load-bearing and flow demands. Outlets are available with a removable water trap and where applicable a filter basket to prevent solids discharging into the drainage system. Customer components are available on request.
The advantages at a glance:· All in stainless steel· Modular system providing numerous possible combinations· Multi-adjustable· Excellent flow and self-cleansing properties· Perfect hygiene· Wide range of gratings suitable for medium to heavy weight loads
Separateproductcatalogueavailableonrequest.
3All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffix S
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TheBLÜCHER®SanitaryDischargeSystemholds the MED certification and the type approval of leading
classification authorities:
★A
MER
ICAN BUREAU OF SHIPPIN
G★
EQ
UIP
MENT TYPE APPROVAL PR
OG
RA
MABS B U R E A UV E R I T A S
★ ★
RINA
BLÜ
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MA
RIN
EA
ppR
OvA
LS
NIPPON KAIJI KYUOKAI
TNO Built Environment and Geosciences
BLÜCHER® EuroPipe are shock and vibration tested by:
4All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffix S
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BLÜCHER®EUROpIpEpIpESANDFITTINGS-pRODUCTRANGE
Introduction:The BLÜCHER® EuroPipe stainless steel sanitary pipework system is completely interchangeable between either vacuum or gravity systems and can be used for scupper and black/grey water systems above the freeboard deck and below in enclosed spaces. The system is approved by all major classification societies and has been installed on more than 800 vessels world-wide during the last 30 years. For passing through "A" class divisions a large range of MED-approved deck and bulkhead penetrations are available. All pipes and fittings are delivered with an EPDM lip sealing ring mounted in the socket.The BLÜCHER® EuroPipe system is ideal for new buildings, conversions and repair of all types of vessels.
Overview of applications for BLÜCHER® EuroPipe, see page 2�.
In addition to our extensive standard program, special and customized articles are also available on request.
Explanationoftypenumbers:All BLÜCHER® EuroPipe pipes and fittings have triple three digit type numbers. The first number refers to the product type, the two next numbers are dimensional references and the suffix S specifies stainless steel grade AISI 3�6L. The BLÜCHER® EuroPipe pipes and fittings are also available in stainless steel grade AISI 304 as an option. If AISI 304 is required, specify the type number without suffix S.
D1 D2 v T
50 6� 20° � 75 87 20° � ��0 �23 20° � �25 �40 20° � �60 �77 20° �,25 200 2�9 20° �, 50
S
110mm DIA.
811
200
110
NOM. 2m LONG
SPIGOT/SOCKET PIPE
GRADE AISI 316 L
S
75mm DIA.
820
045
075
45 DEG.
BEND
GRADE AISI 316 L
S
110mm MAIN PIPE
830
075
110
75mm BRANCH PIPE
BRANCH
GRADE AISI 316 L
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Type811-Straightpipewithonesocket
TypeNo. D L Kg
8��.0�5.050 S 50 �50 0,2 8��.025.050 S 50 250 0,4 8��.050.050 S 50 500 0,7 8��.075.050 S 50 750 �,0 8��.�00.050 S 50 �000 �,3 8��.�50.050 S 50 �500 �,9 8��.200.050 S 50 2000 2,5 8��.300.050 S 50 3000 3,7 8��.400.050 S 50 4000 4,9 8��.500.050 S 50 5000 6,� 8��.600.050 S 50 6000 7,4 8��.0�5.075 S 75 �50 0,4 8��.025.075 S 75 250 0,6 8��.050.075 S 75 500 �,0 8��.075.075 S 75 750 �,5 8��.�00.075 S 75 �000 �,9 8��.�50.075 S 75 �500 2,9 8��.200.075 S 75 2000 3,8 8��.300.075 S 75 3000 5,6 8��.400.075 S 75 4000 7,5 8��.500.075 S 75 5000 9,3 8��.600.075 S 75 6000 ��,� 8��.0�5.��0 S ��0 �50 0,6 8��.025.��0 S ��0 250 0,9 8��.050.��0 S ��0 500 �,5 8��.075.��0 S ��0 750 2,2 8��.�00.��0 S ��0 �000 2,9 8��.�50.��0 S ��0 �500 4,2 8��.200.��0 S ��0 2000 5,6 8��.300.��0 S ��0 3000 8,3 8��.400.��0 S ��0 4000 ��,0 8��.500.��0 S ��0 5000 �3,7 8��.600.��0 S ��0 6000 �6,4 8��.0�5.�25 S �25 �50 0,7 8��.025.�25 S �25 250 �0 8��.050.�25 S �25 500 �,8 8��.075.�25 S �25 750 2,5 8��.�00.�25 S �25 �000 3,3 8��.�50.�25 S �25 �500 4,8 8��.200.�25 S �25 2000 6,4 8��.300.�25 S �25 3000 9,5 8��.400.�25 S �25 4000 �2,5 8��.500.�25 S �25 5000 �5,6 8��.600.�25 S �25 6000 �8,7 8��.0�5.�60 S �60 �50 �,� 8��.025.�60 S �60 250 �,6 8��.050.�60 S �60 500 2,9 8��.075.�60 S �60 750 4,� 8��.�00.�60 S �60 �000 5,3 8��.�50.�60 S �60 �500 7,8 8��.200.�60 S �60 2000 �0,2 8��.300.�60 S �60 3000 �5,2 8��.400.�60 S �60 4000 20,� 8��.500.�60 S �60 5000 25,0 8��.600.�60 S �60 6000 30,0
8��.050.200 S 200 500 4,4 8��.�00.200 S 200 �000 8,� 8��.200.200 S 200 2000 �5,5 8��.300.200 S 200 3000 22,9
Type820-87,5°Bend
TypeNo. D X1 X2 R Kg
820.090.050 S 50 86 40 50 0,2 820.090.075 S 75 �07 53 75 0,4 820.090.��0 S ��0 �34 73 ��0 0,7 820.090.�25 S �25 �58 93 �25 �,7 820.090.�60 S �60 �8� �05 �7� 2,� 820.090.200 S 200 397 307 400 6,4
R
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Type820-15°Bend
TypeNo. D X1 X2 Kg
820.0�5.050 S 50 54 �2 0,2 820.0�5.075 S 75 66 �6 0,3 820.0�5.��0 S ��0 78 2� 0,5 820.0�5.�25 S �25 84 �9 0,6 820.0�5.�60 S �60 99 29 �,� 820.0�5.200 S 200 �23 3� 2,0
Type820-30°Bend
TypeNo. D X1 X2 Kg
