Biomass Range - The North’s leading Plumbers MerchantBROAG-REMEHA GILLES BIOMASS RANGE 7...

BIO

MAS

S

A practical guide to choices of fuel,

storage, fuel transport and biomass

boiler installation up to 2000 kW.

Outputs: 12.5-2000 KW

Larger outputs available on request.

BROAG

-REMEH

A GILLES BIO

MASS RAN

GE

TreadLightlyON THE PLANET

Made in Austria

BiomassRangeWood Chip & Pellet Boilers

2

IntroductionThe most efficient way of gettingheating equipment to run on low tozero carbon fuel (woodchip & pellet).When heat is required on demand,the Broag-Gilles modulating fullycontrollable automatic Biomassboilers are the solution.

The boilers have an increased servicelife because of their modulatingoutputs which range from 12.5kW-2000kW (output up to 5000kWavailable subject to projectcircumstances-Contact Broag Ltd).

Fuel choicesThis guide is to help the designer decide which wood fuel tochoose and assumes that the choice to burn wood chips or pelletsas a fuel has been made and that the different characteristics ofthe fuel need to be considered before making a final decision.

Wood pellets vs wood chips- Pellets flow freely whereas chips do not- chips can require

some manual labour input once or twice a year

- Pellets are a more dense form of fuel than chips therefore takeless storage space per kw/hr

- Pellets are more expensive per kw/hr than chips

- Chips are more environmentally friendly than pellets as theytake less energy to create

- A wood chip boiler can burn pellets whereas a pellet boilercan’t burn chips

Density kg/m3 approx 650 200

Heat output kw hr/m3 approx 3000 800

Emissions kg CO2/Mw hr 50-60 35-40 230 380

Wood pellets Wood chips Natural gas 35 sec oil

Contentspage

Introduction 2Climate change 2Fuel choices 2Wood fuel storage 3Pellets boiler HPK-RA 4Pellets minimum distances 6Discharge systems for pellets facilities 7Day container 10Spiral conveyers 11Wood chips storage 13Wood chips and pellets boiler 14Wood chips minimum distances 15Discharge systems for wood chips facilities 16Containers for heating systems 18Control of wood chips and pellets boilers 20Blower couplings 21Other products 22What capacity does the fuel store need to be? 22Piping a biomass boiler up to a heating system 23Water treatment 24Wood chips and pellets boilers HPKI-K 25Control unit for pellets andwood chips boilers HPKI-K/R 27Bucket wheel/rotary valve 27Discharge systems for pellets facilities 28Discharge systems for wood chips facilities 29UTSK minimum distances 33Data sheet HPKI-K 180-2000 kW 33Other products 34Silo cover 2000mm x 3000mm 35

Climate changeGlobal climate change is the most pressing environmental challengeof our time and one of the major causes of climate change isemissions of carbon dioxide (CO2) from burning fossil fuels. One ofthe most important environmental benefits of using sustainablyproduced wood for energy in place of fossil fuels is its positive impactin moderating long-term global climate change.

Fossil fuel combustion takes carbon that was locked awayunderground (as crude oil, gas, or coal) millions of years ago andtransfers that carbon to the atmosphere as new CO2. When wood isburned, on the other hand, it recycles carbon that was already in thenatural carbon cycle, which is recaptured through sustainable forestgrowth. Consequently, the net long-term effect of burning wood fuelis that considerably less new CO2 is added to the atmosphere, as longas the sources from which the wood came are sustainably managed.

Since wood burning uses a LZC fuel source and burning fossil fuelscauses climate change, when wood replaces fossil fuelled heating thenet impact should be that, over the long term, CO2 levels in theatmosphere are reduced. If a fossil fuelled heating system is convertedto wood, net CO2 emissions for heating are reduced. For this reasonwe believe, heating with wood is one of the most powerful tools foran institution or community interested in meaningfully addressingclimate change and renewable energy through its own energy use.

BROAG

-REMEH

A GILLES BIO

MASS RAN

GE

3

Wood fuel storageConsideration now needs to be given to the type of fuel store suitable for the different fuels as eachhas a different requirement. There is however one overriding consideration to bear in mind for bothfuels: it is easier to move the heating system water than wood fuel, so try and keep the fuel storeas close to the wood boiler as possible, the simpler the fuel route the better!!

Wood pellet storageAs mentioned earlier pellets will free flow so they can be kept in a fuel store with a sloping floor toa central feed auger as shown below (A) - ideal slope 35 degrees or more.

A B

C D

The fuel can then be moved using augers (worm screws) to the boiler (B).

Or feed another auger to take the fuel further using extra augers (C).

Pellets can also be stored in a silo similar to the one shown (D).

Broag are able to put the customer in contact with suppliers of siloswhich can be delivered to site and bolted down to a pre-prepared base,the dimensions of which they will supply.

In brief summaryIt can be seen that wood chips are more environmentally friendly but take up more storage space.

At the time of writing (Summer 2008) chips are about 60% of the cost per kw/hr of Natural Gas andpellets are about the same as Natural Gas, therefore chips do have the possibility of giving a paybackas well. Pellets are about 50% the cost of Gas Oil per kw/hr.

But if fuel storage space, on site labour or a local supply of chips are unavailable, it is evident thatpellets will give a significant carbon reduction over traditional heating fuels.

– Nominal heat output - see chart

– Minimal partial load: 30% of nominal heat output

– Welded high-performance multiple-draughtboiler in thick-walled boiler plate St. 37.2 (6 mm width)

– Horizontal heat exchanger in seamlessdrawn thick-wall boiler pipe

– 70 mm thick external insulation;

– Incl. heat exchanger with all pipe collarsrequired plus a cleaning device

– Operational pressure max. 3 bar

– Automatic ash discharge integrated in boiler base

– Incl. flue gas fan

– Incl. wheeled ash container

– Incl. ash stirrer

This high-performance boiler is produced as a tension-free welded construction. The heat insulatedfront door opens outwards. The cleaning of the boiler tubes is fully automatic by means of anindividual motor via 6 mm wide screws.

Pellets boiler HPK–RA (also able to burn logs)HPK-RA 12.5-19.5 kW

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Nominal heat output kW 12.5 14.5 19.5

Max working pressure bar 3 3 3

Max flow temperature °C 95 95 95

Min return temperature °C 55 55 55

Number of heat exchange tubes 2 2 2

Heating area m2 1.6 1.6 1.6

Boiler volume (water) L 72 72 72

Boiler weight kg 421 421 421

Flue gas temp. nominal load °C 130-200 130-200 130-200

Electrical supply 230V 230V 230V

Incl. ash container 43 L 43 L 43 L

Item number PL061001 PL061002 PL061003

HPK-RA 12.5/5.1 14.5/5.1 19.5/5.1 SET PRICE includes:- HPK – boiler

- Switch box intended forinstallation onto wall

- Pellet burner withautomatic ignition

- Back burning protection

HPK-RA 15-160 kWThis high-performance boiler is produced as a tension-free welded construction. The heat insulatedfront door opens outwards. The cleaning of the boiler tubes is fully automatic by means of aseparate drive via 6 mm wide screws. Suitable for automatic combustion of pellets and without anyadjustments. Suitable also for using pieces of wood in case of emergency operation, thanks to anadditional combustion chamber opening and grate.

