Bin Vibrators catalog 2006 - Vipro Vibrating Products Syntron Bin Vibrators.pdf · 2018. 1. 5. ·...

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Bin Vibrators

Transcript of Bin Vibrators catalog 2006 - Vipro Vibrating Products Syntron Bin Vibrators.pdf · 2018. 1. 5. ·...

Page 1: Bin Vibrators catalog 2006 - Vipro Vibrating Products Syntron Bin Vibrators.pdf · 2018. 1. 5. · 5 Material Handling Solutions Syntron® model V-20 Electromagnetic Bin Vibrators

Bin Vibrators

Page 2: Bin Vibrators catalog 2006 - Vipro Vibrating Products Syntron Bin Vibrators.pdf · 2018. 1. 5. · 5 Material Handling Solutions Syntron® model V-20 Electromagnetic Bin Vibrators

Look to FMC Technologies for exceptional value and performance in bulk material handling. For more than70 years, we’ve partnered with our customers to solve material handling requirements in the most demandingand diverse industries and applications. Proven, low-maintenance and built to last, our Syntron® line—backed byour expert team of engineers and application specialists—sets the standard for quality, performance and reliability.

FMC Technologies is committed to complete customer satisfaction, with fast, efficient solutions for most bulkhandling applications. From state-of-the-art electronic data capabilities, to expert sales and engineering supportspecialists, we’re focused on ensuring a smooth design, production and installation process—from start to finish.Once you’re up and running, our customer service and field service teams are on call 24/7 with technical assis-tance and service.

Bin Vibrators

The first name in vibration technology. Rugged and built to last,Syntron® bulk material handling equipment has a proven trackrecord for reliable, low-maintenance performance for a wide rangeof industries and applications.

Page 3: Bin Vibrators catalog 2006 - Vipro Vibrating Products Syntron Bin Vibrators.pdf · 2018. 1. 5. · 5 Material Handling Solutions Syntron® model V-20 Electromagnetic Bin Vibrators

pneumatic bin vibrators

electromagnetic bin vibrators

Syntron® bin vibrators

table of contents

electric rotary bin vibrators

22

44

1144

2299

Page 4: Bin Vibrators catalog 2006 - Vipro Vibrating Products Syntron Bin Vibrators.pdf · 2018. 1. 5. · 5 Material Handling Solutions Syntron® model V-20 Electromagnetic Bin Vibrators

Bin Vibrators

Increase bulk handling productivity by promoting and main-taining product flow to improve cost per ton handling effi-ciency.

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Material Handling Solutions

Syntron® Bin Vibrators

Syntron® Bin Vibrators offer an efficient, cost-effec-tive means to maintain free flow of product from bins,hoppers and chutes, with a direct and positive result onthe bottom line. Whether the need is to ensure con-stant, uninterrupted material flow, or to eliminate thenecessity for manual manipulation of a bin, hopper orbulk material, Syntron Bin Vibrators increase productiv-ity and reduce production costs.

Three types of Syntron Bin Vibrators—electromagnetic,rotary electric and pneumatic — provide product flowsolutions for just about any industry, application orenvironment. Compact yet mighty, Syntron Bin Vibratorsare designed for years of high-performance, trouble-freecontinuous or intermittent operation, with the broadestselection of models and power ranges available.

Syntron Electromagnetic Bin Vibrators are ideal for continuous or intermittent operation. An easilyadjustable control assures optimum and variable material flow. Dependable Syntron ElectromagneticBin Vibrators are virtually maintenance-free because theelectromagnetic design eliminates moving parts. Mostmodels come standard with fully-enclosed dust-tightand watertight construction.

Syntron Pneumatic Bin Vibrators can be installedwhere electricity is not readily available because theyuse compressed air. Two types of pneumatic bin vibra-tors, turbine and piston, are available. Designed to keepoperating noise at a minimum, Syntron PneumaticTurbine Bin Vibrators are ideal for locations wherenoise pollution is undesirable. Vibrator speed is adjust-ed by simply varying the air supply. Pneumatic turbinebin vibrators feature totally enclosed constructionwhich eliminates concern over environmental factorssuch as dust, dirt or moisture.

Syntron Electric Rotary Bin Vibrators are motor driv-en for reduced noise levels. These rugged bin vibratorsare totally enclosed for reliable operation in dusty, dirtyor moist environments. Adjustable eccentric weightsallow easy adjustment of force to suit varying applica-tions.

Syntron® Electric Rotary Bin Vibrators

Syntron® Electromagnetic Bin Vibrators

Syntron® Pneumatic Bin Vibrators

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Syntron® Electromagnetic Bin VibratorsKeep Your Materials Flowing Efficiently and Economically

Syntron® Electromagnetic BinVibrators from FMC Technologiesoffer an economical means ofmaintaining the flow of bulkmaterials from bins, hoppers andchutes. They come with an easilyadjustable control which providesflexibility and assures optimumflow for the type of material beinghandled. Furthermore, SyntronElectromagnetic Bin Vibrators canbe operated continuously or inter-mittently depending upon the spe-cific requirements.

To assure the highest standardof quality, Syntron ElectromagneticBin Vibrators are factory testedand adjusted for optimum perform-ance. Most models come standardwith totally enclosed, dust-tightand water-proof construction. Sincethese vibrators have no rotating orsliding parts, they are virtuallymaintenance-free.

Syntron Electromagnetic BinVibrators come with the technicalexpertise of FMC Technologies’application staff, who have beenproviding productive solutions fora wide variety of material han-dling problems for more than 70years. Call FMC TechnologiesApplication Specialists and requesta data sheet or download one fromour website atwww.fmcsyntron.com. SyntronElectromagnetic Bin Vibrators mayalso be ordered on-line through our eCatalog atwww.myfmcsyntron.com.

Features and Benefits■ Electromagnetic design

- No rotating or sliding parts; maintenance-free

- Ideal for continuous or intermittent operation

■ Adjustable control

- Varies vibration force with simple turn of control knob

■ Urethane encapsulated magnet assemblies

- Provides protection from moisture and other contaminants

- Prevents wire degradation

■ Productivity enhancing performance

- No need for manual labor to unclog bins or to

keep material flowing

■ Simple design, durable, rugged construction

- Safe, reliable performance for years of service

■ Wide range of sizes

- Accommodates your specific application

■ Low noise models available

- Quiet, reliable operation

Syntron® Electromagnetic Bin Vibrators are available in a widevariety of sizes and force ratings.

Electromagnetic Bin Vibrators

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Material Handling Solutions

Syntron® model V-20 Electromagnetic Bin Vibrators main-tain the flow of pasta from bins to packaging lines.

Syntron® model V-41 Electromagnetic BinVibrator installed on a stainless steel bin.

Syntron® Bin Vibrators come instandard red and other specialorder paint colors.

This Syntron® model V-85 Electromagnetic Bin Vibrator ismaintaining flow of dust particulates from the collecting hop-per of an electrostatic precipitator.

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Electromagnetic Bin Vibrators, cont’d.

Syntron® Electromagnetic Bin Vibrator Models

Syntron® V-2 and V-4 Electromagnetic Bin Vibrators are two of thesmallest industrial vibrators available. These versatile vibrators can becontrolled electrically with a separate control. When these vibrators areoperated without a control, they can be mechanically controlled by turn-ing an easily accessible adjusting screw. Increased amplitude can beobtained by using rectified AC power. Flexibility and ease of installationare common to both models and the Model V-4 is available with a dust-tight case.

Models V-9 and V-20 are compact in size, but at 3600 vpm, they packenough vibratory “punch” to excel in a wide range of applications. Each isavailable with a separate dust-tight case.

Typical applications for the above models include installations onsmall bins, handling lightweight materials, or in counting, sorting or pack-aging operations.

Impact and Cushioned Vibrator Compact Models

Models V-50, V-85 and V-180 are “solid” impact vibrators. These unitsuse a metal striking block to produce positive impact.

Models V-41, V-51, V-86 and V-181 are “cushioned” impact vibrators,which utilize a rubber striking block to produce positive impact. Theirhigh power/low noise characteristics make them ideal for use in confinedareas with nearby workers. Physical dimensions and electrical specifica-tions are identical to the “solid” impact type vibrators. Dust-tight andwaterproof construction are standard for both versions.

Open Models

Models V-75 and V-500 feature a power-packed, solid impact, open-typedesign. They are used on difficult, heavy-duty applications. The V-500 is one of the largest magnetic vibrators available. Both the V-75 and V-500 are available with a separate dust-tight case.

Self-Contained Models

Models V-9 through V-500 require separate controls unless specificallyordered as self-contained units. Self-contained units include a built-in rec-tifier and they always operate at full force. Self-contained units are recom-mended only where no force adjustment is required. Models V-41 and V-500 are not available as self-contained units.

V-2 V-4

V-9, V-20

V-41

V-50V-51

V-75

V-85V-86

V-180V-181

V-500

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Material Handling Solutions

The primary consideration in binvibrator selection is the thickness ofthe bin or chute wall. Once the propervibrator model has been selectedfrom the Application TabulationTable, compare the capacity in thetapered portion of the bin with therated capacity shown in the table. Ifthe rated capacity is exceeded, multi-ple vibrators may be required,depending on the material beinghandled. Stiffeners used to reinforcethe bin or chute may also affect theselection or preferred location of thevibrator. Please contact FMCTechnologies for a copy of our datasheet and assistance with selection ofappropriate units in these applica-tions. Or, log onto our website atwww.fmcsyntron.com for a copy ofour data sheet.

