blasthole drills - Furukawa Rock Drill USA - frdusa.com Rock Drill USA is a wholly ... Our Rock...

PRODUCTIVE

RELIABLE

ECONOMICAL

BLASTHOLE DRILLS

www.frdusa.comHIGH-PERFORMANCE DRILLING OPTIONS. MORE PRODUCTIVE. LESS MAINTENANCE.

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TRADITION AND HIGH-TECH FROM ONE COUNTRY.Furukawa Rock Drill USA is a wholly owned subsidiary of FURUKAWA ROCK DRILL CO., LTD. Furukawa was founded in 1875 by Ichibei Furukawa to mine and smelt copper. The business steadily expanded to include FRD USA which includes the Breaker/Attachment Division (formerly Kent Demolition Tools) specializing in attachments for skid steer, mini excavators, backhoes and excavators. The F Series Furukawa hydraulic breaker is now a leading brand throughout North and Central America.

Our Rock Drill Division offers a complete line of advanced blasthole drills and accessories for construction and quarry sites. As a technology company our products are always on the leading edge, driving equipment advancements.

FURUKAWA CO., Ltd. has diversified over the years to become a leading corporation in Japan.Today, in addition to mining and smelting we also manufacture machinery, electronic materials and chemicals, as well as supply fuel and electric power.

INSIDEFURUKAWAROCK DRILL USA

High-performance drilling options. More productive. Less maintenance.

Content

Inside Furukawa USA

HD700 Drifter

HD822 Drifter

Heavy-Duty Under Carriage

HCR900 ESII

HCR1100 ER

HCR1200 EDII

HCR1500 EDII / D20II

Specifications HCR

DCR20

DCR20 DTH

Specifications DCR

PCR200

Options

Global Distributor Network

Service & Support

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The Ultimate Combination of Performance & Economy

Drill faster and straighter with the patented HD700 series drifterThe Furukawa HD700 series drifter is designed to minimize drill noise and vibration without sacrificing performance. Incorporating a new piston design, the HD700 series drifter maximizes energy transmission and drills effectively in a variety of rock types.

Integrated drilling system Incorporates all-hydraulic controls for automatic adjustment of impact and feed force to accommodate changing rock conditions. A reactive dampening control system regulates the pressure based on rock hardness, providing superior drilling performance.

Dual-damper system DDSFRD has developed the Dual-Damper System, a first in the industry. For maximum energy transfer, active DDS minimizes the return of shock waves by keeping the bit firmly against the rock at all times during drilling. Active DDS minimizes percussion energy loss and by optimizing the overall feed force, greatly improves the life of drilling accessories. Active DDS (U.S. Patent No.5,896,937).

Compact valve designA compact shuttle valve minimizes loss of oil pressure and maintains total power output of the drifter.

Advanced Drifter System

HD700 Series Dual-Damper System

Dual-damper system provides straighter holes and increased drill tool life.

New variable-stroke piston is designed to maximize energy transmission, delivering optimum drill performance in a variety of rock types.

Compact valve design features rugged, dirt-resistant in-line shuttle valve that requires little maintenance.

HD700 SERIES DRIFTER

Easy to maintain accumulators feature long-life diaphragms.

Internally lubricated fronthead means no oiler to fill and no bearings to grease.


"These drills perform day after day without the worry of downtime."

Model HD709 HD712 HD715

Specification US Standard Metric US Standard Metric US Standard Metric

Max. impact pressure 2,538 psi 17.5 Mpa 2,538 psi 17.5 Mpa 2,538 psi 17.5 Mpa

Impact energy - long stroke 279 ft-lbs 378 joules 357 ft-lbs 484 joules 452 ft-lbs 613 joules

Impact energy - short stroke 205 ft-lbs 278 joules 260 ft-lbs 353 joules 378 ft-lbs 513 joules

Blow - long stroke 2,250 bpm 2,250 bpm 2,250 bpm

Blow - short stroke 2,500 bpm 2,500 bpm 2,500 bpm

Max. impact output - long stroke 19.03 hp 14.2 kW 24.40 hp 18.2 kW 30.83 hp 23 kW

Max. impact output - short stroke 15.55 hp 11.6 kW 19.70 hp 14.7 kW 28.82 hp 21.5 kW

Stroke adjustment variable type variable type variable type

Max. rotation pressure 2,624.5 psi 18.1 Mpa 2,914.5 psi 20.1 Mpa 2,914.5 psi 20.1 Mpa

Max. rotation torque 486.8 ft-lbs 660 Nm 1,045.1 ft-lbs 1,417 Nm 1,045.1 ft-lbs 1,417 Nm

Max. no. of rotation 250 rpm 190 rpm 190 rpm

Flushing system Swivel Type Swivel Type Swivel Type

Flushing volume 215 psi 6.1 m3/min 275 psi 7.8 m3/min 433.5 psi 12.3 m3/min

Flushing pressure 149.35 psi 1.03 Mpa 149.35 psi 1.03 Mpa 149.35 psi 1.03 Mpa

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Better Penetration with Increased Impact

The Furukawa HD822 drifter (patent applied for) is designed to minimize drill noise and vibration, while increasing performance. With 20% more impact, this drill has the ability to perform in harder rock at a larger diameter.

The new design increases percussion frequency by 26% versus the HD712 drifter.

Dual Damper System DDSStabilizes the bit against the rock, ensuring efficient energy transfer and straighter holes.

The Dual Damper System automatically adjusts the drifter for maximum performance regardless of the rock condition.

Designed specifically for the HCR1100 Drill

HD822 DRIFTER

Dual-damper piston stabilizes the behavior of the drifter by absorbing repulsion from the rock face during impact.

Wedge type piston allows for greater impact efficiency.

