BKA-T000-PIP-SPC-MNI-000-00002-00_J01

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16-Jun-14 J01 Issued for Interdisciplinary Design Check MS FJK AS DATE REV DESCRIPTION ORIG CHK APPR Approved by: Company Approval: Date: Date: DOCUMENT CONTROL NO Project Area Discipline Type Originator Supplier Package Sequence - Sheet Revision BKA T000 PIP SPC MNI 000 00002- 00 J01 INDONESIA DEEPWATER DEVELOPMENT BANGKA TOPSIDE EPCI Project Addendum CES Specification for Piping Material PIM-SU-3.00-A Piping Material Classes and Materials Requirement Contract No: C-1028785

description

pipe spec

Transcript of BKA-T000-PIP-SPC-MNI-000-00002-00_J01

  • 16-Jun-14 J01 Issued for Interdisciplinary Design Check MS FJK AS

    DATE REV DESCRIPTION ORIG CHK APPR

    Approved by: Company Approval:

    Date: Date:

    DOCUMENT CONTROL NO

    Project Area Discipline Type Originator Supplier Package

    Sequence - Sheet

    Revision

    BKA T000 PIP SPC MNI 000 00002-

    00 J01

    INDONESIA DEEPWATER DEVELOPMENT

    BANGKA TOPSIDE EPCI

    Project Addendum CES Specification for Piping Material

    PIM-SU-3.00-A

    Piping Material Classes and Materials Requirement

    Contract No: C-1028785

  • Indonesia Deepwater Development Project Addendum CES Specification for

    Piping Material PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

    i

    Revision History:

    REV DATE DESCRIPTION ORIG CHK APPR

    J01 16-June-14 Interdisciplinary Design Check MS FJK AS

    Change Log

    REV SECTION CHANGE DESCRIPTION

    J01 2.2 Additional References added

    J01 4 General noted Edited

    J01 9 API 5L Grade X52 and X 65 Added

    J01 Table 4 F3CS1F-02 and F8CS1F-01 added

    Document Holds

  • Indonesia Deepwater Development Project Addendum CES Specification for

    Piping Material PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

    Page 1 of 24

    Table of Contents

    Table of Contents ............................................................................................................................... 1

    1.0 SCOPE OF THIS ADDENDUM ............................................................................................. 2

    1.0 SCOPE ..................................................................................................................................... 2

    2.2 INDUSTRY CODES AND STANDARDS ............................................................................. 3

    4.0 GENERAL ................................................................................................................................ 4

    9.1 SCOPE ..................................................................................................................................... 5

    9.2 API 5L Grade X-52, Grade X-60 and Grade X-65 Piping Systems ................................. 5

    9.2.1 GENERAL ................................................................................................................................... 5

    9.2.2 CHEMISTRY ............................................................................................................................... 5

    9.2.3 MECHANICAL PROPERTIES .................................................................................................. 5

    TABLE 3 PIPING SERVICES, BY SERVICE ABBREVIATION .................................................... 6

    TABLE 4 PIPING SERVICE CLASSES ............................................................................................ 6

    1.0 ATTACHMENT 1 (PIPE CLASS) ....................................................................................... 7

    2.0 ATTACHMENT 2 (WALL THICKNESS CALCULATION) ............................................ 24

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

    PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

    Page 2 of 24

    1.0 SCOPE OF THIS ADDENDUM

    1. This project addendum specification (PA) defines additional requirements for Bangka Topside EPCI Project, Indonesia Deepwater Development.

    2. This Addendum extends the general Chevron Engineering Standard (CES) document PIM-SU-3.00-A, Piping Service Classes and Materials Requirements.

    3. Paragraph number in this specification is the same as PIM-SU-3.00-A. Changes to requirements in PIM-SU-3.00-A are identified as:

    (ADD) Indicates the following statement(s) is/are added to the CES referenced text.

    (DELETE) Indicates the following statement(s) is/are deleted from the CES referenced text.

    (REPLACE WITH) Indicates the following statement(s) is/are revision(s) to the CES referenced text.

    4. In case of conflict, requirements in this PA take precedence, but in no case will a less stringent requirement be used unless clearly stated in this PA that the requirement specifically replaces the more stringent requirement.

    5. Deletions, Additions, and replacements to the CES document are detailed in the following sections. A copy of the CES should accompany this standard. All clauses in PIM-SU-3.00-A shall be applicable except for the changed indicated herein.

    Changes to the specification:

    The following section/paragraph numbers correspond to those in CES PIM-SU-3.00-A, Piping Service Classes and Materials Requirements document.

    1.0 SCOPE

    1. (REPLACE WITH)

    This document specifies the Piping Service Class designation system and requirements of off-shore platform piping system materials in accordance with ASME B31.3. Process Piping, ASME B31.85, Gas Transmission and Distribution Piping System, for this EPCI contract only.

    2. (DELETE)

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

    PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

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    (ADD)

    2.2 INDUSTRY CODES AND STANDARDS

    American Petroleum Institute (API)

    6FA Specification for fire test for valves.

    594 Check Valve: Wafer, Wafer-Lug, and Double Flanged Type

    597 Steel venture Gate valves, Flanged and butt welding ends.

    598 Valve Inspection and Testing

    600 Steel Gate Valve Flanged and Butt-Welding Ends, Bolted and Pressure Seal Bonnet

    602 Compact Steel Gate Valve Flanged, Threaded, Welding, and Extended-Body Ends

    607 Fire Test for Soft Seated Quarter-Turn Valve

    608 Metal Ball Valves-Flanged, Threaded, and Welding Ends

    American Society of Mechanical Engineers (ASME)

    B16.48 Line Blank

    B16.10 Face to Face and End to End Dimensions of Valves

    B16.25 Butt-welding Ends

    B16.28 Wrought Steel Butt-welding Short Radius Elbows and Returns

    B16.34 Valve-Flanged, Threaded, and Welding End

    B18.2.1 Square and Hex Bolts and Screw (Inch Series)

    B18.2.2 Square and He x Nuts (Inch Series)

    American Society for Testing and Materials (ASTM)

    A 106 Standard Specification for Seamless Carbon Steel Pipe for High-Temperature Service

    A 671 Standard Specification for Electric-Fusion-Welded Steel Pipe for Atmospheric and Lower Temperatures

    A 105 Standard Specification for Carbon Steel Forgings for Piping Applications

    A 234 Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and High Temperature Service

    A 516 Standard Specification for Pressure Vessel Plates, Carbon Steel, for Moderate- and Lower-Temperature Service

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

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    Page 4 of 24

    A 312 Standard Specification for Seamless, Welded, and Heavily Cold Worked Austenitic Stainless Steel Pipes

    A 182 Standard Specification for Forged or Rolled Alloy and Stainless Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High-Temperature Service

    A 403 Standard Specification for Wrought Austenitic Stainless Steel Piping Fittings

    A 240 Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications

    A 694 Standard Specification for Carbon and Alloy Steel Forgings for Pipe Flanges, Fittings, Valves, and Parts for High-Pressure Transmission Service

    A 860 Standard Specification for Wrought High-Strength Ferritic Steel Butt-Welding Fittings

    Manufacturers Standardization Society Standard Practices (MSS)

    SP-25 Standard Marking System for Valve, Fittings, Flanges and Unions

    SP-43 Wrought Stainless Steel Butt-Welding Fittings

    SP-44 Steel Pipeline Flanges

    SP-72 Ball Valves with Flanged or Butt Welding ends for General Service

    SP-75 Specification for high test wrought butt welding fittings.

    Sp-84 Valves socket welding and threaded ends.

    British Standard (BS)

    BS 5351 Steel Ball Valves for the Petroleum, Petrochemical and Allied Industries

    BS 6755 Testing of Valves part 2

    4.0 GENERAL

    5. (REPLACE WITH) The design of piping shall comply with Purchaser specification PIM-SU-3.04 and Contractor specification BKA-T000-PIP-SPC-MNI-000-00001-00

    6. (REPLACE WITH) The Selection of piping materials shall comply with API RP 14E, ASME B31.3, ASME B31.8 and this specification.

    7. (REPLACE WITH) The fabrication, inspection and testing of piping system shall comply with API RP 14E, ASME B 31.3, ASME B 31.8, Purchaser specification PIM-SU-3.03.

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

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    8. (DELETE)

    9. (DELETE)

    10. (DELETE)

    9.1 SCOPE

    (REPLACE WITH) This section defines additional or modified requirements for the procurement of specialty piping, piping components and valving, including API 5L Grade X-52, API 5L Grade X-60, API 5L Grade X-65, Polypropylene Lined Piping (PPL), Chlorinated Poly Vinyl Chloride (CPVC), and Welded pipe in Sour service.

    9.2 (REPLACE WITH WITH)

    API 5L Grade X-52, Grade X-60 and Grade X-65 Piping Systems.

    9.2.1 (REPLACE WITH)

    GENERAL

    1. All Grade X-52, Grade X-60 and Grade X-65 pipes shall be seamless and shall be manufactured in accordance with API 5L PSL2.

    9.2.2 (REPLACE WITH)

    CHEMISTRY

    1. Maximum carbon equivalent (C.E) for API 5L Grade X-60 material shall be 0.38 and for API 5L Grade, X-52, Grade X-65 materials shall be 0.43 base on API 5L Specification for line pipe Para 6.1.3.2 as calculated by check analysis. Carbon equivalent shall be calculated in accordance with following formula:

    C.E = C + Mn/6 + ( Cr + Mo + V ) / 5 + ( Ni + Cu ) / 15

    9.2.3 (REPLACE WITH)

    MECHANICAL PROPERTIES

    2. For each heat of pipe greater than in wall thickness, a pre-qualification test of mechanical properties in the post weld heat treated condition shall be required.

    b. Tensile properties and impact properties shall meet or exceed API 5L minimum requirements for Grade X-52, Grade X-60 and Grade X-65 materials.

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

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    (ADD)

    TABLE 3 PIPING SERVICES, BY SERVICE ABBREVIATION

    Service Abbreviation

    Specific Services

    DC Drain Closed

    DO Drain Open

    T Heat Transfer Medium

    (ADD)

    TABLE 4 PIPING SERVICE CLASSES

    Specification Material ANSI Class

    CA Min. Temp OF (OC)

    Max. Temp OF

    (OC)

    Primary Service

    F3CS1F-02 Carbon Steel

    2500# 0.0625 -20 (-28.8) 400 (205) Process - Sweet

    F8CS1F-01 Carbon Steel

    2500# 0.0625 -20 (-28.8) 400 (205) Process - Sweet

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    PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

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    1.0 ATTACHMENT 1 (PIPE CLASS)

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

    PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

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    CLASS 150 CARBON STEEL A3CS1F-01

    SERVICE: Process-Sweet MATERIAL: CARBON STEEL

    RATING CLASS: 150, ASME B16.5-2009/B16.47-2006 DESIGN CODE: ASME B31.3-2010

    TEMPERATURE LIMIT: -20OF to 400OF (-29OC to 204OC) STRESS RELIEF: Not required

    NOMINAL CORROSION ALLOWANCE: 0.0625 inches (0.0500 inches MIN) EXAMINATION: 5% RT, PT, Visual

    VALVE TRIM: API# 8 (316SS & HF) RATING LIMITED BY: Flanges

    PRESSURE-TEMPERATURE RATING per ASME B16.5 Table 2-1.1 and B16.47 Table 3-1.