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Nominal heat output kW 20 25 30 35 40 49

Max working pressure bar 3 3 3 3 3 3

Max flow temperature °C 95 95 95 95 95 95

Min return temperature °C 55 55 55 55 55 55

Number of heat exchange tubes 2 2 2 2 2 2

Heating area m2 1.9 1.9 2.9 2.9 2.9 2.9

Boiler volume (water) L 83 83 150 150 150 150

Boiler weight kg 443 443 724 724 724 724

Flue gas temp. nominal load °C 130-200 130-200 130-200 130-200 130-200 130-200

Electrical supply 230V 50 Hz 230V 50 Hz 230V 50 Hz 230V 50 Hz 230V 50 Hz 400V 50 Hz

Inc. ash container 43 litres 43 litres 43 litres 43 litres 43 litres 43 litres

Item number PL061005 PL061006 PL061007 PL061008 PL061009 PL061011

HPK-RA (Pellets, without fire bricks) 20/6.1 25/6.1 30/9.1 35/9.1 40/9.1 49/8.1

Nominal heat output kW 60 75 85 95 100 120 145 160

Max working pressure bar 3 3 3 3 3 3 3 3

Max flow temperature °C 95 95 95 95 95 95 95 95

Min return temperature °C 55 55 55 55 55 55 55 55

Number of heat exchange tubes 3 3 3 3 3 3 3 3

Heating area m2 5.4 7.2 7.2 7.2 9.7 9.7 13.3 13.3

Boiler volume (water) L 220 320 320 320 495 495 620 620

Boiler weight kg 1330 1570 1570 1570 1963 1963 2463 2463

Flue gas temp. nominal load °C 130-200 130-200 130-200 130-200 130-200 130-200 130-200 130-200

Electrical supply (240V optional extra) 400V 50 Hz 400V 50 Hz 400V 50 Hz 400V 50 Hz 400V 50 Hz 400V 50 Hz 400V 50 Hz 400V 50 Hz

Incl. ash container 43 litres 43 litres 43 litres 43 litres 43 litres 43 litres 43 litres 43 litres

Item number PL061012 PL061014 PL061015 PL061015 PL061769 PL061770 PL061019 PL061534

HPK-RA (Pellets, incl. fire bricks) 60/2.1 75/3.1 85/3.1 95/3.1 100*/10.1 120*/10.1 145/4.1 160/4.1

SET PRICE includes:– HPK – boiler

– Switch box intended for installation onto wall

– Pellets – burner with automatic ignition and back burning protection

– Over 60 kW – fire bricks included












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Pellets minimum distances

12.5-25 kW 30-40 kW 49 kW

60 kW 75 and 85 kW 100 and 120 kW

145 and 160 kW

Note: Space in front of boiler only needed for annual removal ofashaugers. If outward opening door(s) available then * = widthof boiler. eg (935mm)

*620mm *765mm *765mm

*935mm

*935mm

*935mm

*935mm

BROAG

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A GILLES BIO

MASS RAN

GE

7

Standard auger for pellets 12.5-160 kWFuel discharge conveyor standard screw.

Suitable for HPK-RA boiler, pellets screw withgear motor and multiple bearings plus supportfeet for stability.

Screw channel for conveying the pellets withprogressive screw blade and three-part screw shaft.

Connection to pellets burner from above.

PurposeTo move pellets from store directly to boiler orto a rising auger.

Discharge systems for pellets facilities

Screw length Item number Item number Item number

Up to 2.0 m PL061037 PL061535 PL061548

2.5 m PL061038 PL061536 PL061549

3.0 m PL061039 PL061537 PL061550

3.5 m PL061040 PL061538 PL061551

4.0 m PL061041 PL061539 PL061552

4.5 m PL061042 PL061540 PL061553

5.0 m PL061043 PL061541 PL061554

5.5 m PL061044 PL061542 PL061555

6.0 m PL061045 PL061543 PL061556

6.5 m PL061046 PL061544 PL061557

7.0 m PL061047 PL061545 PL061558

7.5 m PL061048 PL061546 PL061559

8.0 m PL061049 PL061547 PL061560

12.5-40 kW 49-95 kW 100-160 kW

up to incl. 5 m from 5.5 m up to incl. 8 m up to incl. 8 m

Type FGA 103/4DEKG 63 as-4 FGA 333F/4EK 71L4x-6 FGA 423F FGA 423F

Output 0.05 kW 0.25 kW 0.25 kW 0.25 kW

Driver revolutions 4.5 min-1 5.3 min-1 5.0 min-1 10.2 min-1

Driver torque moment 100 Nm 234 Nm 420 Nm 420 Nm

Voltage / Frequency 230 V / 50 Hz 230 V / 50 Hz 400 V / 50 Hz 400 V / 50 Hz

12.5-40 kW 49-95 kW 100-160 kW

Motor technical data

Standard screw

8

Fuel discharge conveyor rising screw.

Suitable for HPK-RA boiler, pellets screwwith gear motor and multiple bearings plussupport feet for stability.

Screw channel for conveying the pelletswith progressive screw blade and three-part screw shaft.


PurposeTo move pellets from a standard auger to the boiler.