New piston actuating mechanism performs with 26% more percussion and generates 20% more power at the same time, outperforming the FRD’s HD712 drifter.

The new design increases impact by 20%, giving it the ability to perform in harder rock at a larger diameter.

SPECIFICATIONS

Dimensions US Standard Metric

Max. Impact Pressure 2,900 psi 20Mpa

Blow - Long Stroke, BPM 2,700

Blow - Short Stroke, BPM 3,300

Max. Impact Output - Long Stroke 29.5 hp 22.0 kW

Stroke Adjustment Variable Type

Max. Rotation Torque 1,045.1 ft-lbs 1,417 Nm

Max. No. of Rotation Per Minute 190

Flushing System Swivel Type


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Heavy-Duty Under Carriage Heavy-duty track frames provide strength and durability. They feature a pentagonal section design to reduce dirt build up and track wear. One-piece drive sprockets are manufactured with hardened wear surfaces for longer life. Track rollers and carrier rollers are forged and hardened for durability and lifetime-lubricated to reduce maintenance requirements. Heavy-duty track links are forged from high-manganese alloy steel, and pins and bushings are induction-hardened. Alloy steel front idlers are hardened and lifetime-lubricated. Standard full track guards protect the under carriage. Track tension can be easily adjusted with a grease gun.

HEAVY-DUTY UNDER CARRIAGE


Ground contact900's supplied with single grouser, 1500s and DCR20s supplied with triple grousers, 1200's supplied with single or triple grousers.

Track oscillationIndependent track oscillation +/- 10°, provides safe tramming in any terrain.

Low gravity pointDue to the low center of gravity, a stable position and safe working are guaranteed.

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Combining performance and economyThe HCR900 is ideal for demanding site preparation applications. Simple, durable and efficient, the HCR900 ESII and the HCR900 ES20 incorporate a self-adjusting drill system designed to maximize drilling efficiency through to the bottom of the hole. By automatically controlling the impact force, feed force, rotation force and dual dampener pressure, the HCR900 ES Series continuously adapts to the changing rock conditions. As a result, drilling performance and the life of the drill tools are increased, while lowering fuel consumption.

Extension boomExtension boom increases drilling pattern flexibility.

Extended guide shellHCR900 ES20 is ideal when drilling requirements exceed 12'. Depths up to 18' can be drilled utilizing the first rod.

Advanced hydraulic & pneumatic systemsThanks to advanced hydraulic and pneumatic technology, output energy can be transferred to each component with minimum power loss. These systems ensure high productivity.

Power-saving selectorBy using the power-saving selector, fuel consumption is reduced during light working conditions.

Standard: 2500 RPM

Power-saving: 2200 RPM

Low-emission engineThe powerful CAT engine is fully compliant withTier 3/ Euro stage-3 emission control regulations.

CATERPILLAR® C7 Manual throttle over-ride

HCR900 ESII / ES20

ECO-Friendly, Energy-Saving and Highly Productive

Maximize operator performance with the ultimate in drilling technologyErgonomically designed to minimize operator fatigue. The engine, compressor and hydraulic oil temperature gauges are highly visible, allowing the operator to monitor machine functions while remaining focused on the drilling.

High output compressor & dust collectorThe upgraded dust collector has a suction capacity higher than previous models and includes an effective pre-cleaner to reduce the escape of drilling dust. An optional water/dust suppression system is available for difficult drilling conditions.


ES20

ESII

SuctionCapTravel

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Job Site, Construction and Small Quarry

900 ESII 32'-0" (9,750mm) 900 ES20 33'-3" (10,150 mm) Overall Shipping Length

8'-1

1.5"

(2,7

30m

m)

Over

all S

hipp

ing

Heig

ht

Shipping Width 7'-10" (2,390mm)(with minimal preparation)

10'-7" (3,220mm)

Horizontal drilling coverage

Dimensions

Vertical drilling coverage

HCR900 ESII / ES20

Maintenance & safety Walk-around, ground-level maintenance provides fast, easy upkeep or repair. Hinged service doors provide easy access to required areas.

Accessibility for maintenanceFully opened covers make access to the radiator, grease can and drilling control valves easier. Service for the engine and electric control panel can be made from the left side access cover. Filters are all within reach.

Access to the right side cover Access to the left side cover Access to the rear cover

Fan guard Undercarriage clearance Rear step

Synthetic hose reels


"FRD makes it easy to service our drills with access panels allowing us to perform routine maintenance."

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The HCR1100-ER drill incorporates innovative features for higher output, capable of drilling at larger diameters. Utilizing a Cummins® Tier-IV EPA compliant engine, the HCR1100-ER combines higher performance with fuel efficiency.

HCR1100-ER

Better Penetration with Increased Impact

HD822 Drifter

Higher output with the HD822 drifterThe Furukawa HD822 drifter (patent applied for) is designed to minimize drill noise and vibration, while increasing performance. With 55% more impact and 28% more air flow than its predecessor, this drill has the ability to perform in harder rock at a larger diameter.

New design increases percussion frequency by 20% versus the HD709 drifter.

Duel dampening system stabilizes the bit against the rock, ensuring efficient energy transfer and straighter holes. The system automatically adjusts the drifter for maximum performance regardless of the rock condition.

Upgraded Compressor

Automatic Rod Changer

Improved Operator Control Station

Winch-ready Frame


Improved operator control station complies with industry regulationsThe relocated control station keeps the operator away from drill rotation and dust from drilling.

The improved electro-hyrdaulics allows easier operation.

With FRD’s TFSS (total fuel savings system), the operator selects the optimum engine speed for the application, allowing all fuel savings functions to be automatically managed during drilling operation.