820.030.050 S 50 57 �6 0,2 820.030.075 S 75 7� 2� 0,3 820.030.��0 S ��0 85 28 0,5 820.030.�25 S �25 98 28 0,6 820.030.�60 S �60 ��0 40 �,� 820.030.200 S 200 �37 45 2,2
Type830-87,5°Branch TypeNo. D1 D2 X1 X2 X3 Kg
830.050.050 S 50 50 �06 7� 36 0,3 830.050.075 S 75 50 �39 98 49 0,4 830.075.075 S 75 75 �39 90 52 0,5 830.050.��0 S ��0 50 �32 93 66 0,6 830.075.��0 S ��0 75 �52 �04 70 0,8 830.��0.��0 S ��0 ��0 �83 ��7 69 0,9 830.075.�25 S �25 75 �87 ��0 77 0,9 830.��0.�25 S �25 ��0 205 �27 76 �,2 830.�25.�25 S �25 �25 220 �35 72 �,2 830.��0.�60 S �60 ��0 236 �52 94 �,8 830.�60.�60 S �60 �60 288 �84 �04 2,4 830.�60.200 S 200 �60 293 �86 �25 3,4 830.200.200 S 200 200 333 206 �28 4,2
TypeNo. D B1 B2 X1 X2 Kg
82�.000.050 S 50 26 77 72 �23 0,3 82�.000.075 S 75 32 90 86 �44 0,5
Type821-87,5°Longradiusbend
B1
B2
X2
X1
D
50
2.5˚
Type820-45°Bend
TypeNo. D X1 X2 R Kg
820.045.050 S 50 60 26 50 0,2 820.045.075 S 75 76 33 75 0,3 820.045.��0 S ��0 93 43 ��0 0,5 820.045.�25 S �25 ��3 39 �25 0,7 820.045.�60 S �60 �3� 55 �72 �,3 820.045.200 S 200 234 �44 400 4,2
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Type836-45°Doublebranch180°
TypeNo. D1 D2 X1 X2 X3 Kg
836.050.050 S 50 50 �28 57 76 0,6 836.050.075 S 75 50 �44 56 94 0,7 836.075.075 S 75 75 �79 74 ��0 �,2 836.050.��0 S ��0 50 �47 42 ��9 0,8 836.075.��0 S ��0 75 �82 60 �35 �,3 836.��0.��0 S ��0 ��0 233 88 �49 2,� 836.��0.�60 S �60 ��0 258 80 �86 2,9 836.�60.�60 S �60 �60 328 ��5 222 5,3
Type837-45°Doublebranch90°
TypeNo. D1 D2 X1 X2 X3 Kg
837.050.050 S 50 50 �28 57 76 0,5 837.050.075 S 75 50 �44 56 94 0,7 837.075.075 S 75 75 �47 42 ��9 �,4 837.050.��0 S ��0 50 �79 74 ��0 0,9 837.075.��0 S ��0 75 �82 60 �35 �,3 837.��0.��0 S ��0 ��0 233 88 �49 2,� 837.��0.�60 S �60 ��0 258 80 �86 2,9 837.�60.�60 S �60 �60 328 ��5 222 4,0
TypeNo. D1 D2 X1 X2 X3 Kg
832.050.050 S 50 50 �06 7� 36 0,4 832.050.075 S 75 50 �39 98 49 0,5 832.075.075 S 75 75 �39 90 52 0,6 832.050.��0 S ��0 50 �32 93 66 0,7 832.075.��0 S ��0 75 �52 �04 70 0,9 832.��0.��0 S ��0 ��0 �83 ��7 69 �,� 832.��0.�60 S �60 ��0 236 �52 94 2,� 832.�60.�60 S �60 �60 288 �84 �04 2,9
Type832-87,5°Doublebranch90°
Type838-45°Obliquebranch TypeNo. D1 D2 X1 X2 X3 Kg
838.050.050 S 50 50 �28 57 76 0,3 838.050.075 S 75 50 �44 56 94 0,5 838.075.075 S 75 75 �79 74 ��0 0,6 838.050.��0 S ��0 50 �47 42 ��9 0,7 838.075.��0 S ��0 75 �82 60 �35 0,9 838.��0.��0 S ��0 ��0 233 88 �49 �,2 838.075.�25 S �25 75 200 65 �4� �,2 838.��0.�25 S �25 ��0 250 90 �54 �,3 838.�25.�25 S �25 �25 273 �03 �70 �,7 838.��0.�60 S �60 ��0 258 80 �86 2,� 838.�60.�60 S �60 �60 328 ��5 222 3,0 838.�60.200 S 200 �60 359 �23 250 4,3 838.200.200 S 200 200 4�5 �5� 274 5,5
Type831-87,5°Doublebranch180°
TypeNo. D1 D2 X1 X2 X3 Kg
83�.050.050 S 50 50 �06 7� 36 0,4 83�.050.075 S 75 50 �39 98 49 0,5 83�.075.075 S 75 75 �39 90 52 0,7 83�.050.��0 S ��0 50 �32 93 66 0,7 83�.075.��0 S ��0 75 �52 �04 70 0,9 83�.��0.��0 S ��0 ��0 �83 ��7 69 �,� 83�.��0.�60 S �60 ��0 236 �52 94 2,0 83�.�60.�60 S �60 �60 288 �84 �04 2,9
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TypeNo. D1 D2 X1 X2 X3 X4 Kg
839.050.050 S 50 50 �28 57 ��7 84 0,4 839.050.075 S 75 50 �44 56 �28 97 0,6 839.075.075 S 75 75 �79 74 �57 ��3 0,9 839.050.��0 S ��0 50 �47 42 �32 ��5 0,8 839.075.��0 S ��0 75 �82 60 �60 �30 �,� 839.��0.��0 S ��0 ��0 233 88 209 �60 �,6 839.��0.�60 S �60 ��0 258 80 227 �86 2,5 839.�60.�60 S �60 �60 328 ��5 293 225 4,5
Type839-87,5°Sweptbranch
Type841-Doublering-sealsocket
TypeNo. D X Kg
84�.050.050 S 50 �4 0,� 84�.075.075 S 75 �9 0,3 84�.��0.��0 S ��0 �6 0,4 84�.�25.�25 S �25 20 0,6 84�.�60.�60 S �60 35 0,9 84�.200.200 S 200 20 �,9
Type842-Slidingring-sealsocket
TypeNo. D X Kg
842.050.050 S 50 37 0,� 842.075.075 S 75 50 0,2 842.��0.��0 S ��0 67 0,4 842.�25.�25 S �25 �04 0,6 842.�60.�60 S �60 8� 0,7 842.200.200 S 200 �47 �,8
TypeNo. D X1 X2 Kg
843.�05.050 S 50 �59 57 0,2 843.��5.075 S 75 �75 62 0,3 843.�25.��0 S ��0 200 79 0,6 843.�82.�60 S �60 292 �22 �,5
Type843-Expansionsocket
Type844-Socketplug
TypeNo. D1 D2 X pressure* Kg
844.�00.050 S 50 58 50 0,5 bar 0,2 844.�00.075 S 75 85 45 0,5 bar 0,3 844.�00.��0 S ��0 �20 45 0,3 bar 0,7 845.000.�60 S (Not illustrated) �60 �70 42 0,5 bar 0,8
*Pressure without joint clamps
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Type844-Socketplug
Type847-JointClamp
TypeNo. D B Kg
847.050.050 50 34 0,� 847.075.075 75 34 0,2 847.��0.��0 ��0 36 0,4 847.�25.�25 �25 40 0,4 847.�60.�60 �60 46 0,4 847.200.200 200 44 0,5
Type850-Eccentricincreaser
TypeNo. D1 D2 X A Kg
850.050.075 S 75 50 87 7 0,2 850.050.��0 S ��0 50 ��3 25 0,3 850.075.��0 S ��0 75 ��6 �5 0,4 850.075.�60 S �60 75 �74 37 0,9 850.��0.�60 S �60 ��0 �36 22 �,�
Type854-pipewithsocketandflange*
D1
D3
D4
D2
X1X2
Type850-Concentricincreaser
TypeNo. D1 D2 X Kg
850.050.075 C S 75 50 79 0,2 850.050.��0 C S ��0 50 94 0,3 850.075.��0 C S ��0 75 96 0,4 850.��0.�25 S �25 ��0 �05 0,5 850.��0.�60 C S �60 ��0 ��7 �,� 850.�25.�60 S �60 25 �45 0,8 850.�60.200 S 200 �60 �70 �,7
TypeNo. D1 D2 D3 D4 X1 X2 Kg
854.200.050 S 43 50 ��0 �50 �08 �50 �,4 854.300.050 S 5� 50 �25 �65 �08 �50 �,4 854.200.075 S 70 75 �45 �85 �00 �50 �,6 854.300.��0 S �07 ��0 �80 220 93 �50 3,5
