Black Trim Self Tailing Winches - Spare Parts Service Tip... · TITLE: Disc Cap 46/48/50ST Starting...

7
SERVICE TIP : Disc Springs / Caps Black Trim Self Tailing Winches - Spare Parts RON-ST-DSC-Rev.1. 20-11-15 Andersen “Black Trim” self-tailing winches are easily recognised by a black plastic disc on top of the self-tailer. In earlier winches this part was essential for maintaining the spring pressure in the self tailer, and is referred to as a Disc Spring. In more recent models it serves only an aesthetic purpose and is called a Disc Cap. Replacement Disc Springs and Disc Caps are still available for most Andersen winches as far back as 25 years or more. To determine the correct part number, check the dimensions of the original part and match them with the information in the table below. Dimensions are also shown on the drawings on the following pages. If you do not have the original Disc Spring or Cap, there may be another winch of the same model on board that you can use for a reference. Alternatively, check the Year and Version Number which are stamped on the deck flange of your winch. You can use that together with the model number to match with the description of the correct part in the table below. PRODUCT NUMBERS & DIMENSIONS On all Andersen winches the production year, month and version number [YY-MM-VER.] are stamped on the top side of the deck flange between the mounting bolt holes; easy to see when the polished winch drum is removed. Example: The winch in the photo is from August 2014, version number 1.0. “###” in the description indicates parts available only while supplies last. PRODUCT NO. IDENTIFICATION DATE or VERSION OUTSIDE DIA. mm (in.) INSIDE DIA. mm (in.) OVERALL HEIGHT mm (in.) RA726300 DISC SPRING 12/28ST Ending 2005 100.5 (3 31/32) 56.4 (2 7/32) 7. 5 (9/32) RA726310 DISC CAP Starting: 12ST v.3.0 18ST v.1.0 28ST v.3.0 34ST v.1.0 102.8 (4 1/16) 73.9 (2 29/32) 5.0 (3/16) RA535500 DISC SPRING 40ST Ending V2.0 109.2 (4 5/16) 59.5 (2 11/32) 9.4 (3/8) RA535510 DISC CAP 40ST Starting V3.0 112.0 (4 13/32) 77.9 (3 1/16) 5.0 (3/16) RA720800 DISC SPRING 46ST Ending 1993 113.0 (4 7/16) 46.0 (1 13/16) 16.5 (21/32) RA712200 DISC SPRING 46ST Ending V4.0 124.5 (4 29/32) 61.0 (2 13/32) 11.5 (7/16) RA712210 DISC CAP 46/48/50 ST Starting V4.1 128.6 (5 1/16) 89.5 (3 17/32) 6.0 (1/4) RA526900 DISC SPRING 52ST Starting V1.0 145.0 (5 23/32) 66.5 (2 5/8) 14.5 (9/16) RA526901 DISC SPRING 52ST Ending 2004 145.0 (5 23/32) 71.0 (2 3/16) 14.5 (9/16) RA526902 DISC SPRING 52ST Ending V2.5 145.0 (5 23/32) 71.0 (2 3/16) 16.0 (5/8) RA526910 DISC CAP 52ST Starting V3.0 149.0 (5 7/8) 105.5 (4 5/32) 8.3 (5/16) RA723200 DISC SPRING 56ST 146.5 (5 25/32) 62.0 (2 7/16) 18.0 (23/32) RA737000 ###DISC SPRING 58/62ST Ending V1.3 163.0 (6 7/16) 84.0 (3 5/16) 14.4 (9/16) RA737001 DISC SPRING 58/62ST Starting V1.4 167.4 (6 19/32) 82.8 (3 1/4) 19.6 (25/32) RA530900 DISC SPRING 66ST 76.5 (3) 182.5 (7 3/16) 19.3 (3/4) RA736900 ###DISC SPRING 68/72ST Ending V2.4 203.0 (8) 100.8 (3 31/32) 16.5 (21/32) RA736901 ###DISC SPRING 68/72ST Starting V2.5 204.7 (8 1/16) 98.2 (3 7/8) 22.1 (7/8) RA538600 ###DISC SPRING 78ST 222.0 (8 3/4) 102.0 (4 1/32) 19.0 (3/4) RA527500 ###DISC SPRING 110ST 313.0 (12 11/12) 118.5 (4 21/32) 31.0 (1 7/32)

Transcript of Black Trim Self Tailing Winches - Spare Parts Service Tip... · TITLE: Disc Cap 46/48/50ST Starting...