The monitoring system incorporates gauges ne xt to the drilling station, allowing the operator a quick visual of engine temperature, hydraulic oil temperature and fluid levels.

Automatic Rod ChangerIncorporates an automatic rod changer to eliminate the need for operators to manually install drill steel, resulting in increased production and enhanced operator safety.

Upgraded Compressor275 cfm increases free air delivery by nearly 28% to accommodate larger diameter drilling.

HCR1100-ER

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Right access coverEasy access to filters and battery.

Left access coverEasy access to fluid level, gauges and engine maintenance points.

Rear panelCooling systems located in the rear, providing quieter work environment for the operator.

Innovative Features for Higher Performance

Low emission, Tier-IV Cummins® engine meets strict North American exhaust emissions regulations.

Rod changer with proven design allows for the install of five drill steels plus one starter rod.

Winch-ready frame adds application versatility.

Optional wireless remote allows tramming and drilling from a secondary location.

Also increases: - Impact rates up to 3,300 blows per minute. - Drifter power up to 29.5 HP. - Free air delivery up to 275 cfm. - Traction up to 19,700 lb-force. - Shoe width up to 13" (330 mm). - Dust collector capacity up to 918 cfm (26m3/min.). - Suction hose size up to 5" (125 mm).

Boom lift angle 0°Oscillating angle 7.5°

Boom lift angle +30.3°Oscillating angle +7.5°

Boom lift angle +40.2°Oscillating angle -7.5°


Center shaft

Boom swing center

Machine center

30°

30°

5"

(127

mm

)

106.

1" (2

695m

m)

97.4

" (24

75m

m)

14" (355mm)

381.8" (9700mm)

372.6" (9465mm) (SHIPPING)124.3" (3159mm)94.1" (2395mm)

33.4" (850mm)

69.3" (1765mm)

3.5" (90mm)

175.2" (4451mm)

19°

33.3

" (84

6mm

)

24.3

" (61

8mm

)

128.

2" (3

258m

m)

123.

8" (3

145m

m) (

SHIP

PING

)

312" (7925mm)

129.1" (3280mm)

94" (2390mm)

12.8" (326mm)

13" (330 mm)

22.2" (564mm)23" (585mm)

98.4" (2500mm) (SHIPPING)

5"

(127mm

)

RAD 8' 7.5" (2625 mm)

RAD 9' 3" (2815 mm)

RAD 16' 11.5" (5170 mm)

RAD 16' 5" (5000 mm)

Vertical Drilling Coverage on Horizontal Plane

Vertical Drilling Coverage

Boom lift angle 0°Oscillating angle 7.5°

Boom lift angle +30.3°Oscillating angle +7.5°



Center shaft

Boom swing center

Machine center

30°

30°

5"

(127

mm

)

106.

1" (2

695m

m)

97.4

" (24

75m

m)

14" (355mm)

381.8" (9700mm)

372.6" (9465mm) (SHIPPING)124.3" (3159mm)94.1" (2395mm)

33.4" (850mm)

69.3" (1765mm)

3.5" (90mm)

175.2" (4451mm)

19°

33.3

" (84

6mm

)

24.3

" (61

8mm

)

128.

2" (3

258m

m)

123.

8" (3

145m

m) (

SHIP

PING

)

312" (7925mm)

129.1" (3280mm)

94" (2390mm)

12.8" (326mm)

13" (330 mm)

22.2" (564mm)23" (585mm)

98.4" (2500mm) (SHIPPING)

5"

(127mm

)

RAD 8' 7.5" (2625 mm)

RAD 9' 3" (2815 mm)

RAD 16' 11.5" (5170 mm)

RAD 16' 5" (5000 mm)

Dimensions in Inches


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Comfortable control levers

Comfortable cab43 inches (1100mm) wide cab provides large windows at the front and on the right side to maximize operator visibility. Cab is air conditioned and pressurized with filtered air to keep out dust.

The HCR Quarry and Construction Solution

HCR1200 EDII Ergonomic operator seat

Air conditioned ventilation

ROPS/FOPS cab

Engine panel

WHERE EXPERIENCE COUNTS

Easy-to-use rod changerJoystick operated rod changer assures fast rod changing.

Advanced hydraulic & pneumatic systemsThanks to advanced hydraulic and pneumatic technology, output energy can be transferred to each component with minimum power loss. These systems support high productivity.

High output compressor & dust collectorHigh output AIRMAN® compressor increases flushing air, provides faster drilling and decreaseswear of drilling accessories. It also reduces re-drilling of cuttings and improves drilling speed.Large suction capacity of the dust collector minimizes environmental concerns.

A single multi-function lever controls all the drilling functions.

SuctionCapTravel

Left side control box

Right side control box

Easy accesspanels


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HCR1200 EDII

Dimensions


Horizontal drilling coverage

32'- 9" (9,975mm) Overall Shipping Length

10'- 4" (3,125mm)

11'-

8"

(3,5

90m

m)

9’-9

” (2

,972

mm

) Ov

eral

l Shi

ppin

g He

ight

Shipping Width 8'- 0" (2,438mm)(with minimal preparation)

Left service door

Rear cover removed Access panels

Hose reelsCyclone filter Hydraulic lock lever Hose connections


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The HCR Quarry Professional

Ergonomic operator seat


ROPS/FOPS cab

AM/FM radio

Comfortable cab51inches (1300mm) wide cab provides large windows at the front and on the right side to maximize operator visibility. Cab is air conditioned and pressurized with filtered air to keep out dust.

Easy-to-use rod changerJoystick operated rod changer assures fast rod changing.


High output compressor & dust collectorHigh output AIRMAN® compressor increases flushing air, provides faster drilling and decreases wear of drilling accessories. It also reduces re-drilling of cuttings and improves drilling speed. Large suction capacity of the dust collector maintains the environment.