*Shown as DIN flange also available as JIS and ANSI
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TypeNo. D1 D2 X B Kg
844.000.050 S 50 58 50 �5 0,� 844.000.075 S 75 85 45 20 0,� 844.000.��0 S ��0 �20 45 20 0,� 844.000.�25 S �25 �35 43 28 0,� 844.000.�60 S �60 �70 45 25 0,2 844.000.200 S 200 2�0 50 3� 0,3
�0All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffix S
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Type855-Toiletconnector
TypeNo. D1 D2 X1 X2 Kg
855.090.075 S ��0 75 �35 54 0,4 855.090.��0 S ��0 ��0 �39 54 0,4
Type869-Adjustmentsocket
TypeNo. D X1 X2 Kg
869.�43.050 S 50 �43 200 0,2 869.�63.075 S 75 �63 225 0,3 869.�8�.��0 S ��0 �8� 260 0,6 869.200.�25 S �25 200 300 �,0 869.238.�60 S �60 238 360 �,5
Type885-Adaptor
TypeNo. D1 D2 D3 X Kg
885.025.050 S 50 �" 40 93 0,2 885.032.050 S 50 �¼" 45 72 0,2 885.040.050 S 50 �½" 58 75 0,2 885.050.050 S 50 2" 67 77 0,2
Type886-Adaptor
TypeNo. D1 D2 X Kg
886.050.032 S 50 �¼" 99 0,2 886.050.040 S 50 �½" 98 0,2 886.050.050 S 50 2" 98 0,2
Type854-pipewithspigotandflange*
D1D3
D4
X1X2
D2
TypeNo. D1 D2 D3 D4 X1 X2 Kg
854.2�0.050 S 43 50 ��0 �50 �92 234 �,7 854.3�0.050 S 5� 50 �25 �65 �47 �92 �,7 854.2�0.075 S 70 75 �45 �85 200 245 �,9 854.3�0.��0 S �07 ��0 �80 220 207 259 3,8
*Shown as DIN flange also available as JIS and ANSI
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Type866-pipepenetration
TypeNo. D1 D2 X1 X2 X3 T Kg
866.025.050.�0 FS A0-A60 50 60 250 �00 75 5 �,0 866.025.075.�0 FS A0-A60 75 85 250 �00 75 5 �,5 866.025.��0.�0 FS A0-A60 ��0 �20 250 �00 75 5 2,2 866.025.�60.�0 FS A0-A60 �60 �70 250 �00 75 5 3,4
OptionswithmodifiedX1andX2dimensionsarealsoavailable.
Type867-Toiletpenetrationforvacuumsystem
TypeNo. D1 D2 X1 X2 X3 T Kg
867.020.050.�0 S 50 60 200 50 �00 5 0,8
Type868-Flangepenetration
TypeNo. D1 D2 X1 X2 T Kg
868.�05.050 FS A0-A30 50 �00 �59 �02 5 0,4 868.��5.075 FS A0-A30 75 �35 �75 ��3 5 0,7 868.�25.��0 FS A0-A30 ��0 �60 200 �2� 5 �,0
Type866-penetrationforwashbasin,outletOD032/040mm
TypeNo. D1 D2 X1 X2 X3 T Kg
866.032.050.05 S 50 60 57 60 �73 5 0,7
Pentrations= MED certificate
= MED certificate
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Type872-pipepenetration
TypeNo. D1 D2 X1 X2 T Kg
872.060.050 S A0-A60 50 60 �00 �55 5 0,8 872.076.075 S A0-A60 75 76 �00 �60 5 �,0 872.089.075 S A0-A60 75 89 �00 �00 5 �,2 872.��4.��0 S A0-A60 ��0 ��4 �00 �55 6 �,8
TypeNo. D1 D2 X1 X2 T Kg
870.000.050 FS A0-A60 50 90 �00 �55 5 �,5 870.000.075 FS A0-A60 75 �08 �00 �67 5 �,7 870.000.��0 FS ��0 �40 �00 �67 4 2,3
Type870-pipepenetration = MED certificate
= MED certificate
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TypeNo.801-Lipsealring TypeNo. Material Temp.Resistance properties
80�.EPDM.050 EPDM -35° - +�00° C Standard/heat resistant 80�.EPDM.075 EPDM -35° - +�00° C Standard/heat resistant 80�.EPDM.��0 EPDM -35° - +�00° C Standard/heat resistant 80�.EPDM.�25 EPDM -35° - +�00° C Standard/heat resistant 80�.EPDM.�60 EPDM -35° - +�00° C Standard/heat resistant 80�.EPDM.200 EPDM -35° - +�00° C Standard/heat resistant 80�.NBR.050 NBR -30° - + 80° C Oil and gas resistant 80�.NBR.075 NBR -30° - + 80° C Oil and gas resistant 80�.NBR.��0 NBR -30° - + 80° C Oil and gas resistant 80�.NBR.�25 NBR -30° - + 80° C Oil and gas resistant 80�.NBR.�60 NBR -30° - + 80° C Oil and gas resistant 80�.NBR.200 NBR -30° - + 80° C Oil and gas resistant 80�.FPM.050 FPM -25° - +200° C Extra heat resistant 80�.FPM.075 FPM -25° - +200° C Extra heat resistant 80�.FPM.��0 FPM -25° - +200° C Extra heat resistant 80�.FPM.�25 FPM -25° - +200° C Extra heat resistant 80�.FPM.�60 FPM -25° - +200° C Extra heat resistant 80�.FPM.200 FPM -25° - +200° C Extra heat resistant
Accessories
pipebrackets
BLÜCHER® produces a range of standard brackets some of which are indicated on this page.Please contact us if the detail you require is not illustrated.
HD2
H
TypeNo. D H B
895.0�2.050 GS 50 20 88 895.0�2.075 GS 75 20 �20 895.0�2.��0 GS ��0 20 �57 895.0�2.�60 GS �60 20 2�4
TypeNo. D1 D2 H B L
895.200.050 S 50 �� 20 88 38 895.200.075 S 75 �4 20 �20 54 895.200.��0 S ��0 �3 20 �57 52 895.200.�60 S �60 �3 20 2�4 7�
TypeNo. D H B
895.300.050 GS 50 20 88 895.300.075 GS 75 20 �20 895.300.��0 GS ��0 20 �57 895.300.�60 GS �60 20 2�4
Note: If other brackets used always use liner, i.e. rubber, between pipe and bracket
TypeNo.895.012.xxxGS TypeNo.895.200.xxxS TypeNo.895.300.xxxGS
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pipecutter-manual
TypeNo. Designation
006.050.��0 Complete manual pipe cutter (50 - ��0 mm) 006.�25.200 Complete manual pipe cutter (��0 - 200 mm) 007.500.050 BLÜCHER cutting lubricant (½ litre)* 007.000.000 Atomizer 006.000.005 Spindle for cutting disc for 006.050.��0 006.000.000 Cutting disc for 006.050.��0 006.000.00� Cutting disc for 006.�25.200
*) Use BLÜCHER cutting lubricant when cutting BLÜCHER® EuroPipe pipes with BLÜCHER pipe cutters. This lubricant is a highly alloyed mineral oil; ensuring easy cutting and minimum wear of cutting discs.