Screw length Item number Item number Item number

Up to 1.5m PL061061 PL061561 PL061575

2.0 m PL061062 PL061562 PL061576

2.5 m PL061063 PL061563 PL061577

3.0 m PL061064 PL061564 PL061578

3.5 m PL061065 PL061565 PL061579

4.0 m PL061066 PL061566 PL061580

4.5 m PL061067 PL061567 PL061581

5.0 m PL061068 PL061568 PL061582

5.5 m PL061069 PL061569 PL061583

6.0 m PL061070 PL061570 PL061584

6.5 m PL061071 PL061571 PL061585

7.0 m PL061072 PL061572 PL061586

7.5 m PL061073 PL061573 PL061587

8.0 m PL061074 PL061574 PL061588

12.5-40 kW 49-95 kW 100-160 kW

up to incl. 5 m from 5.5 m - 8 m up to incl. 8 m up to incl. 8 m

Type FGA 103/4DEKG 63 bs-4 FGA 333F/4EK 71L4x-6 FGA 423F FGA 423F

Output 0.09 kW 0.25 kW 0.25 kW 0.25 kW

Driver revolutions 10.2 min-1 5.3 min-1 5.0 min-1 10.2 min-1

Driver torque moment 100 Nm 234 Nm 420 Nm 420 Nm

Voltage / Frequency 230 V / 50 Hz 230 V / 50 Hz 400 V / 50 Hz 400 V / 50 Hz

12.5-40 kW 49-95 kW 100-160 kW


Rising screw

Rising auger for pellets 12.5-160 kW

BROAG

-REMEH

A GILLES BIO

MASS RAN

GE

9

Bent auger for pellets 12.5-60 kW

Screw length Item number Item number

3.0 m PL061050 PL061589

3.5 m PL061051 PL061725

4.0 m PL061052 PL061726

4.5 m PL061053 PL061727

5.0 m PL061054 PL061728

5.5 m PL061055 PL061729

6.0 m PL061056 PL061730

6.5 m PL061057 PL061731

7.0 m PL061058 PL061732

7.5 m PL061059 PL061733

8.0 m PL061060 PL061734

12.5-40 kW 49-60 kW

from 5.5 m up to incl. 8 m

Type FGA 333F FGA 423F

Output 0.25 kW 0.25 kW

Driver revolutions 10.2 min-1 10.2 min-1

Driver torque moment 234 Nm 420 Nm

Voltage / Frequency 230 V / 50 Hz 400 V / 50 Hz

12.5-40 kW 49-60 kW


Elbow arm screw

Fuel discharge conveyor elbow (bend) screw.

Suitable for HPK-RA Boiler system. Pelletsconveying screw with gear motor and multiplebearings plus support feet for stability.

Screw channel for conveying the pellets withprogressive blade and three-part screw shaft.

Including channel/screw elbow (bend) fordirectional deviation, with internal screwconnection provided by universal (cardan) joint.


PurposeTo move pellets from the store directly to theboiler or via a rising auger.

10

Discharging of pellets from the on-site builtsilo or bunker. The two sturdy elbow arms canwork in a small radius; incl. pressure plate, gearmotor and pre-tensioning device.

Max fuel depth for pellets: 2.5 m

Incl. diameter adjustment part- full shaft Ø 50 mm,

- screw blade thickness - 8 mm

- continuous welded screw blade

- suitable for material size of G50 at maximum

ATTENTION: If silo diameter is less than2.6m, there is a danger of overbridging!

Elbow arm sweep auger for pellets 12.5-160 kW

Item number Diameter adjustment

PL061370 2.6 m

PL061371 2.8 m

PL061372 3.0 m

PL061373 3.2 m

PL061374 3.4 m

PL061375 3.6 m

PL061376 3.8 m

PL061377 4.0 m

PL061378 4.2 m

PL061379 4.4 m

PL061380 4.6 m

PL061381 4.8 m

PL061382 5.0 m

PL061383 5.2 m

PL061384 5.4 m

PL061385 5.6 m

PL061386 5.8 m

PL061387 6.0 m

12.5-160 kW

Producer ABMType FGA663F/ 4D80a-4

Output 0.75 kW

Driver revolutions 10.2 min-1

Driver torque moment T2 = 702 Nm fB = 0.9

Voltage / Frequency 230/ 400 V // 50 Hz


Screw elongation

Item number Length

PL061388 Per 0.5 m

Total screw length -max. 6 m (elongation+ adjustment)

Day container 650 over burner

Consisting of - conveying screw with channel

(channel upon requirement)

- ejector shaft with cover switch

- ejection side or bottom- volume - 280 litres

Item number Output range

PL061389 12.5 – 160 kW

Standard elbow arm discharge system

Day container (over burner)

Worm screw elongation Diameter adjustment

PurposeTo move pellets from a square storedirectly to the boiler or via rising auger.

PurposeStores manually loaded pelletsand meters them into boiler.

710 650

BROAG

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A GILLES BIO

MASS RAN

GE

11

Delivery tube: plastic with mount

Delivery bend: plastic with mount

Bottom part, e.g. loading hopper, material ST 37 zinc coated

Spiral: HP 30i

Conveyed material: wood pellets

Granulate size: 6 x 40 mm

Apparent density: ca. 700 kg/m3

HP 30i Spiral conveyer 30° with outlet 70 mm consisting of:

….. HP-A 1 piece driving shaft incl. tightening clamp, 1 pc. angle bracket, 1 set of screws, rubber dampers and ABM-shaft, 1 piece H-PVC tube coupling with 2 pieces of tube clamps, 1 pc. end cap,1 pc. sensor 220 V, 1 pc. sensor holder, 1 m outlet hose, 2 pcs. hose clamps

….. HP 30i Spiral (coil 60 m) up to 60 m

….. HP 30i assembly manual

PurposeTo move pellets from the store directly to the burner or a rising auger.

Spiral conveyers HP 30i - up to 60 kW

Item number Fuel store length/m*

PL061590 3

PL061591 4

PL061791 5

PL061592 6

PL061593 7

PL061594 8

up to 60 kW

Spiral conveyers HP 30i

* and a maximum length from the internal fuel store wallto the fuel outlet as per drawing below (1240mm)!

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12

SF 30i - 75-160 kW - Available for larger boilers, please consult local Broag Area Sales Manager.

Conveyer tube: metal tube (in bunker PE-tube)

Conveyer bends: metal bends

Bottom part, e.g. loading hopper, material ST 37 zinc coated or painted

Spiral: SF 30i

Motor: geared drive engine, 0.18 kW/47 U/Min

Conveyed material: wood pellets

Granulate size: 6 x 40 mm

Apparent density: ca. 700 kg/m3

SF 30i Driving unit 30° with 200 mm, outlet maintenance opening, switching ofoverfilling, geared drive engine - 0.18 kW 47 U/min with TW, driving shaft

….. SF 30i metal tube

….. SF 30i metal bend 15°

….. SF 30i metal bend 45°

….. SF 30i HD metal tube fitting

….. SF 30i spiral - up to 60 m

….. SF 30i support for driving unit SF30i to ground with adapter for carrier

PurposeTo move pellets from the store directly to the burner or a rising auger.

Item number Fuel store length/m*

PL061595 3

PL061596 4

PL061792 5

PL061597 6

PL061598 7

75-160 kW

Spiral conveyers SF 30i

* and a maximum length from the internal fuel store wallto the fuel outlet as per drawing below (1400mm)!

BROAG

-REMEH

A GILLES BIO

MASS RAN

GE

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Gathers and delivers wood chips from store

As mentioned earlier, chips don’t free flow so are not suitable for the sort of storage used forpellets. To move chips from the store to the transport system, a Sweep Auger needs to be used- see below.

Wood chips storage

In operation the auger, which is driven by an electric motor, transfers its drive into a gearboxunderneath the circular disc which then makes the arms rotate and drag the fuel to the auger. Thefuel is then transported to the boiler via the auger(s) like wood pellets.

Choose the largest diameter sweep collector that will fit between the fuel store walls to minimisefuel left around the edge.

Sweep collector operation undermines fuel causing it to fall inwards and then be fed into the feedauger – 1 motor drives sweep collector and feed auger.

The wood chip store should be as square as possible to minimise fuel left in the corners.

Above: As mentioned in ‘Fuel Choices’wood chip stoking equipment is morerobust than pellet equipment- here wehave fully welded auger flights on a solid50mm shaft.

