Biomass Power Plant-Broercycle Green Energy

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    Biomass GasificationPower Plant

    PT. Broercycle Green Energy

    Taman Kantor Unit D A9 Lantai 5,

    Jln. Mega Kuningan lot 8,9/A9 Jakarta 12950

    High-Value Gasification Solutions

    Better technology for a cleaner world

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    Biomass for Electricity Generation

    Value added

    Waste-to-energy project

    Environmental consideration

    Electricity from urban municipal waste

    Stand alone remote area, abundant supply of

    agriculture waste

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    Information on case studies in

    Indonesia

    Cogenproject, PekanBaru-Riau

    Rice husk, Indramayu-West Java Biogas to Electricity Project, Cakung-Jakarta

    Waste wood gasification, East Kalimantan

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    100 kw rice husk biomass gasification

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    Presenting the State of the Art Green

    Technology through Advance Gasification

    TET CCFBG 101

    Cutting Energy Costs as well as improving

    emissions

    Wide range applications

    Robust, efficient, reliable and safe design

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    TET CCFBG 101

    The gasification technology converts solidcoal or biomass into:

    Hydrogen

    Carbon Monoxide and

    CH4

    Hydrogen Is the majority gas (approx. 60%)

    in the synthetic gas produced.

    TET CCFBG 101 Characteristics:

    Outdoor service, at low pressure (at

    atmospheric pressure).

    High continuous rating, maximum at 6100

    MW thermal

    As a catalytic gasification process, CCFBG

    uses catalyst material to filter.

    Uses steam as low cost gasifying agent.

    Low cost fuel

    Medium BTU gas as generated

    multifunction synthetic gas.

    PERFORMANCE DATA

    Gasification Process TET - CCFB 101

    Type of Gasifier Catalic Circulating Fluidized Bed

    Fuel Biomass, Dreid Low Grade Coal or Better

    Proximate Analysis of Fuel

    Moisture %-adb 10.00

    Ash %-adb 3.50

    Colotile Matter %-adb 41.70

    Fixed Carbon %-adb 44.80Total Proximate %-adb 100.00

    Ultimate Analysis of Fuel

    Carbon %-adb 71.80

    Hydrogen %-adb 5.60

    Oxygen %-adb 17.27

    Nitrogen %-adb 1.16

    Sulfur %-adb 0.68

    Ash %-adb 3.50

    Total Ultimate %-adb 100.00

    Higher Heating Value of Fuel kcal/kg 6,200.00

    Steam/Coal a) kg/kg 0.49

    Oxygen/Coal a) kg/kg 1.26

    Air/Coal a) kg/kg 4.37

    Gasifivation Temperature C 650.00

    Gasification Pressure Atm 1.23

    Product Gas Analysis

    CO %-v/v 25.16

    H2 %-v/v 58.37

    CH4 %-v/v 4.20

    CO2 %-v/v 11.44

    O2 %-v/v 0.57N2 %-v/v 0.26

    CnHn %-v/v -

    H2S %-v/v -

    Trace Components %-v/v -

    Total Gas Analysis %-v/v 100.00

    Higher Heating Value of Gas kcal/NM3 2,940.00

    Tar Oil Produced No

    Gasifier Outlet Temperature C 645.00

    Product Gas Yield NM3/kg-coal 1.86

    Carbon Convertion % 63.00

    Gas Efficiency % 88.32

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    TET CCFBG 101 Reactor

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    Circulating Fluidized Bed Gasifier

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    CCFBG System Performance

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    PLC control system including:

    Pressure, flow, temperature indicator Centralized valve control PID Controller Redundant structure Motor FC controller On Field controller Interlock system as safety

    Measurement and safety task

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    Production Cost Comparison

    1 MWeElectricity Cost 1 MW-Biomass / Coal Gasification Electricity Cost 1 MW-Diesel Fuel Power Plant

    Waste Coal/Crumbs Biomass

    Capacity 1,000 kw 1,000 kw Capacity 1,000 kw

    Operation Time 8,560 hour/yr 8,560 hour/yr Operation Time 8,560 hour/yr

    Down Time 200 hour/yr 200 hour/yr

    Electricity Output 8,560,000 kwh/yr 8,560,000 kwh/yr Electricity Output 8,560,000 kwh/yrOverall Efficiency 90 % 90 % Overall Efficiency 30%

    Feedstock Consumption 1.3 kg/kwh 1.6 kg/kwh Diesel Fuel Consumption 0.27 ltr/kwh

    Feedstock Price Rp. 300 /kg 250 /kg Diesel Fuel Price Rp. 6,000 /ltr

    Biomass/Coal Waste Cost Rp. 3,338,400,000 /year 3,424,000,000 /year Fuel Cost Rp. 13,867,200,000 /year

    Diesel Fuel Cost 300,000,000 /year 300,000,000 /year

    Manpower Rp. 402,000,000 /year 402,000,000 /year Manpower Rp. 312,000,000 /year

    O& M 250,000,000 /year 250,000,000 /year O& M 445,633,600 /year

    Investment Rp. 33,300,000,000 33,300,000,000 Investment Rp. 13,875,000,000

    Electricity Production Cost

    Rp. 501 /kwh 511 /kwh Electricity Production Cost 1,709 /kwh

    Savings from fuel cost 10,528,800,000

    Payback periode 3.5

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    Production Cost Comparison