Contents: ½ litre.
Type 006.125.200
Accessories
pipecutter-electric
TypeNo. Designation
800.050.�60 Complete electric pipe cutter (50 - �60 mm) 800.030.006 Cutting discs (6 pcs.) 007.500.050 BLÜCHER cutting lubricant (½ litre)
Type 800.050.160
BLÜCHERjointinglubricant
TypeNo. Designation
007.200.040 BLÜCHER silicon jointing lubricant 007.�00.050 BLÜCHER jointing lubricant (½ litre) 007.000.000 Atomizer
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MARINEDRAINS-pRODUCTRANGE
5
IntroductionBLÜCHER manufactures an extensive range of deck drains, suitable for light to medium duty traffic, which combine advanced design, high quality and ease of installation – all at extremely competitive prices. The BLÜCHER® Marine drain range has been developed on the basis of a "modular" principle. This means that by employing one of five standard lower parts, connecting this to an upper part to suit a tiled, wood covered, resin, vinyl or painted steel deck and completing the installation with a removable water trap, almost any deck drainage solution is achievable. In addition to our extensive standard program, special and customized articles are also available on request.
ApplicationBLÜCHER® Marine drains are used for the drainage of deck areas and/or discharge appliances in:
· Showers· Wet cabins· Toilets· Galleys, pantries· Deck areas · Workshop areas
Being of high quality finish, BLÜCHER® Marine drains are often used where an aesthetically pleasing appearance is important.
FinishBLÜCHER® Marine drains are chemically descaled (acid pickled) in order to enhance the natural corrosion resistance and provide a uniform matt silver finish. Gratings are made of polished stainless steel.Please note! A protective plastic cover and/or film is provided on most gratings and should remain in place until installation is complete.All lower parts have welding covers for protection until installation work has been finally completed.
ExplanationoftypenumbersAll BLÜCHER® Marine drains have triple three digit type numbers. The first two numbers refer to the product type, the third is dimensional reference and the suffix "S" specifies grade AISI 3�6 L. The BLÜCHER® Marine drains are also available in stainless steel grade AISI 304 as an option. If AISI 304 is required, specify the type number without suffix S.
S
OUTLET PIPE DIA.: (mm)
475
200
050
SERIES
TYPE No.
Grade AISI 316 L
Upperpart isheight adjustable
Upperpart with frame can be rotated 360° about axis
Upperpart can be adjusted �0°
Side inlet for 32/40 mm
Water trap(can be fitted)
Keytosymbols
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TilesConcrete
Insulation
Deck
Tiles
Concrete
Deck
Deck
VinylWood
Deck
Concrete
Tiles
Installationintileddecksincl.increaserpipeandremovablewatertrap
Installationintileddecksincl.sideinletsandremovablewatertrap
Installationintileddecksincl.removablewatertrap
Installationinvinyldecksincl.removablewatertrap
Installationinsteeldeck
Deck
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pRODUCTRANGE-BLÜCHER®MarineDrains
INSTALLATIONEXAMpLES-BLÜCHER®MarineDrains
�7All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffix S
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Type470.000-Lowerpartwithverticaloutletandweldingsleeve
Type470.200-Lowerpartwithverticaloutletandweldingflange
TypeNo. D1 D2 D3 X Kg
470.200.050 S A0-A60 50 �40 200 �74 �,3 470.200.075 S 75 �40 200 �72 �,4 470.200.��0 S ��0 �40 200 �45 �,3
Lower Parts
Type475.000-Lowerpartwithhorizontaloutletandweldingsleeve
TypeNo. D1 D2 X1 X2 B Kg
475.000.050 S A0-A60 50 �50 ��7 �40 �99 �,9 475.000.075 S 75 �50 �05 �40 204 �,8
Type475.100-Lowerpartwithhorizontaloutletandweldingsleeve,extendedheight
TypeNo. D1 D2 X1 X2 B Kg
475.�00.050 S A0-A60 50 �50 �87 �64 �99 2,�
Type475.200-Lowerpartwithhorizontaloutletandweldingflange
TypeNo. D1 D2 D3 X1 X2 B Kg
475.200.050 S A0-A60 50 �40 200 �06 72 �99 �,3 475.200.075 S 75 �40 200 �06 70 204 �,4
TypeNo. X D1 D2 Kg
470.000.050 S A0-A60 �74 50 �50 �,6 470.000.075 S �72 75 �50 �,6 470.000.��0 S �45 ��0 �50 �,5
= MED certificate
= MED certificate
= MED certificate
= MED certificate
= MED certificate
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Type473.301-Upperpartforvinylonsteeldeck
TypeNo. D1 D2 D3 X T Kg
473.30�.��0 S ��0 �55 �68 96 3 �,3
Upper PartsType471.300-Upperpartwithsideinletsfortileddeck
TypeNo. D X1 X2 B Kg
47�.300.��0 S ��0 �49-�59 50-60 �55 �,6
Type472.300-Upperpartfortileddeck
TypeNo. D X B Kg
472.300.��0 S ��0 72 �55 0,7
Type473.300-Upperpartforvinyldeck
TypeNo. D1 D2 X Kg
473.300.��0 S ��0 222 79 0,8
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Type472.320-Upperpartforresindecksurfacewithwatertrap
TypeNo. D1 D2 D3 X Kg
472.320.��0 S ��0 �55 �80 59 0,5
NEW
�9All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffix S
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Type611.300-Increaserpipe
TypeNo. D X Kg
6��.300.00� S ��0 ��7 0,4
AccessoriesType474.300-Gratingfordrainwithwatertrapforsteeldecks
TypeNo. D X Kg
474.300.��0 S �35 2 0,2
Type620.135-Gratingfordrainwithoutwatertrapforsteeldecks
TypeNo. D X Kg
620.�35.02� S �35 2 0,�
TypeNo. D B X Kg
6�0.�55.52� 92 �40 2 0,2
Type621.155-"O"grating
B
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Type502.052-Removablewatertrap
TypeNo. D X1 X2 Flow Kg
502.052.��0 CRS 75 52 93 0,9-�,2 l/sec. 0,3
20All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffix S
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Accessories
Type525.090-87,5°p-Trap
TypeNo. D X1 X2 X3 v Kg
525.090.050 S 50 67 �75 �45 74 0,5 525.090.075 S 75 93 222 �89 8� 0,8 525.090.��0 S ��0 �32 289 249 89 �,3
2.5˚
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Type505.0xx-Bottlewatertrap
TypeNo. D H Kg
505.032.050 S �¼" 250 0,9 505.040.050 S �½" 23� �,0
Type503.000-Multiwatertrap
TypeNo. D1 D2 X1 X2 X3 Flow Kg
503.000.��0 75 ��0 5� 93 ��3 0,8 l/sec. 0,4
2�All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffix S
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Applications for aluminium
TYpEOFMATERIAL/AppLICATIONS
7Type878-pipepenetration
TypeNo. D1 D2 D3 X1 X2 T1 T2 Kg
878.�05.050 S 50 88 ��2 �09 �66 4 5 0,3 878.��5.075 S 75 ��3 �37 �20 �82 4 5 0,5 878.�25.��0 S ��0 �48 �72 �28 207 4 5 0,8
Type485-Drain
Type480-Drain
TypeNo. D1 D2 D3 D4 X T1 T2 Kg
480.200.050 S 50 �40 �75 200 �79 4 5 �.5 480.200.075 S 75 �40 �75 200 �77 4 5 �,5 480.200.��0 S ��0 �40 �75 200 �5� 4 5 �,5
TypeNo. D1 D2 D3 D4 X1 X2 B T1 T2 Kg
485.200.050 S 50 �40 �75 200 ��� 77 �99 4 5 �,5 485.200.075 S 75 �40 �75 200 ��� 76 204 4 5 �,5
DescriptionDrains and penetrations with a flange combined of pressed aluminium and stainless steel. This combination makes it possible to weld stainless steel directly in aluminium decks and other structures onboard ships.