Application Tabulation

No. Vibrators Needed perModel Wall Thickness* Capacity in Tapered Portion of Bin

V-2 24 ga (0.5 mm) 1 ft3 (0.03 m3)V-4 22 ga (0.8 mm) 1 ft3 (0.03 m3)V-9 20 ga (1 mm) 3 ft3 (0.08 m3)V-20 1⁄16 in (1.5 mm) 10 ft3 (0.28 m3)V-41 1⁄8 in (3 mm) 20 ft3 (0.57 m3)V-51 1⁄8 in (3 mm) 30 ft3 (0.85 m3)V-50 1⁄4 in (6 mm) 1 per 5-ton (4.5 metric ton)V-86 1⁄4 in (6 mm) 1 per 5-ton (4.5 metric ton)V-75 5⁄16 in (8 mm) 1 per 20-ton (18.1 metric ton)V-85 5⁄16 in (8 mm) 1 per 20-ton (18.1 metric ton)V-181 5⁄16 in (8 mm) 1 per 30-ton (27.2 metric ton)V-180 3⁄8 in (10 mm) 1 per 50-ton (45.4 metric ton)V-500 1 in (25 mm) 1 per 100-ton (90.7 metric ton)

* Wall thickness is critical to proper vibrator selection; if in doubt, call FMCTechnologies for assistance.

Syntron® model V-20 Electromagnetic Bin Vibrator ensures con-trolled feed from hopper to extruder.

Selecting the Proper Syntron® Electromagnetic Vibrator

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A B C D E F

Model in mm in mm in mm in mm in mm in mm

V-2 2 7/8 73 2 1/4 57 3 1/16 78 13/32 10 2 3/8 60 -- --

V-4 5 5/8 143 1 1/4 32 3 76 3 3/4 95 17/32 13 1/2 13

88

Electromagnetic Bin Vibrators, cont’d.

Electromagnetic Bin Vibrator Specifications and DimensionsA

Dia

BC

E D Dia. 1 Hole

Speed (vpm 50 Hz) Speed (vpm 60 Hz)

Weight Input Amps Without AC RC Without AC RC

Model lb kg 115V 230V Control Control Control Control Control Control

V-2 2 1/2 1.1 0.3 0.18 6000 6000 3000 7200 7200 3600

V-4 4 1/2 2.0 o.9 0.45 6000 6000 3000 7200 7200 3600

Specifications

Dimensions

A B C D E F G

Model in mm in mm in mm in mm in mm in mm in mmV-9 10 1/4 260 9 1/4 235 8 203 4 1/4 108 4 1/16 103 9/16 14 7/16 11V-20 10 1/4 260 9 1/4 235 8 203 5 1/8 130 4 5/16 110 1/2 13 7/16 11

Weight Input Amps Speed

Model lb kg 115V 230V 460V (vpm 50 Hz) (vpm 60 Hz)V-9 9 1/2 4.3 1.2 0.75 NA 3000 3600V-20 14 6.4 2.0 1.0 0.5 3000 3600

Specifications

Dimensions

BC

D

E Dia. 1 Hole

A

F

V-2

V-4

V-9, V-20

V-41

V-50, V-51

B

C D

G Dia.2 Holes

A

EF

A B C D E F G

Model in mm in mm in mm in mm in mm in mm in mm

V-41 6 1/4 159 6 1/2 165 7/16 11 9 3/8 238 8 1/4 210 7 3/8 187 17/32 13

Weight Input Amps Speed

Model lb kg 115V 230V 460V (vpm 50 Hz) (vpm 60 Hz)

V-41 25 11.3 3.5 1.75 0.88 3000 3600

Specifications

Dimensions

A B C D E F G

Model in mm in mm in mm in mm in mm in mm in mm

V-50 9 1/2 241 7 1/4 184 15/16 24 10 3/4 273 9 1/4 235 9 3/4 248 11/16 17

V-51 9 1/2 241 7 1/4 184 15/16 24 10 3/4 273 9 1/4 235 9 3/4 248 11/16 17

Weight Input Amps Speed

Model lb kg 115V 230V 460V (vpm 50 Hz) (vpm 60 Hz)

V-50, V-51 40 18.1 4.5 2.3 1.2 3000 3600

Specifications

Dimensions

A

E

B C

D

FG Dia.2 Holes

A

E

B C

D

FG Dia.2 Holes

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Material Handling Solutions

V-41

A

E

B C

D

F

H Dia.4 Holes

G

A

BC

DSq.

ESq.

F Dia.4 Holes

A

J

C

DEF Dia. 4 Holes

B

K

G

L

H

BA

C

FDE

J Dia.4 Holes

G

H

A B C D E F G H

Model in mm in mm in mm in mm in mm in mm in mm in mm

V-85 10 7/16 265 8 3/4 222 5/8 16 11 1/2 292 10 254 10 5/8 270 7 178 11/16 17

V-86 10 7/16 265 8 3/4 222 5/8 16 11 1/2 292 10 254 10 5/8 270 7 178 11/16 17

Weight Input Amps Speed

Model lb kg 115V 230V 460V (vpm 50 Hz) (vpm 60 Hz)

V-85, V-86 79 35.8 7.0 3.5 1.8 3000 3600

Dimensions

A B C D E F G H J K L

Model in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm

V-75 13 265 10 254 12 3/8 314 1/2 13 8 203 11/16 17 6 1/2 165 8 208 11 1/2 292 13 330 3/4 19

Weight Input Amps Speed

Model lb kg 115V 230V 460V (vpm 50 Hz) (vpm 60 Hz)

V-75 113 51 16.0 8.0 4.0 3000 3600

Dimensions

A B C D E F

Model in mm in mm in mm in mm in mm in mm

V-180 15 3/16 386 11 279 11/16 17 12 305 15 1/4 387 13/16 21

V-181 15 3/16 386 11 279 11/16 17 12 305 15 1/4 387 13/16 21

Weight Input Amps Speed

Model lb kg 230V 460V (vpm 50 Hz) (vpm 60 Hz)

V-180, V-181 220 100 12.0 6.0 3000 3600

Dimensions

A B C D E F G H J

Model in mm in mm in mm in mm in mm in mm in mm in mm in mm

V-500 253/4 654 141/2 368 233/4 603 20 508 13 330 11/8 29 14 356 111/2 292 19/16 40

Dimensions

Specifications

Specifications

Specifications

Weight Input Amps Speed

Model lb kg 230V 460V (vpm 50 Hz) (vpm 60 Hz)

V-500 700 318 35.0 17.5 3000 3600

Specifications

V-85, V-86

V-180

V-75

V-500

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1100

Electromagnetic Bin Vibrators, cont’d.

Syntron® Electromagnetic Bin Vibrators are nor-mally furnished with controls. Control units includean operating switch, fuse and adjustable control tovary vibration force. Models V-9 through V-181(except model V-41) can be furnished with self-con-tained rectifiers if force adjustments are notrequired. (Unless a self-contained vibrator is speci-

fied, a control is required for operation of Models V-9 through V-500.) Control units are available formultiple vibrator applications. Control enclosurescan also be furnished to meet special electrical stan-dards. In addition to the standard controls listedbelow, FMC Technologies can provide control sys-tems built to meet your requirements.

Intermittent DC Signal Potentiometer Voltage Solid SoftControl Model Volts Amps Enclosure Contacts Input Type AC RC Regulation State Start

Power Pulse AC 115 5 Nema 1 ● Manual ● ●

CTRC-1-C 230 5 Nema 1 ● Manual ● ●

Power Pulse RC 115 5 Nema 1 ● Manual ● ●230 5

Power Pulse DT 115 5 Nema 4 ● Manual ● ●230 5

115 12C-2 230 6 Dust-tight Manual ●

460 3115 20

C-3 230 10 Dust-tight Manual ●460 4.5115 28

C-4 230 18 Dust-tight Manual ●460 9

C-42 460 7.5 Dust-tight Manual ●

C-5 230 40 Dust-tight Manual ●460 20

CRSDC-2 230 45 Nema 4 ● ● Min/Manual/Min ● ● ●460 25

Conductor™ Series*Conductor 15 115 15 Nema 4 ● Max / Manual ● ● ● ●

Conductor DC 15 115 15 Nema 4 ● ● Max / Manual ● ● ● ● ●

Conductor 28 230 8 Nema 4 ● Max / Manual ● ● ● ●

Conductor DC 28 230 8 Nema 4 ● ● Max / Manual ● ● ● ● ●

Conductor 118 115 18/20 Nema 12 ● Max / Manual ● ● ● ● ●

Conductor 218 230 18/20 Nema 12 ● Max / Manual ● ● ● ● ●

Conductor DC 118 115 18/20 Nema 12 ● ● Max / Manual ● ● ● ● ●

Conductor DC 218 230 18/20 Nema 12 ● ● Max / Manual ● ● ● ● ●

Conductor PE 118 115 18/20 Nema 12 ● Max / Manual ● ● ● ● ●

Conductor PE 218 230 18/20 Nema 12 ● Max / Manual ● ● ● ● ●

Syntron® Electromagnetic Bin Vibrator Controls

● Standard in the model listed

Note: Different power voltages available. Contact FMCTechnologies for more information.

* Conductor controls are also available in open chassis models for easein mounting in your system controls.

Note: Some open chassis models have reduced amperage capability.Contact FMC Technologies for details.