    5 MWeElectricity Cost 5 MW-Biomass / Coal Gasification Electricity Cost 5 MW-Diesel Fuel Power Plant

    Waste Coal/Crumbs Biomass

    Capacity 5,000 kw 5,000 kw Capacity 5,000 kw

    Operation Time 8,560 hour/yr 8,560 hour/yr Operation Time 8,560 hour/yr

    Down Time 200 hour/yr 200 hour/yr

    Electricity Output 42,800,000 kwh/yr 42,800,000 kwh/yr Electricity Output 42,800,000 kwh/yrOverall Efficiency 90 % 90 % Overall Efficiency 30%

    Feedstock Consumption 1.3 kg/kwh 1.6 kg/kwh Diesel Fuel Consumption 0.27 ltr/kwh

    Feedstock Price Rp. 300 /kg 250 /kg Diesel Fuel Price Rp. 6,000 /ltr

    Biomass/Coal Waste Cost Rp. 16,692,000,000 /year 17,120,000,000 /year Fuel Cost Rp. 69,336,000,000 /year

    Diesel Fuel Cost 1,500,000,000 /year 1,500,000,000 /year

    Manpower Rp. 643,200,000 /year 643,200,000 /year Manpower Rp. 499,200,000 /year

    O& M 400,000,000 /year 400,000,000 /year O& M 713,013,760 /year

    Investment Rp. 88,800,000,000 88,800,000,000 Investment Rp. 69,375,000,000

    Electricity Production Cost

    Rp. 449 /kwh 459 /kwh Electricity Production Cost 1,648 /kwh

    Savings from fuel cost 51,144,000,000

    Payback periode 2

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    Production Cost Comparison

    10 MWeElectricity Cost 10 MW-Biomass / Coal Gasification Electricity Cost 10 MW-Diesel Fuel Power Plant

    Waste Coal/Crumbs Biomass

    Capacity 10,000 kw 10,000 kw Capacity 10,000 kw

    Operation Time 8,560 hour/yr 8,560 hour/yr Operation Time 8,560 hour/yr

    Down Time 200 hour/yr 200 hour/yr

    Electricity Output 85,600,000 kwh/yr 85,600,000 kwh/yr Electricity Output 85,600,000 kwh/yrOverall Efficiency 90 % 90 % Overall Efficiency 30%

    Feedstock Consumption 1.3 kg/kwh 1.6 kg/kwh Diesel Fuel Consumption 0.27 ltr/kwh

    Feedstock Price Rp. 300 /kg 250 /kg Diesel Fuel Price Rp. 6,000 /ltr

    Biomass/Coal Waste Cost Rp. 33,384,000,000 /year 34,240,000,000 /year Fuel Cost Rp. 138,672,000,000 /year

    Diesel Fuel Cost 3,000,000,000 /year 3,000,000,000 /year

    Manpower Rp. 643,200,000 /year 763,800,000 /year Manpower Rp. 592,800,000 /year

    O& M 400,000,000 /year 475,000,000 /year O& M 846,703,840 /year

    Investment Rp. 88,800,000,000 88,800,000,000 Investment Rp. 69,375,000,000

    Electricity Production Cost

    Rp. 437 /kwh 450 /kwh Electricity Production Cost 1,637 /kwh

    Savings from fuel cost 102,288,000,000

    Payback periode 2

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    Typical issues related to biomass

    gasification

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    Biomass Conversion Routes

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    Energy Law

    (Law No. 30/2007)

    Issued in 2007 that pay attention on renewable

    energy development and regulates such as:

    Government and local government should increased theutilization of renewable energy;

    Government and local government should provide

    incentives for renewable energy developers for certain

    period of time.

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    Geothermal Law

    (Law No. 27/2003) To regulate the management and

    development of geothermal energy sources

    for direct and indirect utilization

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    Green Energy Policy

    (Ministerial Decree: No.0002/2004)

    Renewable Energy and Conservation

    Energy Development Policy:

    Green Energy Policy:

    Implementing the maximum utilization of renewable energy

    Efficient utilization of energyPublic awareness in energy efficiency

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    Presidential Instruction

    on Biofuel Development(Presidential Instruction No. 1/2006)

    Objective: Accelerating biofuel utilization for fossil

    (especially oil) substitution

    Instructions to 13 Ministers, Governors and Mayors

    to take necessary initiatives and actions for biofuel

    development from supply (feedstock) side untilconsumption/commercialization side

    Coordinated by Coordinator Minister of Economic

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    Regulation on

    Electricity Supply and Utilization(Government Regulation No.03/2005)

    Regulating the supply and utilization of

    electricity

    Prioritizing utilizing renewable energy for

    power generation

    Renewable Energy for Power Generation

    without bidding process

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    Small Distributed Power Generation

    using Renewable Energy

    (Ministerial Decree: No. 1122 K/30/MEM/2002)

    Developer : Small Enterprises

    Capacity : < 1 MW

    Electricity Price by Utility :

    60% x Utilitys Production Cost, if connected to the low

    voltage grid

    80% x Utilitys Production Cost, if connected to the

    medium voltage grid

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    Medium Scale Power Generation

    using Renewable Energy

    (Ministerial Regulation : No. 002/2006)

    Developer : Business Entity

    Capacity : 1 < Cap 10 MW

    Electricity Price by Utility : 60% x Utilitys Production Cost, if connected to the low

    voltage grid

    80% x Utilitys Production Cost, if connected to the

    medium voltage grid Purchase Contract : 10 years and could be

    extended