ApplicationsThe products are suitable in particular for cruise liners, luxury yachts, ferries and other maritime vessels, where high strength combined with low weight are essential.
MaterialFlange: Stainless steel and aluminiumOthers: Stainless steel - AISI 3�6L
TestThe product range has been tested at the Danish Force Institute. Please see technical sheet No. 02.2006.
• Welding directly into aluminium• Complete standard system• One system - one supplier• For all vessels• Patent pending
Stainlesssteeldrainsandpenetrationsforaluminium
22All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffix S
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TechnicalTYpEOFMATERIAL/AppLICATIONS
Stainless steel is a clean, durable, corrosion resistant material with a design life expectancy of over fifty years.The BLÜCHER sanitary discharge system comes in 2 stainless steel grades, AISI 3�6 L and AISI 304. The 304 grade might be used, but BLÜCHER normally recommends the use of AISI 3�6 L because the risk of corrosion, caused by an aggressive environment, is significantly reduced or eliminated entirely by choosing the molybdenum stainless steel type AISI 3�6 L.
Duringinstallationanduntiltest/normaloperationthesanitarydischargesystemistobeclosedandnotusedinordertoavoidcontaminationbycorrosivesubstances.
Below please see recommended type of material for different applications.
Blackwaterpiping
Greywaterpiping
Greywaterpiping,Galleys
Deckdrainpiping
Outsidepipingvisible
AISI 3�6 L(AISI 304)
AISI 3�6 L(AISI 304)
AISI 3�6 L AISI 3�6 L* AISI 3�6 L**
* Pipes to be flushed regulary with fresh water
** Outside piping must be primed and painted
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Applications:Vacuum:OD 50 - 75 mm: - 0,85 barOD ��0 - �60 mm: - 0,60 bar
Gravity:OD 50 - 200 mm: + 0,50 barWith joint clamps: OD 50, 75, ��0 mm + 2,00 barOD �60 mm + �,00 barWith projectionsand joint clamps:OD 50, 75, ��0& �60 mm + 3,00 bar
NOTE!The information stated above is for guidance only. The specific requirements and regulations of the approval authorities are always to be followed.
23All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffix S
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INSTALLATIONGUIDE
Manualpipecutter
Jointingofsocketandspigotend
Electricpipecutter
A detailed user guide is provided when buying or lease an electric pipe cutter
Insertiondepth
pipe Max.insertiondepth Min.insertiondepth dimension fromendofsocket fromendofsocket inmm tospigotend tospigotend
OD 50mm 47mm 30mm OD 75mm 55mm 35mm OD110mm 62mm 40mm OD125mm 65mm 47mm OD160mm 76mm 50mm OD200mm 98mm 63mm
2
1
1. CuttingUse BLÜCHER manual or electric pipe cutter to cut the pipes. The pipes can then be installed without subsequent finishing.
N.B! Fittings may not be cut.
2. CheckoflipsealCheck that the lip sealing ring is correctly installed in the socket.
3. CleaningIf necessary, clean lip seal and socket before jointing.
Apply lubricant.
4. JointingJoint the pipes with a slightly turning movement.
8
1 2
3 4
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24All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffix S
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SUSpENSIONOFDRAINAGEpIpES
8
verticalpipingOne fixing point per deck is normally sufficient, but the gap between each mounting should not exceed 3 m. Where larger inlets are connected, the downpipe must be secured immediately below the inlet.
Thepipeworksystemmustbeproperlysupportedandfixedtopreventthesocketandthespigotendfromslidingapartunderallanticipatedconditions.Thiscaninmostcasesbedonebymeansofpipebrackets.Ifthisisimpossible(e.g.lackofspaceorfixingpoints)orifextrasecurityisrequired,clampsmayalsobeused.Clampsmustbeusedateachdeck/bulkheadpenetration.
Horizontalpiping
* The distance between the suspended fixing points must be calculated on the basis of a permissible � mm bending of the pipe. The deflection for a single mounting is calculated for a water-filled pipe.
�) Applies to flat lengths of pipe. Where there are fittings in the suspended piping, the mounting points must be so placed that either the branch or the through pipe is held directly behind the sleeve. If this is not possible, the span must be reduced to half the quoted values or, as an alternative, safety clamps may be installed for stability.
Horizontalpiperunsarealwaystobeinstalledwithagra-dient. If no self-cleansing calculation is available, a gradient of 20 ‰ is recommended in gravity systems. Horizontal pipe runs in vacuum systems are to be installed in accordance with the recommendations of the vacuum system supplier.
Dim.
Distance betweensupports*
mm m�)
50 2,2 75 2,5 ��0 2,8 �25 3,0 �60 3,3 200 3,3
ExpansionBoth horizontal (suspended or ground) pipes and vertical runs must be mounted or fixed so that the force arising through heat expansion can neither bend the pipes nor pull the spigots out of the socket ends.In particular the possibility of expansion must be ensured where the installation is fixed at short intervals.
Note: If other brackets are used always use liner, i.e. rubber, between pipe and bracket.
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25All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffix S
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LONGITUDINALEXpANSION
The figure below shows the relationship between pipe length L in m and longitudinal expansion ∆l in mm for various temperature differences ∆t.
Example: A 3 m pipe will expand by 2,5 mm at a temperature difference of 50°C.
The increase in length for a given pipe length can also be calculated from the following formula.
∆l = 0,0�65 x ∆t x Lwhere∆l = longitudinal expansion in mm0,0�65 = coefficient of expansion in mm/m/°C∆t = temperature difference in °C (∆t = max. temp. in the pipe system – temperature when pipe system installed)L = length of the pipe system in m.
The longitudinal expansion can usually be absorbed in the socket joint, see page 22 for minimum depth of insertion.
BLÜCHER recommends that the pipework system is tested for leakages before starting using the installation. -Gravitysystems: Pipework installations to be tested at max. 0,5 bar, e.g.
by blocking the installations on each deck and filling with water.