Extendable or fixed boom, the choice is yours Performance and economy come standard on Furukawa drills. Simple, durable and efficient, the HCR1500 ED(extendable boom) and 1500 D20 (fixed boom) incorporate a self-adjusting drill system that ensures high productivity no matter what the drilling situation. By automatically controlling the impact force, feed force, rotation force and dual damper pressure, the HCR1500 continuously adapts to the changing rock condi-tions, increasing drilling performance and the life of drill tools while decreasing fuel consumption. The HCR1500 D20 utilizes a 20' starter rod to accomodate the most common drilling depths. This minimizes the use of additional rods.

Left side control box

Right side control box




SuctionCapTravel

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EDII

11' (

3,32

5mm

) D

20 1

1'- 2

" (3

,400

mm

)Ov

eral

l Shi

ppin

g He

ight

EDII 12'-2.5" (3,720mm) D20 12'-8" (3,860mm) 26'-3" (8,000mm)

13'-

0" (3

,990

mm

)

10'-

0" (3

,055

mm

)


EDII 32'-10" (10,010mm) D20 33'-5.5" (10,200mm)Overall Shipping Length

Dimensions

Vertical drilling coverageHorizontal drilling coverage



Hose connections Hose reels for the EDII

Cyclone filter

Hose reel for D20II

Easy access for drill maintenance

D20II

EDII

25/ 26 Model HCR900 ESII / HCR900 ES20 HCR1100-ER HCR1200 EDII HCR1500 EDII / HCR1500 D20II

Weight & Dimensions US Standard Metric US Standard Metric US Standard Metric US Standard Metric

Operating weight with fuel/oil(with ROPS/FOPS cab if applicable)

22,645 lb / 24,096 lb 10,270 kg / 10,930 kg 27,500 lbs 12,460 kg. 34,408 lb 14,700 kg 39,286 lb / 40,616 lb 17,820 kg / 18,420 kg

Overall length 32'-0" / 33'-3" 9,750 mm / 10,150 mm 44.5" 1,130 mm 32'-9" 9,975 mm 32'-10" / 33'-5.5" 10,010 mm / 10,200 mm

Ground contact length 7'-11.5" 2,425 mm 23" 585 mm 9'-1.5" 2,780 mm 9'-1" / 9'-5" 2,780 mm / 2,865 mm

Overall width with pre-cleaner 10'-7" 3,220 mm – – 10'4" 3,125 mm 12'-2" / 12'-8" 3,720 mm / 3,860 mm

Overall width 7'-10" 2,390 mm 14.7" 373 mm 7'-10.5" 2,400 mm 7'-10.5" 2,400 mm

Width of shoe 11.8" 300 mm – – 13" 330 mm 13" 330 mm

Overall height shipping 8'-11.5" 2, 730 mm – – 9'-9" 2,975 mm 11' / 11'-2" 3,325 mm / 3,400 mm

Drifter

Model HD709 HD 822 HD712 HD715 II

Weight 408 lb 185 kg 533 lbs. 242 kg. 485 lb 220 kg 551 lb 250 kg

Impact rate 2,250 - 2,500 bpm 2,700 to 3,300 bpm 2,250 - 2,500 bpm 2,250 - 2,500 bmp

Number of rotations 0 - 250 rpm 190 rpm 190 min-1 0 - 190 rpm 0 - 150 rpm

Undercarriage

Ground clearance 21.65" 550 mm 23" 585 mm 18.11" 460 mm 20.4" / 19.2" 515 mm / 495 mm

Oscillating angle ±10° deg ±7.6° deg ±7.5° deg ±7.5° deg

Travel speed 0 - 2.2 mph 0 - 3.5 km/h 0 to 2 mph 0 to 3.2 km/h 0 - 1.9 mph 0 - 3.1 km/h 0 - 2.6 mph 0 - 4.2 km/h

Max grade of hill climb 57.7 (30°) % 57.7 (30°) % 57.7 (30°) % 57.7 (30°) %

Engine

Make/model CATERPILLAR / C7 CUMMINS / QSB 6.7 CUMMINS / QSB 6.7 CATERPILLAR / C9

Type Turbocharged and air to air after cooled diesel, direct fuel injection, electronic governor Water Cooled, 6-Cylinder Diesel Engine Turbocharged and air to air after cooled diesel, direct fuel

injection, electronic governorTurbocharged and air to air after cooled diesel, direct fuel injection, electronic governor

Rated output 225hp / 2,200rpm 168kw / 2,200rpm 226 HP/2200 rpm 168Kw / 2,200rpm 240hp / 2,500rpm 179kw / 2,500rpm 348hp / 2,200rpm 260kw / 2,200rpm

Meets Tier III and EU stage-3Low-emission, low fuel consumption Tier III Caterpillar® engine meets major exhaust emissions regulations in US and Europe. –

Meets Tier III and EU stage-3Low-emission, low fuel consumption Tier III Cummins® engine meets major exhaust emissions regulations in US and Europe.Net usable output available at flywheel of the installed engine with all the standard accessories. SAEJ1349, SAEJ1995 conditions.

Meets Tier III and EU stage-3Low-emission, low fuel consumption Tier III Caterpillar® engine meets major exhaust emissions regulations in US and Europe.Net usable output available at flywheel of the installed engine with all the standard accessories. SAEJ1349, SAEJ1995 conditions.

Piston displacement 2 gal 7.2 liter – – 1.7 gal 6.7 liter 2.3 gal 8.8 liter

Fuel tank capacity 87 gal 330 liter – – 111 gal 420 liter 166 gal 630 liter

Hydraulic pump

Type

2-variable displacement axial piston pumps supply pressure oil for both travel and drilling. 3-gear pumps for cooling and dust collector.


