Bizhub Pro 1050-Sm

8/9/2019 Bizhub Pro 1050-Sm

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SERVICE MANUAL

1050/1050P/ 5 1 5 P

1050e/1050eP 5 e 1 5 eP

Field Service

Info MA: Neu Juli 2007

Genderte Seiten (lt. Seitenzahl im Dokument):3,9,29,29-1,32,35,194,195,214,215,378,381,383,

385,385-1,385-2,413,418,419,567,716,719,723,

724,726,752,819,820,821,822,823

I f HJG N S t b 2007


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FIELD SERVICE TOTAL CONTENTS

SAFETY AND IMPORTANT WARNING ITEMS ..............................................................S-1

IMPORTANT NOTICE ................................................................................................S-1

DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION .........................S-1

SAFETY WARNINGS .................................................................................................S-2

SAFETY INFORMATION ...............................................................................................S-11

IMPORTANT NOTICE ..............................................................................................S-11

INDICATION OF WARNING ON THE MACHINE .....................................................S-12

MEASURES TO TAKE IN CASE OF AN ACCIDENT ....................................................S-16

Composition of the service manual ................................................................................. C-1

Notation of the service manual ....................................................................................... C-2

bizhub PRO 1050/1050P/1050e/1050ePOUTLINE ........................................................................................................................1

MAINTENANCE..............................................................................................................7

ADJUSTMENT/SETTING ........................................................................................... 317

TROUBLESHOOTING................................................................................................ 533

APPENDIX.................................................................................................................. 651

* For particulars, see the contents of the main body.

DF-603OUTLINE ........................................................................................................................1

MAINTENANCE..............................................................................................................5

ADJUSTMENT/SETTING ............................................................................................. 27

* For particulars, see the contents of DF-603.

PF-701/PP-701OUTLINE ........................................................................................................................1

MAINTENANCE..............................................................................................................3

ADJUSTMENT/SETTING ............................................................................................. 51

* For particulars, see the contents of PF-701/PP-701.


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FS-503OUTLINE........................................................................................................................ 1

MAINTENANCE ............................................................................................................. 5

ADJUSTMENT/SETTING............................................................................................. 39

* For particulars, see the contents of FS-503.

SD-501OUTLINE........................................................................................................................ 1

MAINTENANCE ............................................................................................................. 9

ADJUSTMENT/SETTING............................................................................................. 63

* For particulars, see the contents of SD-501.

PB-501OUTLINE........................................................................................................................ 1

MAINTENANCE ............................................................................................................. 3

ADJUSTMENT/SETTING............................................................................................. 55* For particulars, see the contents of RC-501.

RC-501OUTLINE........................................................................................................................ 1

MAINTENANCE ............................................................................................................. 3

* For particulars, see the contents of PB-501.

IC UnitOUTLINE........................................................................................................................ 1

MAINTENANCE ............................................................................................................. 3

ADJUSTMENT / SETTING........................................................................................... 23

TROUBLESHOOTING ................................................................................................. 25

* For particulars, see the contents of IC Unit.


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SAFETY AND IMPORTANT WARNING ITEMS

Read carefully the Safety and Important Warning Items described below to understand them before doing ser-

vice work.

Because of possible hazards to an inexperienced person servicing this product as well as the risk of damage to

the product, Konica Minolta Business Technologies, INC. (hereafter called the KMBT) strongly recommends that

all servicing be performed only by KMBT-trained service technicians.

Changes may have been made to this product to improve its performance after this Service Manual was printed.

Accordingly, KMBT does not warrant, either explicitly or implicitly, that the information contained in this Service

Manual is complete and accurate.

The user of this Service Manual must assume all risks of personal injury and/or damage to the product while ser-

vicing the product for which this Service Manual is intended.

Therefore, this Service Manual must be carefully read before doing service work both in the course of technicaltraining and even after that, for performing maintenance and control of the product properly.

Keep this Service Manual also for future service.

In this Service Manual, each of three expressions " DANGER", " WARNING", and " CAUTION" is defined

as follows together with a symbol mark to be used in a limited meaning.

When servicing the product, the relevant works (disassembling, reassembling, adjustment, repair, maintenance,

etc.) need to be conducted with utmost care.


IMPORTANT NOTICE

DESCRIPTION ITEMS FOR DANGER,

WARNING AND CAUTION

DANGER: Action having a high possibility of suffering death or serious injury

WARNING: Action having a possibility of suffering death or serious injury

CAUTION: Action having a possibility of suffering a slight wound, medium trouble and

property damage


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1. MODIFICATIONS NOT AUTHORIZED BYKONICA MINOLTA BUSINESS TECHNOLOGIES, INC.

Konica Minolta brand products are renowned for their high reliability. This reliability is achieved through high-

quality design and a solid service network.

Product design is a highly complicated and delicate process where numerous mechanical, physical, and electri-

cal aspects have to be taken into consideration, with the aim of arriving at proper tolerances and safety factors.

For this reason, unauthorized modifications involve a high risk of degradation in performance and safety. Such

modifications are therefore strictly prohibited. the points listed below are not exhaustive, but they illustrate the

reasoning behind this policy.

SAFETY WARNINGS

Prohibited Actions

DANGER

Using any cables or power cord not specified by KMBT.

Using any fuse or thermostat not specified by KMBT. Safety will not be

assured, leading to a risk of f ire and injury.

Disabling fuse functions or bridging fuse terminals with wire, metal clips, sol-

der or similar object.

Disabling relay functions (such as wedging paper between relay contacts)

Disabling safety functions (interlocks, safety circuits, etc.) Safety will not be

assured, leading to a risk of f ire and injury.


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2. POWER PLUG SELECTION

In some countries or areas, the power plug provided with the product may not fit wall outlet used in the area. In

that case, it is obligation of customer engineer (hereafter called the CE) to attach appropriate power plug or

power cord set in order to connect the product to the supply.

Power Cord Set or Power Plug

WARNING

Use power supply cord set which meets the following criteria:

- provided with a plug having configuration intended for the connection

to wall outlet appropriate for the product's rated voltage and current,

and

- the plug has pin/terminal(s) for grounding, and

- provided with three-conductor cable having enough current capacity,

and- the cord set meets regulatory requirements for the area.