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Material Handling Solutions

Control A B C D E F G H J Weight

Model in mm in mm in mm in mm in mm in mm in mm in mm in mm lbs kg

Power Pulse AC 61/4 159 33/4 95 21/32 52 2 7/8 73 53/4 146 17/8 48 7/32 5 3/8 10 -- -- 11/4 0.5CTRC-1-CPower Pulse RC

Power Pulse DT 41/2 115 31/2 90 23/16 56 31/8 79 1/4 6 9/16 14 1/4 6 3/4 19 11/4 32 11/2 0.7

CRSDC-2C 193/4 502 193/4 502 83/4 222 93/4 248 181/2 470 201/2 521 5/16 8 -- -- -- -- 50 22.7

C-2B 101/8 257 121/8 308 73/4 197 83/4 222 73/4 197 133/8 340 7/16 11 1/16 2 -- -- 181/8 8.4C-3A 121/8 308 181/8 460 91/4 235 113/8 289 93/4 248 193/8 492 7/16 11 1/16 2 -- -- 331/4 15C-4A 121/8 308 181/8 460 91/4 235 113/8 289 93/4 248 193/8 492 7/16 11 1/16 2 -- -- 321/2 14.6C-42A 121/8 308 181/8 460 91/4 235 101/4 260 93/4 248 193/8 492 7/16 11 1/16 2 -- -- 321/2 14.6C-5A 181/8 460 221/8 562 91⁄4 235 113⁄8 289 153⁄4 400 233⁄8 594 7/16 11 1/16 2 -- -- 521/2 23.5

Conductor Series15 and 28 Enc. 8 203 9 1/2 242 43/4 121 55/8 143 61/4 159 85/8 219 5/16 8 -- -- 8 203 7 3.18118 and 218 Enc. 8 203 10 254 43/4 121 55/8 143 61/4 159 85/8 219 5/16 8 -- -- 8 203 8 3.63Open Chassis 33/4 95 315/16 99 3 76 -- -- 31/4 83 31/4 83 3/16 5 -- -- -- -- 0.58 0.26

Control Dimensions

G HoleDia.

F

A

HCD

B

E

H

RANGEPOWER

ON

OFF

657

8

9

101

2

3

4

AVERTISSEMENT WARNING

Make sure groundconnections arecompleted. Beforeworking on unit,disconnectelectric supply.

S'assurer si les nisesa la nosse sont bieneffectuées. Avantde travailer surl'appareil de brancherla sourced'alimentation.

Syntron®POWERPULSETM

B225322

CD

F

A

B

E

GHoleDia.

ON

OFF100

90

80

70

605040

30

20

10

0

FUSE

FUSE

POWER

F

A

H CD

B

J

EGHoleDia.

Syntron

ON

OFF

Make sure groundconnections are

completed. Beforeworking on unit,

disconnect

de travailler sur

a la masse sont bien

l'appareil, de'brancher

effectue'es. Avant

S'assurer si les mises

WARNINGIMPORTANT

8

7

6

9

5

3

4

2

101

A

E

FJ B

C

D

GHoleDia.

Syntron

ON

OFF

Make sure groundconnections are

completed. Beforeworking on unit,

disconnect

de travailler sur

a la masse sont bien

l'appareil, de'brancher

effectue'es. Avant

S'assurer si les mises

WARNINGIMPORTANT

8

7

6

9

5

3

4

2

101

A

E

FJ

GHoleDia.

C

D

B

G HoleDia.

A

E

C

FB

Power Pulse ACPower Pulse RCCTRC-1-C

Conductor 15 and 28Conductor DC 15 and DC 28

Power Pulse DT

Conductor 118 and 218Conductor DC 118 and DC 218Conductor PE 118 and PE 218

C-2 ControlC-3 ControlC-4 ControlC-42 ControlC-5 Control

Power Pulse and CTRC-1-C Controls

Conductor Controls - Enclosed and Open Chassis

C Model Controls

AE

F

GHoleDia.

CD

B0

10

2030

40 50 6070

80

90

100

START

STOP

MANUAL

AUTOMATIC

CRSDC-2C

CRSDC-2C Model Control

Conductor Open ChassisAll Models

Page 14: Bin Vibrators catalog 2006 - Vipro Vibrating Products Syntron Bin Vibrators.pdf · 2018. 1. 5. · 5 Material Handling Solutions Syntron® model V-20 Electromagnetic Bin Vibrators

1122

Electromagnetic Bin Vibrators, cont’d.

App

rox.

1' (

.3m

)

1 /4 o

f L o

r Les

sL

1 /4 of

L

or L

ess

L

Angle ofRepose

DeadStorage

Curved Surfaces

To mount a vibrator to acurved surface, select a bracketmade from a channel section or abent plate. A center gusset isrequired for all totally enclosedvibrators, and two blocks of suf-ficient height to contact the curved surface arerequired for Models V-75 and V-500. The selectedgusset or blocks must be securely welded to theunderside of the bracket and curved surface. Thisarrangement is required to stiffen the mountingand transmit vibrations directly to the hopper con-tents. Mounting bolt heads can be welded to theunderside of the bracket.

Conical Hoppers

Mount the vibrator to thehopper (as for a curved sur-face) 12 to 18 inches (300 to450 mm) or less from thedischarge.

Rectangular Hoppers

Mount vibrator andmounting channel asfor a conical hopper ora curved surface. If astiffener obstructsmounting, mount thevibrator in the middleof the panel next to thestiffener. If required, asecond vibrator shouldbe mounted on theopposite face at a slightly higher elevation.

Hopper with Sloping Discharge

Mount the vibrator onthe center line of the hopper,as close to the discharge aspossible. An additionalvibrator may be requiredon the discharge chute.

Rectangular or Cylindrical Bins with FlatBottom and Center Discharge.

Mount directly to the side of thebin, just below the point where thematerials’ natural angle of repose inter-sects the side, as shown.

Inclined Chutes

Chutes less than 10 to 12 feet(3 to 3.6 m) long are usuallyequipped with just one vibra-tor located well below the cen-ter. Allow for the vibrator to bemoved about one foot (300 mm)in either direction. On chutesrequiring more than one vibra-tor, the first one should be located 18 to 24 inches (450to 500 mm) from the outlet. The second unit should bemounted about half-way between the first vibrator andthe upper end. Allow for the vibrators to be movedabout one foot (300 mm) in either direction.

Mounting Syntron® Electromagnetic Bin VibratorsCorrect location of electromagnetic vibrators is of prime importance in obtaining maximum efficiency

from the selected model. Note: Operate vibrators on hoppers only when the hopper is open to flow.Otherwise, vibration may pack the hopper contents.

1 /8 o

f L

or

Le

ssL

1/4 o

f L o

r Le

ssL

L

1 /2 L

18 to 24 in(450 to 600 mm)

1 /2 L

Parabolic Bins or Hoppers

Mount the vibrator with-in one foot of each dis-charge opening and in linewith center of opening.

Note: Drawings illustrate typical installations. Specific installations mayrequire slight variations. For other applications not covered here, please consultfactory for recommendations.

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Material Handling Solutions

1/3L

W

L

1/3W

W 1/3W

1/3L

L

1 /3L

L

Screw Feeder

Screw conveyors feed from the back of the hop-per. Vibrator should be 1/3 from the inlet. If twovibrators are used, place second vibrator on oppo-site side, 1/3 from the discharge. Do not operatethe vibrator at the discharge end until the back ofthe bin is empty and the vibrator at the inlet isshut off.

Long Bin

Belt conveyors feed from the front of the hop-per. Vibrator should be 1/3 from front. If twovibrators are used, place one on the opposite sideand 1/3 from back. Do not operate the back vibra-tor until the front is empty and the front vibratoris shut off.

Short Screw Feeder

Place vibratoras close as possibleto feeder.

Belt Conveyor and Standard Bin

Mount vibrator on the belt discharge side of the hop-per. Follow mounting instructions for the appropriate bintype on page 12.

Vibrating Feeder and Standard Bin

Mount vibrator on the feederinfeed side of the hopper. Followmounting instructions for theappropriate bin type on page 12.

Concrete Hopper or Lined Wooden Hopper

For wooden hoppers lined with thin sheet metal,attach vibrator mounting bolts to the hopper lining.

For concrete hoppers, secure a steel plate across thetop inside of the hopper, to the discharge openingalong the side to which the vibrator will be mounted.At about one-quarter or less of the distance from thedischarge to the vertical side, cut an opening to allowthe vibrator to be bolted to the steel plate.

Rubber

Rubber

PlatePlate

Close asPossible

AlternateSide

Note: Drawings illustrate typical installations. Specific installations mayrequire slight variations. For other applications not covered here, pleaseconsult factory for recommendations.

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Pneumatic Bin Vibrators

Syntron® Pneumatic Bin Vibrators

Syntron® Pneumatic Bin Vibrators

1144

FMC Technologies offers two types ofSyntron® Pneumatic Bin Vibrators — turbineand piston. Turbine models feature rotaryaction designed to keep noise to a minimum.Operating speed is adjusted by simply varyingthe air supply.

Syntron piston vibrators feature one piece,cast iron, flat base construction which produceshigh impact, linear force and efficient energytransfer. They are ideal for mining, chemical,concrete, plastics, steel, foundry and paperindustries.

Syntron Pneumatic Bin Vibrators also come with the technical expertise of FMCTechnologies’ application specialists, who havebeen providing productive solutions for a widevariety of material handling problems for morethan 70 years. Call FMC Technologies App-lication Specialists and request a data sheet, orlog onto www.fmcsyntron.com.

Syntron Pneumatic Piston Bin vibrator maintains con-sistent flow of coal from a coal bin to a vibratingfeeder.

Syntron® Pneumatic Turbine BinVibrator mounted on stainless steel hop-per.