Page 1: Black Trim Self Tailing Winches - Spare Parts Service Tip... · TITLE: Disc Cap 46/48/50ST Starting v.4.1 PART NUMBER 6 89,5 128,6 RA526900 TITLE: Disc Spring 52ST v1.0 PART NUMBER

SERVICE TIP: Disc Springs / CapsBlack Trim Self Tailing Winches - Spare Parts

RON-ST-DSC-Rev.1. 20-11-15

Andersen “Black Trim” self-tailing winches are easily recognised by a black plastic disc on top of the self-tailer.

In earlier winches this part was essential for maintaining the spring pressure in the self tailer, and is referred to

as a Disc Spring. In more recent models it serves only an aesthetic purpose and is called a Disc Cap.

Replacement Disc Springs and Disc Caps are still available for most Andersen winches as far back as 25 years

or more. To determine the correct part number, check the dimensions of the original part and match them

with the information in the table below. Dimensions are also shown on the drawings on the following pages.

If you do not have the original Disc Spring or Cap, there may be another winch of the same model on board

that you can use for a reference. Alternatively, check the Year and Version Number which are stamped on the

deck flange of your winch. You can use that together with the model number to match with the description

of the correct part in the table below.

PRODUCT NUMBERS & DIMENSIONS

On all Andersen winches the production year, month and version number [YY-MM-VER.] are stamped on the top side of the deck flange between the mounting bolt holes; easy to see when the polished winch drum is removed.

Example: The winch in the photo is from August 2014, version number 1.0.

“###” in the description indicates parts available only while supplies last.

PRODUCT NO.

IDENTIFICATION DATE or VERSION OUTSIDE DIA. mm (in.)

INSIDE DIA. mm (in.)

OVERALL HEIGHT mm (in.)

RA726300 DISC SPRING 12/28ST Ending 2005 100.5 (3 31/32) 56.4 (2 7/32) 7. 5 (9/32)

RA726310 DISC CAP Starting: 12ST v.3.0 18ST v.1.0 28ST v.3.0 34ST v.1.0

102.8 (4 1/16) 73.9 (2 29/32) 5.0 (3/16)

RA535500 DISC SPRING 40ST Ending V2.0 109.2 (4 5/16) 59.5 (2 11/32) 9.4 (3/8)

RA535510 DISC CAP 40ST Starting V3.0 112.0 (4 13/32) 77.9 (3 1/16) 5.0 (3/16)

RA720800 DISC SPRING 46ST Ending 1993 113.0 (4 7/16) 46.0 (1 13/16) 16.5 (21/32)

RA712200 DISC SPRING 46ST Ending V4.0 124.5 (4 29/32) 61.0 (2 13/32) 11.5 (7/16)

RA712210 DISC CAP 46/48/50 ST Starting V4.1 128.6 (5 1/16) 89.5 (3 17/32) 6.0 (1/4)

RA526900 DISC SPRING 52ST Starting V1.0 145.0 (5 23/32) 66.5 (2 5/8) 14.5 (9/16)

RA526901 DISC SPRING 52ST Ending 2004 145.0 (5 23/32) 71.0 (2 3/16) 14.5 (9/16)

RA526902 DISC SPRING 52ST Ending V2.5 145.0 (5 23/32) 71.0 (2 3/16) 16.0 (5/8)

RA526910 DISC CAP 52ST Starting V3.0 149.0 (5 7/8) 105.5 (4 5/32) 8.3 (5/16)

RA723200 DISC SPRING 56ST 146.5 (5 25/32) 62.0 (2 7/16) 18.0 (23/32)

RA737000 ###DISC SPRING 58/62ST Ending V1.3 163.0 (6 7/16) 84.0 (3 5/16) 14.4 (9/16)

RA737001 DISC SPRING 58/62ST Starting V1.4 167.4 (6 19/32) 82.8 (3 1/4) 19.6 (25/32)