Use of inadequate cord set leads to fire or electric shock.

Attach power plug which meets the following criteria:

- having configuration intended for the connection to wall outlet appropri-

ate for the product's rated voltage and current, and

- the plug has pin/terminal(s) for grounding, and

- meets regulatory requirements for the area.

Use of inadequate cord set leads to the product connecting to inade-

quate power supply (voltage, current capacity, grounding), and may result

in fire or electric shock.

Conductors in the power cable must be connected to terminals of the plug

according to the following order:

Black or Brown: L (line) White or Light Blue: N (neutral)

Green/Yellow: PE (earth)

Wrong connection may cancel safeguards within the product, and results

in fire or electric shock.

AC230V

AC208V 240V


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3. CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE

Konica Minolta brand products are extensively tested before shipping, to ensure that all applicable safety stan-

dards are met, in order to protect the customer and CE from the risk of injury. However, in daily use, any electri-

cal equipment may be subject to parts wear and eventual failure. In order to maintain safety and reliability, the CE

must perform regular safety checks.

1. Power Supply

Connection to Power Supply

WARNING

Check that mains voltage is as specified.

Connection to wrong voltage supply may result in fire or electric shock.

Connect power plug directly into wall outlet having same configuration as

the plug.

Use of an adapter leads to the product connecting to inadequate power

supply (voltage, current capacity, grounding), and may result in fire or

electric shock.

If proper wall outlet is not available, advice the customer to contact quali-

fied electrician for the installation.

Plug the power cord into the dedicated wall outlet with a capacity greater

than the maximum power consumption.

If excessive current flows in the wall outlet, fire may result.

If two or more power cords can be plugged into the wall outlet the total load

? V

kw


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Power Plug and Cord

WARNING

When using the power cord set (inlet type) that came with this product,

make sure the connector is securely inserted in the inlet of the product.

When securing measure is provided, secure the cord with the fixture prop-

erly.

If the power cord (inlet type) is not connected to the product securely, a

contact problem may lead to increased resistance, overheating, and riskof fire.

Check whether the power cord is not stepped on or pinched by a table and

so on.

Overheating may occur there, leading to a risk of fire.

Check whether the power cord is damaged. Check whether the sheath is

damaged.

If the power plug, cord, or sheath is damaged, replace with a new power

cord or cord set (with plug and connector on each end) specified by

KMBT.

Using the damaged power cord may result in fire or electric shock.

Do not bundle or tie the power cord.

Overheating may occur there, leading to a risk of fire.

Check whether dust is collected around the power plug and wall outlet.

Using the power plug and wall outlet without removing dust may result in

fire.

Do not insert the power plug into the wall outlet with a wet hand.

The risk of electric shock exists.


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2. Installation Requirements

Wiring

WARNING

Never use multi-plug adapters to plug multiple power cords in the same out-

let.

If used, the risk of fire exists.

When an extension cord is required, use a specified one. Current that can

flow in the extension cord is limited, so using a too long extension cord may

result in fire.

Do not use an extension cable reel with the cable taken up. Fire may

result.

Prohibited Installation Place

WARNING

Do not place the product near flammable materials or volatile materials that

may catch fire.

A risk of fire exists.

Do not place the product in a place exposed to water such as rain.

A risk of fire and electric shock exists.

When not using product for a long time

WARNING

When the product is not used over an extended period of time (holidays,

dust collected around the power plug and outlet may cause fire.


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Fixing

CAUTION

Be sure to lock the caster stoppers.

In the case of an earthquake and so on, the product may slide, leading to

a injury.

Inspection before Servicing

CAUTION

Before conducting an inspection, read all relevant documentation (service

manual, technical notices, etc.) and proceed with the inspection following

the prescribed procedure in safety clothes, using only the prescribed tools.

Do not make any adjustment not described in the documentation.

If the prescribed procedure or tool is not used, the product may break

and a risk of injury or fire exists.

Before conducting an inspection, be sure to disconnect the power plugs

from the product and options.

When the power plug is inserted in the wall outlet, some units are still

powered even if the POWER switch is turned OFF. A risk of electric shock

exists.

The area around the fixing unit is hot.

You may get burnt.

Work Performed with the product Powered

WARNING Take every care when making adjustments or performing an operation

check with the product powered.

If you make adjustments or perform an operation check with the external

cover detached, you may touch live or high-voltage parts or you may be


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Safety Checkpoints

WARNING

Check the exterior and frame for edges, burrs, and other damages.

The user or CE may be injured.

Do not allow any metal parts such as clips, staples, and screws to fall into

the product.

They can short internal circuits and cause electric shock or fire.

Check wiring for squeezing and any other damage.

Current can leak, leading to a risk of electric shock or fire.

Carefully remove all toner remnants and dust from electrical parts and elec-

trode units such as a charging corona unit.

Current can leak, leading to a risk of product trouble or fire.

Check high-voltage cables and sheaths for any damage.


Check electrode units such as a charging corona unit for deterioration and

sign of leakage.

Current can leak, leading to a risk of trouble or fire.

Before disassembling or adjusting the write unit (P/H unit) incorporating a

laser, make sure that the power cord has been disconnected.

The laser light can enter your eye, leading to a risk of loss of eyesight.

Do not remove the cover of the write unit. Do not supply power with the

write unit shifted from the specified mounting position.

The laser light can enter your eye, leading to a risk of loss of eyesight.

When replacing a lithium battery, replace it with a new lithium battery speci-fied in the Parts Guide Manual. Dispose of the used lithium battery using the

method specified by local authority.

Improper replacement can cause explosion.

After replacing a part to which AC voltage is applied (e g optical lamp and


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Check the interlock switch and actuator for loosening and check whether

the interlock functions properly.

If the interlock does not function, you may receive an electric shock or be

injured when you insert your hand in the product (e.g., for clearing paper

jam).

Make sure the wiring cannot come into contact with sharp edges, burrs, or

other pointed parts.