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1155w w w . f m c t e c h n o l o g i e s . c o m

Material Handling Solutions

Features and Benefits

■ Rotary action provides low noise level

■ Adjustable air pressure allows easy adjustment of force tosuit varying applications

■ Sealed and prelubricated bearings require no additionallubrication

■ Totally enclosed construction permits placement in dusty,dirty or wet locations

■ Energy-conserving design requires less air thancomparable ball vibrators

■ Air efficiency remains constant throughout vibrator life

■ Orbital action facilitates material flow in chutes

■ Oversized bearings promote longer life

■ Rugged, durable construction for many years of safe,reliable performance

■ Malleable iron housings except as noted

■ Wide range of sizes

Syntron® Pneumatic Turbine Bin Vibrators

Syntron® Pneumatic Turbine Vibrators from FMCTechnologies offer a convenient, reliable alternative toother vibrators. Designed to keep noise pollution at aminimum, Syntron Turbine Vibrators aid in controllingthe flow of material in almost any application, fromscreening, sizing and separating both fine and coarsematerials, to aiding the flow of materials from supplyhoppers and chutes, to driving parts feeders.*

Unlike other vibrators, Syntron turbine vibrators usecompressed air to turn a turbine wheel, allowing air to bechanneled through the unit and then through a muffler.This makes turbine vibrators convenient in locationswhere electricity is not readily available. Speed is adjust-ed by simply varying the air supply. Additionally, thevibrator's sealed bearings are prelubricated for life, mak-ing them ideal for food and other applications where oilyexhaust air is unacceptable. And, their compact, totallyenclosed construction eliminates concern over environ-mental factors such as dust, dirt or moisture.

There are three types of Syntron Pneumatic TurbineBin Vibrators: TAM, TBM and TB.

A lifetime of quiet, reliable operationTurbine vibrators maintain 70-75 decibels

throughout their entire life, as compared to sharpincreases in noise levels of ball, roller, and pistontype vibrators. Turbine sound levels actually decreaseduring a short "break in" period and retain a constantlow sound level throughout their life.

Vibrator Life Curve

Syntron® Pneumatic Turbine Bin Vibrators

dB120115110105100959085807570

Time

Piston

Ball

Turbine

* For low-pressure applications, please contactFMC Technologies for recommendations.

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1166

Pneumatic Bin Vibrators, cont’d.

Selecting the Proper Syntron® Pneumatic Turbine BinVibratorBins or Hoppers

In order to move material in a bin or hopper, the frictionbetween the material and the bin wall must be broken. Oncethe friction is broken, material cannot cling to the sides ofthe bin and it will flow out through the discharge. For 80 per-cent of all turbine bin vibrator applications, the vibrator forceneeded to accomplish this is simply calculated as follows:

■ Calculate the weight of the material in the transition or

sloping part of the bin. Normally, this is the only place

where the friction between the material and the bin side

has to be broken. Do not calculate the total weight, only

what is in the transition part of the bin.

■ For conical bins, calculate as follows: 0.261 x dia.2 x height x material density in lb/ft3 (kg/m3)

■ For rectangular bins, calculate as follows: Length x width x height x 1/3 x material density.

NOTE: For selecting the proper pneumatic piston vibrator model, seepage 25.

When the weight (lb) has been calculated, divide theweight by 10 to get the force or impact needed from thevibrator (lbf). If the weight is calculated in kg, divide theweight by 1.02 to get the force or impact needed from thevibrator (N). For example: The conical part of a 25-ton bincontains 7000 lb. Divide 7,000 by 10 to get the force (lbf) or impact needed from the vibrator. Find a suitable vibrator on pages 17, 18 and 20.

Additional considerations when sizing vibrators to bins:

■ If the bin side angle is less than 30 degrees, select alarger vibrator.

■ If the bin has a vertical section, select a larger vibrator.

■ If the bin wall is extra thick (see tables pages 17, 18 and20), select a larger vibrator.

■ On very sticky and hard to move materials, it is better touse two small vibrators instead of one large one (size thetwo smaller ones by dividing the required force in half).

Two Syntron® model TB-320Pneumatic Turbine Bin Vibratorsmounted on a batch hopper.

Vibrating Tables for Packing MaterialsDense materials respond best to high-frequency vibra-

tion while light, fluffy or flaky materials respond best tolow-frequency vibration. For packing or settling materials,use a vibrator with an impact force of one-and-a-half to twotimes larger than the weight of the material plus container.Find a suitable vibrator on pages 18 and 20.

Vibrating ScreensFor self-cleaning screens, use a vibrator with a centrifu-

gal force (impact) four times the weight of the material plusthe weight of the screen.

NOTE: Coarse, lumpy, sticky or wet materials respond best to high-frequency vibration; powdery and dry materials respond best to low-frequency vibration.

Consolidating ConcreteFor three-inch "slump" concrete, use a vibrator with the

same force (impact) as the weight of concrete and form. Forone- to two-inch slump concrete, an additional 30 to 50 per-cent impact is needed. For dry mixes (zero slump), increasethe impact by 100 to 200 percent.

ChutesThe force required of the vibrator is equal to the weight

of the chute plus vibrator plus maximum material in thechute. See page 22 for more details.

For special applications or questions, please contact FMC Technologies for recommen-

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1177w w w . f m c t e c h n o l o g i e s . c o m

Material Handling Solutions

TAM Turbine Vibrator SeriesFor Small to Medium Applications

Features■ Low noise, 70 dB or less ●

■ Adjustable speed

■ Maintenance free; never needs lubrication, even for continuousduty operation

■ Versatile mounting design

■ Threaded exhaust for muffler or closed system

■ Ideal for use in screening, sizing, settling, aiding flow in partsfeeders and for moving powdered materials through hoppers andchutes; also unjamming caps, parts and cans

60 psi 80 psi Max Material Bin WallWeight

Speed Speed Force in Bin▲ Thickness

Model lb kg vpm cfm vpm cfm lbs N dB● lb kg in mm

◆ TAM-100 5 oz .142 12000 3.5 -- -- 20 89 66 200 91 1/32 - 1/16 0.8 - 1.6◆ TAM-130 9 oz .255 8000 4.5 10500 5.5 75 334 67 750 340 1/16 - 3/16 1.6 - 4.7◆ TAM-160 12 oz .340 8500 5 9000 7 160 712 67 1600 726 3/16 - 5/16 4.7 - 7.9◆ TAM-190 15 oz .425 8500 5 10000 7 250 1112 70 2500 1134 3/16 - 3/8 4.7 - 9.5

Data obtained on laboratory test block. Frequency and force will decrease on less rigid mount. Data subject to design changes.◆ Aluminum construction. Balance of models have malleable iron housings.● Decibel from A-scale at 1 meter and 80 psi N = Centrifugal force in Newtons▲ Rule of thumb for sizing = 1 lb (.4536 kg) Vibrator Force for each 10 lb (4.536 kg) of bin content at 80 psi

or 9.8 N (5.5 bar) Vibrator Force for each 10 kg of bin content at 80 psi.

Note: For low-pressure applications, or to operate outside listed parameters, please contact FMC Technologies for recommendations.

J FA

P N

B

H

C

E

L

K

G

DimensionsA B C E F G H■ J,K★ L N P

Model in mm in mm in mm in mm in mm in mm in mm in -NPT in mm in mm in mm

TAM-100 3 1/4 83 1 25 17/8 37 5/16 16 1 1/4 32 1 1/4 32 5/16 8 1/8 1 5/8 41 1/2 12 1 3/8 35

TAM-130 3 3/4 95 1 3/16 30 2 1/4 57 5/16 16 1 3/4 44 1 1/4 32 3/8 10 1/8 1 7/8 48 9/16 14 1 9/16 40

TAM-160 4 1/8 105 11/4 32 2 9/16 65 5/16 16 1 3/4 44 1 5/8 41 3/8 10 1/4 2 51 11/16 17 113/16 46

TAM-190 4 1/8 105 11/4 32 2 9/16 65 5/16 16 1 3/4 44 1 5/8 41 3/8 10 1/4 2 51 11/16 17 113/16 46

■ Bolt size ★ NPT pipe tap size

Specifications

Syntron® TAM Pneumatic TurbineVibrator models

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1188

Pneumatic Bin Vibrators, cont’d.

1188

TBM Turbine Vibrator SeriesFor Light to Heavy Applications

Features

■ Low noise and adjustable speed

■ Maintenance free — never needs lubrication, even for

continuous duty operation

■ Ideal for pharmaceutical and food industries — non-

lubricated air supply means no oily exhaust

■ Threaded exhaust for muffler or closed system allows

piping off of air exhaust in closed, sanitized systems

■ Available in a wide range of sizes

■ Ideal for fast moving parts or materials in small feeding

tracks to large bins

■ Malleable iron castings on most models

60 psi 80 psi Max Material Bin WallWeight

Speed Speed Force in Bin▲ Thickness

Model lb kg vpm cfm vpm cfm lbs N dB● lb kg in mm

◆TBM-60 7 oz .198 12000 4 -- -- 20 89 66 200 91 1/32 - 1/16 0.8 - 1.6

◆TBM-130 10 oz .283 8000 4.5 10500 5.5 75 334 67 750 342 1/16 - 1/8 1.6 - 3.2

TBM-160 2 .9 9500 7 11000 8 160 712 70 1600 726 3/16 - 5/16 4.7 - 7.9

TBM-190 3 1.4 5500 7.5 7200 8.5 270 1201 71 2700 1225 3/16 - 3/8 4.7 - 9.5

TBM-250 5 2.3 5200 8 7200 9 480 2136 72 4800 2177 5/16 - 7/16 7.9 - 11.1

TBM-320 8.5 3.9 5500 9 6800 10 600 2669 70 6000 2722 3/8 - 7/16 9.5 - 11.1

TBM-380 13 5.8 4500 16 5000 18 670 2981 74 6700 3039 7/16 - 1/2 11.1 - 12.7

TBM-440 17 7.7 4300 18 4800 21 700 3114 76 7000 3175 1/2 12.7

TBM-510 18 8.2 4000 18 4500 21 900 4004 77 9000 4082 1/2 12.7

TBM-570 25 11.3 3600 21 4000 26 1050 4671 83 10500 4763 1/2 12.7

Data obtained on laboratory test block. Frequency and force will decrease on less rigid mount. Data subject to design changes.◆ Aluminum construction. Balance of models have malleable iron housings.● Decibel from A-scale at 1 meter and 80 psi N = Centrifugal force in Newtons▲ Rule of thumb for sizing = 1 lb (.4536 kg) Vibrator Force for each 10 lb (4.536 kg) of bin content at 80 psi

or 9.8 N (5.5 bar) Vibrator Force for each 10 kg of bin content at 80 psi.