2-variable displacement axial piston pumps; largest for travel, impact and feed, smaller for drifter rotation. 3-gear pumps for cooling and dust collector, boom and rod changer.


Hydraulic oil tank capacity 45 gal 170 liter 45 gal 170 liter 57 gal 215 liter 63 gal 240 liter

HCR SPECIFICATIONS


Model HCR900 ESII / HCR900 ESII (20) HCR1100-ER HCR1200 EDII HCR1500 EDII / HCR1500 D20II

US Standard Metric US Standard Metric US Standard Metric US Standard Metric

Compressor

Model AIRMAN® PDS265-S35B AIRMAN PDS265-S37C AIRMAN® PDS265-S35D AIRMAN® PDS290-S15B

Free air delivery 215.4 CFM 6.1 m3/min 275 CFM 7.8 m3/min 275.2 CFM 7.8 m3/min 476.4 CFM 13.5 m3/min

Working air pressure 149 psi 1.03 MPa 149 psi 1.03 Mpa 149 psi 1.03 MPa 149 psi 1.03 MPa

Boom

Model JE326 JE326 JE326-132 JE326-142 / JE325-141

Lift angle (up-down) 45° - 15° 45° - 15° 45° - 20° 45° - 20° / 45° - 25°

Swing angle (right-left) 37° - 43° 30° - 30° 35° - 5° 38° - 7° / 35° - 7°

Extension length 4'-10" 1,500 mm 3'-11" 1,200 mm 3'-10" 1,200 mm 2'-10" / NA 900 mm / NA

Guide shell

Model GH831 GH831 GH832-30 GH885-41 / GH830-51

Length 24'-8" / 29'-3.5" 7,534 mm / 8,944 mm 26'-0" 7,925 mm 25'-6" 7,800 mm 26'-2" / 33'-5"8,000 mm / 10,200

mm

Feed length 14'-7" / 18'-11" 4,480 mm / 5,786 mm 15'-8" 4,781 mm 15'-0" 4,620 mm 15'-5" / 22'-2" 4,700 mm / 6,763 mm

Swing angle (right-left) 40° - 40° 30° - 30° 30° - 90° 38° - 38° / 25° - 90°

Tilt angle 180° 180° 170° 170°

Maximum pulling force 6,407 lbs 28.5 kN 7,060 lbs 31.4 kN 6,632 lbs 29.5 kN 6,969 lbs 31kN

Dust collector

Suction capacity 706 CFM 20 m3/min 918 CFM 26 m3/min 1,058 CFM 30 m3/min 1,400 CFM 40 m3/min

Number of filters 4 5 5 6

Rod arrangement

Type Rack Rod changer Rod changer Rod changer

Number of rods 4 + 1 (starter rod) 5 6 + 1 (starter rod) 6 + 1 / 4 + 1 (starter rod)

Bit and rod

Bit diameter 2.5" - 3.5" 65 mm - 90 mm 2.5" to 4" 64 mm - 102 mm 3" - 4" 76 mm - 102 mm 3.5" - 5" 89 mm - 127 mm

Type of bit Cross, Button, Spike – Cross, Button, Spike Cross, Button, Spike

Rod size H32, R38, R45 (H38) T38 T45 38H, 38R, 45R (51R) 51R

Rod length 10' to 12' 3,050 to 3,660 mm 10' to 12' 3,050 to 3,660 mm 12' 3,660 mm 12' / 20' 3,660 to 6,100 mm

Starter rod length 10' to 14' / 20'3,050 to

4,270 mm / 6,100 mm13' 4,000 mm 10' to 14' 3,050 to 4,270 mm 10' to 14' / 20'

3,050 to 4,270 mm / 6,100 mm

Maximum hole depth 62' / 68' 18,900 / 20,700 mm – – 86' 26,200 mm 86' / 100' 26,200 / 30,500 mm

The contents of these specifications are subject to change without notice.

Model HCR900 ESII / HCR900 ES20 HCR1100-ER HCR1200 EDII HCR1500 EDII / HCR1500 D20II

Weight & Dimensions US Standard Metric US Standard Metric US Standard Metric US Standard Metric

Operating weight with fuel/oil(with ROPS/FOPS cab if applicable)

22,645 lb / 24,096 lb 10,270 kg / 10,930 kg 27,500 lbs 12,460 kg. 34,408 lb 14,700 kg 39,286 lb / 40,616 lb 17,820 kg / 18,420 kg

Overall length 32'-0" / 33'-3" 9,750 mm / 10,150 mm 44.5" 1,130 mm 32'-9" 9,975 mm 32'-10" / 33'-5.5" 10,010 mm / 10,200 mm

Ground contact length 7'-11.5" 2,425 mm 23" 585 mm 9'-1.5" 2,780 mm 9'-1" / 9'-5" 2,780 mm / 2,865 mm

Overall width with pre-cleaner 10'-7" 3,220 mm – – 10'4" 3,125 mm 12'-2" / 12'-8" 3,720 mm / 3,860 mm

Overall width 7'-10" 2,390 mm 14.7" 373 mm 7'-10.5" 2,400 mm 7'-10.5" 2,400 mm

Width of shoe 11.8" 300 mm – – 13" 330 mm 13" 330 mm

Overall height shipping 8'-11.5" 2, 730 mm – – 9'-9" 2,975 mm 11' / 11'-2" 3,325 mm / 3,400 mm

Drifter

Model HD709 HD 822 HD712 HD715 II

Weight 408 lb 185 kg 533 lbs. 242 kg. 485 lb 220 kg 551 lb 250 kg

Impact rate 2,250 - 2,500 bpm 2,700 to 3,300 bpm 2,250 - 2,500 bpm 2,250 - 2,500 bmp