Make sure that all screws, components, wiring, connectors, etc. that were

removed for safety check and maintenance have been reinstalled in the orig-

inal location. (Pay special attention to forgotten connectors, pinched cables,

forgotten screws, etc.)

A risk of product trouble, electric shock, and fire exists.

Handling of Consumable

WARNING

Toner and developer are not harmful substances, but care must be taken

not to breathe excessive amounts or let the substances come into contact

with eyes, etc. It may be stimulative.If the substances get in the eye, rinse with plenty of water immediately.

When symptoms are noticeable, consult a physician.

Never throw the used cartridge and toner into fire.

You may be burned due to dust explosion.

Safety Checkpoints

WARNING


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Handling of Service Materials

CAUTION

Unplug the power cord from the wall outlet.

Drum cleaner (isopropyl alcohol) and roller cleaner (acetone-based) are

highly flammable and must be handled with care. A risk of fire exists.

Do not replace the cover or turn the product ON before any solvent rem-nants on the cleaned parts have fully evaporated.


Use only a small amount of cleaner at a time and take care not to spill any

liquid. If this happens, immediately wipe it off.


When using any solvent, ventilate the room well.

Breathing large quantities of organic solvents can lead to discomfort.


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The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented

regulations for laser products manufactured since August 1, 1976. Compliance is mandatory for products mar-

keted in the United States.

This copier is certified as a "Class 1" laser product under the U.S.

Department of Health and Human Services (DHHS) Radiation Performance Standard according to the Radiation

Control for Health and Safety Act of 1968. Since radiation emitted inside this copier is completely confined

within protective housings and external covers, the laser beam cannot escape during any phase of normal user

operation.

SAFETY INFORMATION

IMPORTANT NOTICE


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Caution labels shown below are attached in some areas on/in the machine.

When accessing these areas for maintenance, repair, or adjustment, special care should be taken to avoid burnsand electric shock.

For metric area:

INDICATION OF WARNING ON THE MACHINE

This product employs a Class3B Laser Diode that emits aninvisible laser beam. The covershould not be opened whenthe power is turned on.


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CAUTION:

1050sa005e

The paste tankunit is very hot.To avoid gettingburned DO NOTTOUCH.

CAUTION

You may be burned or injured if you touch any area that you are advised by any caution label to keep your-

self away from. Do not remove caution labels. And also, when the caution label is peeled off or soiled andcannot be seen clearly, replace it with a new caution label.



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1. If an accident has occurred, the distributor who has been notified first must immediately

take emergency measures to provide relief to affected persons and to prevent further dam-

age.

2. If a report of a serious accident has been received from a customer, an on-site evaluation

must be carried out quickly and KMBT must be notified.

3. To determine the cause of the accident, conditions and materials must be recorded

through direct on-site checks, in accordance with instructions issued by KMBT.

4. For reports and measures concerning serious accidents, follow the regulations given in

"Serious Accident Report/Follow-up Procedures."

MEASURES TO TAKE IN CASE OF

AN ACCIDENT


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Composition of the service manual

This service manual consists of the following sections and chapters:

OUTLINE: System configuration, product specifications, unit configuration, and

paper path

COMPOSITION/OPERATION: Configuration of each unit, explanation of the operating system,

and explanation of the control system

This section gives, as information for the CE to get a full understanding of the product, a rough outline of the

object and role of each function, the relationship between the electrical system and the mechanical system,

and the timing of operation of each part.

OUTLINE: System configuration, and product specifications

MAINTENANCE: Service schedule *, maintenance steps,

list of service tools and directions for use *,

firmware version up method *,

and removal/reinstallation methods of major parts

ADJUSTMENT/SETTING: Utility mode *, service mode *, security *, mechanical adjustment and

POD corresponding adjustment

TROUBLESHOOTING *: List of jam codes, their causes, operation when a jam occurs and its

release method, and list of error codes, their causes, operation when a

warning is issued and estimated abnormal parts.

APPENDIX *: Parts layout drawings, connector layout drawings, timing chart, overall

layout drawing

This section gives, as information required by the CE at the site (or at the customer's premise), a rough out-

line of the service schedule and its details, maintenance steps, the object and role of each adjustment, error

codes and supplementary information.

The details of items with an asterisk "*" are described only in the service manual of the main

body.


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Notation of the service manual

1. Product name

In this manual, each of the products is described as follows:(1) IC board: Standard printer

(2) KonicaMinolta bizhub PRO 1050/1050P/1050e/1050eP:Main body

(3) PS-502 PostScript3 Option: PS3 Option

(4) Microsoft Windows 95: Windows 95

Microsoft Windows 98: Windows 98

Microsoft Windows Me: Windows Me

Microsoft Windows NT 4.0: Windows NT 4.0 or Windows NT

Microsoft Windows 2000: Windows 2000

Microsoft Windows XP: Windows XP

When the description is made in combination of the OS's mentioned above:

Windows 95/98/Me

Windows NT 4.0/2000

Windows NT/2000/XP

Windows 95/98/Me/ NT/2000/XP

2. Brand name

The company names and product names mentioned in this manual are the brand name or the registered

trademark of each company.

3. Electrical parts and signals

Those listed by way of example below are not exhaustive, but only some instances among many.

Classification Load symbol Ex. of signal name Description

Sensor PS

IN

Sensor detection signal

PS

Door PS1

SIG

102 PS

24V Power to drive the solenoid


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Motor M

_U

Drive signals (control signals) of three kinds

_V

_WDRV1

DRV2

DRV3

D1

Drive signals (control signals) of four kinds

Motor, phases A and B control signals

D2

D3

D4

DRV A

DRV A

DRV B

DRV B

A

/A

B

/B

AB

BB

CLK, PLL PLL control signal

LCK, Lock, LD PLL lock signal

FR Forward/reverse rotation signal

EM, Lock, LCK, LD Motor lock abnormality

BLK Drive brake signal

P/S Power/stop

S/SOperating load start/stop signal

SS

CW/CCW, F/R Rotational direction switching signal

ENB Effective signal

TEMP_ER Motor temperature abnormality detection signal

24V P t d i th f t



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4. Paper feed direction

When the direction in which paper is fed is in parallel with the longer side of paper, the paper feed direction

like this is referred to as the longitudinal feed.