Note: For low-pressure applications, or to operate outside listed parameters, please contact FMC Technologies for recommendations.

Specifications

Syntron® TBM Pneumatic Turbine Vibratormodels

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1199w w w . f m c t e c h n o l o g i e s . c o m

Material Handling Solutions

DimensionsInlet Exhaust

A B C D E G H■ J★ K★ L

Model in mm in mm in mm in mm in mm in mm in mm in -NPT in -NPT in mm

TBM-60 3 7/8 98 3/4 19 2 3/8 60 3 76 5/8 16 11/4 32 1/4 6 1/8 1/8 1 3/16 30

TBM-130 4 7/8 124 7/8 22 2 3/4 70 4 102 3/4 19 1 7/16 37 3/8 10 1/8 1/4 1 7/8 48

TBM-160 5 3/16 139 11/4 32 3 7/16 81 4 102 7/8 22 1 7/8 48 3/8 10 1/4 3/8 2 3/4 70

TBM-190 5 3/16 139 11/4 32 3 7/16 81 4 102 7/8 22 1 7/8 48 3/8 10 1/4 3/8 3 1/16 78

TBM-250 6 3/4 171 1 5/16 33 3 15/16 100 5 127 7/8 22 2 1/8 54 1/2 12 1/4 3/8 3 1/8 79

TBM-320 6 1/2 165 1 5/8 41 4 7/8 124 5 127 11/8 29 2 3/4 70 1/2 12 3/8 1/2 4 102

TBM-380 7 7/8 200 1 7/8 48 5 7/16 138 6 152 11/8 29 2 7/8 73 5/8 16 3/8 1/2 4 5/8 117

TBM-440 8 13/16 224 2 3/16 56 5 3/4 146 7 178 11/4 32 3 1/8 79 5/8 16 1/2 3/4 4 3/4 121

TBM-510 8 13/16 224 2 3/16 56 5 3/4 146 7 178 11/4 32 3 1/8 79 5/8 16 1/2 3/4 4 3/4 121

TBM-570 10 1/16 256 2 7/8 73 7 178 8 203 3/4 19 313/16 97 3/4 19 3/4 1 5 3/8 137

■ Bolt size ★ NPT pipe tap size

JG

CH

ED

A

BL

K

Pneumatic turbine vibrators mounted on a trackto consolidate pills in a bottle filling operation.

Page 22: Bin Vibrators catalog 2006 - Vipro Vibrating Products Syntron Bin Vibrators.pdf · 2018. 1. 5. · 5 Material Handling Solutions Syntron® model V-20 Electromagnetic Bin Vibrators

2200

Pneumatic Bin Vibrators, cont’d.

TB Turbine Vibrator SeriesFor Light to Heavy Applications

Features

■ Low noise and adjustable speed

■ Maintenance free; never needs lubrication, even for

continuous duty operation

■ Built-in muffler for quiet operation

■ Ideal for use in air material conveying systems and

medium size batch hoppers

■ Models TB-2000 and TB-5000 are lightweight

solutions for large bins, hoppers and chutes and

are ideal for packing table and screen applications

■ Malleable iron castings on most models

60 psi 80 psi Max Material Bin WallWeight

Speed Speed Force in Bin▲ Thickness

Model lb kg vpm cfm vpm cfm lbs N dB● lb kg in mm

◆TB-100 7 oz .198 12000 4 -- -- 20 89 66 200 91 1/32 - 1/16 0.8 - 1.6

◆TB-130 11 oz .312 8000 4.5 10500 5.5 75 334 67 750 342 1/32 - 1/8 0.8 - 3.2

TB-160 2 .9 10000 7 12000 8 160 712 70 1600 726 3/16 - 5/16 4.7 - 7.9

TB-190 3 1.4 4200 7.5 7200 9 270 1201 70 2700 1225 3/16 - 3/8 4.7 - 9.5

TB-250 4 1.8 5500 9 7200 10.5 500 2225 70 5000 2268 5/16 - 7/16 7.9 - 11.1

TB-320 6.5 2.9 5200 9 6800 11 600 2669 69 7000 3175 7/16 - 1/2 11.1 - 12.7

TB-380 11.5 5.2 4600 16 5200 17 725 3226 72 7250 3289 7/16 - 1/2 11.1 - 12.7

TB-510 15 6.8 4000 18 4500 21 900 4004 77 9000 4082 1/2 12.7

TB-2000 23 10.5 4000 30 6000 35 2000 8900 78 20000 9072 1/2 - 3/4 12.7 - 19

TB-5000 48 21.8 4000 35 6000 40 5000 22245 75 50000 22680 3/4 - 1 1/4 19 - 32

Data obtained on laboratory test block. Frequency and force will decrease on less rigid mount. Data subject to design changes.◆ Aluminum construction. Balance of models have malleable iron housings.● Decibel from A-scale at 1 meter and 80 psi N = Centrifugal force in Newtons▲ Rule of thumb for sizing = 1 lb (.4536 kg) Vibrator Force for each 10 lb (4.536 kg) of bin content at 80 psi.

or 9.8 N (5.5 bar) Vibrator Force for each 10 kg of bin content at 80 psi.

Note: For low-pressure applications, or to operate outside listed parameters, please contact FMC Technologies for recommendations.

Specifications

Syntron® TB Pneumatic Turbine Bin Vibrator mod-els.

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2211w w w . f m c t e c h n o l o g i e s . c o m

Material Handling Solutions

All models exceptTB-2000 and TB-5000

Models TB-2000 and TB-5000

C

D

A

M

FL

B

J

H

E

B

L

F

E AD

C

J

H

DimensionsA B C D E F H■ J★ L M

Model in mm in mm in mm in mm in mm in mm in mm in -NPT in mm in mm

TB-100 3 7/8 98 3/4 19 2 51 3 76 5/16 8 1 5/16 33 1/4 6 1/8 1 7/16 37 1 11/16 43

TB-130 4 7/8 124 15/16 24 2 5/16 59 4 102 5/16 8 1 1/2 38 3/8 10 1/8 1 7/8 48 1 15/16 49

TB-160 5 1/16 129 1 5/16 33 2 5/16 59 4 102 5/16 8 1 7/8 48 3/8 10 1/4 2 3/4 70 2 1/2 64

TB-190 5 1/16 129 1 5/16 33 3 5/8 92 4 102 9/16 14 1 7/8 48 3/8 10 1/4 2 13/16 71 2 1/2 64

TB-250 5 3/8 137 1 1/2 38 3 1/2 89 4 102 9/16 14 2 1/4 57 1/2 12 1/4 3 1/16 78 2 15/16 87

TB-320 5 5/16 135 1 1/2 38 4 5/8 117 4 102 3/4 19 2 1/4 57 1/2 12 3/8 4 102 4 1/8 105

TB-380 6 5/8 168 2 1/8 54 4 7/8 124 51/2 x 1 1/4 1 25 2 7/8 73 3/8 10 3/8 4 3/8 111 4 102

140 x 32

TB-510 6 3/4 171 2 5/8 67 5 3/8 137 5 1/2 x 1 3/4 1 25 2 7/8 73 3/8 10 1/2 4 3/4 121 4 5/8 118

140 x 32

TB-2000 7 5/8 194 2 51 7 3/8 187 515/16 151 3/4 19 5 7/16 138 5/8 16 3/4 7 3/4 197 --

TB-5000 10 1/16 256 3 76 9 229 8 203 1 25 6 153 3/4 19 1 8 5/8 216 --

■ Bolt size ★ NPT pipe tap size

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2222

Pneumatic Bin Vibrators, cont’d.

Mounting Syntron® Pneumatic Turbine Bin VibratorsVibrator selection and installation is based upon

individual application requirements. For vibration dis-tribution, each pneumatic turbine vibrator should bemounted midway, on a length of channel, welded withits legs against the side of the bin. All vibrator modelscan be mounted with the shaft in any position, fromhorizontal to vertical. For maximum effectiveness,chutes requiring vibrators should be independentlyisolated. In addition, the vibrator should be mounted

midway on a channel located underneath the length ofthe chute.

Note: For free-flowing bulk material applications,vibrators on hoppers should operate only when thehopper is open to flow. Otherwise, packing of materialcan result.

Conical HoppersMount vibrator by channel-

iron stiffener 3 to 7 feet long(1-2 m) to hopper wall, one-fourth to one-third the distancefrom the discharge to the top.A second vibrator (if necessary)should be mounted diametri-cally opposite and approxi-mately halfway up the bin wall.