RA530900 DISC SPRING 66ST 76.5 (3) 182.5 (7 3/16) 19.3 (3/4)

RA736900 ###DISC SPRING 68/72ST Ending V2.4 203.0 (8) 100.8 (3 31/32) 16.5 (21/32)

RA736901 ###DISC SPRING 68/72ST Starting V2.5 204.7 (8 1/16) 98.2 (3 7/8) 22.1 (7/8)

RA538600 ###DISC SPRING 78ST 222.0 (8 3/4) 102.0 (4 1/32) 19.0 (3/4)

RA527500 ###DISC SPRING 110ST 313.0 (12 11/12) 118.5 (4 21/32) 31.0 (1 7/32)

Page 2: Black Trim Self Tailing Winches - Spare Parts Service Tip... · TITLE: Disc Cap 46/48/50ST Starting v.4.1 PART NUMBER 6 89,5 128,6 RA526900 TITLE: Disc Spring 52ST v1.0 PART NUMBER

Disc Spring / Cap Replacement for Black Trim Self-Tailing Winches

Removal of Disc Spring

1 Remove screws from self-tailing arm.

2 Lift self-tailing arm and winch drum from drive shaft together.

3 Remove self-tailing arm from winch drum.

4 Using a flat screwdriver or fine edged tool, lift the tapered end of the multi-coil circlip gently. Note which side is facing upwards if reinstalling the same spring and mark with permanent marker.

5 Continue to lift the circlip tracing clock-wise around the top ring. When removed, the circlip bottom ring should be lower than the other coils.

6 To remove the black plastic Disc Spring / Cap, insert a screwdriver under the Disc Spring / Cap on an angle as shown and twist anti-clockwise.

Reinstallation

7 Install a new black plastic Disc Spring / Cap by pushing opposing sides under the rolled edge of the self-tailer top. Press in firmly around the full circumference.

8 Begin reinstallation of the circlip with the separated lower end of the spring facing down toward the self-tailer top.

9 Continue to install the circlip around the inner edge of the self-tailer top by pressing down firmly.

10 If the ciclip provides significant resistance when installed, return to step 8.

11 Carefully lower the complete winch drum and self-tailing arm onto the drive shaft, install and tighten screws.

You will need:‣ Large screwdriver (Flat) or, fine edged tool‣ Set of Allen keys‣ Felt-tip permanent marker

RON-INS-DISCSPRING-Rev.1-23.12.15

[1]

[11]

[7]

[2] + [3]

[8] + [9]

[11]

[4] [5]

[5] [6]

Page 3: Black Trim Self Tailing Winches - Spare Parts Service Tip... · TITLE: Disc Cap 46/48/50ST Starting v.4.1 PART NUMBER 6 89,5 128,6 RA526900 TITLE: Disc Spring 52ST v1.0 PART NUMBER

Disc Springs / CapsBlack Trim Self Tailing Winches - Spare Parts

www.ronstan.com

RA726300PART NUMBERTITLE:

Disc Spring 12ST/28ST Ending 2005

7,5

56,4Ø

100,5Ø

www.ronstan.com

RA535500PART NUMBERTITLE:

Disc Spring 40ST Ending v.2.0

9,4

59,5Ø

109,2Ø

www.ronstan.com

RA726310PART NUMBERTITLE:

Disc Cap Starting..12ST v.3.0 / 18ST v.1.0 / 28ST v.3.0 / 34ST v.1.0

5

73,9

102,8

www.ronstan.com

RA535510PART NUMBERTITLE:

Disc Cap 40ST Starting v.3.0

112

5

77,9Ø

www.ronstan.com

RA726300PART NUMBERTITLE:

Disc Spring 12ST/28ST Ending 2005

7,5

56,4Ø

100,5Ø

www.ronstan.com

RA535500PART NUMBERTITLE:

Disc Spring 40ST Ending v.2.0

9,4

59,5Ø

109,2Ø

www.ronstan.com

RA726310PART NUMBERTITLE:

Disc Cap Starting..12ST v.3.0 / 18ST v.1.0 / 28ST v.3.0 / 34ST v.1.0

5

73,9

102,8

www.ronstan.com

RA535510PART NUMBERTITLE:

Disc Cap 40ST Starting v.3.0

112

5

77,9Ø

www.ronstan.com

RA726300PART NUMBERTITLE:

Disc Spring 12ST/28ST Ending 2005

7,5

56,4Ø

100,5Ø

www.ronstan.com

RA535500PART NUMBERTITLE:

Disc Spring 40ST Ending v.2.0

9,4

59,5Ø

109,2Ø

www.ronstan.com

RA726310PART NUMBERTITLE:

Disc Cap Starting..12ST v.3.0 / 18ST v.1.0 / 28ST v.3.0 / 34ST v.1.0

5

73,9

102,8

www.ronstan.com

RA535510PART NUMBERTITLE:

Disc Cap 40ST Starting v.3.0

112

5

77,9Ø

Page 4: Black Trim Self Tailing Winches - Spare Parts Service Tip... · TITLE: Disc Cap 46/48/50ST Starting v.4.1 PART NUMBER 6 89,5 128,6 RA526900 TITLE: Disc Spring 52ST v1.0 PART NUMBER

Disc Springs / CapsBlack Trim Self Tailing Winches - Spare Parts

www.ronstan.com

RA720800PART NUMBERTITLE:

Disc Spring 46ST Ending 1993

46Ø

16,5

113

www.ronstan.com

RA712210PART NUMBERTITLE:

Disc Cap 46/48/50ST Starting v.4.1

6

89,5

128,6

www.ronstan.com

RA712200PART NUMBERTITLE:

Disc Spring 46ST Ending V.4.0

11,5

61Ø

124,5

www.ronstan.com

RA526900PART NUMBERTITLE:

Disc Spring Starting 52ST v1.0

66,5Ø

14,5

145

www.ronstan.com

RA720800PART NUMBERTITLE:

Disc Spring 46ST Ending 1993

46Ø

16,5

113

www.ronstan.com

RA712210PART NUMBERTITLE:

Disc Cap 46/48/50ST Starting v.4.1

6

89,5

128,6

www.ronstan.com

RA712200PART NUMBERTITLE:

Disc Spring 46ST Ending V.4.0

11,5

61Ø

124,5

www.ronstan.com

RA526900PART NUMBERTITLE:

Disc Spring Starting 52ST v1.0

66,5Ø

14,5

145

www.ronstan.com

RA720800PART NUMBERTITLE:

Disc Spring 46ST Ending 1993

46Ø

16,5

113

www.ronstan.com

RA712210PART NUMBERTITLE:

Disc Cap 46/48/50ST Starting v.4.1

6

89,5

128,6

www.ronstan.com

RA526900PART NUMBERTITLE:

Disc Spring Starting 52ST v1.0

66,5Ø

14,5

145

www.ronstan.com

RA712200PART NUMBERTITLE:

Disc Spring 46ST Ending V.4.0

11,5

61Ø

124,5

Page 5: Black Trim Self Tailing Winches - Spare Parts Service Tip... · TITLE: Disc Cap 46/48/50ST Starting v.4.1 PART NUMBER 6 89,5 128,6 RA526900 TITLE: Disc Spring 52ST v1.0 PART NUMBER

Disc Springs / CapsBlack Trim Self Tailing Winches - Spare Parts

www.ronstan.com

RA526901PART NUMBERTITLE:

Disc Spring 52ST Ending 2004

71Ø

14,5

145

www.ronstan.com

RA526910PART NUMBERTITLE:

Disc Cap 52ST Starting v.3.0

8,3

105,5

149

www.ronstan.com

RA526902PART NUMBERTITLE:

Disc Spring 52ST Ending v.2.5

16

71Ø

145

www.ronstan.com

RA723200PART NUMBERTITLE:

Disc Spring 56ST

18

62Ø

146,5

www.ronstan.com

RA526901PART NUMBERTITLE:

Disc Spring 52ST Ending 2004

71Ø

14,5

145

www.ronstan.com

RA526910PART NUMBERTITLE:

Disc Cap 52ST Starting v.3.0

8,3

105,5

149

www.ronstan.com

RA526902PART NUMBERTITLE:

Disc Spring 52ST Ending v.2.5

16

71Ø

145

www.ronstan.com

RA723200PART NUMBERTITLE:

Disc Spring 56ST

18

62Ø

146,5

www.ronstan.com

RA526901PART NUMBERTITLE:

Disc Spring 52ST Ending 2004

71Ø

14,5

145

www.ronstan.com

RA526910PART NUMBERTITLE:

Disc Cap 52ST Starting v.3.0

8,3

105,5

149

www.ronstan.com

RA723200PART NUMBERTITLE:

Disc Spring 56ST

18

62Ø

146,5

www.ronstan.com

RA526902PART NUMBERTITLE:

Disc Spring 52ST Ending v.2.5

16

71Ø

145

Page 6: Black Trim Self Tailing Winches - Spare Parts Service Tip... · TITLE: Disc Cap 46/48/50ST Starting v.4.1 PART NUMBER 6 89,5 128,6 RA526900 TITLE: Disc Spring 52ST v1.0 PART NUMBER

Disc Springs / CapsBlack Trim Self Tailing Winches - Spare Parts

www.ronstan.com

RA737000PART NUMBERTITLE:

Disc Spring 58ST Ending v.1.3

84Ø

14,4

163

www.ronstan.com

RA530900PART NUMBERTITLE:

Disc Spring 66ST

76,5Ø

19,3

182,5Ø

www.ronstan.com

RA737001PART NUMBERTITLE:

Disc Spring 58ST Starting v.1.4

82,8Ø

19,6

167,4Ø

www.ronstan.com

RA736900PART NUMBERTITLE:

Spring Disc 68ST Ending v.2.4

16,5

100,8Ø

203Ø

www.ronstan.com

RA737000PART NUMBERTITLE:

Disc Spring 58ST Ending v.1.3

84Ø

14,4

163

www.ronstan.com

RA530900PART NUMBERTITLE:

Disc Spring 66ST

76,5Ø

19,3

182,5Ø

www.ronstan.com

RA737001PART NUMBERTITLE:

Disc Spring 58ST Starting v.1.4

82,8Ø

19,6

167,4Ø

www.ronstan.com

RA736900PART NUMBERTITLE:

Spring Disc 68ST Ending v.2.4

16,5

100,8Ø

203Ø

www.ronstan.com

RA737000PART NUMBERTITLE:

Disc Spring 58ST Ending v.1.3

84Ø14

,4

163

www.ronstan.com

RA530900PART NUMBERTITLE:

Disc Spring 66ST

76,5Ø

19,3

182,5Ø

www.ronstan.com

RA736900PART NUMBERTITLE:

Spring Disc 68ST Ending v.2.4

16,5

100,8Ø

203Ø

www.ronstan.com

RA737001PART NUMBERTITLE:

Disc Spring 58ST Starting v.1.4

82,8Ø

19,6

167,4Ø

Page 7: Black Trim Self Tailing Winches - Spare Parts Service Tip... · TITLE: Disc Cap 46/48/50ST Starting v.4.1 PART NUMBER 6 89,5 128,6 RA526900 TITLE: Disc Spring 52ST v1.0 PART NUMBER

Disc Springs / CapsBlack Trim Self Tailing Winches - Spare Parts

www.ronstan.com

RA736901PART NUMBERTITLE:

Spring Disc 68ST Starting v.2.5

98,2Ø

22,1

204,7

www.ronstan.com

RA527500PART NUMBERTITLE:

Disc Spring 110ST

118,5Ø

31

313

www.ronstan.com

RA538600PART NUMBERTITLE:

Disc Spring 78ST

102Ø

19

222

www.ronstan.com

RA736901PART NUMBERTITLE:

Spring Disc 68ST Starting v.2.5

98,2Ø

22,1

204,7

www.ronstan.com

RA527500PART NUMBERTITLE:

Disc Spring 110ST

118,5Ø

31

313

www.ronstan.com

RA538600PART NUMBERTITLE:

Disc Spring 78ST

102Ø

19

222

www.ronstan.com

RA736901PART NUMBERTITLE:

Spring Disc 68ST Starting v.2.5

98,2Ø22

,1

204,7

www.ronstan.com

RA527500PART NUMBERTITLE:

Disc Spring 110ST

118,5Ø

31

313

www.ronstan.com

RA538600PART NUMBERTITLE:

Disc Spring 78ST

102Ø

19

222