And the paper feed direction that is perpendicular to the longitudinal feed is referred to as the transverse

feed.

When specifying the longitudinal feed, "S (abbreviation for Short Edge Feeding)" is added to the paper size.

For the transverse feed, no specific notation is employed.

However, when only the longitudinal feed is specified for one and the same paper size with no specification

made for the transverse feed, "S" is not added even when being fed longitudinally.

Serial commu-

nication

DCD Data carrier detection

SIN Serial input

SOUT Serial outputDTR Data terminal operation available

GND Signal ground (earth)

DSR, DSET Data set ready

RTS Transmission request signal

CTS Consent transmission signal

RI Ring indicator

TXD Serial transmission data

RXD Serial reception data


Paper size Feed direction Notation

A4Transverse feed A4

Longitudinal feed A4SA3 Longitudinal feed A3


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SERVICE MANUAL

1050/1050P/ 5 1 5 P

1050e/1050eP 5 e 1 5 ePMain body

FieldService


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Revision history

After publication of this service manual, the parts and mechanism may be subject to change for

improvement of their performance.

Therefore, the descriptions given in this service manual may not coincide with the actual machine.

When any change has been made to the descriptions in the service manual, a revised version will be

issued with a revision mark added as required.

Revision mark: To indicate clearly a section revised, show to the left of the revised section.

A number within represents the number of times the revision has been made.

To indicate clearly a section revised, show in the lower outside section of the correspond-

ing page.

A number within represents the number of times the revision has been made.

NOTERevision marks shown in a page are restricted only to the latest ones with the old ones deleted.

When a page revised in Ver. 2.0 has been changed in Ver. 3.0:

The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.

When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:

The revision marks for Ver. 2.0 are left ass they are.

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CONTENTSField Service Ver3.0 Nov.2006


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1050e/105

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CONTENTS

bizhub PRO 1050/1050P/1050e/1050eP

OUTLINE

1. SYSTEM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. PRODUCT SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.1 Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.2 Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.3 Type of paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.5 Machine data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.6 Operating environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

MAINTENANCE

3. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.1 Life value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.2 Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.3 Maintenance item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.3.1 Main body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.3.2 DF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.3.3 PF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.3.4 FD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.3.5 LS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253.3.6 FS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.3.7 SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.3.8 PB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3.3.9 RC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3.4 Replacement parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3.4.1 Main body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3.4.2 Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.4.3 Spot replacement parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3.5 Maintenance procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

3.5.1 External section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

3.5.2 Photo conductor section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

3 5 3 D l i ti 53

CONTENTS Field Service Ver3.0 Nov.2006


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4.4.1 Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

4.4.2 Operating environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

4.4.3 Major functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

4.4.4 Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

4.4.5 Operating instructions of the mail remote notification system. . . . . . . . . . . . . . . . . . . . . . . . . 2034.4.6 Mail sending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

5. FIRMWARE VERSION UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

5.1 ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

5.1.1 Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

5.1.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

5.1.3 Installation of the ISWTrns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

5.1.4 Usage of the ISWTrns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2085.1.5 Error list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

5.1.6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

5.2 Internet ISW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

5.2.1 Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

5.2.2 Operating environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

5.2.3 Major functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

5.2.4 Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2285.2.5 Internet ISW using the Web Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

5.2.6 Notes for use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

5.2.7 Internet ISW using the touch panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

5.2.8 Authentication of the proxy server in Internet ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238

6. OTHERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240

6.1 Items not allowed to be disassembled and adjusted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240

6.1.1 Scanner section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2406.1.2 CCD unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

6.1.3 Writing section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

6.1.4 Developing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

6.1.5 Transfer/separation charger unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

6.1.6 Main body (write position adjusting shaft) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

6.2 List of parts to be disassembled and reassembled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

6.3 Disassembling/reassembling procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2506.3.1 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

6.3.2 Scanner section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260

6.3.3 Writing section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269

6.3.4 Paper feed section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271



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0eP

6.6.2 CMS corresponding parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313

6.6.3 CMS corresponding parts counter management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315

ADJUSTMENT/SETTING

7. HOW TO USE THE ADJUSTMENT / SETTING SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317

7.1 Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317

8. LIST OF ADJUSTMENT ITEMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318

9. UTILITY MODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320

9.1 List of utility modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320

10.SERVICE MODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323

10.1 Setting method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323

10.1.1 Start and exit service mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323

10.2 List of service mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324

10.3 Machine adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327

10.3.1 Tray adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327

10.3.2 Magnification adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328

10.3.3 Timing adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333

10.3.4 Centering adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338

10.3.5 Warp adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340

10.3.6 Non-image area erase check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340

10.3.7 ADF adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341

10.3.8 Recall standard data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344

10.4 Process adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345

10.4.1 High voltage adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345

10.4.2 Drum peculiarity adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346

10.4.3 Drum peculiarity manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34910.4.4 User paper setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349


10.5 Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350

10.5.1 PM count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350

10.5.2 Data collection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351

10.5.3 Copy count of part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372

10.6 Machine condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38010.6.1 I/O check mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380

10.7 List output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420

10.7.1 List output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420

10.8 Test mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421



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10.11.4 Detailed setup procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455

10.11.5 Software DIPSW setting for CS Remote Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 457

10.11.6 Mail address setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463

10.11.7 Modem First Call . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465

10.11.8 Receiving the initial connection mail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46610.11.9 Setup confirmation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466

10.11.10 Maintenance call . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467

10.11.11 Center call from manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467

10.11.12 Confirm communication log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468

10.11.13 Initialization of RAM for CS Remote Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468

10.11.14 Error code list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469

10.11.15 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47010.12 ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471