Rectangular Hoppers Mount as for conical hoppers

on the centerline of one side. Asecond vibrator may be requiredif complete cleaning of all cor-ners and sides is desired. Tomount, follow instructions forconical hoppers.

Rectangular Bins with HopperBottoms

Usually requires larger forcevibrators than conical or rectan-gular hoppers because of addi-tional head load. Locate vibratorone-fourth to one-third the dis-tance up sloping section of binwall, and follow mountinginstructions for conical hoppers.

Parabolic Bins or HoppersMount vibrator within one

foot of each discharge openingand in line with center ofopening.

3'-7'(1-2m)

1 /4 to

1/3

of L

L

3'-7'(1-2 m)

L

1 /4 to

1/3

of L

1/3 to 1/2 of L

3'-7'(1-2 m) L

1 /4 to

1/3

of L

App

rox.

1' (

.3m

)

Chutes

To move the material ina chute, the chute should beinclined to no less than halfthe "angle of repose" of thematerial (at least 10degrees). On chutes from 6 to 10 feet (1.8 - 3 m)long, two vibrators are needed; one should beplaced 18-24 inches (457 - 610 mm) from thedischarge and the other approximately in themiddle. Since chutes are very sensitive to vibra-tion, provision should be made to move lowervibrator six inches (152 mm) in either direction.This could mean the difference between mov-ing the material or not moving it.

Bins with Sloping Discharge

Mount the vibrator one-eighth to one-sixteenth the distance up bin wall that iscontiguous with the underside of chute.This lower mounting position puts vibra-tor close to bin discharge throat andassures vibration transference into chute.

Bin or Hopper with Vertical Side

Mount vibrator on wall with theleast slope. Follow mounting instruc-tions for rectangular bins with hopperbottoms.

L - Up to 6'(1.8m)

1/2L

3'-7'(1-2 m)

L

1 /8 to

1 /16

of L

3'-7'(1-2m)

1 /3

L

L

Note: Drawings illustrate typical installations. Specific installations mayrequire slight variations. For other applications not covered here, please consultfactory for recommendations.

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2233w w w . f m c t e c h n o l o g i e s . c o m

Material Handling Solutions

Plank (Wood)Construction

Mount vibratoras per instructionsfor conical or rectan-gular hoppers.Channel must besecurely fastened toplanks with screwsor bolts.

4" (100mm)Channel Iron

2" x 21/2"(50 x 64 mm)

Boards

AlternativeHex HeadWood Screws

5/8" or 3/4" (16-19mm)Carriage Bolts

Screw Feeder

Feeds from the back.Vibrator should be 1/3 fromthe inlet. If two vibrators areused, place second vibratoron opposite side, 1/3from the discharge. Donot run the vibrator atthe discharge until theback of the bin is emptyand the vibrator at theinlet is shut off.

Short Screw Feeder

Place vibrator as closeas possible to feeder.

Concrete or Wooden Bin

If a wooden hopper is lined with thin sheet metal, attachthe vibrator mounting bolts to the lining.

For concrete hoppers,secure a steel plate acrossthe top inside of the hop-per, from the dischargeopening along the side towhich the vibrator will bemounted. At 1/3 or less ofthe distance from the dis-charge to the vertical side,cut an opening to allow forthe vibrator to be bolted tothe steel plate.

Long Bin

Belt conveyor feedsfrom front. Vibratorshould be 1/3 from front.If two vibrators are used,place one on oppositeside and 1/3 fromback. Do not operatethe back vibrator untilthe front is empty andthe front vibrator isshut off.

Belt Conveyor and StandardBin

Mount vibrator on thebelt discharge side of thehopper. Follow mountinginstructions for the appro-priate bin type on page 22.

Wood Bin

Use steel plate oninside and bolt to out-side mounting plate.

Vibrating Feeder andStandard Bin

Mount vibrator on thefeeder infeed side of thehopper. Follow mountinginstructions for the appro-priate bin type on page 22.

1/3L

W

L

1/3W

Close asPossible

AlternateSide

Rubber

Plate

Rubber

Plate Spacer

1 /3L

L

W 1/3W

L

1/3L

Note: Drawings illustrate typical installations. Specific installations mayrequire slight variations. For other applications not covered here, please consultfactory for recommendations.

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2244

Syntron® PV and PVS Pneumatic Piston Bin Vibratormodels.

PV and PVS Piston Vibrator SeriesPositive Punch for Difficult Applications

Syntron® Piston Vibrators from FMCTechnologies assure the flow of materialsthrough bins, chutes and weigh batchers.

Their cast iron, flat base construction pro-vides an efficient means of transmitting shockenergy developed by the reciprocating piston to the mounting surface.

Syntron Piston Vibrators are available in two models: High impact (PV) and ReducedNoise (PVS). PVS vibrators (impact against acushion of air) can be used where noise is objectionable.

Unlike turbine vibrators, piston vibratorsrequire lubrication with oil, SAE-10 or lighter.Lack of oil in the air rapidly wears down thepiston and cylinder wall.

Features and Benefits

■ Cast iron, flat base construction.

■ One-piece housing

■ Flange mounted

■ Ideal for use in mining, chemical, concrete,

plastics, steel, foundry and paper industries

■ Available in high impact (PV) or reduced noise

(PVS) models

■ High thrust reciprocating action of PVS models

permits operation at low air pressures

■ High impact, linear force and efficient energy

transfer assures flow of materials through bins,

chutes and weigh batchers

■ Linear vibration

■ Impacts in both directions

Pneumatic Bin Vibrators, cont’d.

Piston Bin Vibrator SelectionIn order to move material in a bin or hopper, the friction

between the material and the bin wall must be broken. Oncethe friction is broken, material cannot cling to the sides ofthe bin and it will flow out through the discharge. A primeconsideration in selecting the correct piston bin vibrator iswall thickness. The following formulas calculate material inthe restricted area which is used as a guide to determine thenumber of piston bin vibrators necessary.

■ Calculate the weight of the material in the transition orsloping part of the bin. Normally, this is the only place wherethe friction between the material and the bin side has to bebroken. Do not calculate the total weight, only what is in thetransition part of the bin.

■ For conical bins, calculate as follows: 0.261 x dia.2 x height x material density in lb/ft3 (kg/m3)

■ For rectangular bins, calculate as follows: Length x width x height x 1/3 x material density.

ChutesThe force required of the vibrator is equal to the weight

of the chute plus vibrator plus maximum material in thechute. See page 26 for more detail.

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2255w w w . f m c t e c h n o l o g i e s . c o m

Material Handling Solutions

PV and PVS Specifications

Syntron® piston vibrators also come withthe technical expertise of FMC Technologies’application staff who have been providing pro-ductive solutions for a wide variety of materialhandling problems for more than 70 years.

40 psi 60 psi 80 psi Max Material Bin Wall

Piston Speed Speed Speedin Bin Thickness

Model Size vpm cfm vpm cfm vpm cfm lb kg in mm

PVS-55-100 1 3700 2 4150 2.2 7200 3 200 - 400 91 - 181 20 ga - 1/16 1 - 1.5PV-55-100 1 6100 2 8100 3 10,500 3.5 200 - 400 91 - 181 20 ga- 3/16 1 - 5PVS-55-125 1-1/4 2900 3.5 3400 6 4500 7 200 - 400 91 - 181 20 ga - 3/16 1 - 5PV-55-125 1-1/4 4600 3.5 5750 5.5 6800 6.5 400 - 1000 181 - 454 1/8 - 1/4 3 - 6PVS-55-150 1-1/2 2200 5 3200 7.5 3500 8.5 400 - 1000 181 - 454 1/8 - 1/4 3 - 6PV-55-150 1-1/2 4500 5 3900 8 4400 10 1000 - 4000 454 - 1814 1/4 - 3/8 6 - 9PVS-55-200 2 2800 5 3300 8.5 4800 11 1000 - 4000 454 - 1814 5/16 - 7/16 8 - 11PV-55-200 2 4000 5.5 5350 9 5500 12 4000 - 10000 1814 - 4536 3/8 -1/2 9 - 13PVS-55-300 3 1700 13.5 1950 20.5 2200 28 8000 - 20000 3629 - 9072 7/16 - 1/2 11 - 13PV-55-300 3 3000 16.5 3750 25.5 4000 30 10000 - 30000 4536 - 13608 1/2 13

Data obtained on laboratory test block. Frequency and force will decrease on less rigid mount. Data subject to design changes.

▲ NEVER operate without piston vibrator securely bolted to mounting plate or channel.

Specifications

Dimensions

A B C D ■ E F G H J K ★ L

Model in mm in mm in mm in mm in mm in mm in mm in mm in mm in-NPT in mm

PV-55-1000 0 3 1/2 88.9 2 51 1/2 13 0 0 3 7/8 98 41/2 114 0 0 9/16 14 1/4 1/4 6

PVS-55-100

PV-55-1250 0 4 1/2 114.3 2 1/2 64 1/2 13 0 0 5 5/16 135 6 152 1/4 6 7/8 22 1/4 1/4 6

PVS-55-125

PV-55-1506 152 7 1/2 190.5 3 1/2 89 11/16 17 0 0 7 1/4 184 9 229 1/2 13 1 25 1/4 1/2 13

PVS-55-150

PV-55-2006 152 7 1/2 190.5 3 1/2 89 11/16 17 0 0 7 1/4 184 9 229 1/2 13 1 25 1/4 1/2 13

PVS-55-200

PV-55-3007 3/4 197 0 0 5 127 15/16 24 3 1/4 83 9 7/16 240 10 1/2 267 1/2 13 11/8 29 3/8 3/4 19

PVS-55-300

■ Bolt size ★ NPT pipe tap size

C

D

E

F

AB

J

G

H

K

DL

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2266

Pneumatic Bin Vibrators, cont’d.