Left: Circular flat bottomed bins similar tothese also suit sweep augers.

Worm screw elongation Diameter adjustment

14

This high-performance boiler is produced as a tension-free welded construction. The heat insulateddoor at the front swings out completely permitting free access for cleaning all the boiler flues. It isconstructed in accordance with the natural combustion process of the wood fuel. The combustionchamber is lined with ceramic (replaceable) radiant fire bricks.

The high combustion temperatures and the length of time the gases persist in the furnaceguarantee clean combustion.

The boiler is suitable for automatic combustion of both wood chips and pellets. Also, thanks to anadditional combustion chamber opening and grate, pieces of wood may be used in case ofemergency operation, without the necessity of any adjustments to construction.

Wood chips and pellets boiler HPK-RA 15-160 kW












Nominal heat output kW 15 20 25 30 35 40 49

Max working pressure bar 3 3 3 3 3 3 3

Max flow temperature °C 95 95 95 95 95 95 95

Min return temperature °C 55 55 55 55 55 55 55

Number of heat exchange tubes 2 2 2 2 2 2 2

Heating area m2 1.9 1.9 1.9 2.9 2.9 2.9 2.9

Boiler volume (water) L 83 83 83 150 150 150 150

Boiler weight kg 443 443 443 724 724 724 724

Flue gas temp. nominal load °C 130-200 130-200 130-200 130-200 130-200 130-200 130-200

Electrical supply 400V 50 Hz 400V 50 Hz 400V 50 Hz 400V 50 Hz 400V 50 Hz 400V 50 Hz 400V 50 Hz

Incl. ash container 43 litres 43 litres 43 litres 43 litres 43 litres 43 litres 43 litres

Item number PL061599 PL061600 PL061601 PL061024 PL061025 PL061026 PL061028

HPK-RA (wood chips) 15/7.1 20/7.1 25/7.1 30/8.1 35/8.1 40/8.1 49/8.1

BROAG

-REMEH

A GILLES BIO

MASS RAN

GE

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Wood chips minimum distances

15-25 kW 30-49 kW 60 kW

75 and 85 kW 100 and 120 kW 145 and 160 kW

SET PRICE includes:– HPK – boiler

– Switch box intended for installation onto wall

– Wood chips – burner with automatic ignition and back burning protection

– Fire bricks

Note: 240 V available as optional extra.


Max working pressure bar 3 3 3 3 3 3 3

Max flow temperature °C 95 95 95 95 95 95 95


Number of heat exchange tubes 3 3 3 3 3 3 3

Heating area m2 5.4 7.2 7.2 9.7 9.7 13.3 13.3

Boiler volume (water) L 220 320 320 495 495 620 620

Boiler weight kg 1330 1570 1570 1963 1963 2463 2463


Electrical supply 400 V 50 Hz 400 V 50 Hz 400 V 50 Hz 400 V 50 Hz 400 V 50 Hz 400 V 50 Hz 400 V 50 Hz

Incl. ash container 43 litres 43 litres 43 litres 43 litres 43 litres 43 litres 43 litres


HPK-RA (wood chips) 60/2.1 75/3.1 85/3.1 100*/10.1 120*/10.1 145/4.1 160/4.1

Note: Space in front of boiler only needed for annualremoval of ashaugers. If outward opening door(s)available then * = width of boiler. eg (935mm)

*935mm

*935mm

*935mm

*935mm*765mm*620mm

Discharging from the on site-built silo or bunker,suitable for conveying wood chips, splinters, scobs.

Two compound spring assemblies; incl. pressureplate, gear motor and pre/tensioning device.

Max fuel depth for chips: 3 m

Not suitable for pellets

Price includes mains water fed thermostaticvalve set to open at 55°C.

Purpose of valveTo protect boiler from fire originating in fuelstore. Valve supplied loose for fitting by others.

Incl. diameter adjustment - full shaft e Ø 40 mm,



- suitable for material size of G30

Discharge systems for wood chips facilities

16

Spring assembly discharge system for wood chips - 15-160 kW


PL061098 2.0 m

PL061391 2.5 m

PL061103 3.0 m

PL061392 3.5 m

PL061108 4.0 m

15-160 kW

Spring assembly discharge system


Output 0.75 kW




Motor technical data Screw elongation

Item number Length

PL061109 Per 0.5 m

Total screw length- max. 6 m

(elongation + adjustment)

Screw elongation Diameter adjustment

PurposeTo move wood chips from the storedirectly to the boiler or a rising auger.

Fuel discharging conveyor standard screw.Suitable for HPK-/RA boilers. Conveying screw withgear motor and multiple bearings plus support feetfor stability. Screw channel for conveying pellets orwood chips by a progressive screw blade and three-part screw shaft. Connection to the wood chipsburner from above.

Rising or delivery screw for wood chips - 15-160 kW

Item number Length

PL061129 1.0 m

PL061130 1.5 m

PL061131 2.0 m

PL061132 2.5 m

PL061133 3.0 m

PL061134 3.5 m

PL061135 4.0 m

PL061136 4.5 m

PL061137 5.0 m

PL061138 5.5 m

PL061139 6.0 m

PL061735 6.5 m

15-160 kW

Rising screw - wood chips


Output 0.75 kW





Purpose To move wood chips from sweep auger outlet to boiler inlet.


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A GILLES BIO

MASS RAN

GE

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Discharging from the on site built silo or bunker, suitable for conveying wood chips,splinters, scobs, pellets, etc.

Two compound spring assemblies enable towork in a small space radius; incl. pressureplate, gear motor and pre-tensioning device.

Max. fuel depth for wood chips: 6 m

Max. delivery height for pellets and woodbriquettes: 2.5 m



Incl. diameter adjustment - full shaft Ø 50 mm,



- suitable for material size of G50 at maximum

Elbow arm sweep auger - 15-160 kW


PL061110 2.6 m

PL061111 2.8 m

PL061112 3.0 m

PL061113 3.2 m

PL061114 3.4 m

PL061115 3.6 m

PL061116 3.8 m

PL061117 4.0 m

PL061118 4.2 m

PL061119 4.4 m

PL061120 4.6 m

PL061121 4.8 m

PL061122 5.0 m

PL061123 5.2 m

PL061124 5.4 m

PL061125 5.6 m

PL061126 5.8 m

PL061127 6.0 m

15-160 kW

Standard elbow arm discharge system


Output 0.75 kW





Screw elongation

Item number Length

PL061128 Per 0.5 m

Total screw length - max. 6 m (elongation + adjustment)

Screw elongation

PurposeTo move wood chips or pellets from thefuel store directly to the boiler or arising auger.

18

Containers for heating systems 15-160 kW

Variation 1: Heating container 15-60 kW

Variation 2: Heating container 75-95 kW - pellets

Incl. installation (VL+RL), incl. electro-wiring.