10.13 Finisher adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471

10.13.1 Staple Finisher adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471

10.13.2 Multi folder (hole-punch) adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472

10.13.3 Multi folder (Fold) adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474

10.13.4 Multi folder (PI) adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480

10.13.5 Stacker adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48010.13.6 Saddle stitcher adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481

10.13.7 Perfect binder adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486


10.14 Machine manager setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495

10.14.1 Manager authentication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495

10.14.2 Machine manager password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 496

10.15 CE Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49610.15.1 CE authentication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 496

10.15.2 CE password setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 497

10.16 IP HDD format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 497

11.MECHANICAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499

11.1 Paper feed section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499

11.1.1 Tray centering adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499

11.1.2 Separation pressure adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50011.1.3 Pick-up roller load adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501

11.1.4 Pick-up roller height adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502

11.1.5 Paper feed pick-up amount adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 505

11.1.6 Paper lift plate skew adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507



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0eP

12.3.1 Darken image density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520

12.3.2 Lighten image density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 521

12.4 Transfer jitter adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 522

12.5 Overlay printing adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 525

12.6 User setting of each paper brand. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53012.7 Settings for feeding carbonless paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530

TROUBLESHOOTING

13.JAM CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533

13.1 Jam code list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533

14.MALFUNCTION CODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 559

14.1 Malfunction code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 559

APPENDIX

15.ELECTRICAL PARTS LAYOUT DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 651

15.1 Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 651

15.2 DF-603 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 674

15.3 PF-701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 678

15.4 FD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 683

15.5 LS-501/502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 691

15.6 FS-503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 695

15.7 SD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700

15.8 PB-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 713

16.CONNECTOR LAYOUT DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 728

16.1 Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 728

16.2 DF-603 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 738

16.2.1 Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 738

16.3 PF-701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 740


16.4 FD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 741


16.5 LS-501/502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745


16.6 FS-503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 747


16.7 SD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 749




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18.2 Main body 2/4

18.3 Main body 3/4

18.4 Main body 4/4

18.5 DF-603

18.6 PF-70118.7 FD-501

18.8 LS-501/502

18.9 FS-503

18.10 SD-501 1/4

18.11 SD-501 2/4

18.12 SD-501 3/4

18.13 SD-501 4/418.14 PB-501 1/4

18.15 PB-501 2/4

18.16 PB-501 3/4

18.17 PB-501 4/4

19.PAPER SETTING

19.1 Relationship between the optimum value and the control of each of setting items by paper brand(U.S.A. paper) (for fusing hard roller)

19.2 Relationship between the optimum value and the control of each of setting items by paper brand(U.S.A. paper) (for fusing soft roller)

19.3 Relationship between the optimum value and the control of each of setting items by paper brand(European paper) (for fusing hard roller)

19.4 Relationship between the optimum value and the control of each of setting items by paper brand(European paper) (for fusing soft roller)

19.5 Conversion table of paper weight

1. SYSTEM CONFIGURATIONField Service Ver3.0 Nov.2006

P


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OUTLINE

1. SYSTEM CONFIGURATION

A. System configuration

[4]

[13]

[9]

[10]

[3]

[1]

[2]

[8]

[14]

[5]

[6]

[7]

[12]


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2. PRODUCT SPECIFICATIONSField Service Ver3.0 Nov.2006


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eP

2. PRODUCT SPECIFICATIONS

2.1 Type

Type: Console type (floor-mounted type)

Copying method: Indirect electrostatic method

Original stand: Fixed

Original alignment: Left rear standard

Photosensitive material: OPC

Sensitizing method: Laser writing

Paper feed trays: Two trays (1,500 sheets x 2, 20lb, 80 gsm)

PF-701 (2,000 x 3, 80 gsm) *1

*1 The PF-701 is optional.

2.2 Functions

Original: Sheet, book, solid object

Maximum original size: A3, or 11 x 17

Copy size:Tray /1, /2: Inch: 12 x 18, 11 x 17, 81/2x 14, 81/2x 11, 81/2x 11R, 51/2x 81/2, A3, B4,

A4, B5, B5S, 8 x 13, 81/4x 131/4, 81/4x 13, 81/2x 13, wide paper*1

(up to 324 mm x 460 mm), standard index paper

Metric:A3, B4, A4, A4S, B5, B5S, A5, 12 x 18, 11 x 17, 81/2x 14, 81/2x

11, 8 x 13, 81/8x 131/4, 81/4x 13, 81/2x 13, wide paper (up to 324

mm x 460 mm), standard index paper

ADU: A3, B4, A4, A4S, B5, B5S, A5, 12 x 18, 11 x 17, 81/2x 14, 81/2x 11, 51/2

x 81/2, 81/2x 11R, 8 x 13, 81/8x 131/4, 81/4x 13, 81/2x 13, wide paper (up to

324 mm x 460 mm)

*1 When use wide paper as a cover paper in the perfect binding mode: up to 307 mm x 460 mm

Magnification:

Fixed magnification: Inch: x 1.000, x 2.000, x 1.545, x 1.294, x 1.214, x 0.785, x 0.772,

x 0.647, x 0.500

Metric:x 1.000, x 2.000, x 1.414, x 1.224, x 1.154, x 0.866, x 0.816,

x 0.707, x 0.500

Special magnification setting: 3 types

Zoom magnification: x 0.250 to x 4.000 (at the step of 0.1%)

Vertical magnification: x 0.250 to x 4.000 (at the step of 0.1%)

Horizontal magnification: x 0.250 to x 4.000 (at the step of 0.1%)

2. PRODUCT SPECIFICATIONS Field Service Ver3.0 Nov.2006

P Serial port (USB Type B) Parallel port Mounted on the Image process


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Serial port (USB Type B), Parallel port: Mounted on the Image process-

ing board (IPB)

No. of originals to be stored: More than 10,000 sheets

Under the following conditions:

Original: FAX#4CHART/A4Density: Manual 5

Mode: Text/photo

2.3 Type of paper

Plain paper *2: 60 g/m2to 90 g/m2, high-quality paper

Special paper *3: OHP film, label paper, *4coated paper, 60 g/m2to 90 g/m2recycled paper,