    TEMP OF -20 to 100 200 300 400 Hydrotest @ ambient

    TEMP OC -29 to 38 93 149 204

    Psig 285 260 230 200 428

    kPag 1965 1795 1585 1380 2950

    PIPE NPS SCH/RAT DESCRIPTION NOTES

    1/2 3/4 160 CS, SMLS, ASTM A 106-B 14

    1 2 XS CS, SMLS, ASTM A 106-B 13

    3 16 STD CS, SMLS, ASTM A 106-B 12

    18 36 STD CS, API 5L-B, STRIGHT SEAM PSL2 12

    42 - 48 XS CS, API 5L-B, STRIGHT SEAM PSL2

    NIPPLES NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    Branch 1/2 - 3/4 160 THRD CS, SMLS, ASTM A 106-B 03

    Swage 1/2 1 1/2 160 THRD/SW

    ASTM A234-WPB-S, MSS SP-95 03

    FITTINGS NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    45 ELL 1/2 - 1 1/2 CL.3000 SW ASTM A105, ASME B 16.11

    90 ELL 1/2 - 1 1/2 CL.3000 SW ASTM A105, ASME B 16.11

    Cap 1/2 - 1 1/2 CL.3000 SW ASTM A105, ASME B 16.11

    Cap 1/2 3/4 CL.3000 THRD ASTM A105, ASME B 16.11 03

    Coupling 1/2 - 1 1/2 CL.3000 SW ASTM A105, ASME B 16.11

    Coupling 1/2 3/4 CL.3000 THRD ASTM A105, ASME B 16.11 03

    Plug 1/2 3/4 CL.3000 THRD ASTM A105, ASME B 16.11 03

    Sockolet 1/2 - 1 1/2 CL.3000 SW ASTM A105, MSS SP 97

    Tee 1/2 - 1 1/2 CL.3000 SW ASTM A105, ASME B 16.11

    Threadolet 1/2 - 1 1/2 CL.3000 THRD ASTM A105, MSS SP 97 03

    Union 1/2 - 1 1/2 CL.3000 SW ASTM A105, MSS SP 83

    Weldolet 2-24 W ASTM A105, MSS SP 97 04

    45 ELL LR 2-24 W ASTM A234-WPB-S, ASME B16.9 02

    45 ELL LR 26-48 W ASTM A234-WPB-W, ASME B16.9 02

    90 ELL LR 2-24 W ASTM A234-WPB-S, ASME B16.9 02

    90 ELL LR 26-48 W ASTM A234-WPB-W, ASME B16.9 02

    Cap 2-48 W ASTM A234-WPB-S, ASME B16.9 02

    Reducer 2-24 W ASTM A234-WPB-S, ASME B16.9 02

    Reducer 26-48 W ASTM A234-WPB-W, ASME B16.9 02

    Tee 2-24 W ASTM A234-WPB-S, ASME B16.9 02

    Tee 26-48 W ASTM A234-WPB-W, ASME B16.9 02

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

    PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

    Page 9 of 24

    FLANGES NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    Blank 1/2 - 24 CL.150 RF ASTM A516-70, ASME B16.48 09

    Blind 1/2 - 24 CL.150 RF ASM A 105, ASME B 16.5 09

    Blind 26-48 CL.150 RF ASTM A 105, ASME B 16.47, Series B 09

    Orifice 2-24 CL.300 RF ASTM A 105, ASME B 16.36, SW Taps 02

    Socket weld 1/2 - 1 1/2 CL.150 RF ASTM A 105, ASME B 16.5 09

    Weld Neck 2-24 CL.150 RF ASTM A 105, ASME B 16.5 02, 09

    Weld Neck 2-24 CL.300 RF ASTM A 105, ASME B 16.5 02, 09

    Weld Neck 26-48 CL.150 RF ASTM A 105, ASME B 16.47, Series B 02, 09

    GASKETS NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    1/2 - 24 Cl. 150 ASME B16.20 Spiral wound type 316LSS

    w/flexible graphite filler and 316l inner ring 10

    1/2 - 24 Cl.300 ASME B16.20 Spiral wound type 316LSS w/flexible graphite filler and 316l inner ring

    10

    26-48 Cl.150 ASME B16.20 Spiral wound type 316LSS w/flexible graphite filler and 316l inner ring(B16.47 Series B)

    10

    BOLTING NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    Stud Bolts 1/2 - 48 ASTM A 193 B7 stud w/2 ASTM A 194 Gr..2H heavy hex nuts, PTFE coated

    VALVES NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    Gate 1/2 - 2 CL.150 GA01CB500 RF CS Body API #8 11,19

    Gate 1/2 - 1 1/2 CL.800 GA08CB300 SW CS Body API #8 19

    Gate 1/2 - 1 1/2 CL.800 GA08CB200 T/SW CS Body API #8 05,19

    Gate 3-10 CL.150 GA01CD501 RF CS Body API #8, FP 19

    Gate 12-24 CL.150 GA01CB503 RF CS Body API #8, FP, GO 19

    Gate 26-48 CL.150 GA01CB502 RF CS Body API #8, FP, GO 19

    Globe 1/2 - 1 1/2 CL.800 GL08CB300 SW CS Body API #8 19

    Globe 2-10 CL.150 GL01CB500 RF CS Body API #8 19

    Globe 12-12 CL.150 GL01CB501 RF CS Body API #8, GO 19

    Lift Check 1/2 - 1 1/2 CL.800 CL08CB300 SW CS Body API #8, Piston 16, 19

    Swing Check 2-24 CL.150 CS01CB500 RF CS Body API #8 17, 19

    Swing Check 26-48 CL.150 CS01CB501 RF CS Body API #8 17, 19

    Dual Plt. Check 2-24 CL.150 CD01CB700 CS body w/410 SS Plate/Seat/Pin, Inconel-X Spring, API 594, TRIM #8

    06, 15, 18, 19

    Dual Plt. Check 26-48 CL.150 CD01CB701 CS body w/410 SS Plate/Seat/Pin, Inconel-X Spring, API 594, TRIM #8

    06, 15, 18, 19

    Ball 1/2 - 1 1/2 CL.300 BA03CB300 SW CS Body w/316SS trim, RTFE ST 08, 19

    Ball 2-6 CL.150 BA01CB500 RF CS Body w/316SS trim, RTFE ST 08, 19

    Ball 8-8 CL.150 BA01CB505 RF CS Body w/316SS trim, RTFE ST 08, 19

    Ball 10-10 CL.150 BA01CB508 RF CS Body w/316SS trim, RTFE ST 08, 19

    Ball 12-24 CL.150 BA01CB502 RF CS Body w/316SS trim, RTFE ST, GO 08, 19

    Ball 26-36 CL.150 BA01CB506 RF CS Body w/316SS trim, RTFE ST, GO 08, 19

    Ball 2-6 CL.150 BA01CB501 RF CS Body w/316SS trim, RTFE ST,FP 07, 08, 19

    Ball 8-8 CL.150 BA01CB504 RF CS Body w/316SS trim, RTFE ST,FP 07, 08, 19

    Ball 10-10 CL.150 BA01CB509 RF CS Body w/316SS trim, RTFE ST,FP, GO 07, 08, 19

    Ball 12-24 CL.150 BA01CB503 RF CS Body w/316SS trim, RTFE ST,FP, GO 07, 08, 19

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

    PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

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    Ball 26-48 CL.150 BA01CB507 RF CS Body w/316SS trim, RTFE ST,FP, GO 07, 08, 19

    Lug Butterfly 3-4 CL.150 BF01CB700 CS Body w/316SS trim, RTFE ST 08, 19

    Lug Butterfly 6-24 CL.150 BF01CB701 CS Body w/316SS trim, RTFE ST, GO 08, 19

    Lug Butterfly 26-48 CL.150 BF01CB702 CS Body w/316SS trim, RTFE ST,GO 08, 19

    Plug 1/2 - 3 CL.150 PL01CB500 RF CS Body w/316SS trim, PTFE sleeve lined 08, 19

    Plug 4-18 CL.150 PL01CB501 RF CS Body w/316SS trim, PTFE sleeve lined, GO

    08, 19

    90O BRANCH CONNECTION Legend and Chart

    BRANCH SIZE

    48 T

    42 RT T LEGEND : 36 RT RT T

    30 RT RT RT T RT Reducing Tee

    24 RT RT RT RT T S Sockolet 20 W RT RT RT RT T SWT Socket welded Straight Tee 18 W RT RT RT RT RT T SWRT Socket welded reducing straight Tee

    16 W RT RT RT RT RT RT T T Tee

    14 W W W RT RT RT RT RT T W Weldolet

    12 W W W RT RT RT RT RT RT T NOTES: 04 10 W W W RT RT RT RT RT RT RT T

    8 W W W W W RT RT RT RT RT RT T

    6 W W W W W W W RT RT RT RT RT T

    4 W W W W W W W W W W RT RT RT T

    3 W W W W W W W W W W W W RT RT T

    2 W W W W W W W W W W W W W RT RT T

    1 S S S S S S S S S S S S S S S RT SWT

    1 S S S S S S S S S S S S S S S S SWRT SWT

    S S S S S S S S S S S S S S S S SWRT SWRT SWT

    S S S S S S S S S S S S S S S S SWRT SWRT SWRT SWT

    48 42 36 30 24 20 18 16 14 12 10 8 6 4 3 2 1 1/2 1 3/4 1/2

    HEADER SIZE

    NOTES

    01 Where Calc is shown, the Pressure limit may be lower than full flange rating

    02 All Butt-welded component thickness shall match pipe thickness

    03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take off valves and to match equipment.

    04 Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection tables for special applications. PWHT requirements shall be as per applicable Code.