Incl. chimney of high-grade steel, incl. safety devices, incl.blowers junctions incl. all fire protection doors, Boiler and fueldelivery equipment to suit customer requirements.

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Variation 3: Heating container 100-160 kW - pellets only

20

- Standard switch box

- SPS-control system

- Automatic ignition and reverse equipment for stoker and bucket wheel

- Modem for remote control

- External heating circuits regulation (2 heating circuits, hot water)

- Control of boiler, flue gas, fuel feed quantity

- Summer-, Winter-, Boiler-, Storage tank, manual operation and night drop

- Operational hours counter

- Measured operation

- Protection against blocking by means of initiator

- Motor Electrical control

Cable connection with the switch box possible within the distance of 3 m from the boiler.

Connection of all gear and blowers motors. Electric wiring incl. cable channel.

Incl. VISUALISATION with “Fire View”This integrated program developed by GILLES enables a complete view of the performance process ofthe heating system and an immediate detection of any possible defect remotely by the customer. Alsoremote engineer is able to access boiler control if boiler is connected to dedicated analogue phone line.

Control of wood chips and pellets boilers Supplied as standard with all boilers up to 160kW

Item number Output Range

PL061156 12.5 – 160 kW

Regulation HPK

Figure Item number Description

PL061174 PT 1000 – sensor (for storage tank)(Length 10m)Per piece

PL061175 Visualisation (only Program)

PL061176 Visualisation by means of CAN – BUS(Program incl. CAN-BUS Interface)

PL061177 Fill up level detectorfor storage room up to 160kW(3 pcs. sensors + receiving box)

PL061421 FU – design for wood chips boilers20 – 145kW and pellets boilers 49 – 145kW

PurposeTo convert a 415V boiler to 240V.Must be fitted from new, not retrofitable.

PL061422 FU – discharge or rising screw conveyors

PurposeTo convert a 415V boiler to 240V.Must be fitted from new, not retrofitable.

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Blower couplings for pellets

Blower couplings for wood chips


PL061178 Blower coupling sets (straight)2 pcs. of tank car couplings with turnprotection, incl. cover Length: 0.5 m

PurposeFor building into wall as is - no extrapipe to be added

PL061179 1 pc coupling incl. cover

110 mm Storz

PL061180 1 m tube Ø 100 mm

PL061181 1 x 45° elbow Ø 100 mm

2x45 = 1x90

PL061182 Stroke protective pad1 stroke protective pad inc. holder

PurposeTo stop pellets breaking againstfuel store wall


PL061418 1 pc coupling incl. cover 150 mm Storz

PL061419 1 m tube Ø 150 mm

PL061420 1 x 45° elbow Ø 150 mm2x45 = 1x90

Blower couplings

Calculation is dependent upon a number of factors:

- What output is the biomass boiler in kw?

- How many hours a week will it be in operation?

- Which type of fuel – chips or pellets?

- How often is it desirable to have fuel deliveries?

- What capacity is the delivery lorry?

For exampleA 145kw boiler in a primary school working say 6hrs a day at full output burning wood chips willburn the following amount of fuel per week

145kw x 6hrs per day x 5 days per week = 4350 kw/hrs per week

4350 divided by 800 (the amount of kw/hrs per m3 of chips) = 5.43m3 per week.

Most fuel delivery lorries carry about 30m3 of fuel so in this instance if a 36/38m3 store could becreated a delivery would be needed about every 6 weeks without the store needing to be fullyempty to receive a full load.

A suitable store would be about 3.5m x 3.5m x 3m deep.

Another exampleA 100kw boiler in a sports centre working say 12hrs a day at full output burning pellets will burnthe following amount of fuel per week

100kw x 12hrs per day x 7 days per week = 8400kw/hrs per week

8400 divided by 3000 (the amount of kw/hrs per m3 of pellets) = 2.8m3 per week

That would be a full lorry load approx every 10 weeks or a half load every month or so.

What capacity does the fuel store need to be?

22

Other products


PL061171 Fall tube Incl. flange per m

PurposeUsed when fuel store is above boiler.

PL061172 Fall tube with access door Incl. flange per m

PL061173 Delivery container up to 160kW for 2 deliveries(suitable for pellets and wood chips)

PurposeUsed when one fuel store needsto feed two boilers.

PL061186 Ash container - large (80 litres)

PL061187 Ash container small (43 litres)

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Uniquely, the Broag-Gilles biomass boiler has the combustion process under full control - please asklocal Broag Area Sales Manager for full explanation if required, contact details onwww.uk.remeha.com. This means that a buffer vessel doesn’t need to be fitted if the boiler is pipedinto a low loss header as shown below.

Typical Broag-Gilles biomass schematic showing option of extra boilers if required. Biomass boilerpump and divert valve supplied as standard- up to 160 kW, position of 3 port valve varies dependingupon boiler output (isolation valves etc omitted for clarity). The diagram above shows that thebiomass boiler can be piped up like any other boiler and also in conjunction with any other boiler.The 3 port mixing valve and boiler pump are supplied with the boiler(up to 160kW) and aredesigned to get the nominal flow through the boiler and keep the return temperature up to 55-60deg C. They are controlled by the boiler so require no extra electrical supply.

When would a buffer vessel be desirable?A buffer vessel can be used for 3 main reasons:

- If ‘instant’ heat is required at any time e.g. in a greenhouse that has to be kept warmimmediately once the inside set temperature falls in the evening.

- A buffer vessel can be used to effectively increase the size of a boiler by letting it create andstore heat overnight ready for the cold morning start - this applies to all boilers not just biomass.

- If the boiler is connected only to a Plate Heat Exchanger/s and there is a possibility of the demandfor heat being taken away without any overrun e.g. only looking after air handling units whichmay all switch off at the same time once a set outside temperature is reached or similar situation.

Any other hydraulic considerations?No, this is the main benefit the Broag-Gilles boiler has over its competitors, treat it as if is a normalboiler with pump overrun at the end of the heating day and it will operate correctly. It is bestoperated on a pressurized system which should be connected as per the manufacturer’s instructions.

Piping a biomass boiler up to a heating system

Water treatment

24

It is generally considered good practice to treatthe system water. The biomass boilers have asteel heat exchanger so a suitable inhibitorshould be used for steel and all other metals inthe heating system.

Combustion air requirementsThe combustion air requirement for the biomassboilers is as follows:

- Kw output of the boiler(s) x 3.222 + 80cm/2

- For example a 145 kW boiler wouldneed 547cm/2 of free area air inlet

- A 100 kW and 45 kW together in the sameboiler house would also need 547cm/2

Any conventionally flued appliances e.g. pressurejet, water heater, atmospheric or conventionallyflued Quinta/210 etc will need their combustionair in addition to the above in accordance withstandard BS6644 calculation.

Flueing requirementsReference should be made BS 6644 & the cleanAir Act.

Only clean wood fuel may be used & cangenerally be regarded as a Very Low Sulphur(VLS) fuel.