Number of rotations 0 - 250 rpm 190 rpm 190 min-1 0 - 190 rpm 0 - 150 rpm

Undercarriage

Ground clearance 21.65" 550 mm 23" 585 mm 18.11" 460 mm 20.4" / 19.2" 515 mm / 495 mm

Oscillating angle ±10° deg ±7.6° deg ±7.5° deg ±7.5° deg

Travel speed 0 - 2.2 mph 0 - 3.5 km/h 0 to 2 mph 0 to 3.2 km/h 0 - 1.9 mph 0 - 3.1 km/h 0 - 2.6 mph 0 - 4.2 km/h

Max grade of hill climb 57.7 (30°) % 57.7 (30°) % 57.7 (30°) % 57.7 (30°) %

Engine

Make/model CATERPILLAR / C7 CUMMINS / QSB 6.7 CUMMINS / QSB 6.7 CATERPILLAR / C9

Type Turbocharged and air to air after cooled diesel, direct fuel injection, electronic governor Water Cooled, 6-Cylinder Diesel Engine Turbocharged and air to air after cooled diesel, direct fuel

injection, electronic governorTurbocharged and air to air after cooled diesel, direct fuel injection, electronic governor

Rated output 225hp / 2,200rpm 168kw / 2,200rpm 226 HP/2200 rpm 168Kw / 2,200rpm 240hp / 2,500rpm 179kw / 2,500rpm 348hp / 2,200rpm 260kw / 2,200rpm

Meets Tier III and EU stage-3Low-emission, low fuel consumption Tier III Caterpillar® engine meets major exhaust emissions regulations in US and Europe. –

Meets Tier III and EU stage-3Low-emission, low fuel consumption Tier III Cummins® engine meets major exhaust emissions regulations in US and Europe.Net usable output available at flywheel of the installed engine with all the standard accessories. SAEJ1349, SAEJ1995 conditions.

Meets Tier III and EU stage-3Low-emission, low fuel consumption Tier III Caterpillar® engine meets major exhaust emissions regulations in US and Europe.Net usable output available at flywheel of the installed engine with all the standard accessories. SAEJ1349, SAEJ1995 conditions.

Piston displacement 2 gal 7.2 liter – – 1.7 gal 6.7 liter 2.3 gal 8.8 liter

Fuel tank capacity 87 gal 330 liter – – 111 gal 420 liter 166 gal 630 liter

Hydraulic pump

Type





Hydraulic oil tank capacity 45 gal 170 liter 45 gal 170 liter 57 gal 215 liter 63 gal 240 liter


27 / 28

Comfortable control levers

Ergonomic operator seat

Comfortable cab43 inches (1100mm) wide cab provides large windows at the front and on the right side to maximize operator visibility. Cab is air conditioned and pressurized with filtered air to keep out dust.

ROPS/FOPS cab


DCR20

Down-The-Hole Quarry Operations

Easy handling pipe changerJoystick operated pipe changer assures fast pipe changing.


High-output and pressure compressor & dust collectorHigh-output and pressure AIRMAN® compressor increases flushing air, provides faster drilling and decreases wear of drilling accessories. It also reduces re-drilling of cuttings and improves drilling speed. Large suction capacity of the dust collector maintains the environment.

Control lever Control lever

IMS is always monitoring machine conditions and supports troubleshooting by the operator and mechanics. IMS helps to reduce daily maintenance time and downtime.

AM/FM radio


Pipe changer carousel (lower portion)


"The cabs are comfortable with everything at my fingertips. That makes my job easier."

Prominent engine gauges

SuctionCapTravel

29 / 30

DCR20 DTH

Dimensions

35'- 0" (10,645mm) Overall Shipping Length

14'- 2.5" (4,330mm)


12'-

5"

(3,8

00m

m)

12'-

5"

(3,8

00m

m)

Ship

ping

Hei

ght


12'- 8" (3,866mm)

12'- 9" (3,894mm)

13°

30°

4'-0

"(1

,242

mm

)4'

-4"

(1,3

29m

m)

R3547R2944

R2944

R3390

13°

30°

4'-4

"(1,

320m

m)

4'-0

"(1,

238m

m)

R3491

R2945

Coverage of vertical drillingOscillating angle 0°

Coverage of vertical drillingOscillating lowered 7.5°

Boom lift angle -14°

Boom lift angle 39.8°

Coverage of vertical drillingOscillating raised 7.5°

Access to the right sider Access to the left side

Gullwing door

Hose connectionsTool box

Access to the top Cyclone filter

Hydraulic lock lever


31 / 32 Model DCR20

Overall Dimension US Standard Metric

Overall weight 44,313 lb 20,100 kg

Overall length 35'-0" 10,645 mm

Overall width 14'-2" 4,330 mm

Overall width for transportation 7'-9.6" 2,400 mm

Overall height 12'-5" 3,800 mm

Traveling unit

Track length 11'-8" 3,570 mm

Ground contact length 9'-3.5" 2,865 mm

Track width 1'-0" 330 mm

Ground clearance 1'-8" 514 mm

Oscillating angle ±7.5° deg

Traveling speed 2.2 mph 3.6 km/h

Grade ability 25 deg

Max. traction force 23,604 lb 105 kN

Drill motor

Drill motor model DOWMAX / ME 350

Max. rotation torque 2,397 lb-ft 3,250 Nm

Max. rotation speed 120 rpm

Drilling bit range 3.5 - 6.5 in 89 - 165 mm

Engine

Make/modelCAT C-13 meets Tier III and EU stage-3Low-emission, low fuel consumption Tier III Caterpillar® engine meets major exhaust emissions regulations in Europe and US.