Mounting Syntron® Pneumatic Piston Bin VibratorsTo obtain maximum efficiency from pneumatic pis-

ton vibrators, correct location is important. Mount thevibrator with the centerline of the piston a minimumof 15 degrees from the horizontal. For free-flowingbulk material installations, vibrators on hoppersshould operate only when the hopper is open to flow.

Otherwise, packing of material can result.

NOTE: Never mount the vibrator directly to theskin of the bin. Always mount the vibrator on amounting plate or channel iron.

Note: Drawings illustrate typical installations. Specific installations mayrequire slight variations. For other applications not covered here, please con-sult factory for recommendations.

Pneumatic Bin Vibrators, cont’d.

App

rox.

1' (

.3m

)

1 /4

L or

less

L

1 /4 of

L

or L

ess

L

Angle ofRepose

DeadStorage

Curved Surfaces

To mount a vibrator to acurved surface, select a bracketmade from a channel section orbent plate. Mounting bolt headscan be welded to the underside ofthe bracket.

Conical Hoppers

Mount the vibrator to thehopper (as for a curved sur-face) 12 to 18 inches (300 to 450 mm) or lessfrom the discharge.

Rectangular Hoppers

Mount vibrator andmounting channel as for aconical hopper or a curvedsurface. If a stiffenerobstructs mounting, mountthe vibrator in the middle ofthe panel next to the stiffener.If required, a second vibrator should be mountedon the opposite face at a slightly higher elevation.

Hopper with Sloping Discharge

Mount the vibrator onthe center line of the hopper,as close to the discharge aspossible. An additionalvibrator may be requiredon the discharge chute.

Rectangular or Cylindrical Bins with FlatBottom and Center Discharge.

Mount directly to the side of thebin, just below the point where thematerials’ natural angle of reposeintersects the side, as shown.

Inclined Chutes

Chutes less than 10 to 12 feet(3 to 3.6 m) long are usuallyequipped with just one vibratorlocated well below the center.Allow for the vibrator to be movedabout one foot (300 mm) in eitherdirection. On chutes requiringmore than one vibrator, the first one should be located18 to 24 inches (450 to 500 mm) from the outlet. Thesecond unit should be mounted about half-waybetween the first vibrator and the upper end. Allow forthe vibrator to be moved about one foot (300 mm) in either direction.

L1/4 L or less

L

1 /8

L or

less

L

1 /2 L

18 to 24 in(450 to 600 mm)

1 /2 L

Parabolic Bins or Hoppers

Mount the vibrator with-in one foot of each dischargeopening and in line withcenter of opening.

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2277w w w . f m c t e c h n o l o g i e s . c o m

Material Handling Solutions

1/3L

W

L

1/3W

W 1/3W

1/3L

L

1 /3L

L

Screw Feeder

Screw conveyors feed from the back of the hop-per. Vibrator should be 1/3 from the inlet. If twovibrators are used, place second vibrator on oppo-site side, 1/3 from the discharge. Do not operatethe vibrator at the discharge end until the back ofthe bin is empty and the vibrator at the inlet isshut off.

Long Bin

Belt conveyors feed from the front of the hop-per. Vibrator should be 1/3 from front. If twovibrators are used, place one on opposite side and1/3 from back. Do not operate the back vibratoruntil the front is empty and the front vibrator isshut off.

Short Screw Feeder

Place vibratoras close as possibleto feeder.

Belt Conveyor and Standard Bin

Mount vibrator on the belt discharge side of the hop-per. Follow mounting instructions for the appropriate bintype on page 26.

Vibrating Feeder and Standard Bin

Mount vibrator on the feederinfeed side of the hopper. Followmounting instructions for theappropriate bin type on page 26.

Concrete Hopper or Lined Wooden Hopper

For wooden hoppers lined with thin sheet metal,attach vibrator mounting bolts to the hopper lining.

For concrete hoppers, secure a steel plate across thetop inside of the hopper to the discharge opening alongthe side to which the vibrator will be mounted. Atabout 1/4 or less of the distance from the discharge tothe vertical side, cut an opening to allow the vibrator tobe bolted to the steel plate.

Rubber

Rubber

PlatePlate

Close asPossible

AlternateSide

Note: Drawings illustrate typical installations. Specific installations mayrequire slight variations. For other applications not covered here, pleaseconsult factory for recommendations.

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2288

Optimized Operation of Syntron® Turbine and PistonPneumatic Bin Vibrators

1. Air Line to Vibrator — In order to minimize pressure loss from the compressor, the innerdiameter (ID) of the hose to the vibrator should be the same as or larger than the inlet ID(pipe size) of the vibrator.

2. Flow Valve — A flow control valve can tune the vibrator to the required force. The flow vol-ume determines the force and frequency of the vibrator. Throttling the flow enables you tofind the desired material discharge rate and avoid the natural frequency of the bin or hopper.If the bin wall and vibrator shake violently, increase or decrease the speed to run with mini-mum movement. Do not exceed the maximum air pressures shown on pages 17, 18, 20 and 25.

3. Quick-Opening Valves — Quick-opening valves can be used between the air regulator andvibrator to allow air to enter the vibrator at full starting force, even at low regulator valve set-tings. However, the air regulator must be installed at a sufficient distance from the quick-opening valve so that the air pressure between the two valves will build up enough to yieldthe necessary starting force.

4. Water in the Line — Water in the line should be avoided because it will remove the protec-tive film of lubrication necessary to ensure proper operation.

5. Air Filter — Use an air cleaner in the line to prolong vibrator life and keep it at maximumefficiency and lowest energy consumption. In turbine vibrators, unclean air will acceleratewear of the housing and clog the muffler. In piston vibrators, unclean air will considerablydiminish vibrator life and clog clearance between the cylinder and piston. It will also increasewear on the piston, as well as increase air consumption and diminish vibrator efficiency.

6. Air Lubrication — Lubrication is necessary ONLY for Piston Vibrators. Turbine vibratorshave prelubricated bearings. Lubricated air may clog the muffler on turbine vibrators.

7. Operation Requirements — Do not operate a piston vibrator prior to mounting it to amounting plate or channel.

8. Using a Timer — For better efficiency and longer vibrator life, operate the vibrator only asrequired to maintain flow.

9. Empty Bin — Do not operate a vibrator on an empty bin.

10. Ambient Temperature — Do not install pneumatic vibrators in environments where ambi-ent temperatures exceed 180˚F.

Pneumatic Bin Vibrators, cont’d.

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Material Handling Solutions

Syntron® RV and RVAS Rotary Electric Bin Vibratormodels.

Two Model RV2-1700 bin vibrators mounted on atypical, conical hopper. The vibrators are totallyenclosed for outside operation.

Syntron® Electric Rotary Bin VibratorsRugged construction, reliable performance to assure the efficient flow of bulk materials

Syntron® Electric Rotary Bin Vibrators fromFMC Technologies provide a safe, reliable, cost-effective way to maintain the flow of materials.Motor-driven to provide virtually noiseless operation(most models 76 db or less*), these vibrators helpfacilitate material flow from the smallest bin, hopperor chute to the largest silo. Additionally, they aretotally enclosed to eliminate concerns over environ-mental factors such as dust, dirt and rain. SyntronElectric Rotary Bin Vibrators can be used to packmaterial in drums and bags as well as to consolidatematerial in pipe and precast industries, in vibratingscreen applications and many other industrial envi-ronments. High stroke/low frequency models areespecially suitable for hard-to-handle materialssuch as sawdust, cinder or clay content materials.

Syntron Electric Rotary Bin Vibrators also comewith the technical expertise of FMC Technologies'application staff, who have been providing produc-tive solutions for a wide variety of material handlingproblems for more than 70 years. Call FMCTechnologies Application Specialists and request adata sheet or log onto www.fmcsyntron.com.

* At 3 feet (1 meter) on A scale

Features and Benefits■ Motor driven for reduced noise level

■ Adjustable eccentric weights allow easy change of forceto suit varying applications

■ Orbital action facilitates material flow in chute operations

■ Oversized bearings promote longer life

■ Unique design lengthens life of unit by equallydistributing the load over bearings

■ Terminal box for easy connection and change of voltagein three-phase models

■ Internal vent holes permit additional cooling in hightemperature applications

■ Rugged, durable construction for many years of safe,reliable performance

■ Wide range of sizes to accommodate your specificapplication

■ Some models offer solid-state control for easily adjustablespeed and force

■ Single-phase units are supplied with overload protectedmotor starters pre-wired to vibrator

Electric Rotary Bin Vibrators

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3300

Electric Rotary Bin Vibrators, cont’d.

Selecting the Proper Syntron®

Electric Rotary Bin Vibrator

Bins or HoppersIn order to move material in a bin or hopper, the

friction between the material and the bin wall mustbe broken. Once the friction is broken, the materialcannot cling to the sides of the bin and it will flowout through the discharge. For most applications, thevibrator force needed to accomplish this is simplycalculated as follows:

■ Calculate the weight of the material in the transition orsloping part of the bin. Normally, this is the only placewhere the friction between the material and the bin sidehas to be broken. Do not calculate the total weight, onlywhat is in the transition part of the bin.

■ For conical bins, calculate as follows: .261 x dia.2 x height x material density in lb/ft3 (kg/m3)

■ For rectangular bins, calculate as follows: Length x width x height x 1/3 x material density.