- The boilers must have their own flue, theycannot share with other boilers, waterheaters or biomass boilers.

- The flue gas temperature is between 130deg C and 200 deg C, the flue fans havequite high residual duty so this should beborne in mind when choosing a flue.

- Consideration should be given to smokecontrol areas - currently all boilers up to300 kW are ‘Exempt Appliances’ for S.C.areas. In Autumn 2008, 360-1600 kW will beexempt. It is anticipated that in Spring 2009the 2000 kW boiler will also be exempt.Boilers operating in these zones must burnfuel derived from clean wood containing nohalogenated compounds.

- The services of a specialist flue companyshould be considered for final flue design,which should include clean out hatches.

Flueing environmental issuesAll combustion causes pollution. When selectingyour fuel you are also inevitably selecting thepollution that comes as a consequence of that

decision. All Broag-Gilles boilers when correctlyinstalled are certified by AEA Technology* assuitable for use in Smokeless Zones and meetwith all UK regulatory standards. All equipmentcertification is given based on the use of cleanfuel. Clean fuel is essential otherwise you maybe in breach of emission regulations andcause harm.

Other air pollutants of concern, but by nomeans exclusive to biomass combustion include:

PM10 Particles - Broag-Gilles fullyautomated boilers are class leaders withlow PM10 emissions.

PM10 Levels will vary significantly with fuelquality. Pellets produce less PM10 than chipsand may be a more suitable fuel choice for builtup areas. PM10 emissions are of less concern inrural and suburban areas where existing PM10levels are likely to be low

Sulfur Oxides (SOx) cause acid rain. Modernwood systems have 1/6 the SO2 emissions offuel oil.

Nitrogen Oxides (NOx) produced by allcombustion processes cause ozone, smog, acidrain and respiratory problems.

Carbon Monoxide (CO) is produced by all fuelcombustion processes. The level produced bywood combustion depends very much on howwell the system is set up and maintained.CO emissions from wood burning are ofrelatively minor concern to air quality, except insome areas that already have high levels of COin the air from traffic exhaust.

Volatile Organic Compounds (VOCs) are a largefamily of air pollutants, some of which areproduced by fuel combustion. Some are toxic,others are carcinogenic. VOCs elevate ozone andsmog levels in the lower atmosphere, causingrespiratory problems. Both wood and oilcombustion produce VOCs—wood is higher insome compounds and oil is higher in others.VOC emissions can be minimized with goodcombustion practices.

Most of these issues are relevant to allcombustion processes not solely wood biomassand can be resolved by ensuring the correctchimney height. As with all installations,reference to the Clean Air Act and BS6644 isrecommended. AEA Technology* can carry outan on-site environmental impact study to fullyasses all of the air quality issues surrounding aninstallation if the client feels this is necessary.

*www.aeat.co.uk

– Regulated rotation speeds of primary andsecondary air blowers. Performance regulationby means of exhaust gas temperature, lambdaprobe sensor, combustion chambertemperature and boiler temperature.

– Ceramic lining in high-temperature resistingspecial chamotte concrete.

– Underfeed fuel stoking with combustion retortin heat resistant steel, incl. grate rods in fireresistant cast alloy.

– Combustion grate incl. grate rods in fireresistant cast alloy with pull-out ashremoving box under it.

– Combustion chamber door in front wall.

This high-performance boiler is produced as a tension-free welded construction. The heat insulateddoor at the front swings out completely permitting free access for cleaning all the boiler flues.

It is constructed to optimise the natural combustion process of wood fuel. The gasificationcombustion chamber, built on the direct-electrical principle, is lined with a ceramic variable(replaceable) radiant ceiling. The high combustion temperatures and the length of time the gasespersist in the furnace guarantee clean combustion.

Wood chips and pellets boilers HPKI-KHPKI-K 180-2000 kW (Underfeed stoking)

Incl. multi-cyclone flue dust interceptor Flue dust interceptor for removal of dust from flue gases.The interceptor is installed compactly in the boiler.- Housed in the flue-ways with installed cast metal cyclones.

- Ash discharge cone with appropriated outflow from discharge system/separated position of ash container.

Incl. flue gas fan. For creating and regulating negative pressure in the boiler.

- Sturdy housing in steel

- Radial running wheel welded and balanced dynamically

- Motor with shaft and heat diversion panel designed to cope with high temperatures

- Insulation class F.

Incl. automatic cleaning of boiler tubes The cleaning of the interior of the boiler tube is carried out by means of an intensive compressed airshock. This cleans the tube at high speed and loosens any ash sticking on the walls. Special valveswith a very high air throughput and a very short opening time are used to achieve the air cleaning.The tube stays clean as a result of the application of this cleaning principle, keeping the expenseand effort involved in additional cleaning work to a minimum. The flue gas temperature is low. Theefficiency of the boiler is kept up between services.

- Special air jets with fast closing valves are built into the boiler doors

- Compressed air tank directly adjacent to valves with pressure sensor and safety valve

- Automatic valve control for optional setting up of the cleaning interval

- Compressor included in price

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HPKI-K 180-900 kWIncl. stoker, blowers, automatic cleaning, automatic ignition (up to 550 kW), ash removal, incl. 2 x 240 L containers and compressor

HPKI-K 1200-2000 kWIncl. stoker, blowers, automatic cleaning, incl. central ash discharge, incl. 1 x 800 L container and compressor

Nominal heat output kW 180 240 300 360

Normal operational pressure bar 5 5 5 5

Max flow temperature °C 95 95 95 95

Min return temperature °C 55 55 55 55

Heating area m2 13 13 18 18

Boiler volume (water) L 750 750 1.000 1.000

Boiler weight kg 3.100 3.200 4.000 4.000

Flue gas temp. nominal load °C 130-200 130-200 130-200 130-200

Electrical supply 400V 50 Hz 400V 50 Hz 400V 50 Hz 400V 50 Hz

Item number PL061206 PL061207 PL061208 PL061209

HPKI-K 180 240 300 360


Normal working pressure bar 5 5 5 5 5 5 5

Max flow temp temperature °C 95 95 95 95 95 95 95


Heating area m2 28 28 54 54 79 92 125

Boiler volume (water) L 1.400 1.400 2.300 2.300 3.100 3.300 4.700

Boiler weight kg 6.000 6.000 9.000 9.000 11.800 14.000 19.000


Electrical supply 400V 50 Hz 400V 50 Hz 400V 50 Hz 400V 50 Hz 400V 50 Hz 400V 50 Hz 400V 50 Hz


HPK-K 450 550 700 900 1200 1600 2000

Item number Output Range

PL061481 180-550 kW

PL061482 700-900 kW

Central ash discharge - 800 L(Grate and cyclone ash discharging intothe same 800 L container).Standard 1200 kw and above. Item number Output Range

PL061483 100-150 kW

PL061484 180-240 kW

PL061485 300-360 kW

PL061486 450-550 kW

PL061487 700-900 kW

PL061488 1200 kW

Heat conveyance safety deviceMains water fed emergency cooling.