    05 T/SW valves shall be used only for vent, drain and instrument connections.

    06 These valves have no flanges, but are installed between line flanges with extra length bolts.

    07 Full port valves shall be used when indicated on the P&ID

    08 Pressure and temperatures may be limited. Refer to manufacturess restrictions

    09 Provide flat face flanges adjacent to flat face equipment nozzles.

    10 Use full-face gaskets at flat face flanges.

    11 To be used when mating to flanged nozzles.

    12 Std. Minimum pipe shall be used for sizes 3-36

    13 Sch 80 minimum pipe and pipe nipples shall be used for connection for sizes NPS 1 2

    14 Sch 160 minimum pipe and pipe nipples shall be used for connections for sizes -

    15 To be used only when indicated on P&ID

    16 Install in horizontal position with cover up

    17 Install in horizontal position with cover up or in vertical position with upward flow

    18 Install in horizontal position with hinge pin vertical or in vertical position with upward flow.

    19 Valve TAG Number - HOLD

    20 The Indicated wall thickness are inclusive of corrosion allowance and mill tolerance.

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

    PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

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    SERVICE TABLE

    Service Symbol Service

    AI Air instrument

    BD Blow Down

    BG Blanket Gas

    C Chemical

    CW Cooling Water

    DC Closed Drain

    DO Open Drain

    FL Flare

    GH Hydrocarbon Gas

    GL Glycol

    LH Hydrocarbon liquid

    N Nitrogen

    VG Vent Gas

    WU Produced water - Utility

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

    PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

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    CLASS 150 CARBON STEEL A3SD0F-01

    SERVICE: Process-Sweet MATERIAL: 316 / 316L Dual Stamped

    RATING CLASS: 150, ASME B16.5-2009/B16.47-2006 DESIGN CODE: ASME B31.3-2010

    TEMPERATURE LIMIT: -20OF to 400OF (-29OC to 204OC) STRESS RELIEF: Not required

    NOMINAL CORROSION ALLOWANCE: 0.000 inches EXAMINATION: 25% RT, PT, Visual

    VALVE TRIM: API# 12 (316SS & HF) RATING LIMITED BY: Flanges

    TEMP OF -20 to 100 140 Hydrotest @ ambient

    TEMP OC -29 to 38 60

    Psig 275 218 412

    kPag 1900 1508 2850

    PIPE NPS SCH/RAT DESCRIPTION NOTES

    1/2 3/4 160

    SS, SMLS, ASTM A 312-TP 316/316L, DUAL STAMPED

    1 2 80S SS, SMLS, ASTM A 312-TP 316/316L, DUAL STAMPED

    3 10 40S SS, SMLS, ASTM A 312-TP 316/316L, DUAL STAMPED

    12-24 40S SS, EFW, ASTM A358-316/316L CL.DUAL STAMPED

    NIPPLES NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    Branch 1/2 - 3/4 160

    THRD SS, SMLS, ASTM A 312-TP 316/316L, DUAL STAMPED

    03

    Swage 1/2 1 1/2 160 THRD/SW

    SS, ASTM A403-WP 316/316L-S, MSS SP 95

    03

    FITTINGS NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    45 ELL 1/2 - 1 1/2 CL.3000 SW ASTM A182 F316/316L, DUAL STAMPED , ASME B 16.11

    90 ELL 1/2 - 1 1/2 CL.3000 SW ASTM A182 F316/316L, DUAL STAMPED ASME B 16.11

    Cap 1/2 - 1 1/2 CL.3000 SW ASTM A182 F316/316L, DUAL STAMPED ASME B 16.11

    Cap 1/2 3/4 CL.3000 THRD ASTM A182 F316/316L, DUAL STAMPED ASME B 16.11

    03

    Coupling 1/2 - 1 1/2 CL.3000 SW ASTM A182 F316/316L, DUAL STAMPED ASME B 16.11

    Coupling 1/2 3/4 CL.3000 THRD ASTM A182 F316/316L, DUAL STAMPED ASME B 16.11

    03

    Plug 1/2 3/4 CL.3000 THRD ASTM A182 F316/316L, DUAL STAMPED ASME B 16.11

    03

    Sockolet 1/2 - 1 1/2 CL.3000 SW ASTM A182 F316 / 316L, DUAL STAMPED MSS SP 97

    Tee 1/2 - 1 1/2 CL.3000 SW ASTM A182 F316/316L, DUAL STAMPED ASME B 16.11

    Threadolet 1/2 - 1 1/2 CL.3000 THRD ASTM A182 F316/316L, DUAL STAMPED MSS SP 97

    03

    Union 1/2 - 1 1/2 CL.3000 SW ASTM A182 F316/316L, DUAL STAMPED MSS SP 83

    Weldolet 2-24 W ASTM A182 F316/316L, DUAL STAMPED MSS SP 97

    04

    45 ELL LR 2-24 W ASTM A403-WPS 316 / 316L DUAL STAMPED ASME B16.9

    02

    90 ELL LR 2-24 W ASTM A403-WPS 316 / 316L, DUAL STAMPED ASME B16.9

    02

    Cap 2-24 W ASTM A403-WPS 316 / 316L, DUAL STAMPED ASME B16.9

    02

    Reducer 2-24 W ASTM A403-WPS 316 / 316L DUAL STAMPED ASME B16.9

    02

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

    PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

    Page 13 of 24

    Tee 2-24 W ASTM A403-WPS 316 / 316L, DUAL STAMPED ASME B16.9 02

    FLANGES NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    Blank 1/2 - 24 CL.150 RF ASTM A240-F316 / 316L, DUAL STAMPED ASME B16.48

    09

    Blind 1/2 - 24 CL.150 RF ASM A 182-F316 / 316L, DUAL STAMPED ASME B 16.5

    09

    Orifice 2-24 CL.300 RF ASTM A 182 F316 / 316L, DUAL STAMPED ASME B 16.36, SW Taps

    02

    Socket weld 1/2 - 1 1/2 CL.150 RF ASTM A 182 F316 / 316L, DUAL STAMPED ASME B 16.5

    09

    Weld Neck 2-24 CL.150 RF ASTM A 182 F316 / 316, DUAL STAMPED ASME B 16.5

    02, 09

    Weld Neck 2-24 CL.300 RF ASTM A 182 F316/316L, DUAL STAMPED ASME B 16.5

    02, 09

    GASKETS NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    1/2 - 24 Cl. 150 ASME B16.20 Spiral wound type 316LSS

    w/flexible graphite filler and 316l inner ring 10

    1/2 - 24 Cl.300 ASME B16.20 Spiral wound type 316LSS w/flexible graphite filler and 316l inner ring

    10

    BOLTING NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    Stud Bolts 1/2 - 24 ASTM A 320 Gr.B8M Cl.2 stud w/2 ASTM A 194 Gr.8M heavy hex nuts, PTFE coated

    VALVES NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    Gate 1/2 - 2 CL.150 GA01ST500 RF 316 SS Body API #12 11, 18

    Gate 1/2 - 1 1/2 CL.800 GA08ST300 SW 316L SS Body API #12 18

    Gate 1/2 - 1 1/2 CL.800 GA08ST200 T/SW 316L SS Body Body API #12 05, 18

    Gate 3-10 CL.150 GA01ST501 RF 316 SS Body API #12, FP 18

    Gate 12-24 CL.150 GA01ST503 RF 316 SS Body API #12, FP, GO 18

    Globe 1/2 - 1 1/2 CL.800 GL08ST300 SW 316L SS Body API #12 18

    Globe 2-10 CL.150 GL01ST500 RF 316 Body API #12 18

    Globe 12-12 CL.150 GL01ST501 RF 316SS Body API #12, GO 18

    Lift Check 1/2 - 1 1/2 CL.800 CL08ST300 SW 316L SS Body API #12, Piston 13, 18

    Swing Check 2-24 CL.150 CS01ST500 RF 316 SS Body API #12 14, 18

    Dual Plt. Check 2-24 CL.150 CD01ST700 316SS body w/410 SS Plate/Seat/Pin, Inconel-X Spring, API 594, TRIM #12

    06, 12, 15, 18

    Ball 1/2 - 1 1/2 CL.300 BA03ST300 SW 316L SS Body w/316SS trim, RTFE ST 08, 18

    Ball 2-6 CL.150 BA01ST500 RF 316 SS Body w/316SS trim, RTFE ST 08, 18

    Ball 8-8 CL.150 BA01ST505 RF 316 SS Body w/316SS trim, RTFE ST 08, 18

    Ball 10-10 CL.150 BA01ST508 RF 316 SS Body w/316SS trim, RTFE ST 08, 18

    Ball 12-24 CL.150 BA01ST502 RF 316 SS Body w/316SS trim, RTFE ST, GO 08, 18

    Ball 2-6 CL.150 BA01ST501 RF 316 SS Body w/316SS trim, RTFE ST,FP 07, 08, 18

    Ball 8-8 CL.150 BA01ST504 RF 316SS Body w/316SS trim, RTFE ST,FP 07, 08, 18

    Ball 10-10 CL.150 BA01ST509 RF 316SS Body w/316SS trim, RTFE ST,FP, GO

    07, 08, 18

    Ball 12-24 CL.150 BA01ST503 RF 316SS Body w/316SS trim, RTFE ST,FP, GO

    07, 08, 18

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

    PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

    Page 14 of 24

    90O BRANCH CONNECTION Legend and Chart LEGEND : RT Reducing Tee

    BRANCH SIZE

    24 T S Sockolet 20 RT T SWT Socket welded Straight Tee 18 RT RT T SWRT Socket welded reducing straight Tee

    16 RT RT RT T T Tee

    14 RT RT RT RT T W Weldolet

    12 RT RT RT RT RT T NOTES: 04 10 RT RT RT RT RT RT T

    8 W RT RT RT RT RT RT T

    6 W W W RT RT RT RT RT T

    4 W W W W W W RT RT RT T

    3 W W W W W W W W RT RT T

    2 W W W W W W W W W RT RT T

    1 S S S S S S S S S S S RT SWT

    1 S S S S S S S S S S S S SWRT SWT

    S S S S S S S S S S S S SWRT SWRT SWT

    S S S S S S S S S S S S SWRT SWRT SWRT SWT

    24 20 18 16 14 12 10 8 6 4 3 2 1 1/2 1 3/4 1/2

    HEADER SIZE

    NOTES

    01 Where Calc is shown, the Pressure limit may be lower than full flange rating

    02 All Butt-welded component thickness shall match pipe thickness

    03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take off valves and to match equipment.

    04 Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection tables for special applications. PWHT requirements shall be as per applicable Code.

    05 T/SW valves shall be used only for vent, drain and instrument connections.

    06 These valves have no flanges, but are installed between line flanges with extra length bolts.

    07 Full port valves shall be used when indicated on the P&ID

    08 Pressure and temperatures may be limited. Refer to manufacturess restrictions

    09 Provide flat face flanges adjacent to flat face equipment nozzles.

    10 Use full-face gaskets at flat face flanges.

    11 To be used when mating to flanged nozzles.

    12 To be used only when indicated on P&ID

    13 Install in horizontal position with cover up

    14 Install in horizontal position with cover up or in vertical position with upward flow

    15 Install in horizontal position with hinge pin vertical or in vertical position with upward flow.

    16 Ultrasonic examination is acceptable in lieu of radiography and must be approved in writing

    17 Use of austenitic stainless steel piping is limited to 140OF (60OC) due to chloride stress corrosion cracking. Consult owners metallurgist for applications requiring higher design temperatures.

