Biomass Power Plant-Broercycle Green Energy
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Transcript of Biomass Power Plant-Broercycle Green Energy
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Biomass GasificationPower Plant
PT. Broercycle Green Energy
Taman Kantor Unit D A9 Lantai 5,
Jln. Mega Kuningan lot 8,9/A9 Jakarta 12950
High-Value Gasification Solutions
Better technology for a cleaner world
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Biomass for Electricity Generation
Value added
Waste-to-energy project
Environmental consideration
Electricity from urban municipal waste
Stand alone remote area, abundant supply of
agriculture waste
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Information on case studies in
Indonesia
Cogenproject, PekanBaru-Riau
Rice husk, Indramayu-West Java Biogas to Electricity Project, Cakung-Jakarta
Waste wood gasification, East Kalimantan
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100 kw rice husk biomass gasification
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Presenting the State of the Art Green
Technology through Advance Gasification
TET CCFBG 101
Cutting Energy Costs as well as improving
emissions
Wide range applications
Robust, efficient, reliable and safe design
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TET CCFBG 101
The gasification technology converts solidcoal or biomass into:
Hydrogen
Carbon Monoxide and
CH4
Hydrogen Is the majority gas (approx. 60%)
in the synthetic gas produced.
TET CCFBG 101 Characteristics:
Outdoor service, at low pressure (at
atmospheric pressure).
High continuous rating, maximum at 6100
MW thermal
As a catalytic gasification process, CCFBG
uses catalyst material to filter.
Uses steam as low cost gasifying agent.
Low cost fuel
Medium BTU gas as generated
multifunction synthetic gas.
PERFORMANCE DATA
Gasification Process TET - CCFB 101
Type of Gasifier Catalic Circulating Fluidized Bed
Fuel Biomass, Dreid Low Grade Coal or Better
Proximate Analysis of Fuel
Moisture %-adb 10.00
Ash %-adb 3.50
Colotile Matter %-adb 41.70
Fixed Carbon %-adb 44.80Total Proximate %-adb 100.00
Ultimate Analysis of Fuel
Carbon %-adb 71.80
Hydrogen %-adb 5.60
Oxygen %-adb 17.27
Nitrogen %-adb 1.16
Sulfur %-adb 0.68
Ash %-adb 3.50
Total Ultimate %-adb 100.00
Higher Heating Value of Fuel kcal/kg 6,200.00
Steam/Coal a) kg/kg 0.49
Oxygen/Coal a) kg/kg 1.26
Air/Coal a) kg/kg 4.37
Gasifivation Temperature C 650.00
Gasification Pressure Atm 1.23
Product Gas Analysis
CO %-v/v 25.16
H2 %-v/v 58.37
CH4 %-v/v 4.20
CO2 %-v/v 11.44
O2 %-v/v 0.57N2 %-v/v 0.26
CnHn %-v/v -
H2S %-v/v -
Trace Components %-v/v -
Total Gas Analysis %-v/v 100.00
Higher Heating Value of Gas kcal/NM3 2,940.00
Tar Oil Produced No
Gasifier Outlet Temperature C 645.00
Product Gas Yield NM3/kg-coal 1.86
Carbon Convertion % 63.00
Gas Efficiency % 88.32
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TET CCFBG 101 Reactor
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Circulating Fluidized Bed Gasifier
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CCFBG System Performance
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PLC control system including:
Pressure, flow, temperature indicator Centralized valve control PID Controller Redundant structure Motor FC controller On Field controller Interlock system as safety
Measurement and safety task
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Production Cost Comparison
1 MWeElectricity Cost 1 MW-Biomass / Coal Gasification Electricity Cost 1 MW-Diesel Fuel Power Plant
Waste Coal/Crumbs Biomass
Capacity 1,000 kw 1,000 kw Capacity 1,000 kw
Operation Time 8,560 hour/yr 8,560 hour/yr Operation Time 8,560 hour/yr
Down Time 200 hour/yr 200 hour/yr
Electricity Output 8,560,000 kwh/yr 8,560,000 kwh/yr Electricity Output 8,560,000 kwh/yrOverall Efficiency 90 % 90 % Overall Efficiency 30%
Feedstock Consumption 1.3 kg/kwh 1.6 kg/kwh Diesel Fuel Consumption 0.27 ltr/kwh
Feedstock Price Rp. 300 /kg 250 /kg Diesel Fuel Price Rp. 6,000 /ltr
Biomass/Coal Waste Cost Rp. 3,338,400,000 /year 3,424,000,000 /year Fuel Cost Rp. 13,867,200,000 /year
Diesel Fuel Cost 300,000,000 /year 300,000,000 /year
Manpower Rp. 402,000,000 /year 402,000,000 /year Manpower Rp. 312,000,000 /year
O& M 250,000,000 /year 250,000,000 /year O& M 445,633,600 /year
Investment Rp. 33,300,000,000 33,300,000,000 Investment Rp. 13,875,000,000
Electricity Production Cost
Rp. 501 /kwh 511 /kwh Electricity Production Cost 1,709 /kwh
Savings from fuel cost 10,528,800,000
Payback periode 3.5
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Production Cost Comparison
5 MWeElectricity Cost 5 MW-Biomass / Coal Gasification Electricity Cost 5 MW-Diesel Fuel Power Plant
Waste Coal/Crumbs Biomass