40 g/m2to 60 g/m2, 16lb, high-quality paper (thin), *5

91 g/m2to 300 g/m2, 25lb to 72lb, high-quality paper (thick) *6

*2 Standard specified paper:

Inch: Hammermill Tidal MP (75 g/m2),

Metric: Konica Minolta Profi (80 g/m2),

*3 Special paper/recommended paper:Thick paper: Inch: HM-Cover65lb (176 g/m2), XeroxDigitalLasr65lb (176 g/m2),

DomterCdor65lb, COUGARCOVER65lb (176 g/m2)

Metric: RDEREY200 (200 g/m2), RDEREY160 (160 g/m2), NEUCOLOR-

COPY (200 g/m2), XeroxColotech (200 g/m2), Xerox3R91798

(160 g/m2)

Thin paper: Inch: Domter16lb (Doqupach16lb)

Metric: Clair Mail (60 g/m

2

)Label paper: Inch: AVERY 5160

Metric: AVERY DSP24

Coated paper: Inch: KROMEKOTE PLUSLASER HIGH GROSS 183 g/m2 (Smart

Paper Company),

Futural Laser 105 g/m2(Stora Enso Paper Company)

Metric:

*4 Label paper is loaded and fed one sheet at a time.

*5 Carbonless paper is only for the A4S size in the simplex mode.

Carbonless paper and recycled high-quality paper are only for character image.

Carbonless paper output is only for the main tray output of the FS-503.

*6 245 g/m2to 300 g/m2paper is available only for the middle stage tray of the PF-701.

2. PRODUCT SPECIFICATIONSField Service Ver3.0 Nov.2006

P2 5 Machine data


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2.5 Machine data

Power source: Inch: AC208V to 240V 10%, 60Hz

Metric: AC230V 10%, 50Hz

Power consumption: Inch: Less than 3600W (full option)Metric: Less than 3450W (full option)

Weight: 1050/1050e: Approx. 330 kg (with DF provided) /

1050P/1050eP: Approx. 310 kg

Dimensions:

1050/1050e: W 895 mm x D 775 mm x H 1190 mm

1050P/1050eP: W 895 mm x D 775 mm x H 1020 mm

1050/1050e + PF-701 + FD-501 + FS-503: W 2902 mm x D 775 mm x H 1190 mm1050P/1050eP + PF-701 + LS-501 + LS-502: W 3292 mm x D 775 mm x H 1020 mm

(with no operation board included in each case)

2.6 Operating environment

Temperature: 10C to 30C (50F to 86F)

Humidity: 10% RH to 80% RH

NOTE

The information herein May be subject to change for improvement without notice.


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3. PERIODIC CHECKField Service Ver3.0 Nov.2006

0P

MAINTENANCE


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MAINTENANCE

3. PERIODIC CHECK

3.1 Life value

A. Life value of materials

B. Life value

The life value is a value for the number of prints or a value for the drive time, whichever is earlier.

The relationship between the driving time mentioned above and the actual number of prints has certain condi-

tions. It is decided according to the amount of copy time and also idling time*. Accordingly, the number of prints

can vary substantially for the same amount of rotation time.

* Idling time: Time period during which the drum or developing roller is rotating with no image created.

Reference: Relationship between the number of prints and the drive time

220 hours drive at A4 continuous output of 11 sheets per job is equivalent to 1,000,000 prints.

Caution:

Developer/drum replacement icon is generated only by print count or running time. The trigger

can be switched between print count and running time by setting of the DIPSW 15-7 in the service

mode.

Item No. of prints Driving time Definition of driving time

Drum 1,000,000 220h The time during which the drum is being driven.

Idling time* is included in this time period.

Developer 1,000,000 220h The time during which the developing roller is being

driven.

Idling time* is included in this time period.

3. PERIODIC CHECK Field Service Ver3.0 Nov.2006

0P

3.2 Schedule


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3.2 Schedule

Guarantee period (7 years or 40,000,000 prints)

Service item x 10,000 prints No. of

executions07

5

10

0

15

0

20

0

22

5

25

0

30

0

35

0

37

5

40

0

45

0

50

0

52

5

55

0

60

0

65

0

67

5

70

0

75

0

80

0

82

5

85

0

90

0

95

0

97

5

100

0

200

0

380

0

382

5

385

0

390

0

395

0

397

5

Mainbody Maintenance 1

Every 750,000 prints

53

times

Maintenance 2

Every 1,000,000 prints

39

times

Maintenance 3


26

times

Maintenance 4


17

times

Maintenance 5


13

times

Maintenance 6


8 times

Maintenance 7


6 times

Maintenance 8


3 times

Maintenance 9


2 times

DF Maintenance 1


53

times

Maintenance 2


17

times

Maintenance 3


8 times

PFMaintenance 1Every 750,000 prints

53

times

Maintenance 2


17

times

Maintenance 3


8 times

Maintenance 4


3 times

Maintenance 5


2 times

FDMaintenance 1


17

times

Maintenance 2


7 times

Maintenance 3 3 times


P


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S

DMaintenance 1


53

times

Maintenance 2Every 1,500,000 prints

26

times

Maintenance 3


4 times


1 time

PB

Maintenance 1Every 750,000 prints

53

times

Maintenance 2


6 times


3 times

Maintenance 4


1 time

RC

Maintenance 1


53

times

Maintenance 2


3 times

Service item x 10,000 prints No. of

executions075

100

150

200

225

250

300

350

375

400

450

500

525

550

600

650

675

700

750

800

825

850

900

950

975

1000

2000

3800

3825

3850

3900

3950

3975


50P

3.3 Maintenance item


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For cleaning of the tools used, be sure to use a vacuum cleaner appropriate for cleaning toner.

NOTE

For the part number of periodically replaced parts, see "Parts guide manual."

For the replacement procedure of periodically replaced parts, see "3.5 Maintenance procedure".