    18 Valve TAG Number - HOLD

    19 The Indicated wall thickness are inclusive of corrosion allowance and mill tolerance.

    SERVICE TABLE

    Service Symbol Service

    BD Blow Down

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

    PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

    Page 15 of 24

    CLASS 300 CARBON STEEL B3CS1F-01

    SERVICE: Process-Sweet MATERIAL: CARBON STEEL

    RATING CLASS: 300, ASME B16.5-2009/B16.47-2006 DESIGN CODE: ASME B31.3-2010

    TEMPERATURE LIMIT: -20OF to 400OF (-29OC to 204OC) STRESS RELIEF: Not required

    NOMINAL CORROSION ALLOWANCE: 0.0625 inches (0.0500 inches MIN) EXAMINATION: 5% RT, PT, Visual

    VALVE TRIM: API# 8 (316SS & HF) RATING LIMITED BY: Flanges

    TEMP OF -20 to 100 200 300 400 Hydrotest @ ambient

    TEMP OC -29 to 38 93 149 204

    Psig 741 682 654 633 1111

    kPag 5110 4705 4513 4364 7660

    PIPE NPS SCH/RAT DESCRIPTION NOTES

    1/2 3/4 160 CS, SMLS, ASTM A 106-B

    1 2 XS CS, SMLS, ASTM A 106-B

    3 14 STD CS, SMLS, ASTM A 106-B

    16 20 XS CS, API 5L-B, STRIGHT SEAM PSL2

    24 40 CS, API 5L-B, STRIGHT SEAM PSL2

    NIPPLES NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    Branch 1/2 - 3/4 160 THRD CS, SMLS, ASTM A 106-B 03

    Swage 1/2 1 1/2 160 THRD/SW

    ASTM A234-WPB-S, MSS SP-95 03

    FITTINGS NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    45 ELL 1/2 - 1 1/2 CL.3000 SW ASTM A105, ASME B 16.11

    90 ELL 1/2 - 1 1/2 CL.3000 SW ASTM A105, ASME B 16.11

    Cap 1/2 - 1 1/2 CL.3000 SW ASTM A105, ASME B 16.11

    Cap 1/2 3/4 CL.3000 THRD ASTM A105, ASME B 16.11 03

    Coupling 1/2 - 1 1/2 CL.3000 SW ASTM A105, ASME B 16.11

    Coupling 1/2 3/4 CL.3000 THRD ASTM A105, ASME B 16.11 03

    Plug 1/2 3/4 CL.3000 THRD ASTM A105, ASME B 16.11 03

    Sockolet 1/2 - 1 1/2 CL.3000 SW ASTM A105, MSS SP 97

    Tee 1/2 - 1 1/2 CL.3000 SW ASTM A105, ASME B 16.11

    Threadolet 1/2 - 1 1/2 CL.3000 THRD ASTM A105, MSS SP 97 03

    Union 1/2 - 1 1/2 CL.3000 SW ASTM A105, MSS SP 83

    Weldolet 2-24 W ASTM A105, MSS SP 97 04

    45 ELL LR 2-24 W ASTM A234-WPB-S, ASME B16.9 02

    90 ELL LR 2-24 W ASTM A234-WPB-S, ASME B16.9 02

    Cap 2-24 W ASTM A234-WPB-S, ASME B16.9 02

    Reducer 2-24 W ASTM A234-WPB-S, ASME B16.9 02

    Tee 2-24 W ASTM A234-WPB-S, ASME B16.9 02

    FLANGES NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    Blank 1/2 - 24 CL.300 RF ASTM A516-70, ASME B16.48 09

    Blind 1/2 - 24 CL.300 RF ASM A 105, ASME B 16.5 09

    Orifice 2-24 CL.300 RF ASTM A 105, ASME B 16.36, SW Taps 02

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

    PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

    Page 16 of 24

    Socket weld 1/2 - 1 1/2 CL.300 RF ASTM A 105, ASME B 16.5 09

    Weld Neck 2-24 CL.300 RF ASTM A 105, ASME B 16.5 02, 09

    GASKETS NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    1/2 - 24 Cl.300 ASME B16.20 Spiral wound type 316LSS w/flexible graphite filler and 316l inner ring

    10

    BOLTING NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    Stud Bolts 1/2 - 24 ASTM A 193 B7 stud w/2 ASTM A 194 Gr..2H heavy hex nuts, PTFE coated

    VALVES NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    Gate 1/2 - 2 CL.300 GA03CB500 RF CS Body API #8 11, 16

    Gate 1/2 - 1 1/2 CL.800 GA08CB300 SW CS Body API #8 16

    Gate 1/2 - 1 1/2 CL.800 GA08CB200 T/SW CS Body API #8 05, 16

    Gate 3-10 CL.300 GA03CD501 RF CS Body API #8, FP 16

    Gate 12-24 CL.300 GA03CB503 RF CS Body API #8, FP, GO 16

    Globe 1/2 - 1 1/2 CL.800 GL08CB300 SW CS Body API #8 16

    Globe 2-10 CL.300 GL03CB500 RF CS Body API #8 16

    Globe 12-12 CL.300 GL03CB501 RF CS Body API #8, GO 16

    Lift Check 1/2 - 1 1/2 CL.800 CL08CB300 SW CS Body API #8, Piston 13, 16

    Swing Check 2-24 CL.300 CS03CB500 RF CS Body API #8 14, 16

    Dual Plt. Check 2-24 CL.300 CD03CB700 CS body w/410 SS Plate/Seat/Pin, Inconel-X Spring, API 594, TRIM #8

    06, 12, 15, 16

    Dual Plt. Check 26-48 CL.300 CD03CB701 CS body w/410 SS Plate/Seat/Pin, Inconel-X Spring, API 594, TRIM #8

    06, 12, 15, 16

    Ball 1/2 - 1 1/2 CL.300 BA03CB300 SW CS Body w/316SS trim, RTFE ST 08, 16

    Ball 2-6 CL.300 BA03CB500 RF CS Body w/316SS trim, RTFE ST 08, 16

    Ball 8-8 CL.300 BA03CB505 RF CS Body w/316SS trim, RTFE ST 08, 16

    Ball 10-10 CL.300 BA03CB508 RF CS Body w/316SS trim, RTFE ST 08, 16

    Ball 12-24 CL.300 BA03CB502 RF CS Body w/316SS trim, RTFE ST, GO 08, 16

    Ball 2-6 CL.300 BA03CB501 RF CS Body w/316SS trim, RTFE ST,FP 07, 08, 16

    Ball 8-8 CL.300 BA03CB504 RF CS Body w/316SS trim, RTFE ST,FP 07, 08, 16

    Ball 10-10 CL.300 BA03CB509 RF CS Body w/316SS trim, RTFE ST,FP, GO 07, 08, 16

    Ball 12-24 CL.300 BA03CB503 RF CS Body w/316SS trim, RTFE ST,FP, GO 07, 08, 16

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

    PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

    Page 17 of 24

    90O BRANCH CONNECTION Legend and Chart LEGEND : RT Reducing Tee

    BRANCH SIZE

    24 T S Sockolet 20 RT T SWT Socket welded Straight Tee 18 RT RT T SWRT Socket welded reducing straight Tee

    16 RT RT RT T T Tee

    14 RT RT RT RT T W Weldolet

    12 RT RT RT RT RT T NOTES: 04 10 RT RT RT RT RT RT T

    8 W RT RT RT RT RT RT T

    6 W W W RT RT RT RT RT T

    4 W W W W W W RT RT RT T

    3 W W W W W W W W RT RT T

    2 W W W W W W W W W RT RT T

    1 S S S S S S S S S S S RT SWT

    1 S S S S S S S S S S S S SWRT SWT

    S S S S S S S S S S S S SWRT SWRT SWT

    S S S S S S S S S S S S SWRT SWRT SWRT SWT

    24 20 18 16 14 12 10 8 6 4 3 2 1 1/2 1 3/4 1/2

    HEADER SIZE

    NOTES

    01 Where Calc is shown, the Pressure limit may be lower than full flange rating

    02 All Butt-welded component thickness shall match pipe thickness

    03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take off valves and to match equipment.

    04 Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection tables for special applications. PWHT requirements shall be applicable as per Code.

    05 T/SW valves shall be used only for vent, drain and instrument connections.

    06 These valves have no flanges, but are installed between line flanges with extra length bolts.

    07 Full port valves shall be used when indicated on the P&ID

    08 Pressure and temperatures may ne limited. Refer to manufacturess restrictions

    09 Provide flat face flanges adjacent to flat face equipment nozzles.

    10 Use full-face gaskets at flat face flanges.

    11 To be used when mating to flanged nozzles.

    12 To be used only when indicated on P&ID

    13 Install in horizontal position with cover up

    14 Install in horizontal position with cover up or in vertical position with upward flow

    15 Install in horizontal position with hinge pin vertical or in vertical position with upward flow.

    16 Valve TAG Number - HOLD

    17 The Indicated wall thickness are inclusive of corrosion allowance and mill tolerance.

    SERVICE TABLE

    Service Symbol Service

    BD Blow Down

    DC Closed Drain

    FL Flare

    GH Hydrocarbon Gas

    HM Heat transfer Medium

    LH Hydrocarbon liquid

    WU Produced water - Utility

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

    PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

    Page 18 of 24

    CLASS 2500 CARBON STEEL F3CS1F-02

    SERVICE: Process-Sweet MATERIAL: CARBON STEEL

    RATING CLASS: 2500, ASME B16.5-2009/B16.47-2006 DESIGN CODE: ASME B31.3-2010

    TEMPERATURE LIMIT: -20OF to 400OF (-29OC to 204OC) STRESS RELIEF: Per ASME B 31.3

    NOMINAL CORROSION ALLOWANCE: 0.0625 inches (0.0500 inches MIN) EXAMINATION: 25% RT, PT, Visual

    VALVE TRIM: API# 8 (316SS & HF) RATING LIMITED BY: Flanges

    TEMP OF -20 to 100 200 300 400 Hydrotest @ ambient

    TEMP OC -29 to 38 93 149 204

    Psig 6164 5687 5462 5273 9246

    kPag 42550 39212 37661 36360 63825

    PIPE NPS SCH/RAT WALL

    THK.(INCH) DESCRIPTION NOTES

    1/2 1 160 CS, SMLS, API 5L GR. X60 PSL2

    11/2 4 XXS CS, SMLS, API 5L GR. X60 PSL2

    6 0.875 CS, SMLS, API 5L GR. X60 PSL2 09

    8 1.000 CS, SMLS, API 5L GR. X60 PSL2 09

    10 1.250 CS, SMLS, API 5L GR. X60 PSL2 09

    12 1.312 CS, SMLS, API 5L GR. X60 PSL2 09

    14 1.406 CS, SMLS, API 5L GR. X60 PSL2 09

    16 1.594 CS, SMLS, API 5L GR. X60 PSL2 09

    18 1.781 CS, SMLS, API 5L GR. X60 PSL2 09

    20 1.969 CS, API 5L GR. X60 PSL2, STRIGHT SEAM PSL2

    09

    FITTINGS NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    45 ELL 1/2 - 1 1/2 CL.9000 SW ASTM A105, ASME B 16.11

    90 ELL 1/2 - 1 1/2 CL.9000 SW ASTM A105, ASME B 16.11

    Cap 1/2 - 1 1/2 CL.9000 SW ASTM A105, ASME B 16.11

    Coupling 1/2 - 1 1/2 CL.9000 SW ASTM A105, ASME B 16.11

    Sockolet 1/2 - 1 1/2 CL.9000 SW ASTM A105, MSS SP 97

    Tee 1/2 - 1 1/2 CL.9000 SW ASTM A105, ASME B 16.11

    Union 1/2 - 1 1/2 CL.9000 SW ASTM A105, MSS SP 83

    Weldolet 2-20 W ASTM A 694 F60, MSS SP 97 02, 04

    45 ELL LR 2-20 W ASTM A 860 WPHY 60, ASME B16.9 02

    90 ELL LR 2-20 W ASTM A 860 WPHY 60, ASME B16.9 02

    Cap 2-20 W ASTM A 860 WPHY 60, ASME B16.9 02

    Reducer 2-20 W ASTM A 860 WPHY 60, ASME B16.9 02

    Tee 2-20 W ASTM A 860 WPHY 60, ASME B16.9 02

    FLANGES NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    Blank 1/2 - 20 CL.2500 RTJ ASTM S 694 F60, ASME B16.48