Type Turbo-charged & air to air after cooled diesel, direct fuel injection, electronic governor

Output 440 / 2,100 hp/rpm 328 / 2,100 kW/min-1

Fuel tank capacity 185 gal 700 liter

Hydraulic pump

Main pump Tandem variable displacement pump

Dust collector pump Gear pump

Boom/fan/pilot line pump Gear pump

Model DCR20

Overall Dimension US Standard Metric

Compressor

Model AIRMAN® PDSK 900

Type Screw, double stage, oil-cooled

Max. air delivery 363 psi 2.5 MPa

Max. free air delivery 847 CFM 24m3/min

Boom

Boom swing angle 30° R - 13° L deg

Boom lift angle 49° UP - 14° Down deg

Guide shell

Length 32'-7" 9,964 mm

Feed distance 18'-7" 5,678 mm

Guide slide distance 3'-11" 1,200 mm

Guide swing angle L77°- R16° deg

Max. pulling force 6744 lb 30 kN

Feed system Hydraulic motor

Pipe carousel

Number of pipes 8

Pipe weight 176 lb 80 kg

Pipe length 16'-5" 5,000 mm

Pipe diameter 3", 3.5" and 4" 76, 89 and 102 mm

Auto grease Automatic

Dust collector

Suction air volume 2,472 CFM 70 m3/min

Air filter 20 pcs.

Dust removal system Air pulse jet

Suction cap Sliding

Inner diameter of dust hose 6" 150 mm

Pre-cleaner standard

DCR20 SPECIFICATIONSThe contents of these specifications are subject to change without notice.

33 / 34

Pneumatic Crawler Drill

CRAWLER ASSEMBLY

The crawler uses parts designed and time tested by Furukawa. These include the track-link crawler chains and track rollers. The ruggedly constructed crawler demonstrates effortless maneuverability on rough ground and is designed for easy maintenance.

Exceptional stability on soft groundShoe plate width is 11.8 inches ( 300mm ), which is wider than that of any other competitivemodel. Low ground-contact pressure as well as a low center of gravity further ensure dependable traction on soft ground and maximum stability during the drilling operation.

Lifetime floating seals for minimum maintenanceLifetime floating seals are used in the front idlers and track rollers, making lubrication unnecessary over an extended period of time. Track guards prevent the shoe links from misalignment and also protect and help extend the life of the links.

Convenient crawler-tension adjustmentCrawler tension may be hydraulically adjusted with the utmost ease by using a grease gun.

Effortless mobility on rough terrainPowerful 12HP air motors and a hydraulic oscillating system permit ample mobility and traction even on rough terrain. The motors provide adequate power to climb slopes while towing a compressor.

Direct motor-connected final driveThe final drive is directly connected to the air motor to minimize power loss and ensure drive efficiency.

Highly reliable automatic brakeAn automatic brake is incorporated inside the air motor and interlocked with the traction control valve.

Pneumatic drive motor

Ample clearance

PCR200

Pneumatic drifter PD200rControls

Double pilot check valveFeed motor

CentralizerHeavy-duty track Sub valve for rod change

PNEUMATIC DRIFTER (PD200)

Super high-speed drillingThe PD200 pneumatic drifter, newly perfected for the PCR200 crawler drill by FRD, has a large bore 5 inches (130mm) cylinder, providing a powerful drive for the rapid and reliable hammering action. A dependable and durable geared motor as well as an independent rotation device further ensure outstanding drilling performance.The drifter can withstand severe working conditions, and can also easily handle awide range of jobs involving various kinds of rock. A variety of bits ranging in sizefrom 2.5 inch (65mm) to 4 inch (100mm) is available.

Triple noise-muffling systemTwo-stage noise diffusion takes place within the drifter to reduce the exhaust noise. The exhaust then passes through a muffler hose and another diffusion muffling device, located in the guide shell, which reduce the noise level even lower.

Streamlined pistonThe piston has a streamlined design, a unique FRD development, that has successfully increased hammering power and efficiency. The special piston has been in use in different drifter models, as well as in other FRD products, such as air leg drills, and has proved its superiority. Less stress is placed on the rod and a consistently high long-hole drilling performance is achieved.

Minimized rotation stressThe integrated motor speed-reduction unit and front head are fixed onto the carriage, which means that the front head movement is not exerted on the through bolts. This greatly reduces rotation stress on the bolts and on the entire drifter.

1. Reduction gear 2. 2-rotor gear motor 3. Shank rod 4. Valve plug 5. Valve 6. Valve chest 7. Chuck 8. Chuck driver 9. Blow tube 10. Piston 11. Cylinder

Air components


35 / 36

PCR200

Dimensions

95°

BOOM

Easy 180 degree power dumpingThe guide shell is hydraulically operated within a 180 degree range without inconvenient index pin change.

Toe-hole drilling made simpleChangeover from vertical drilling to toe-hole drilling can be made easily without changing the pin.

GUIDE SHELL

Sturdy structure incorporating the third mufflerThe box-type guide shell (patent pending) incorporates a third-stage of the diffusion muffling system for quiet operation. The firmly supported foot pad and other design features provide top rigidity for the guide shell. The third muffler is incorporated along almost the entire length of the guide shell to guarantee complete muffling efficiency.

Quick and powerful rod pull-outThe piston-type air motor with an output of 5HP provides an extremely high rod retracting force and ensures rapid operation. This air motor is interchangeable with the power pump motor to reduce your parts stock requirements.