-vacuumsystems: Pipework installations to be tested in accordance with the
recommendations of the vacuum system supplier. BLÜCHER recommends max. -0,85 bar vacuum for OD 50 - 75 mm and max. -0,6 bar vacuum for pipe sizes bigger than OD 75 mm.
LongitudinalexpansiondiagramThe below graphs demonstrate the relationship between pipe length (L) and longitudinal expansion < ∆ L) at various temperature differences (∆ t.)
Example: A pipe of 3 m expands longitudinally by approx. 2,5 mm at a temperature difference of 50° C.
1 2 3 4 5 6 7 8
80˚C
70˚C
60˚C
50˚C
40˚C
30˚C
20˚C
Length of pipe L (m)
Long
itudi
nal e
xpan
sion
I (m
m)
Differe
nce
in te
mpe
ratu
re t
(˚C)
9
8
7
6
5
4
3
2
1
0
Example: A pipe of 9 ft. expands longitudinally by approx. 0,097 ins. at a temperature difference of �30° F.
3 6 9 12 15 18 21 24
190˚F
170˚F
150˚F
130˚F
110˚F
90˚F
70˚F
Long
itudi
nal e
xpan
sion
I (in
ches
)
Differe
nce
in te
mpe
ratu
re t
(˚F)
0.3
0.1
0.2
0.4
Length of pipe L (feet)
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LEAKAGETESTING
26All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffix S
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CAREANDMAINTENANCEOFBLÜCHERSANITARYDISCHARGESYSTEM
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With the right choice of material, a BLÜCHER sanitary discharge system can be used for most types of drainage installations (see page 2�), requiring little maintenance, provided that a few precautions are taken during installation and operation.
DuringinstallationDuring installation care must be taken to prevent contamina-tion of the stainless steel by carbon steel in tools or otherwise touching the stainless steel. In itself, carbon steel will not cause corrosion of the stainless steel surface, but the carbon steel particles adhering to the stainless steel will rust and cause discolourings. Always use clean tools suitable for stainless steel without any adhering iron shavings or particles or rust, stainless steel wool/brushes and stainless steel brackets, screws, bolts, nuts, etc. in the stainless steel drainage system.
If welding, or use of carbon steel tools or similar is to take place close to a stainless steel installation, the stainless steel surface is to be protected until the work has been completed.
To prevent construction waste or chemicals used in connection with other construction work from being admitted to the sanitary discharge system during installation and completing of other construction work, it is very important to keep the sanitary discharge system closed and unused until all construction work has been completed.All BLÜCHER® Marine drains lower parts come with a welding cover to ensure protection of the drainage system during installation. The sanitary discharge system must also be thoroughly cleaned and flushed on completion to ensure that any blockages or leaking joints are revealed before the sanitary system is put into use.
InoperationOn delivery from BLÜCHER, all stainless steel surfaces have been passivated and are perfectly clean. In other words, the stainless steel has formed a corrosion-resistant oxide film over the entire surface.
To preserve the outstanding anti-corrosion properties of the stainless steel, surface contamination and deposits are to be prevented. The general rule is to clean the steel when it be-comes dirty, which dependent on the environment- may be at intervals from � to 4 times each year. Highly polluted (industrial atmosphere) or salty air (marine conditions) as well as depo-sits of chlorine-containing cleaning agents or acid may cause discolourations and corrosion on lower grade stainless steel, but the risk of corrosion is considerably reduced or eliminated if grade AISI 3�6L is chosen for the installation.
Stainless steel is resistant to a wide range of chemicals and substances (see table of corrosion resistance, page 28), but a few guidelines are to be observed as regards what substances can be discharged through the system:
Waste water containing substances that may cause deposits of sludge or solids such as sand, plaster or iron shavings may cause damage to the drainage system
Waste water containing chemicals to which the stainless steel is not resistant, e.g. hydrochloric acid, may cause corrosion. Modern cleaning processes use many chemicals, but care should be taken to ensure that the cleaning agent is suitable for stainless steel. Mechanical cleaning might be used as well. Contact the manufacturer of the cleaning agent if in doubt.
Prevent blockages by regularly flushing of the drainage system through drains and water traps and through other rodding access. Blockages owing to fat discharged through kitchen sinks may be prevented by using a grease separa-tor.
27All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffix S
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Analysis Carbon (C %) Max. 0,03 Max. 0,07 Chromium (Cr %) �6,5 - �8,5 �7,0 - �9,0 Nickel (Ni %) ��,0 - �4,0 8,5 - �0,5 Molybdenum (Mo %) 2.0 - 2.5 - Manganese (Ma %) Max. 2,0 Max. 2,0 Silicium (Si %) Max. �,0 Max. �,0 Sulphur (S %) Max. 0,030 Max. 0,030
Material:
MATERIALSpECIFICATION
AISI304
Structure:
pHYSICALpROpERTIES
State Non-annealed Non-annealed Specific gravity (g/cm³) 7,98 7,9 Melting point (0 C) Ca. �400 Ca. �400 Decortication temperature in air (0 C) 800 - 860 800 - 860 Expansion coefficient at 20 - �000 C (m/m • 0 C) �6,6 • �0-6 �6,0 • �0-6 Specific resistance 200 C (ohm • mm²/m) 0,75 0,75 Heat conductivity 200 C (W/0 C • m) �5 �5 Specific heat (J/g • k) 0,5 0,5
MECHANICALpROpERTIES Ultimate tensile strength CRm (N/mm²) 490 - 690 500 - 700 Yield point Rp0,2 (N/mm²) �90 �95 Modulus of elasticity E (200 C) (N/mm²) 2,0 • �03 2,0 • �03
Hardness Brinell HB (N/mm²) �20 - �80 �30 - �80
AISI316L
Austenitic(nonmagnetic)
Austenitic(nonmagnetic)
MATERIALSpECIFICATION-STAINLESSSTEEL
StainlesssteelThe designation “stainless steel“ applies to a number of alloys with different properties. Common to all stainless steels, is the fact that they contain at least �2% chromium. Stainless steels can be divided into three main groups and a few mixed types, according to the structure of steels.
The main groups are: · Austenitic· Ferritic· Martensitic
Of these three main groups, austenitic stainless steel is the most important, representing about 90% of the total consumption of stainless steel.
TheimportanceofalloyingelementsAustenitic stainless steel contains at least �8% chromium and 8% nickel, which has given rise to the popular designation �8/8 steel. In general, corrosion resistance is increased in line with the increased chromium content. Alloys with �2-�3% chromium have a passive layer strong enough to prevent the steel from rusting when exposed to normal or slightly aggressive media. The alloying element nickel mainly effects the steel's structure and mechanical properties. With a sufficiently high content of nickel, the structure of the steel is austenitic. This, as opposed to the pure chromium steels (ferritic stainless steels), improves the mechanical properties significantly, such as increased impact resistance and ductility, high resistance to thermal stress, and improved weldability. The austenitic structure also leads to changes in the physical properties of the steel. For instance, the steel becomes non-
magnetic and obtains better thermal conductivity. Nickel also increases the corrosion resistance against certain materials. Molybdenum has the same effect on the structure as chromium, but with a significant positive influence on the corrosion resistance (except against hydrochloric acid). Normally the molybdenum-alloyed steels are designated as acid proof, due to their resistance to most types of acid.