Capacity 5,000 kw 5,000 kw Capacity 5,000 kw
Operation Time 8,560 hour/yr 8,560 hour/yr Operation Time 8,560 hour/yr
Down Time 200 hour/yr 200 hour/yr
Electricity Output 42,800,000 kwh/yr 42,800,000 kwh/yr Electricity Output 42,800,000 kwh/yrOverall Efficiency 90 % 90 % Overall Efficiency 30%
Feedstock Consumption 1.3 kg/kwh 1.6 kg/kwh Diesel Fuel Consumption 0.27 ltr/kwh
Feedstock Price Rp. 300 /kg 250 /kg Diesel Fuel Price Rp. 6,000 /ltr
Biomass/Coal Waste Cost Rp. 16,692,000,000 /year 17,120,000,000 /year Fuel Cost Rp. 69,336,000,000 /year
Diesel Fuel Cost 1,500,000,000 /year 1,500,000,000 /year
Manpower Rp. 643,200,000 /year 643,200,000 /year Manpower Rp. 499,200,000 /year
O& M 400,000,000 /year 400,000,000 /year O& M 713,013,760 /year
Investment Rp. 88,800,000,000 88,800,000,000 Investment Rp. 69,375,000,000
Electricity Production Cost
Rp. 449 /kwh 459 /kwh Electricity Production Cost 1,648 /kwh
Savings from fuel cost 51,144,000,000
Payback periode 2
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Production Cost Comparison
10 MWeElectricity Cost 10 MW-Biomass / Coal Gasification Electricity Cost 10 MW-Diesel Fuel Power Plant
Waste Coal/Crumbs Biomass
Capacity 10,000 kw 10,000 kw Capacity 10,000 kw
Operation Time 8,560 hour/yr 8,560 hour/yr Operation Time 8,560 hour/yr
Down Time 200 hour/yr 200 hour/yr
Electricity Output 85,600,000 kwh/yr 85,600,000 kwh/yr Electricity Output 85,600,000 kwh/yrOverall Efficiency 90 % 90 % Overall Efficiency 30%
Feedstock Consumption 1.3 kg/kwh 1.6 kg/kwh Diesel Fuel Consumption 0.27 ltr/kwh
Feedstock Price Rp. 300 /kg 250 /kg Diesel Fuel Price Rp. 6,000 /ltr
Biomass/Coal Waste Cost Rp. 33,384,000,000 /year 34,240,000,000 /year Fuel Cost Rp. 138,672,000,000 /year
Diesel Fuel Cost 3,000,000,000 /year 3,000,000,000 /year
Manpower Rp. 643,200,000 /year 763,800,000 /year Manpower Rp. 592,800,000 /year
O& M 400,000,000 /year 475,000,000 /year O& M 846,703,840 /year
Investment Rp. 88,800,000,000 88,800,000,000 Investment Rp. 69,375,000,000
Electricity Production Cost
Rp. 437 /kwh 450 /kwh Electricity Production Cost 1,637 /kwh
Savings from fuel cost 102,288,000,000
Payback periode 2
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Typical issues related to biomass
gasification
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Biomass Conversion Routes
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Energy Law
(Law No. 30/2007)
Issued in 2007 that pay attention on renewable
energy development and regulates such as:
Government and local government should increased theutilization of renewable energy;
Government and local government should provide
incentives for renewable energy developers for certain
period of time.
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Geothermal Law
(Law No. 27/2003) To regulate the management and
development of geothermal energy sources
for direct and indirect utilization
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Green Energy Policy
(Ministerial Decree: No.0002/2004)
Renewable Energy and Conservation
Energy Development Policy:
Green Energy Policy:
Implementing the maximum utilization of renewable energy
Efficient utilization of energyPublic awareness in energy efficiency
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Presidential Instruction
on Biofuel Development(Presidential Instruction No. 1/2006)
Objective: Accelerating biofuel utilization for fossil
(especially oil) substitution
Instructions to 13 Ministers, Governors and Mayors
to take necessary initiatives and actions for biofuel
development from supply (feedstock) side untilconsumption/commercialization side
Coordinated by Coordinator Minister of Economic
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Regulation on
Electricity Supply and Utilization(Government Regulation No.03/2005)
Regulating the supply and utilization of
electricity
Prioritizing utilizing renewable energy for
power generation
Renewable Energy for Power Generation
without bidding process
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Small Distributed Power Generation
using Renewable Energy
(Ministerial Decree: No. 1122 K/30/MEM/2002)
Developer : Small Enterprises
Capacity : < 1 MW
Electricity Price by Utility :
60% x Utilitys Production Cost, if connected to the low
voltage grid
80% x Utilitys Production Cost, if connected to the
medium voltage grid
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Medium Scale Power Generation
using Renewable Energy
(Ministerial Regulation : No. 002/2006)
Developer : Business Entity
Capacity : 1 < Cap 10 MW
Electricity Price by Utility : 60% x Utilitys Production Cost, if connected to the low
voltage grid
80% x Utilitys Production Cost, if connected to the
medium voltage grid Purchase Contract : 10 years and could be
extended