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- Continuous output regulation in the rangefrom 30 to 100 %

- Combustion optimisation;

- Lambda sensor O2 control;

- Negative pressure regulation;

- Air quantity regulation;

- Control and regulation of the completeprocess, starting in silo by fuel discharge up to the heating boiler by means of SPSsuitable for industry usage;

- Programming in compliance with thestandard IEC 61131-3 of world-wide validity

- The control may be set up via CAN-Bus ormodem locally and externally at any time.

Control unit for pellets and wood chips boilers HPKI-K/RHPKI-K/R 180-2000 kW

Central fault notification as a standard with the possibility of putting out alarmmessages as emergency phone communications in spoken text or SMS form. Nostart-up faults in autumn, because no batteries are necessary to retain the storageunit. Control cabinet circuitry wiring at 3 m circumference distance from boiler.Connection of all gear and ventilator motors, electric cabling incl. cable shaft.

Item number Description

PL061494 Control equipment 180-550 kW



PL061343 Switch box extension – Push rods discharge -

Output range

Bucket wheel/rotary valveSolid cast metal construction with steel bucket wheel. Running wheel inclined to direction of turn with hardened and sharp-ground metal laminates. Counter cutter in hardened tool grade steel.

Fully tested burn-back safety device.


PL061201 Bucket wheel ZRS 3 for HPKI-K/R/Wincl. motor (large)

PL061492 Bucket wheel ZRS 1 for HPKI-K/R/Wincl. motor (small)

PurposeMeters fuel into boiler and cutoversize fuel to size. Burn backprotection.

PurposeMeters fuel into boiler and cutoversize fuel to size. Burn backprotection.

Discharge systems for pellets facilities for HPKI-K/R/W 180-2000 kW

Fuel discharge conveyor standard screw,suitable for HPKI-K/R/W system.

Pellets screw with gear motor and multiplebearings plus support feet for stability.

Screw channel for conveying the pellets withprogressive worm screw blade and three-partworm screw shaft.

PurposeTo move pellets from store directly to boileror to a rising auger.

Fuel discharge rising screw, suitable for HPKI-K/R/W systems.

Pellets screw with gear motor and multiplebearings plus support feet for stability.

Screw channel for conveying the pellets with progressive auger blade and three-partworm screw shaft.

PurposeTo move pellets from a standard auger tothe boiler.

Standard auger Rising auger

Screw Length Item number Item number

Up to 1.5 m PL061679 PL061515

2.0 m PL061502 PL061516

2.5 m PL061503 PL061517

3.0 m PL061504 PL061518

3.5 m PL061505 PL061519

4.0 m PL061506 PL061520

4.5 m PL061507 PL061521

5.0 m PL061508 PL061522

5.5 m PL061509 PL061523

6.0 m PL061510 PL061524

6.5 m PL061511 PL061525

7.0 m PL061512 PL061526

7.5 m PL061513 PL061527

8.0 m PL061514 PL061528

8.5 m PL061680 PL061703

9.0 m PL061681 PL061704

9.5 m PL061682 PL061705

10.0 m PL061683 PL061706

Standard screw Rising screw

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Discharging from the side built silo or bunker,suitable for conveying wood chips, splinters,small pieces of bark, etc.

Two robust elbow arms can work in a smallspace radius.

Incl. pressure plate, gear motor and pre-tensioningequipment.

Max. fuel depth for wood chips: 6 m

Max. fuel depth for pellets and woodbriquettes: 2.5 m



Incl. diameter adjustment part- Full shaft Ø 50 mm,

- Screw blade thickness - 8 mm

- Continuous welded screw blade

- Suitable for material size of G50 at maximum

Elbow arm sweep auger HPK-IK/R/W 180-360 kW


PL061110I 2.6 m

PL061111I 2.8 m

PL061112I 3.0 m

PL061113I 3.2 m

PL061114I 3.4 m

PL061115I 3.6 m

PL061116I 3.8 m

PL061117I 4.0 m

PL061118I 4.2 m

PL061119I 4.4 m

PL061120I 4.6 m

PL061121I 4.8 m

PL061122I 5.0 m

PL061123I 5.2 m

PL061124I 5.4 m

PL061125I 5.6 m

PL061126I 5.8 m

PL061127I 6.0 m

85-360 kW


Output 0.75 kW





Screw elongation

Item number Length

PL061128I Per 0.5 m

Elongation of the diameter adjustment part possible up to 6 m!

PurposeTo extend the sweep auger to meet boiler or rising auger.

Worm srew standard discharge system

Screw elongation


Discharge systems for wood chips facilities

PurposeTo move wood chips or pellets from a squareor circular store directly to the boiler or to arising auger.

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PL061274 3.0 m

PL061275 3.2 m

PL061276 3.4 m

PL061277 3.6 m

PL061278 3.8 m

PL061279 4.0 m

PL061280 4.2 m

PL061281 4.4 m

PL061282 4.6 m

PL061283 4.8 m

PL061284 5.0 m

PL061285 5.2 m

PL061286 5.4 m

PL061287 5.6 m

PL061288 5.8 m

PL061289 6.0 m

450-700 kW

Producer ABMType FGA663F/ 4D80a-4 FGA663F/ 4D90Sa-4 FGA663F/ 4D90Sb-4

Output 0.75 kW 1.1 kW 1.5 kW

Driver revolutions 10.2 min-1 14.8 min-1 20 min-1

Driver torque moment T2 = 702 Nm fB = 0.9 T2 = 710 Nm T2 = 716 Nm

Voltage / frequency 230/ 400 V // 50 Hz 230/ 400 V // 50 Hz 230/ 400 V // 50 Hz


Screw elongation Item number Length

PL061295 Per 0.5 mElongation of the diameter adjustment part up to7 m is possible!

Sturdy elbow arm discharge system

Screw elongation

Capacity up to 400 kW up to 600 kW up to 900 kW

Elbow arm discharge system for HPKI-K/R/W 450-700 kW


PurposeTo extend the sweep auger to meet boiler or rising auger.

Discharging from the side built silo orbunker, suitable for conveying woodchips, splinters, small pieces of bark, etc.to the silo’s centre by means of twoautomatic retractable elbow arms.

Incl. pressure plate, gear motor and pre-tensioning equipment.

Price includes mains water fedthermostatic valve set to open at 55°C.

Purpose of valveTo protect boiler from fire originating infuel store. Valve supplied loose for fittingby others.

Incl. diameter adjustment part- Continuous welded worm screw blade

- Progressive worm screw movement

- Suitable for material size of (G50)

- 60 mm full shaft

- 8 mm screw blade

- Max fuel depth up to 3 xdiameter (Chips)

PurposeTo move wood chips or pellets from asquare or circular store directly to theboiler or to a rising auger.

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Fuel discharge rising auger. Suitable for HPKI-K/R/W systems.