Whyarethesteels"stainless"?By adding chromium as an alloy to the steel, a passivating oxide layer with a high content of chromium oxide is formed. The oxide layer protects the steel surface against the oxygen in air and water. Stainless steel has the ability to automatically re-establish the chromium oxide layer if the steel surface is bared. This restoration of the oxide layer will only take place if the steel surface is completely clean and free of temper, welding slag and contamination from tools of ordinary mild steel. If this contamination of the surface is not removed, the steel may corrode. To prevent this, the steel surface should be cleaned after welding and machining. Acid pickling of the stainless steel is suitable for this. The acid pickling effectively removes all impurities from the surface of the steel and allows re-establishment of a strong, uniform chromium oxide layer. The pickling solution usually consists of 0,5-5 vol. % HF (hydrofluoric acid) and 8-20 vol. % HNO³ (nitric acid) at a temperature of 77 to �47° F (25 to 60° C). This acid solution removes the existing chromium oxide layer and any iron contamination leaving a pure steel surface, which in the subsequent rinse in water reforms a strong chromium oxide layer.
Source: American Iron and Steel Institute
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28All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffix S
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MATERIALSpECIFICATION-STAINLESSSTEEL
CorrosionresistanceAustenitic chromium-nickel steel is resistant to many different chemical products and most detergents. BLÜCHER® drainage products are manufactured exclusively from this group and as such are established for use within the food, beverage, chemical, pharmaceutical, dairy, shipbuilding and commercial catering industries.
When increased acid-resistance is required, and spot and crevice corrosion may occur, or in general for marine/off-shore use, molybdenum-alloyed chromium-nickel steels (3�6L) may be used. These acid-resistant steels resist a number of organic and inorganic acids (see page 28).However, acid-proof steels are only partially resistant to solutions containing chlorides.
ImpactresistanceThe high tensile strength of stainless steel makes the material resistant to impact damage at all temperatures. Severe blows to the material may in certain cases cause dents, they are however unlikely to fracture the material.
FireresistanceStainless steel is non-combustible which means that pipes and drains made of stainless steel may penetrate deck/bulkhead partitions without the need for special fire insulation (e.g. intumescent f ire collars). Furthermore, no toxic fumes or substances are released from stainless steel in the event of fire.
ThermalstressDue to the very low heat expansion coefficient of stainless steel, BLÜCHER® drainage products are not adversely affected by temperature fluctuations occurring in drainage installations. Consequently, there are no special constraints that determine at what temperature BLÜCHER® products should be stored or installed (see also page 23-24).
HygieneHygiene is an important issue, in particular on cruise vessels. From practical experience in hygienic installations (food preparation, healthcare etc.) it is documented that bacterial growth on stainless steel is significantly lower than alternative materials (e.g. plastics). In addition an unused piece of stainless steel pipe has a very low surface roughness (K=0.00006 in. (0.00�5 mm)). This low surface roughness minimises not only bacterial growth, but also the danger of sediments building up which may later lead to blockages.
WeightBLÜCHER® drainage products are all produced in thin-walled stainless steel sheet making the most of the material’s high strength to weight ratio.This makes our product the superior choice when calculating the weight optimisation for the vessel or off-shore installation in question.
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RESISTANCETABLES
References:Corrosion Data Survey, �969 Edition, Nace
Corrosion Data Survey, �975, NaceCorrosion Tables, Stainless Steels, �979, Jernkontoret
NOTE: Concentration levels and length of exposure have a direct influence on the resistance of stainless steel to certain chemicals. Each application should therefore be carefully reviewed to determine the suitability of stainless steel.
Assumptions: Data represented is to be used as a guide only, for detailed information please contact our technical department.
AISI
3�6
L S
tain
less
AISI
304
Sta
inle
ss
EPDM
NBR
FPM
A = Very good service to operating limit of material
B = Moderate service
C = Limited or variable service
D = Unsatisfactory
AISI
3�6
L S
tain
less
AISI
304
Sta
inle
ss
EPDM
NBR
FPM
A = Very good service to operating limit of material
B = Moderate service
C = Limited or variable service
D = Unsatisfactory
Thetableisbasedonlaboratoryexperimentswithchemicallypuresubstances.Thevaluesshouldthereforeberegardedasforguidanceonly.
Acetone A A A D D Acetic acid (dilute.) 30% A A A B B Acetic acid �00% A A A C C Acetic acid anhydride A A B C D Aluminium chloride B C A A A Aluminium sulfate A D A A A Ammonium carbonate A A A D - Ammonium chloride B C A A - Ammonium hydroxide A A A D B Amyl chloride A A - - - Anilin A A B D C Anilin hydrochloride D D B B B Barium chloride B B A A A Barium hydroxide A A A A A Benzaldehyde A A A D D Benzene A A D D A Benzoic acid A A - - A Borax A A A B A Boric acid A A A A A Bromine D D - - A Bromine chloride acid D D A B A Bromine hydrogen acid D D A D A Bromoethylene A A - - - Butanol A A D A A Butyl acetat A A B - D Butyric acid A A - - - Calcium bisulfate el sulfite A A D A A Calcium chloride B B A A A Calcium hydroxide A A A A A Calcium hypoklorite B C A C A Carbon disulfide A A - - - Carbon tetrachloride A A D C A Chloracetic acid (Mono) D D B - - Chloride D D - - - Chloril acid D D - - - Chlorine (dry) A A - - A Chlorobenzene A A D D A Chloroform B B D D A Chlorosulfonic acid B C D D C Copper chloride B B A A A Copper nitrate A A - - - Copper sulfate A A A A A Ether A A - - - Ethyl chloride A A A A A Fatty acid A C D B A Flouiner (dry) A A - - - Flourine hydrogen acid D D B D A Formaldehyde A A A B A Formic acid A A A B C Furfural A A B D D Gallic acid A A B B A Hydrochloric acid D D A D A Hydrogen peroxide A A C D B Iodine (wet) D D - - - Lead acetate A A A B -
Magnesium chloride B B A A A Magnesium sulfate A A A A A Mercury A A A A A Methanol A A A A C Methyl chloride A A C D A Methylene chloride B B D D B Natphalene A A D D A Nickel chloride B B A A A Nickel sulfate A A A A A Nitric acid C C C D A Oxalic acid C C A B A Perchloric acid D D B - A Phorsphor acid A A B D A Picric acid A A B B A Potassium bromide A A - - - Potassium carbonate A A - - - Potassium chlorate A A - - - Potassium cyanide A A A A A Potassium hydroxide A A A B B Potassium nitrate A A A A A Potassium permanganate A A - - - Potassium sulfate A A A A A Potassium sulfide A A - - - Potassiumchloride B B A A A Prophylene dichloride A A - - - Sal ammoniac B C A A - Silver nitrate A A A B A Soda (ash) A A - - - Sodium acetate A A A B D Sodium bicarbonate A A A A A Sodium bisulfate A C - - - Sodium bisulfite A A A A A Sodium bromide B B - - - Sodium chlorate A A - - - Sodium chloride D D - - - Sodium cyanide A A A A A Sodium fluoride A A - - - Sodium hydroxide A A A B B Sodium hypoklorite D D B B A Sodium nitrate A A A B - Sodium sulfate A A A A A Sodium sulfide A A - - - Sodium sulfite A A - - - Stannicous chloride B C B A A Sulfur A A A D A Sulfur chloride A A D C A Sulfur dioxide A B A D A Sulfuric acid D D B D A Sulfurous acid A C B B A Tionyl chloride A A D - A Toluene (toluol) A A D D A Trichloroethylene A A D C A Turpentine A A D A A Xylene (xylol) A A - - - Zinc sulfate A A - - -
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vALUESTOBEREGARDEDASFORGUIDANCEONLY vALUESTOBEREGARDEDASFORGUIDANCEONLY
vALUESTOBEREGARDEDASFORGUIDANCEONLY vALUESTOBEREGARDEDASFORGUIDANCEONLY
30All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffix S
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SOCKETSANDpIpESEALINGRINGS
BLÜCHER® EuroPipe is jointed using a push-fit spigot and socket jointing method. The seal between the socket and spigot is referred to as the BLÜCHER® lip seal. The BLÜCHER® lip seal ensures quick and easy installation of the pipe system and provides a watertight joint with or without pressure on the system.The BLÜCHER® lip seal is also suitable for use within gravity or vacuum drainage installations.