    Blind 1/2 - 20 CL.2500 RTJ ASM A 694 F60, ASME B 16.5

    Orifice 2-20 CL.2500

    RTJ ASTM A 694 F60, ASME B 16.36, SW Taps

    02

    Weld Neck 1/2-20 CL.2500 RTJ ASTM A 694 F60, ASME B 16.5 02

    GASKETS NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

    PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

    Page 19 of 24

    1/2 - 20 Cl.2500 ASME B 16.20 , RTJ, TYPE R Octoganol ring, 316LSS

    BOLTING NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    Stud Bolts 1/2 - 20 ASTM A 193 B7 stud w/2 ASTM A 194 Gr..2H heavy hex nuts, PTFE coated

    VALVES NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    Gate 1/2 - 2 CL.2500 GA25CB600 RTJ CS Body API #8 14

    Gate 3-4 CL.2500 GA25CD601 RTJ CS Body API #8, FP 14

    Gate 6-12 CL.2500 GA25CB602 RTJ CS Body API #8, FP, GO 14

    Globe 1/2 - 2 CL.2500 GL25CB601 RTJ CS Body API #8 14

    Globe 3-12 CL.2500 GL25CB600 RTJ CS Body API #8, GO 14

    Lift Check 1/2 - 1 1/2 CL.2500 CL25CB600 RTJ CS Body API #8, Piston 11, 14

    Swing Check 2-20 CL.2500 CS25CB600 RTJ CS Body API #8 12, 14

    Dual Plt. Check 2-20 CL.2500 CD25CB700 CS body w/410 SS Plate/Seat/Pin, Inconel-X Spring, API 594, TRIM #8

    05, 10, 13, 14

    Ball 1/2-4 CL.2500 BA25CB600 RTJ CS Body w/316SS trim, PEEK ST 07, 14

    Ball 6-20 CL.2500 BA25CB602 RTJ CS Body w/316SS trim, PEEK ST 07, 14

    Ball 1/2-3 CL.2500 BA25CB601 RTJ CS Body w/316SS trim, PEEK ST,FP 06, 07, 14

    Ball 4-4 CL.2500 BA25CB603 RTJ CS Body w/316SS trim, PEEK ST,FP 06, 07, 14

    Ball 6-12 CL.2500 BA25CB604 RTJ CS Body w/316SS trim, PEEK ST,FP, GO 06, 07, 14 90O BRANCH CONNECTION Legend and Chart LEGEND : RT Reducing Tee

    BRANCH SIZE

    S Sockolet 20 T SWT Socket welded Straight Tee 18 RT T SWRT Socket welded reducing straight Tee

    16 RT RT T T Tee

    14 RT RT RT T W Weldolet

    12 RT RT RT RT T NOTES: 04 10 RT RT RT RT RT T

    8 RT RT RT RT RT RT T

    6 W W RT RT RT RT RT T

    4 W W W W W RT RT RT T

    3 W W W W W W W RT RT T

    2 W W W W W W W W RT RT T

    1 S S S S S S S S S S RT SWT

    1 S S S S S S S S S S S SWRT SWT

    S S S S S S S S S S S SWRT SWRT SWT

    S S S S S S S S S S S SWRT SWRT SWRT SWT

    20 18 16 14 12 10 8 6 4 3 2 1 1/2 1 3/4 1/2

    HEADER SIZE

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

    PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

    Page 20 of 24

    NOTES

    01 Where Calc is shown, the Pressure limit may be lower than full flange rating

    02 All Butt-welded component thickness shall match pipe thickness

    03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take off valves and to match equipment.

    04 Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection tables for special applications. PWHT requirements shall be as per applicable codes.

    05 These valves have no flanges, but are installed between line flanges with extra length bolts.

    06 Full port valves shall be used when indicated on the P&ID

    07 Pressure and temperatures may ne limited. Refer to manufacturess restrictions

    08 To be used when mating to flanged nozzles.

    09 Wall thickness calculated based on line Design conditions

    10 To be used only when indicated on P&ID

    11 Install in horizontal position with cover up

    12 Install in horizontal position with cover up or in vertical position with upward flow

    13 Install in horizontal position with hinge pin vertical or in vertical position with upward flow.

    14 Valve TAG Number - HOLD

    15 The Indicated wall thickness are inclusive of corrosion allowance and mill tolerance.

    SERVICE TABLE

    Service Symbol Service

    BD Blow Down

    P Process Liquid & Vapour

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

    PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

    Page 21 of 24

    CLASS 2500 CARBON STEEL F8CS1F-01

    SERVICE: Process-Sweet MATERIAL: CARBON STEEL

    RATING CLASS: 2500, ASME B16.5-2009/B16.47-2006 DESIGN CODE: ASME B31.8-2010 Design Factor = 0.5

    TEMPERATURE LIMIT: -20OF to 400OF (-29OC to 204OC) STRESS RELIEF: Per, ASME B31.8

    NOMINAL CORROSION ALLOWANCE: 0.0625 inches (0.0500 inches MIN) EXAMINATION: 100% RT, PT, Visual

    VALVE TRIM: API# 8 (316SS & HF) RATING LIMITED BY: Flanges

    TEMP OF -20 to 100 200 300 400 Hydrotest @ ambient

    TEMP OC -29 to 38 93 149 204

    Psig 6164 5687 5462 5273 9246

    kPag 42550 39212 37661 36360 63825

    PIPE NPS SCH/RAT WALL THK. (INCH)

    DESCRIPTION NOTES

    1/2 1 1/2 XXS CS, SMLS, ASTM A 106-B 06

    2 160 CS, SMLS, API 5LGr.X65 PSL 2 06

    3 6 XXS CS, SMLS, API 5LGr.X65 PSL 2 06

    8 0.881 CS, SMLS, API 5LGr.X65 PSL 2 06

    10 1.083 CS, SMLS, API 5L Gr.X65 PSL 2 06

    12 1.273 CS, SMLS, API 5LGr.X65 PSL 2 06

    FITTINGS NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    45 ELL 1/2 - 1 1/2 CL.9000 SW ASTM A105, ASME B 16.11

    90 ELL 1/2 - 1 1/2 CL.9000 SW ASTM A105, ASME B 16.11

    Cap 1/2 - 1 1/2 CL.9000 SW ASTM A105, ASME B 16.11

    Coupling 1/2 - 1 1/2 CL.9000 SW ASTM A105, ASME B 16.11

    Sockolet 1/2 - 1 1/2 CL.9000 SW ASTM A105, MSS SP 97

    Tee 1/2 - 1 1/2 CL.9000 SW ASTM A105, ASME B 16.11

    Union 1/2 - 1 1/2 CL.9000 SW ASTM A105, MSS SP 83

    Weldolet 2-12 W ASTM A694 F65, MSS SP 97 02

    45 ELL LR 2-12 W ASTM A860 Gr. WPHY 65, ASME B16.9 01

    90 ELL LR 2-12 W ASTM A860 Gr. WPHY 65, ASME B16.9 01

    Cap 2-12 W ASTM A860 Gr. WPHY 65, ASME B16.9 01

    Reducer 2-12 W ASTM A860 Gr. WPHY 65, ASME B16.9 01

    Tee 2-12 W ASTM A860 Gr. WPHY 65, ASME B16.9 01

    FLANGES NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    Blank 1/2 - 12 CL.2500 RTJ ASTM A694 F65, ASME B16.48

    Blind 1/2 - 12 CL.2500 RTJ ASM A 694 F65, ASME B 16.5

    Orifice 2-12 CL.2500

    RTJ ASTM A 694 F65, ASME B 16.36, SW Taps

    01

    Socket weld 1/2 - 1 1/2 CL.2500 RTJ ASTM A 694 F65, ASME B 16.5

    Weld Neck 2-12 CL.2500 RTJ ASTM A 694 F65, ASME B 16.5 01

    GASKETS NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    1/2 - 12 Cl.2500 ASME B 16.20 , RTJ, TYPE R Octoganol ring, 316LSS

    BOLTING NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

    PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

    Page 22 of 24

    Stud Bolts 1/2 - 24 ASTM A 193 B7 stud w/2 ASTM A 194 Gr..2H heavy hex nuts, PTFE coated

    VALVES NPS SCH/RAT MARK ENDS DESCRIPTION NOTES

    Gate 1/2 - 2 CL.2500 GA25CB600 RTJ CS Body API #8 09

    Gate 3-4 CL.2500 GA25CD601 RTJ CS Body API #8, FP 09

    Gate 6-12 CL.2500 GA25CB602 RTJ CS Body API #8, FP, GO 09

    Globe 1/2 - 2 CL.2500 GL25CB601 RTJ CS Body API #8 09

    Globe 3-12 CL.2500 GL25CB600 RTJ CS Body API #8, GO 09

    Lift Check 1/2 - 1 1/2 CL.2500 CL25CB600 RTJ CS Body API #8, Piston 09

    Swing Check 2-20 CL.2500 CS25CB600 RTJ CS Body API #8 07, 08, 09

    Dual Plt. Check 2-20 CL.2500 CD25CB700 CS body w/410 SS Plate/Seat/Pin, Inconel-X Spring, API 594, TRIM #8

    13, 09

    Ball 1/2-4 CL.2500 BA25CB600 RTJ CS Body w/316SS trim, PEEK ST 04, 09

    Ball 6-20 CL.2500 BA25CB602 RTJ CS Body w/316SS trim, PEEK ST 04, 09

    Ball 1/2-3 CL.2500 BA25CB601 RTJ CS Body w/316SS trim, PEEK ST,FP 04 , 09

    Ball 4-4 CL.2500 BA25CB603 RTJ CS Body w/316SS trim, PEEK ST,FP 04, 09

    Ball 6-12 CL.2500 BA25CB604 RTJ CS Body w/316SS trim, PEEK ST,FP, GO 04, 09

    90O BRANCH CONNECTION Legend and Chart LEGEND : RT Reducing Tee

    BRANCH SIZE

    24 T S Sockolet

    20 RT T SWT Socket welded Straight Tee

    18 RT RT T SWRT Socket welded reducing straight Tee 16 RT RT RT T T Tee 14 RT RT RT RT T W Weldolet

    12 RT RT RT RT RT T NOTES: 02 10 RT RT RT RT RT RT T

    8 W RT RT RT RT RT RT T

    6 W W W RT RT RT RT RT T

    4 W W W W W W RT RT RT T

    3 W W W W W W W W RT RT T

    2 W W W W W W W W W RT RT T

    1 S S S S S S S S S S S RT SWT

    1 S S S S S S S S S S S S SWRT SWT

    S S S S S S S S S S S S SWRT SWRT SWT

    S S S S S S S S S S S S SWRT SWRT SWRT SWT

    24 20 18 16 14 12 10 8 6 4 3 2 1 1/2 1 3/4 1/2

    HEADER SIZE

    NOTES

    01 All Butt-welded component thickness shall match pipe thickness

    02 Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection tables for special applications (e.g., hot tap connections, etc.). Designer shall check PWHT requirements.