Conveying screw with gear motor and multiplebearings, plus support feet for stability.

Screw channel for conveying pellets or wood chipswith progressive screw blades and three-partscrew shaft.

Rising and conveying screw – wood chips | HPKI-K/R/W HPKI-K/R/W 180-2000 kW

Item number Length

PL061344 1.0 m

PL061345 1.5 m

PL061346 2.0 m

PL061347 2.5 m

PL061348 3.0 m

PL061349 3.5 m

PL061350 4.0 m

PL061351 4.5 m

PL061352 5.0 m

PL061353 5.5 m

PL061354 6.0 m

150-1600 kW

Rising and conveying screw


Output 0.75 kW



Voltage/ frequency 230/ 400 V // 50 Hz


Item number Product Description

PL061676 Special pressure bearing from 30° rising and at the screw length from 5 m from 20° rising

PL061677 Standard input channel with sight window, maintenance opening and safety end switch

PL061678 Standard output channel -

PurposeUsed to move woodchips from outlet of sweep auger orwalking floor to boiler or possibly to another rising auger.

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The data in the following table should be observed when considering the push rods dischargesystem: static calculation was made for wood chips of size G 50 and W 50, the maximumapparent density of 440 kg/m3.

Walking floor system 180 – 2000 kW

The permissible width of the push rods depends on the required length and intended delivery height.

Example:Intended bunker length is 10.0 m, intended delivery height is 4.0 m.Push rod may be used within 2.0 m at maximum. In order to avoid the over bridging, the distancebetween push rods or wall should be 10cm - 15cm at maximum.

Length/rod Delivery height (max) Delivery height (max) Delivery height (max) Delivery height (max)

12 m 2.3 m 2.8 m 3.5 m 4.7 m

10 m 2.8 m 3.4 m 4.2 m 5.6 m

8 m 3.5 m 4.2 m 5.3 m 7.0 m

6 m 4.0 m 5.6 m 7.0 m 9.0 m

Width of push rods 3.0 m 2.5 m 2.0 m 1.5 m

ATTENTION: Choosing and specifying a walking floor system must be done afterconsultation with Broag, who will liaise with Gilles to ensuresatisfactory product selection.

A-Length 6.0 m 8.0 m 10.0 m 12.0 m

B-Width 1.5 m 2.0 m 2.5 m 3.0m

PurposeTo move fuel from store to rising auger which then delivers fuelto boiler. Used on larger installations.

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UTSK minimum distances

240L ash bin 800L ash bin

*The minimum distance for opening the heat exchanger door is equivalent to the width of the boiler, but

**for maintenance reasons we recommend a clear space, equivalent to the length of the heatexchanger, is left in front of the boiler - outward opening plant room doors in front of boiler canhelp achieve space required.

Data sheet HPKI-K 180-2000 kW

180 2990 1150 2200 1600 720 590 1450 530 1170 670 1150 1970 1050 1150 2000 65 180 3.10 1.32 830 2.6 48

240 3190 1150 2200 1600 920 590 1580 530 1170 670 1150 1970 1050 1150 2200 65 200 3.20 1.32 830 4.6 48

300 3450 1250 2250 1800 920 590 1810 500 1400 730 1160 1990 1050 1200 2200 80 200 4.00 1.74 1100 3.2 72

360 3450 1250 2250 1800 920 670 1810 500 1400 730 1160 1990 1050 1200 2200 80 250 4.00 1.74 1100 4.6 72

450 3950 1440 2480 2300 920 670 2290 716 1684 730 1320 2270 1200 1280 2200 100 300 6.00 2.45 1550 3 110

550 3950 1440 2480 2300 920 670 2290 716 1684 730 1320 2270 1200 1280 2200 100 300 6.00 2.45 1550 4.6 110

700 4620 1600 3000 2700 1180 770 2690 762 2038 740 1585 2740 1450 1550 2438 100 300 9.00 4.62 2550 2.7 182

900 4620 1600 3000 2700 1180 870 2690 762 2038 740 1585 2740 1450 1550 2438 100 360 9.00 4.62 2550 4.5 182

1200 4990 1800 3500 3000 1230 870 3030 843 2257 760 1885 3190 1750 1750 2490 125 400 11.80 5.94 3450 3.3 283

1600 5590 1800 3550 3400 1430 870 3430 865 2635 760 1900 3240 1750 1800 2700 150 - 14.00 7.68 3650 3.6 363

2000 6250 2000 3950 3800 1660 - 3870 905 2995 790 2185 - 2000 1950 3027 200 - 19.00 9.63 5200 3.1 485

OutputL B H 1 2 3 4 5 6 7 8 9 10 11 12

Flow/ Ø Total weight Weight heat Water in Kpa at Kvs inin kW return DN mm in tons exchanger in tons litre t20°C m3/h

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Other productsFigure Item number Description

PL061500 Ash container HPKI (800 litres)



PL061356 Switch box up to 1600 kW(without oil burner)

PurposeFor mounting of temp oil burner.Can’t be retrofitted.

PL061501 Feeder tank HPKI-K for 2 charges (suitable for pellets and wood chips)

Purpose Used where one fuel outlet needsto supply two boilers.

PL061185I SMS-Dialog(Mobile - cell telephone)Data transmission terminal GSM 900/1800 MHz

PL061785 Visualisation HPKI-K/R/WSummer 2008 on

PL061498 Optical message device of the fillinglevel for storage room HPKI-K/R/W

Awaiting image

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Silo cover 2000mm x 3000 mm

- Carrying capacity (car running) up to 20 kn/m2

(40kn/m2 and 75kn/m2 upon request )

- Protective grate and water drainage

- Hydraulic cylinder lifts hatch from below

- Zinc coated finish

- Upper surface of cover made of aluminium plate or it can be treated with asphalt or stones

- Incl. hydraulic drive, hydraulic oil

- Internal opening 2000x3000 mm

PurposeTo allow fuel to be tipped into fuel store from above.

Item number Internal opening

PL061763I 2000 x 3000 m

Silo cover

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ukBroag Ltd. Head Office

Remeha House

Molly Millars Lane

Wokingham

Berkshire RG41 2QP

T: 0118 978 3434

F: 0118 978 6977

E: [email protected]

www.uk.remeha.com

TreadLightlyON THE PLANET

Broag UK is committed to carbon offsetting

BIO

MAS

S

The data published in this technical sales leaflet is based on the latest information (at date ofpublication) and may be subject to revisions. It should be read in conjunction with our full technicalbrochure (available on request). We reserve the right to continuous development in both design andmanufacture, therefore any changes to the technology employed may not be retrospective, nor may webe obliged to adjust earlier supplies accordingly.

Issue 1 date: 18/08/08 Please note: all advice in this booklet is given in good faith. HoweverBroag-Remeha will not be held liable for information which subsequentlyis found to be outdated or inaccurate.

Biomass Range - The North’s leading Plumbers MerchantBROAG-REMEHA GILLES BIOMASS RANGE 7...

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