ChoosinggasketsThe BLÜCHER® lip seal is available in three different rubber quali-ties, each of which is designed to handle different liquid waste types at varying operating temperatures.As standard all BLÜCHER® pipes and fittings are delivered with EPDM sealing.
EPDM: The standard BLÜCHER® lip seal designed for use in general installations where no oil or gasoline residues occur in the discharge water. The EPDM lip seal is versatile, with a wide area of application.
The temperature range is -40° to +2�2° F (-35° to +�00° C).
NBR: BLÜCHER® lip seal for applications where gasoline or oil residues may occur in the discharge water (e.g. in con-nection with oil and gasoline separation systems). The NBR lip seal should not be used where solvents are present. The temperature range is -22° to + �76° F
(-30° to +80° C).
FPM: BLÜCHER® lip seal for special applications. This material has a high thermal resistance and withstands exposure to oil, solvents and highly corrosive acids. However, the FPM lip seal has only limited resistance against butyl acetate, acetone and methylated alcohol.
The temperature range is -�3° to +392° F (-25° to +200° C).
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8Assumptions:Data represented is to be used as a guide only, for detailed information pleasecontact our technical department.
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-22/+�76 °F(-30/+80 °C)
A = Very good service to operating limit of material - B = Moderate service - C = Limited or variable service - D = Unsatisfactory
-�3/+392 °F(-25/+200 °C)
vALUESTOBEREGARDEDASFORGUIDANCEONLY
vALUESTOBEREGARDEDASFORGUIDANCEONLY
-3�/+2�2 °F(-35/+�00 °C)
International designation EpDM NBR FpM
Rubber type Ethylene propene Nitrile Fluorine (Viton)
Hardness Shore A 54+5/-5 48-58 70+5/-5
Nominal hardness IRHD 60 (+/-5) 60 (+/-5) 60 (+/-5)
Colour Black Black/yellow dot Purple
Tensile strength MPa ≥�0 N/mm² ≥�0 N/mm² ≥8 N/mm²
Elongation after fracture % ≥300% ≥300% ≥260%
Max. temperature °F (C°)
vALUESTOBEREGARDEDASFORGUIDANCEONLY
RESISTANCETABLE
International designation EpDM NBR FpM
Wearability B B B
Resistance to mineral oil D A A
Resistance to vegetable oil B A A
Resistance to benzene/petrol D A A
Resistance to aromatic compounds and hydrocarbons D B A
Resistance to ketones A D D
Resistance to ordinary diluted acids and alkalines A A A
Resistance to ozone and weather stresses A C A
Resistance to air diffusion D C A
vALUESTOBEREGARDEDASFORGUIDANCEONLY
A = Very good service to operating limit of material - B = Moderate service - C = Limited or variable service - D = Unsatisfactory
32All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffix S
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MEASURECONvERSIONTABLE
pipesizes
mm 050 075 ��0 �25 �60 200
inch �,96 2,95 4,33 4,92 6,30 7,87
The below table states the general dimensions etc. of the BLÜCHER® sanitary discharge system converted into inch/ft./lbs./psi
pipelengths
mm �50 250 500 750 �000 �500 2000 4000 5000 6000
ft. 0,5 0,8 �,6 2,5 3,3 4,9 6,6 �3,0 �6,4 �9,7
Drainoutlets
mm 050 075 ��0
inch �,96 2,95 4,33
9
Acceptablevacuum
mm 050 075 ��0 �25 �60 200
bar - 0,85 - 0,85 - 0,60 - 0,60 - 0,60 - 0,60 psi - �2,3 - �2,3 - 8,70 - 8,70 - 8,70 - 8,70
� mm = 0,03937 inch� m = 3,28� ft.� bar = �4,504 psi� kg = 2,205 lbs.
Acceptablepressure*(forinstallationsfixedwithpipehangers)
mm 050 075 ��0 �25 �60 200
bar + 0,50 + 0,50 + 0,50 + 0,50 + 0,50 + 0,50 psi + 7,25 + 7,25 + 7,25 + 7,25 + 7,25 + 7,25
*Gravity: OD 50 - 200 mm: + 0,50 bar*With joint clamps: OD 50, 75, ��0 mm + 2,00 bar OD �60 mm + �,00 bar*With projections and joint clamps: OD 50, 75, ��0 & �60 mm + 3,00 bar
MEA
SU
REC
ON
vER
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NT
AB
LE
REFERENCES
Morethan900vesselsdeliveredsince1982!Morethan900vesselsdeliveredsince1982!
Cruiseliners•Luxuryyachts•Ferries•Merchantships•Navyvessels•Off-shorevessels&platforms
Selectedcruiseandferryreferences:•Genesis RCCL AKER yard
•AIDA Diva AIDA Cruises Meyer Werft
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•Norwegian Gem NCL Meyer Werft
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•Galaxy Tallink AKER Yard
•Maersk Dover Norfolk Line Samsung
•Stena Trader Stena Line Fosen Mek Verksted
•Queen Mary II Cunard Line Chantier d'Alantique
•Mariner of the Seas RCCL Kvaerner Masa-Yards
•The World ResidenSea Fosen
•Crystal Serenity Crystal Cruise Lines Chantier d'Alantique
•Carnival Legend Carnival Cruise Lines Kvaerner Masa-Yards
•Costa Fortuna Costa Fincantieri
•Norwegian Star NCL Meyer Werft
•Color Fantasy Color Line Kvaerner Masa-Yards
•Victoria � Estonian Shipping Aker Finnyards
•3 x passenger vessel Norfolk Samsung
•Moby Wonder + Moby Freedom Moby Line Daewoo
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BLÜC
HER
BLÜCHER · Pugdalvej 1 · DK-7480 Vildbjerg · Tel.: +45 99 92 08 00 ·Fax +45 97 13 33 50 · [email protected] · www.blucher.com
At BLÜCHER® more than 300 employees create an annual
turnover of more than 50 million euro.
Through know-how, dedicated service and common sense
we develop, produce and market high quality stainless
steel drainage solutions for customers within the housing,
commercial, industrial and marine sectors all over the world.
Find your local BLÜCHER® specialist at www.blucher.com