    03 Full port valves shall be used when indicated on the P&ID

    04 Pressure and temperatures may ne limited. Refer to manufacturess restrictions

    05 To be used when mating to flanged nozzles.

    06 Wall thickness calculated based on line design conditions

    07 Install in horizontal position with cover up

    08 Install in horizontal position with cover up or in vertical position with upward flow

    09 Valve TAG Number - HOLD

    10 The Indicated wall thickness are inclusive of corrosion allowance and mill tolerance.

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

    PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

    Page 23 of 24

    SERVICE TABLE

    Service Symbol Service

    P Process Liquid & Vapour

    FL Flare

  • Indonesia Deepwater Development Project Addendum CES Specification for Piping Material

    PIM-SU-3.00-A Bangka Topside EPCI Project BKA-T000-PIP-SPC-MNI-000-00002-00 Date: 16-June-2014 REV. J01

    Page 24 of 24

    2.0 ATTACHMENT 2 (WALL THICKNESS CALCULATION)

  • Project: Rev: A

    Client: Date: 6-Jun

    Job No: Prep by: MS

    Doc No: Chkd by: MS

    The pipe wall thickness calculations on this sheet are applicable for the following:

    A3CS1F-01

    DATA:

    Process parameters

    Design pressure (internal) P : 19.6 17.9 15.8 13.6 bar g

    Design temperature T : 38 93.5 149 204.5 oC100 200 300 400 oF

    Material data

    Standard/grade: A 106 Gr.B / API 5L GR.B PSL 2

    Stress value S : 137.9 137.9 137.9 137.2 MPa

    20 20 20 19.9 ksi (Ref. Table A-1, ASME B31.3)

    Quality factor E : 1.00 (Ref. Table A-1B, ASME B31.3)

    Weld jt strength reduction factor W : 1.0 (Ref. Para 302.3.5(e), ASME B31.3)

    Coefficient Y : 0.4 (Ref. Table 304.1.1, ASME B31.3)

    AllowancesCorrosion allowance c 1: 1.6 mmMill undertolerance on thickness c 2: 12.5 % or c 3: 0.0 mm (Refer relevant ASTM standard)

    THICKNESS CALCULATION:

    Design pressure/temperature combination and corresponding stress value selected for calculation:

    P = 19.6 bar g T = 38 oC S = 137.9 MPa

    Pressure design thickness t for pipe with outside diameter D in accordance with ASME B31.3 para 304.1.2(a), Eq. (3a):

    Is t D /6 or P /SE > 0.385 ? No. Therefore the above equation is applicable.Required minimum thickness t m considering corrosion allowance and mill undertolerance:

    or

    API 5L

    inch mm mm mm mm mm Sch mm Sch mm Sch mm mm

    1/2 21.3 0.15 1.99 2.8 2.11 10 2.11 10S 4.78 160 2.79 4.5

    3/4 26.7 0.19 2.03 2.9 2.11 10 2.11 10S 5.56 160 3.53 4.8

    1 33.4 0.24 2.08 3.4 2.77 10 2.77 10S 4.55 XS 2.47 7.3

    1 1/2 48.3 0.34 2.20 3.7 2.77 10 2.77 10S 5.08 XS 2.88 9.5

    2 60.3 0.43 2.30 2.8 2.77 10 2.77 10S 5.54 XS 3.24 10.9

    2 1/2 73.0 0.52 2.40 2.8 3.05 10 3.05 10S

    3 88.9 0.63 2.53 2.8 3.05 10 3.05 10S 5.49 STD 2.96 16.2

    4 114.3 0.81 2.74 3.2 3.05 10 3.05 10S 6.02 STD 3.28 19.0

    6 168.3 1.19 3.17 3.2 3.40 10 3.40 10S 7.11 STD 3.94 23.7

    8 219.1 1.55 3.58 4.0 3.76 10 3.76 10S 8.18 STD 4.60 26.8

    10 273.0 1.93 4.02 4.8 4.19 10 4.19 10S 9.27 STD 5.25 29.4

    12 323.8 2.29 4.43 4.8 4.57 10 4.57 10S 9.53 STD 5.10 34.0

    14 355.6 2.51 4.69 4.8 6.35 10 4.78 10S 9.53 STD 4.84 37.3

    16 406.4 2.87 5.10 5.2 6.35 10 9.53 40S 9.53 STD 4.43 42.6

    18 457.0 3.23 5.50 5.6 6.35 10 9.53 40S 9.53 STD 4.03 48.0

    20 508.0 3.59 5.92 6.4 6.35 10 9.53 40S 9.53 STD 3.61 53.3

    22 559.0 3.95 6.33 6.4 6.35 10 NA NA

    24 610.0 4.31 6.74 7.1 9.53 STD 9.53 40S 9.53 STD 2.79 64.0

    26 660.0 4.66 7.14 7.9 7.92 10 NA NA 9.53 STD 2.39 69.3

    28 711.0 5.02 7.55 7.9 7.92 10 NA NA 9.53 STD 1.98 74.6

    30 762.0 5.38 7.97 8.7 9.53 STD NA NA 9.53 STD 1.56 80.0

    32 813.0 5.74 8.38 8.7 9.53 STD NA NA 9.53 STD 1.15 85.3

    34 864.0 6.10 8.79 9.5 9.53 STD NA NA 9.53 STD 0.74 90.7

    36 914.0 6.46 9.19 9.5 9.53 STD NA NA 9.53 STD 0.34 95.9

    38 965.0 6.82 9.61 10.3 12.70 XS NA NA

    40 1016.0 7.18 10.02 10.3 12.70 XS NA NA

    42 1067.0 7.54 10.43 11.1 12.70 XS NA NA 12.70 XS 2.27 84.0

    44 1118.0 7.90 10.84 11.1 12.70 XS NA NA 12.70 XS 1.86 88.0

    46 1168.0 8.25 11.24 11.9 12.70 XS NA NA 12.70 XS 1.46 92.0

    48 1219.0 8.61 11.66 11.9 12.70 XS NA NA 12.70 XS 1.04 96.0

    52 1321.0 9.33 12.48 12.7 NA NA NA NA

    56 1422.0 10.05 13.30 14.3 NA NA NA NA

    60 1524.0 10.77 14.12 14.3 NA NA NA NA

    64 1626.0 11.49 14.94 15.9 NA NA NA NA

    68 1727.0 12.20 15.76 15.9 NA NA NA NA

    72 1829.0 12.92 16.58 17.5 NA NA NA NA

    76 1930.0 13.64 17.40 17.5 NA NA NA NA

    80 2032.0 14.36 18.22 19.1 NA NA NA NA

    NOTES:

    1. NA = Not applicable

    NPS D t t mNearest standard thickness

    ASME B36.10 ASME B36.19

    PIPE WALL THICKNESS

    CALCULATION SHEET

    (ASME B31.3)

    BANGKA

    CHEVRON

    C-1028785

    Selected

    thickness t s

    Margin

    t s - t mD/t s Remarks

    )(2 PYSEW

    PDt

    2

    1

    1 c

    ctt m

    31 ccttm

  • Project: Rev: A

    Client: Date: 6-Jun

    Job No: Prep by: MS

    Doc No: Chkd by: MS

    The pipe wall thickness calculations on this sheet are applicable for the following:

    A3SD0F-01

    DATA:

    Process parameters

    Design pressure (internal) P : 19.0 15.1 bar g

    Design temperature T : 38 60 oC

    100 140 oF

    Material data

    Standard/grade: A312 TP 316L / A358GR.316L

    Stress value S : 115.2 115.2 MPa

    16.7 16.7 ksi (Ref. Table A-1, ASME B31.3)

    Quality factor E : 1.00 (Ref. Table A-1B, ASME B31.3)

    Weld jt strength reduction factor W : 1.0 (Ref. Para 302.3.5(e), ASME B31.3)

    Coefficient Y : 0.4 (Ref. Table 304.1.1, ASME B31.3)

    Allowances

    Corrosion allowance c 1: 0.0 mm

    Mill undertolerance on thickness c 2: 12.5 % or c 3: 0.0 mm (Refer relevant ASTM standard)

    THICKNESS CALCULATION:

    Design pressure/temperature combination and corresponding stress value selected for calculation:

    P = 19.0 bar g T = 38 oC S = 115.2 MPa

    Pressure design thickness t for pipe with outside diameter D in accordance with ASME B31.3 para 304.1.2(a), Eq. (3a):

    Is t D /6 or P /SE > 0.385 ? No. Therefore the above equation is applicable.

    Required minimum thickness tm

    considering corrosion allowance and mill undertolerance:

    or

    API 5L

    inch mm mm mm mm mm Sch mm Sch mm Sch mm mm

    1/2 21.3 0.17 0.20 2.8 1.65 5 1.65 5S 4.78 160 4.58 4.5

    3/4 26.7 0.22 0.25 2.9 1.65 5 1.65 5S 5.56 160 5.31 4.8

    1 33.4 0.27 0.31 3.4 1.65 5 1.65 5S 4.55 80S 4.24 7.3

    1 1/2 48.3 0.40 0.45 3.7 1.65 5 1.65 5S 5.08 80S 4.63 9.5

    2 60.3 0.49 0.56 2.1 1.65 5 1.65 5S 5.54 80S 4.98 10.9

    2 1/2 73.0 0.60 0.68 2.1 2.11 5 2.11 5S

    3 88.9 0.73 0.83 2.1 2.11 5 2.11 5S 5.49 40S 4.66 16.2

    4 114.3 0.94 1.07 2.1 2.11 5 2.11 5S 6.02 40S 4.95 19.0

    6 168.3 1.38 1.58 2.1 2.77 5 2.77 5S 7.11 40S 5.53 23.7

    8 219.1 1.80 2.05 3.2 2.77 5 2.77 5S 8.18 40S 6.13 26.8

    10 273.0 2.24 2.56 4.0 3.40 5 3.40 5S 9.27 40S 6.71 29.4

    12 323.8 2.65 3.03 4.4 3.96 5 3.96 5S 9.53 40S 6.50 34.0

    14 355.6 2.91 3.33 4.8 3.96 5 3.96 5S 9.53 40S 6.20 37.3

    16 406.4 3.33 3.81 4.8 4.19 5 4.19 5S 9.53 40S 5.72 42.6

    18 457.0 3.74 4.28 4.8 6.35 10 4.78 10S 9.53 40S 5.25 48.0

    20 508.0 4.16 4.76 5.6 4.78 5 4.78 5S 9.53 40S 4.77 53.3

    22 559.0 4.58 5.24 5.6 6.35 10 5.54 10S

    24 610.0 5.00 5.71 6.4 6.35 10 6.35 10S 9.53 40S 3.82 64.0

    26 660.0 5.41 6.18 6.4 7.92 10 NA NA

    28 711.0 5.83 6.66 7.1 7.92 10 NA NA

    30 762.0 6.24 7.14 7.9 7.92 10 7.92 10S

    32 813.0 6.66 7.61 7.9 7.92 10 NA NA

    34 864.0 7.08 8.09 8.7 9.53 STD NA NA

    36 914.0 7.49 8.56 8.7 9.53 STD NA NA

    38 965.0 7.91 9.04 9.5 9.53 STD NA NA

    40 1016.0 8.33 9.51 10.3 9.53 STD NA NA

    42 1067.0 8.74 9.99 10.3 12.70 XS NA NA

    44 1118.0 9.16 10.47 11.1 12.70 XS NA NA

    46 1168.0 9.57 10.94 11.1 12.70 XS NA NA

    48 1219.0 9.99 11.42 11.9 12.70 XS NA NA

    52 1321.0 10.82 12.37 12.7 NA NA NA NA

    56 1422.0 11.65 13.32 14.3 NA NA NA NA

    60 1524.0 12.49 14.27 14.3 NA NA NA NA

    64 1626.0 13.32 15.23 15.9 NA NA NA NA

    68 1727.0 14.15 16.17 17.5 NA NA NA NA

    72 1829.0 14.99 17.13 17.5 NA NA NA NA

    76 1930.0 15.82 18.07 19.1 NA NA NA NA

    80 2032.0 16.65 19.03 19.1 NA NA NA NA

    NOTES:

    1. NA = Not applicable

    NPS D t t mNearest standard thickness

    ASME B36.10 ASME B36.19

    PIPE WALL THICKNESS

    CALCULATION SHEET

    (ASME B31.3)

    BANGKA

    CHEVRON

    C-1028785

    Selected

    thickness ts

    Margin

    ts

    - tm

    D/ts

    Remarks

    )(2 PYSEW

    PDt

    +

    =

    2

    1

    1 c

    ct

    tm

    +

    =31

    ccttm

    ++=

  • Project: Rev: A

    Client: Date: 6-Jun

    Job No: Prep by: MS

    Doc No: Chkd by: MS

    The pipe wall thickness calculations on this sheet are applicable for the following:

    B3CS1F-01

    DATA:

    Process parameters

    Design pressure (internal) P : 51.1 47.1 45.1 43.6 bar g

    Design temperature T : 38 93.5 149 204.5 oC

    100 200 300 400 oF

    Material data

    Standard/grade: A 106 GR.B / API 5L GR.B PSL 2

    Stress value S : 137.9 137.9 137.9 137.2 MPa

    20 20 20 19.9 ksi (Ref. Table A-1, ASME B31.3)

    Quality factor E : 1.00 (Ref. Table A-1B, ASME B31.3)

    Weld jt strength reduction factor W : 1.0 (Ref. Para 302.3.5(e), ASME B31.3)

    Coefficient Y : 0.4 (Ref. Table 304.1.1, ASME B31.3)

    Allowances

    Corrosion allowance c 1: 1.6 mm

    Mill undertolerance on thickness c 2: 12.5 % or c 3: 0.0 mm (Refer relevant ASTM standard)

    THICKNESS CALCULATION:

    Design pressure/temperature combination and corresponding stress value selected for calculation:

    P = 51.1 bar g T = 38 oC S = 137.9 MPa

    Pressure design thickness t for pipe with outside diameter D in accordance with ASME B31.3 para 304.1.2(a), Eq. (3a):

    Is t D /6 or P /SE > 0.385 ? No. Therefore the above equation is applicable.

    Required minimum thickness tm

    considering corrosion allowance and mill undertolerance:

    or

    API 5L

    inch mm mm mm mm mm Sch mm Sch mm Sch mm mm

    1/2 21.3 0.39 2.26 2.8 2.41 30 2.77 40S 4.78 160 2.52 4.5

    3/4 26.7 0.49 2.37 2.9 2.41 30 2.87 40S 5.56 160 3.19 4.8

    1 33.4 0.61 2.51 3.4 2.77 10 2.77 10S 4.55 XS 2.04 7.3

    1 1/2 48.3 0.88 2.82 3.7 3.18 30 3.68 40S 5.08 XS 2.26 9.5

    2 60.3 1.10 3.07 3.2 3.18 30 3.91 40S 5.54 XS 2.47 10.9

    2 1/2 73.0 1.33 3.34 3.6 4.78 30 5.16 40S

    3 88.9 1.62 3.67 4.0 4.78 30 5.49 40S 5.49 STD 1.82 16.2

    4 114.3 2.09 4.20 4.4 4.78 30 6.02 40S 6.02 STD 1.82 19.0

    6 168.3 3.07 5.33 5.6 7.11 STD 7.11 40S 7.11 STD 1.78 23.7

    8 219.1 4.00 6.38 6.4 7.04 30 8.18 40S 8.18 STD 1.80 26.8

    10 273.0 4.98 7.51 7.8 7.80 30 9.27 40S 9.27 STD 1.76 29.4

    12 323.8 5.91 8.57 8.7 9.53 STD 9.53 40S 9.53 STD 0.96 34.0

    14 355.6 6.49 9.23 9.5 9.53 STD 9.53 40S 9.53 STD 0.30 37.3

    16 406.4 7.42 10.29 10.3 12.70 XS 12.70 80S 12.70 XS 2.41 32.0

    18 457.0 8.34 11.35 11.9 12.70 XS 12.70 80S 12.70 XS 1.35 36.0

    20 508.0 9.27 12.41 12.7 12.70 XS 12.70 80S 12.70 XS 0.29 40.0

    22 559.0 10.20 13.48 14.3 22.23 60 NA NA

    24 610.0 11.13 14.54 15.9 17.48 40 NA NA 17.48 40 2.94 34.9

    26 660.0 12.05 15.58 15.9 NA NA NA NA

    28 711.0 12.98 16.65 17.5 NA NA NA NA

    30 762.0 13.91 17.71 19.1 NA NA NA NA

    32 813.0 14.84 18.77 19.1 NA NA NA NA

    34 864.0 15.77 19.84 20.6 NA NA NA NA

    36 914.0 16.68 20.88 22.2 NA NA NA NA

    38 965.0 17.61 21.95 22.2 NA NA NA NA

    40 1016.0 18.55 23.01 23.8 NA NA NA NA

    42 1067.0 19.48 24.07 25.4 NA NA NA NA

    44 1118.0 20.41 25.14 25.4 NA NA NA NA

    46 1168.0 21.32 26.18 27.0 NA NA NA NA

    48 1219.0 22.25 27.24 28.6 NA NA NA NA

    52 1321.0 24.11 29.37 30.2 NA NA NA NA

    56 1422.0 25.96 31.48 31.8 NA NA NA NA

    60 1524.0 27.82 33.61 NA NA NA NA NA

    64 1626.0 29.68 35.73 NA NA NA NA NA

    68 1727.0 31.52 37.84 NA NA NA NA NA

    72 1829.0 33.39 39.97 NA NA NA NA NA

    76 1930.0 35.23 42.08 NA NA NA NA NA

    80 2032.0 37.09 44.20 NA NA NA NA NA

    NOTES:

    1. NA = Not applicable

    Selected

    thickness ts

    Margin

    ts

    - tm

    D/ts

    Remarks

    PIPE WALL THICKNESS

    CALCULATION SHEET

    (ASME B31.3)

    BANGKA

    CHEVRON

    C-1028785

    NPS D t t mNearest standard thickness

    ASME B36.10 ASME B36.19

    )(2 PYSEW

    PDt

    +

    =

    2

    1

    1 c

    ct

    tm

    +

    =31

    ccttm

    ++=

  • Project: Rev: A

    Client: Date: 6-Jun

    Job No: Prep by: MS

    Doc No: Chkd by: MS

    The pipe wall thickness calculations on this sheet are applicable for the following:

    F3CS1F-02

    DATA:

    Process parameters

    Design pressure (internal) P : 296.5 bar g

    Design temperature T : 93.5 oC

    200 oF

    Material data

    Standard/grade: API 5L X 60 PSL 2

    Stress value S : 172.4 MPa

    25 ksi (Ref. Table A-1, ASME B31.3)

    Quality factor E : 1.00 (Ref. Table A-1B, ASME B31.3)

    Weld jt strength reduction factor W : 1.0 (Ref. Para 302.3.5(e), ASME B31.3)

    Coefficient Y : 0.4 (Ref. Table 304.1.1, ASME B31.3)

    Allowances

    Corrosion allowance c 1: 1.6 mm

    Mill undertolerance on thickness c 2: 12.5 % or c 3: 0.0 mm (Refer relevant ASTM standard)

    THICKNESS CALCULATION:

    Design pressure/temperature combination and corresponding stress value selected for calculation:

    P = 296.5 bar g T = 93.5 oC S = 172.4 MPa

    Pressure design thickness t for pipe with outside diameter D in accordance with ASME B31.3 para 304.1.2(a), Eq. (3a):

    Is t D /6 or P /SE > 0.385 ? No. Therefore the above equation is applicable.

    Required minimum thickness tm

    considering corrosion allowance and mill undertolerance:

    or

    API 5L

    inch mm mm mm mm mm Sch mm Sch mm Sch mm mm

    1/2 21.3 1.71 3.77 7.5 4.78 160 NA NA

    3/4 26.7 2.15 4.27 7.8 5.56 160 NA NA

    1 33.4 2.69 4.89 9.1 6.35 160 NA NA

    1 1/2 48.3 3.89 6.26 10.2 7.14 160 NA NA

    2 60.3 4.85 7.36 11.1 8.74 160 NA NA

    2 1/2 73.0 5.87 8.53 14.0 9.53 160 NA NA

    3 88.9 7.15 9.99 15.2 11.13 160 NA NA

    4 114.3 9.20 12.32 13.5 13.49 160 NA NA

    6 168.3 13.54 17.29 18.3 18.26 160 NA NA 22.23 4.94 7.6

    8 219.1 17.63 21.96 22.2 22.23 XXS NA NA 25.40 3.44 8.6

    10 273.0 21.96 26.91 31.8 28.58 160 NA NA 31.75 4.84 8.6

    12 323.8 26.05 31.59 31.8 33.32 160 NA NA 33.32 1.73 9.7

    14 355.6 28.61 34.51 NA 35.71 160 NA NA 35.71 1.20 10.0

    16 406.4 32.70 39.18 NA 40.49 160 NA NA 40.49 1.31 10.0

    18 457.0 36.77 43.83 NA 45.24 160 NA NA 45.24 1.41 10.1

    20 508.0 40.87 48.52 NA 50.01 160 NA NA 50.01 1.49 10.2

    22 559.0 44.97 53.21 NA 53.98 160 NA NA

    24 610.0 49.08 57.90 NA 59.54 160 NA NA

    26 660.0 53.10 62.50 NA NA NA NA NA

    28 711.0 57.20 67.19 NA NA NA NA NA

    30 762.0 61.30 71.88 NA NA NA NA NA

    32 813.0 65.41 76.56 NA NA NA NA NA

    34 864.0 69.51 81.25 NA NA NA NA NA

    36 914.0 73.53 85.85 NA NA NA NA NA

    38 965.0 77.64 90.54 NA NA NA NA NA

    40 1016.0 81.74 95.23 NA NA NA NA NA

    42 1067.0 85.84 99.92 NA NA NA NA NA

    44 1118.0 89.94 104.61 NA NA NA NA NA

    46 1168.0 93.97 109.20 NA NA NA NA NA

    48 1219.0 98.07 113.89 NA NA NA NA NA

    52 1321.0 106.28 123.27 NA NA NA NA NA

    56 1422.0 114.40 132.56 NA NA NA NA NA

    60 1524.0 122.61 141.94 NA NA NA NA NA

    64 1626.0 130.81 151.32 NA NA NA NA NA

    68 1727.0 138.94 160.60 NA NA NA NA NA

    72 1829.0 147.14 169.98 NA NA NA NA NA

    76 1930.0 155.27 179.27 NA NA NA NA NA

    80 2032.0 163.48 188.64 NA NA NA NA NA

    NOTES:

    1. NA = Not applicable

    Selected

    thickness ts

    Margin

    ts

    - tm

    D/ts

    Remarks

    PIPE WALL THICKNESS

    CALCULATION SHEET

    (ASME B31.3)

    BANGKA

    CHEVRON

    C-1028785

    NPS D t t mNearest standard thickness

    ASME B36.10 ASME B36.19

    )(2 PYSEW

    PDt

    +

    =

    2

    1

    1 c

    ct

    tm

    +

    =31

    ccttm

    ++=

  • Project: Rev: A

    Client: Date: 7-May

    Job No: Prep by: MS

    Doc No: Chkd by: MS

    The pipe wall thickness calculations on this sheet are applicable for the following:

    F3CS1F-02

    DATA:

    Process parameters

    Design pressure (internal) P : 425.5 392.1 376.6 369.9 bar g

    Design temperature T : 38 93 149 177 oC

    100 199 300 351 oF

    Material data

    Standard/grade: API 5L X 60 PSL 2

    Stress value S : 172.4 172.4 172.4 172.4 MPa

    25 25 25 25 ksi (Ref. Table A-1, ASME B31.3)

    Quality factor E : 1.00 (Ref. Table A-1B, ASME B31.3)

    Weld jt strength reduction factor W : 1.0 (Ref. Para 302.3.5(e), ASME B31.3)

    Coefficient Y : 0.4 (Ref. Table 304.1.1, ASME B31.3)

    Allowances

    Corrosion allowance c 1: 1.6 mm

    Mill undertolerance on thickness c 2: 12.5 % or c 3: 0.0 mm (Refer relevant ASTM standard)

    THICKNESS CALCULATION:

    Design pressure/temperature combination and corresponding stress value selected for calculation:

    P = 425.5 bar g T = 38 oC S = 172.4 MPa

    Pressure design thickness t for pipe with outside diameter D in accordance with ASME B31.3 para 304.1.2(a), Eq. (3a):

    Is t D /6 or P /SE > 0.385 ? No. Therefore the above equation is applicable.

    Required minimum thickness tm

    considering corrosion allowance and mill undertolerance:

    or

    API 5L

    inch mm mm mm mm mm Sch mm Sch mm Sch mm mm

    1/2 21.3 2.39 4.55 7.5 4.78 160 NA NA 4.78 160 0.23 4.5

    3/4 26.7 3.00 5.24 7.8 5.56 160 NA NA 5.56 160 0.32 4.8

    1 33.4 3.75 6.10 9.1 6.35 160 NA NA 6.35 160 0.25 5.3

    1 1/2 48.3 5.42 8.01 10.2 10.15 XXS NA NA 10.15 XXS 2.14 4.8

    2 60.3 6.77 9.55 11.1 11.07 XXS NA NA 11.07 XXS 1.52 5.4

    2 1/2 73.0 8.20 11.18 14.0 14.02 XXS NA NA

    3 88.9 9.98 13.22 15.2 15.24 XXS NA NA 15.24 XXS 2.02 5.8

    4 114.3 12.84 16.48 17.1 17.12 XXS NA NA 17.12 XXS 0.64 6.7

    6 168.3 18.90 23.42 NA NA NA NA NA

    8 219.1 24.61 29.94 NA NA NA NA NA

    10 273.0 30.66 36.85 NA NA NA NA NA

    12 323.8 36.37 43.37 NA NA NA NA NA

    14 355.6 39.94 47.46 NA NA NA NA NA

    16 406.4 45.64 53.98 NA NA NA NA NA

    18 457.0 51.32 60.47 NA NA NA NA NA

    20 508.0 57.05 67.02 NA NA NA NA NA

    22 559.0 62.78 73.56 NA NA NA NA NA

    24 610.0 68.51 80.11 NA NA NA NA NA

    26 660.0 74.12 86.53 NA NA NA NA NA

    28 711.0 79.85 93.07 NA NA NA NA NA

    30 762.0 85.58 99.62 NA NA NA NA NA

    32 813.0 91.31 106.16 NA NA NA NA NA

    34 864.0 97.03 112.71 NA NA NA NA NA

    36 914.0 102.65 119.13 NA NA NA NA NA

    38 965.0 108.38 125.67 NA NA NA NA NA

    40 1016.0 114.11 132.22 NA NA NA NA NA

    42 1067.0 119.83 138.77 NA NA NA NA NA

    44 1118.0 125.56 145.31 NA NA NA NA NA

    46 1168.0 131.18 151.73 NA NA NA NA NA

    48 1219.0 136.90 158.28 NA NA NA NA NA

    52 1321.0 148.36 171.37 NA NA NA NA NA

    56 1422.0 159.70 184.33 NA NA NA NA NA

    60 1524.0 171.16 197.42 NA NA NA NA NA

    64 1626.0 182.61 210.52 NA NA NA NA NA

    68 1727.0 193.96 223.48 NA NA NA NA NA

    72 1829.0 205.41 236.57 NA NA NA NA NA

    76 1930.0 216.76 249.53 NA NA NA NA NA

    80 2032.0 228.21 262.63 NA NA NA NA NA

    NOTES:

    1. NA = Not applicable

    Selected

    thickness ts

    Margin

    ts

    - tm

    D/ts

    Remarks

    PIPE WALL THICKNESS

    CALCULATION SHEET

    (ASME B31.3)

    BANGKA

    CHEVRON

    C-1028785

    NPS D t t mNearest standard thickness

    ASME B36.10 ASME B36.19

    )(2 PYSEW

    PDt

    +

    =

    2

    1

    1 c

    ct

    tm

    +

    =31

    ccttm

    ++=

  • Project: Rev: A

    Client: Date: 6-Jun

    Job No: Prep by: MS

    Doc No: Chkd by: MS

    The pipe wall thickness calculations on this sheet are applicable for the following:

    F8CS1F-01

    DATA:

    Process parameters

    Design pressure (internal) P : 4300.0 psi

    Design temperature T : 200 oF

    Material data

    Standard/grade: API 5L GR.X 65 PSL 2

    Yield Strenght S: 65000 psi (Ref. Appendix 8, ASME B31.8)

    Temperature Derating factor T: 1.00 (REF: ASME 31.8 TABLE 841.116A)

    Longitudinal Joint Factor E: 1.0 (REF: ASME 31.8 TABLE 841.115A)

    Design Factor F: 0.5 (REF: ASME 31.8 TABLE 841.114A)

    Allowances

    Corrosion allowance c 1: 1.6 mm

    Mill undertolerance on thickness c 2: 12.5 % or c 3: 0.0 mm (Refer relevant ASTM standard)

    THICKNESS CALCULATION:

    Pressure design thickness t for pipe with outside diameter D in accordance with ASME 31.8 PARA.841.11

    Required minimum thickness tm

    considering corrosion allowance and mill undertolerance:

    API 5L

    inch mm mm mm mm mm Sch mm Sch mm Sch mm mm

    1/2 21.3 1.41 3.44 3.7 3.73 XS 3.73 80S 7.47 XXS 4.03 2.9

    3/4 26.7 1.77 3.85 3.9 3.91 XS 3.91 80S 7.82 XXS 3.97 3.4

    1 33.4 2.21 4.35 4.5 4.55 XS 4.55 80S 9.09 XXS 4.74 3.7

    1 1/2 48.3 3.20 5.48 10.2 7.14 160 NA NA 10.15 XXS 4.67 4.8

    2 60.3 3.99 6.39 6.4 8.74 160 NA NA 8.74 160 2.35 6.9

    2 1/2 73.0 4.83 7.35 14.0 9.53 160 NA NA

    3 88.9 5.88 8.55 15.2 11.13 160 NA NA 15.24 XXS 6.69 5.8

    4 114.3 7.56 10.47 11.1 11.13 120 NA NA 17.12 XXS 6.65 6.7

    6 168.3 11.13 14.55 15.9 18.26 160 NA NA 21.95 XXS 7.40 7.7

    8 219.1 14.49 18.39 19.1 20.62 140 NA NA 22.37 3.98 9.8

    10 273.0 18.06 22.47 23.8 25.40 XXS NA NA 27.58 5.12 9.9

    12 323.8 21.42 26.31 27.0 28.58 140 NA NA

    14 355.6 23.52 28.71 31.8 31.75 140 NA NA

    16 406.4 26.88 32.55 NA 36.53 140 NA NA

    18 457.0 30.23 36.38 NA 39.67 140 NA NA

    20 508.0 33.61 40.24 NA 44.45 140 NA NA

    22 559.0 36.98 44.09 NA 47.63 140 NA NA

    24 610.0 40.35 47.95 NA 52.37 140 NA NA

    26 660.0 43.66 51.73 NA NA NA NA NA

    28 711.0 47.04 55.58 NA NA NA NA NA

    30 762.0 50.41 59.44 NA NA NA NA NA

    32 813.0 53.78 63.29 NA NA NA NA NA

    34 864.0 57.16 67.15 NA NA NA NA NA

    36 914.0 60.46 70.93 NA NA NA NA NA

    38 965.0 63.84 74.79 NA NA NA NA NA

    40 1016.0 67.21 78.64 NA NA NA NA NA

    42 1067.0 70.59 82.50 NA NA NA NA NA

    44 1118.0 73.96 86.35 NA NA NA NA NA

    46 1168.0 77.27 90.13 NA NA NA NA NA

    48 1219.0 80.64 93.99 NA NA NA NA NA

    52 1321.0 87.39 101.70 NA NA NA NA NA

    56 1422.0 94.07 109.34 NA NA NA NA NA

    60 1524.0 100.82 117.05 NA NA NA NA NA

    64 1626.0 107.57 124.76 NA NA NA NA NA

    68 1727.0 114.25 132.40 NA NA NA NA NA

    72 1829.0 121.00 140.11 NA NA NA NA NA

    76 1930.0 127.68 147.75 NA NA NA NA NA

    80 2032.0 134.42 155.46 NA NA NA NA NA

    NOTES:

    1. NA = Not applicable

    NPS D t t mNearest standard thickness

    ASME B36.10 ASME B36.19

    PIPE WALL THICKNESS

    CALCULATION SHEET

    (ASME B31.8)

    BANGKA

    CHEVRON

    C-1028785

    Selected

    thickness ts

    Margin

    ts- t

    m

    D/ts

    Remarks

    31cctt

    m++=