3.3.1 Main body

A. Maintenance 1 (Every 750,000 prints)

No. Unit

classification

Description Quantity Implementation classification Materials

Tools usedCleaning Check Lubrication Replacement

1 Preparations Image check

2 Photo conductor

section

Cleaning of the photo

conductor section

Vacuum cleaner

3 Cleaning/recycle section

Toner seal board Cleaning padCleaning blade

Blade set mode

(in service mode)

56UA5351#

2 Setting powder

Cleaning of the inside of

the cleaning unit

Vacuum cleaner

Cleaning of the inside of

the recycle pipe

4 Charger Cleaning of the back

plate

Cleaning pad/drum

cleaner/cotton

swab/blower brush

Charger control plate

56UA2508#

1

Charger wire

56UA2509#

2

Charger wire vibration

proof rubber

2

14RT56011F

50P


No. Unit Description Quantity Implementation classification Materials


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5 Developing

section

Reinstallation to the

photo conductor sec-

tion

6 Writing

section

Cleaning of the dust-

proof glass

Cleaning pad

7 ADU Cleaning of each sensor Blower brush

Cleaning of the pre-

transfer roller

Drum cleaner/

cleaning pad

Cleaning of the looproller

Cleaning of the ADU

exit roller

Cleaning of the ADU

conveyance roller /2

Cleaning of the ADU


Cleaning of the ADU


Cleaning of the ADU


Cleaning of the ADU

reverse roller

Cleaning of the ADU

reverse/exit roller

Cleaning of the ADU

acceleration roller

Cleaning of the paper

exit roller /1

Cleaning of the paperexit roller /2

Cleaning of the fusing

exit roller

Cleaning of the convey

classification Tools usedCleaning Check Lubrication Replacement


50P



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/1050e/1050eP 9 Transfer/sep-

aration

charger

Cleaning of the back

plate

Cleaning pad/drum

cleaner/cotton

swab/blower brushCleaning of the transfer

assist sheet assembly

Discharge wire

56UA2613#

3

Transfer presser rubber

56AA1783#

3

Transfer cleaningassembly

56GA-276#

1

Separation cleaning

assembly /1

56GA-277#

1

Separation cleaning

assembly /256GA-278#

1

C-clip

45AA2040#

3

10 Fusing

section

Cleaning of the fusing

claw /Up

Roller cleaner/

cleaning pad/drum

cleanerCleaning of the fusing

claw /Lw

Cleaning web

56UA5351#

Fixing cleaning web

counter reset

(in service mode)

1

11 Paper feed

section

Cleaning of each sensor Blower brush

12 Vertical

conveyance

section


dust removing brush

Vacuum cleaner/

blower brush



050P




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B. Maintenance 2 (Every 1,000,000 prints)

16 Main body Cleaning of the cover/

machine internal

Drum cleaner/

cleaning pad

17 Final check Check of the image and

the paper through (with

various types of adjust-

ments included)

PM counter reset

(in service mode)


No. Unit

classification

Description Quantity Implementation c lassification Materials


1 Preparations Image check

2 Photo conductor

section

Replacing of the drum

DR010

Sensitive drum

counter reset (in ser-

vice mode)

1 Replace it once for

every 1,000,000

prints or 220 h. of

driving time, which-

ever is earlier.

Cleaning of the photo

conductor section

Drum cleaner/clean-

ing pad/vacuum

cleaner


claw

57GA2919#

3

3 Cleaning/

recycle section

Cleaning of the clean-

ing unit

Cleaning pad/

blower brush/vac-

uum cleaner

4 Developing

section

Cleaning of the devel-

oping section

Cleaning pad/vac-

uum cleaner

Developer

DV010

Developer counter

Replace it once for

every 1,000,000

prints or 200 h. of


050P C. Maintenance 3 (Every 1,500,000 prints)


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No. Unit

classification



1 Toner supply

section

Agitator plate assem-

bly /1

56UA-347#

Cleaning pad

Agitator plate assem-

bly /2

56UA-348#

2 Cleaning/

recycle section

Cleaning of the clean-

ing unit

Vacuum cleaner/

Cleaning padToner guide brush

assembly

56UA-574#

1

Scattering prevention

felt

55VA5568#

1

Seal plate /Fr

56UA-559#

1

Seal plate /Rr

56UA-558#

1

3 Transfer/

separation

charger

Replacing of the trans-

fer assist sheet assem-

bly

56UA-281#

1

4 Fusing

section

Fusing roller /Up

56UA5304#

(hard roller)

56UA5470#

(soft roller)

1 Tri-flow (soft roller)

Heat insulating sleeve

45405339#

2

Fusing bearing /Up

45407504#

2

Fusing roller assembly 1


050PD. Maintenance 4 (Every 2,250,000 prints)


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E. Maintenance 5 (Every 3,000,000 prints)

No. Unit

classification



1 Paper feed

section

Pick-up roller

55VA-484#

2

Actual replacement

cycle: 500,000

Paper feed roller

55VA-483#

2

Separation roller

55VA-483#

2

No. Unit

classification



1 Photo conductor

section


temperature sensor

56GA-209#

1

2 Cleaning/

recycle section

Toner seal board

56UA-568#

1

Toner guide plate

assembly

56UA-561#

1

3 Fusing

section

Fusing heater lamp /1

55VB8302#

1


56UA8303#

1


55VA8304#

1

Fusing heating roller

55UA5307#

1

Heating roller bearing

56UA7507#

2

Heat insulating sleeve /

Lw

26AA5315#

2

55VF8302#

55VF8303#

55VF8304#


50P F. Maintenance 6 (Every 4,500,000 prints)


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G. Maintenance 7 (Every 6,000,000 prints)

No. Unit

classification



1 Vertical

conveyance

section

Pre-registration clutch /1

56AA8201#

1 Actual replacement

cycle: 3,000,000


56AA8201#

1

Vertical conveyance

clutch

56AA8201#

1

Paper dust guide brush

assembly

55VA-574#

1

2 Main body Ozone filter /A

56UA1121#

2

Ozone filter /K

56UA1128#

1

Conveyance suction filter

56UA1129#

1

Developing suction filter

56UA1122#

1

Cleaning of the cover/

machine internal

Drum cleaner/

cleaning pad

No. Unit

classification



1 Charger Charger unit

56UA-250#

1

2 Developingsection

Developing suctionassembly

56UA-325#

1

Developing unit

56UA-300#

1


1050P

No. Unit

classification


Tools usedCl i Ch k L b i ti R l t


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3 ADU ADU reverse/exit roller