Extra-long guide shell slideThe extra-long 4 ft. (1200mm) guide shell slide facilitates drilling and drill-extending operations. It permits easier drilling with the foot pad firmly pressed against the rock – even on rough and irregular surfaces. It also ensures safe guide shell retraction with no danger of damage to the guide shell tip.

The advanced design of the boom and hydraulic system assures outstanding versatility and high performance for handling all types of drilling operations. Road construction, dam work, open area drilling, mining, quarrying operations, tunneling and other drilling operations are all performed with unsurpassed efficiency.

95°

Wide drilling coverage and versatile application

Model

Dimensions US Standard Metric US Standard Metric

Weight 11,020 lb 5,000 kg Hydraulic Units

Overall length 17'- 9" 5,400 mm Boom length 6'- 6" 2,000 mm

Feed travel 12' 3,710 mm Boom lift (up / down) 45°/25°

Track length 8'- 5" 2,580 mm Boom swing (right / left) 45°/45°

Length of ground contact 6'- 1" 1,885 mm Guide swing (right / left)(95° right, 15° left with pin change)

50° / 50°Tow hitch height 1'- 9.5" 550 mm

Overall width 7'- 9.5" 2,390 mm Guide tilt (without pin change) 180°

Track width 7'- 3" 2,200 mm Power pump (Model MP12) 4 kW

Width of grousers 1' 300 mm Drifter ( Model PD200 )

Overall height (boom lowered) 4'- 2" 1,250 mm Weight without shank rod 396 lb 180kg

Ground clearance 11" 280 mm Length without shank rod 3'- 3.5" 1,020 mm

Crawler traction Cylinder diameter 5.1" 130 mm

Ground pressure .45 kg/cm2 Piston stroke 3.1" 80 mm

Traveling speed (towing a compressor on level ground)

1.9 mph 3.2 km/hAir consumption 565 CFM 16 CBM

Blows / min ~ 1,600

Grade ability 22° Main air hose connection 2" 50 mm

Oscillating angle 15°

Traction air motor (Model MR13,piston-type)

8,8 kW

Guide Shell

Max. horizontal drill height 10' 3,050 mm

Guide slide travel 3'- 11" 1,200 mm

Air feed motor (Model MC2) 4 kW

Steel change 10' 3,050 mm

Outstanding drilling performanceThe powerful PCR200 crawler drill features a high-performance PD200 drifter. It’s capable of high maneuverability and exceptional operation ease on any site to assure you a total drilling capability that ranks as the best in this class. All figures were compiled during consecutive factory/on-site actual-use testing.

Total muffling system for operator comfortExhausts of the drifter and all other motors are channeled through mufflers. A portion of the exhaust is recycled and used to lubricate the guide shell and chain of the sprocket. The rest is discharged after passing through the muffling system.


Performance of PD200 drifter

Performance data of long hole drilling

Performance data of long hole drilling

37 / 38 Option HCR900 ESII HCR900 ES20 HCR1100-ER HCR1200 EDII HCR1500 EDII HCR1500 D20 DCR20 PCR200

Water/dust suppression system Remote control — — — — — — —

Rod setter — — — — — —

Heavy-duty rear-mounted bumper — — — — —

Cold start kit (ESPAR, WEBASTO) —

2D angle indicator — — —

3D angle indicator — — — —

Drill monitoring system with GPS capabilities — — — —

Heating pad —

Handrails —

Central greasing system — — — Tropical kit — — — — — — —

Back camera — — — —

OPTIONS

= option — = not available

Water/dust suppression system HCR Heavy-duty rear-mounted bumper

Heating pad

Tropical kitChoice of cold start kits


A variety of options are available to fit the Furukawa crawler drill. Contact your local dealer for more information.


3D angle indicator Choice of 2D angle indicators

HCR900 rod setter Rear camera

39 / 40

GLOBAL DISTRIBUTOR NETWORK

BREAKER ATTACHMENT DIVISIONWith over 55 years of experience, FRD USA Attachment Division offers a one-stop shop for attachments that cover almost any demolition job. What’s more – built to last – FRD attachments meet the everyday need for reliability and high-performance.

FRD USA is backed by the resources of Furukawa Corporation – one of Japans largest and most diverse corporations. Today – a multi-billion dollar company – Furukawa provides FRD USA with the engineering and manufacturing support of a global company whose roots are based in mining and construction.

FRD’s complete line of products maximizes the versatility of your equipment, while minimizing your overhead costs. With more than 30 different attachments, FRD USA helps you get any job done right.

www.frdusa.com

Distributors

Main warehouses and office

Branches

“For a professional, problem-free job, FRD offers the best combination of quality equipment and instant service and support. The distributor network is outstanding.”


41 / 42

LOCAL SERVICE AND SUPPORTFRD USA seeks to supply a product of value and dependability. We back this up with a support network of dedicated distributors to ensure your needs.

FRD distributors have been selected for their professional competence, market coverage, dedication to quality and their willingness to work. They receive intense training on all machines and systems and every support that a committed manufacturer can provide. They actively exchange experience with each other to ensure their customers are up-to-date.

Top:Corporate HeadquartersKent, Ohio

Bottom:Branch OfficeSpartanburg, South Carolina

SERVICE & SUPPORT

Aerial view of Corporate HeadquartersKent, Ohio

FRD Headquarters Structured for success with nearly 85,000 square feet.


Southeast Sales & Service Facility155 Dexter Road, Spartanburg, SC 29303Phone 864-541-0125www.furukawarockdrill.com

DISTRIBUTOR:

HIGH-PERFORMANCE DRILLING OPTIONS. MORE PRODUCTIVE, LESS MAINTENANCE.

Furukawa Rock Drill USA805 Lake Street, Kent, Ohio 44240-0017 Phone 800-358-4476, Fax 330-673-8504 www.furukawarockdrill.com

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