56UA4741#


cycle: 6,000,000

ADU reverse roller

56UA4741#

1

ADU conveyance roller /1

56UA47442E

1


56UA47442E

1


56UA4595#

1


56UA4683#

1

ADU exit roller

56UA4683#

1

Fusing exit roller

56UA4595#

1

4 Registration

section

Registration roller /Up

56UA46061E

1

Registration bearing

56UA7602#

2

5 Transfer/

separation

charger

Transfer/separation

charger unit

56UA-270#

1

TSL

55VA8308#

1

6 Fusing

section

Fusing gear

56UA7783#

1

Web motor

56GA8017#

1

Fusing actuator

56UA5383#

1

7 Paper exit

section


exit sensor

Blower brush



50P H. Maintenance 8 (Every 10,000,000 prints)


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I. Maintenance 9 (Every 15,000,000 prints)

No. Unit

classification



1 ADU Reverse gate

56UA4760#


cycle: 10,000,000

2 Vertical

conveyance

section

Conveyance roller /1

56UA4413#


cycle: 6,000,000


56UA44141E

1


56UA44641E

1

Pre-registration roller /1

56UA44111E

1

Pre-registration roller /2

56UA44111E

1

Conveyance exit roller

56UA4412#

1

Pre-registration bearing

56UA7603#

4

Paper dust guide brush

gear assembly

56UA-478#

1

3 Toner supply

section

Pump unit /Rt

56UA-790#

1

Pump unit /Lt

56UA-780#

1

No. Unit

classification


Tools usedCleaning Check Lubrication Replacement1 Paper feed

section

Paper feed clutch /1

56AA8201#


cycle: 3,000,000

Paper feed clutch /2

56AA8201#

1


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/1050P C. Maintenance 3 (Every 4,500,000 prints)

No Unit Description Quantity Implementation c lassification Materials


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3.3.3 PF



No. Unit

classification



1 Paper feed

section

Pick-up roller

13GA4604#


cycle: 800,000

Paper feed roller

15AS4605#

1

Paper feed assist roller

15AS4601#

1

Torque limiter

13GA-135#

1

No. Unit

classification



1 Preparations Paper through check

2 Tray section Cleaning of each sensor Blower brush

3 Conveyance

section

Cleaning of each sensor

4 Final check Paper through check

Cleaning of the cover Drum cleaner/

cleaning pad

No. Unit

classification



1 Tray section Pick-up roller

55VA-484#


cycle: 500,000

Paper feed roller

55VA-483#

3

Separation roller 3


/1050PC. Maintenance 3 (Every 4,500,000 prints)

No Unit Description Quantity Implementation c lassification Materials


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D. Maintenance 4 (Every 10,000,000 prints)

No. Unit

classification



1 Conveyance

section


56AA8201#


cycle: 3,000,000


56AA8201#

1


56AA8201#

1

Intermediate clutch /Up

56AA8201#

1

Intermediate clutch /Lw

56AA8201#

1

2 Tray section Paper dust removing

brush

15BY5604#

3

No. Unit

classification




2 Conveyance

section

Pre-registration roller

15BA45071E


cycle: 6,000,000

Bearing

56UA7603#

6

Conveyance roller

15BA45081E

4

PFU paper exit roller

15BA5011#

1

Torque limiter

57GA4430#

2




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0/1050P C. Maintenance 3 (Every 10,000,000 prints)

No. Unit Description Quantity Implementation c lassification Materials


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RO1

050

/1050e/1

050eP classification

p y p



2 Punch

section

Punch motor

15AG-573#


cycle: 5,000,000

3 Conveyance

section

Roller solenoid /1

15AG-493#

1

Roller solenoid /2

15AG-493#

1

Roller solenoid /315AG-493#

1

Roller solenoid /4

15AG-493#

1



cleaning pad

0/1050P


3.3.5 LS

A. Maintenance 1 (Every 15,000,000 prints)


56/857

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RO1

05

1050e/1050ePNo. Unit

classification




2 Conveyance

section

Paper press solenoid /3

15AV8255#


cycle: 5,000,000


15AV8252#

1


15AV8251#

1

Rear stopper solenoid

15AV8253#

1

Stacker tray up down

motor

15AV8003#

1




cleaning pad


50/1050P 3.3.6 FS



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/1050e/1

050eP


C. Maintenance 3 (Every 5,250,000 prints)

No. Unit

classification




2 Main tray

section

Paper exit roller /A

122H4825#

8

3 Stacker

section


4 Conveyance

section


dust removing brush

Vacuum cleaner/

blower brush5 Stapler

section

Cleaning of staple

scraps box



cleaning pad

No. Unit

classification



1 Stapler

section

Stapler unit /Fr

15AA4222#


cycle: 500,000

Stapler unit /Rr15AA-450#

1

No. Unit

classification



1 Stacker

section

Intermediate roller

release solenoid

15AA-449#

1


50/1050P3.3.7 SD



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1050e/1050eP

B Maintenance 2 (Every 1 500 000 prints)

No. Unit

classification



1 Right angle

conveyance

section

Right angle conveyance

sensor /1

Blower brush

2 Right angle conveyance

sensor /2


roller /1

Drum cleaner/

cleaning pad

4 Right angle conveyanceroller /2


roller /3


roller /4

7 Folding

section

Folding main scan align-

ment home sensor /Fr1

Blower brush

8 Folding main scan align-

ment home sensor /Fr2

9 Folding entrance roller /1 Drum cleaner/

cleaning pad10 Folding entrance roller /2

11 Folding entrance roller /3

12 Saddlestitching

section

Saddle stitching papersensor

Blower brush

13 Bundle sensor /1

14 Bundle pro-

cessing sec-

tion

Bundle sensor /2

15 Trimmer

sect

Bizhub Pro 1050-Sm

Documents

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