When the weight (lb) has been calculated, dividethe weight by 10 to get the force or impact neededfrom the vibrator (lbf). If the weight is calculated inkg, divide the weight by 1.02 to get the force orimpact needed from the vibrator (N). For example:The conical part of a 25-ton bin contains 7000 lbDivide 7,000 by 10 to get the force (lbf) or impactneeded from the vibrator. Find a suitable vibrator on pages 31, 32 or 34.

Additional considerations when sizing vibrators tobins:

■ If the bin side angle is less than 30 degrees, select alarger vibrator.

■ If the bin has a vertical section, select a larger vibrator.

■ If the bin wall is extra thick (see tables pages 31, 32 and 34) select a larger vibrator.

■ On very sticky and hard to move materials, it is better touse two small vibrators instead of one large one (size thetwo smaller ones by dividing the required force in half).

Vibrating Tables for Packing MaterialsDense materials respond best to high-frequency

vibration (3600 rpm or more), while light, fluffy orflaky materials respond best to low-frequencyvibration (1800 rpm or less).

For packing or settling materials, use a vibratorwith an impact force of one-and-a-half to two timeslarger than the weight of the material plus contain-er. Find a suitable vibrator in the tables on pages31, 32 and 34.

Vibrating ScreensFor self-cleaning screen, use a vibrator with a

centrifugal force (impact) four times the weight ofthe material plus the weight of the screen.

Note: Coarse, lumpy, sticky or wet materialsrespond best to high-frequency vibration; powderyand dry materials to low-frequency vibration.

Consolidating ConcreteFor three-inch “slump” concrete, use a vibrator

with the same force (impact) as the weight of con-crete and form. For one- to two-inch slump con-crete, an additional 30 to 50 percent impact is need-ed. For dry mixes (zero slump) increase the impactby 100 to 200 percent.

ChutesThe force required of the vibrator is equal to the

weight of the chute plus the vibrator plus the maxi-mum material in the chute. See page 35 for moreinformation.

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Material Handling Solutions

RV Rotary Electric Bin Vibrator Specifications and Dimensions

Single-Phase Three Phase Force lbs / N✯ Adjustable

Amperes at Volt Min. Norm ● Max. Weight

Model Phase 115/230 230/460 575 HP lbf N lbf N lbf N dB▲ lbs kg

RV2-100 1, 3 0.4/0.2 ❑ 0.2/0.1 ❑ — 1/5 50 223 100 445 150 668 63 10 4.5 RV2-450 1, 3 5/2.5 ❑ 1.2/0.6 0.5 ❑ 1/2 50 223 650 2893 900 4005 64 48/34✼ 21.8/15.4✼

RV2-1700 3 — 3/1.5 1.2 ❑ 11/2 800 3560 1500 6675 2500 11125 72 70 31.8

RV4-1000 1, 3 6.2/3.1 ❑ 1.2/0.6 0.6 ❑ 1/2 275 1224 550 2948 1000 4450 63 45/41✼ 20.4/18.6✼

RV4-2000 3 — 4/2 1.6 ❑ 11/2 650 2893 1200 5340 2000 8900 72 98 44.5 RV4-5000 3 — 6/3 2.4 ❑ 3 2500 11125 3800 16910 5000 22250 75 195 88.5

◆ RV4-10000 3 — 10/5 4 ❑ 5 5475 24358 8550 38048 10000 44500 76 495 225

RV6-1000 3 — 4/2 1.6 ❑ 1 200 890 625 2781 1000 4450 72 98 44.5 RV6-2500 3 — 6/3 2.4 ❑ 2 1200 5340 1900 8456 2500 11125 75 195 88.5 RV6-5000 3 — 10/5 4 ❑ 3 2450 10903 3850 17133 4500 20025 76 495 225

❑ Consult Factory for Details ◆ Please see RV4-1000 Diagram ▲ Decibel at 3 feet (1 meter) on A scale. ✼ Single-Phase Units/Three-Phase Units ✯ N = Centrifugal Force in Newtons ● Thrust (as shipped) is at normal (max constant)

3600 Vibrations Per Minute - 2 Pole

1800 Vibrations Per Minute - 4 Pole

1200 Vibrations Per Minute - 6 Pole

A B C D E ±1/16 F ❑❑ G Bin Wall Thickness

Model in mm in mm in mm in mm in mm in mm in mm in mm

RV2-100 7 1/2 190 4 1/8 105 5 127 3 76 4 11/16 117 5/16 8 3 9/16 90 3/16 - 1/4 4-7RV2-450 (1θ) 13 1/2 343 6 1/2 165 7 3/8 187 5 127 8 3/8 210 5/8 16 6 152 3/8 - 1/2 9-13RV2-450 (3θ) 13 3/8 312 6 1/2 165 7 3/8 187 5 127 7 5/8 194 5/8 16 6 152 3/8 - 1/2 9-13RV2-1700 16 1/2 420 7 1/4 184 8 1/2 216 5 1/2 140 10 13/16 275 5/8 16 7 178 1/2 - 3/4 12-19

RV4-1000 15 1/2 394 6 1/2 165 7 3/8 187 5 127 8 3/8 210 5/8 16 6 152 7/16 - 1/2 11-12RV4-2000 18 457 7 1/4 184 8 1/2 216 5 1/2 140 10 13/16 275 5/8 16 7 178 1/2 - 3/4 12-19RV4-5000 24 610 10 1/4 260 10 1/2 267 7 7/8 200 12 13/16 325 1 25 8 7/8 225 1-1 1/4 25-32

◆RV4-10000 29 3/4 756 15 5/8 397 13 330 12 5/8 321 15 1/2 395 1 1/4 32 10 3/4 273 1-1 1/4 25-32

RV6-1000 18 457 7 1/4 184 8 1/2 216 5 1/2 140 10 13/16 275 5/8 16 7 178 7/16 - 1/2 11-12RV6-2500 24 610 10 1/4 260 10 1/2 267 7 7/8 200 12 13/16 325 1 25 8 7/8 225 1/2 - 3/4 12-19RV6-5000 29 3/4 756 15 5/8 397 13 330 12 5/8 321 15 1/2 395 1 1/4 32 10 3/4 273 1-1 1/4 25-32

❑❑ Bolt Size ◆ Please see RV4-10000 Diagram

F

B

C

D

G

E

A

D

B

G

E

A

F

C

All Models Except RV4-10000

Specifications

Dimensions and Application Data

◆ RV4-10000 Only

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3322

Electric Rotary Bin Vibrators, cont’d.

RV Rotary Electric Bin Vibrator Specifications andDimensions, cont’d.

Model A B C D E F G H● Bin Wall

Thickness

in mm in mm in mm in mm in mm in mm in mm in mm in mm

RV-9809 25 1/4 641 15 381 15 381 13 1/8 333 2 1/2 64 1 25 11 3/4 298 11/8 29 2 51

RV-10209 33 838 19 1/4 489 20 508 16 3/4 425 5 127 13/4 44 16 1/2 419 19/16 40 2 1/2 64

● Mounting Hole Size - use 4140-B7 mounting bolts for models RV9809 and RV10209

Maximum Eccentric Weight Effort

Amperes at Volt Force Adjustable Minimum Maximum Vibrations Net Weight

Model Phase 230 460 HP lbs ■ KN lbf N lbf N per Minute lbs kg

RV-9809 3 17.0 8.5 6 1/2 9600 42.7 KN 191.0 850 418.0 1860 900 605 274.6

RV-10209 3 24.0 12.0 7 1/2 20000 88.9 KN 600.0 2669 950.0 4226 900 1200 544.6

■ Thrust (as shipped) is approximately 70% of maximum.

B

GA

EEHCD

F

Specifications

Dimensions and Application Data

RV-9809 and RV010209

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Material Handling Solutions

Adjustable speed RVAS-1000 vibrator applied to saw dust bin pre-vents bridging over screw feeder discharge.

Syntron® RVAS Electric Rotary Bin Vibrators

RVAS electric rotary bin vibrators are noiseless, heavy-duty vibratorsthat are fully adjustable for optimum speed control. The silent motormeets the most stringent low-noise requirements.

The RVAS is built with a rugged, permanent magnet, DC motor. The control is solid-state, with full-wave rectifier and overload protec-tion. The control is mounted on the cord and can be plugged into a standard 115 volt AC outlet. No special wiring or circuitry is needed.Accurate and reliable, the RVAS is totally enclosed, and its non-ventedhousing makes this unit flexible enough to be used inside or outside industy or wet locations.

High performance contin-uous vibration in theseapplications:Bins / Chutes

Controlled feeding withdial control allows flow rateto be adjusted from a trickleto torrent feed, even with difficult-to-move materials or varying bin contents.

Packaging

Select and settle. Selectideal shake for optimum densification and settling.

Screening

Fast, nonbinding. For sifting, scalping and sorting,controlled vibration givesquickest results.

Testing Tables

Verify part integrity,simulate handling and over-the-road transport. Low-cost,full-range control gives multi-tude of speeds, accelerationvalues and amplitude neces-sary to meet most specifica-tions.

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3344

Electric Rotary Bin Vibrators, cont’d.

Dimensions

A B C Bin Wall(Length) (Width) (Height) D E F❑❑ G H Thickness

in mm in mm in mm in mm in mm in mm in mm in mm in mm

RVAS-100 6 3/4 171 6 152 41/4 108 5 127 -- -- 3/8 10 4 102 5 3/4 146 1/32 - 1/4 1-7

RVAS-200 8 3/16 208 4 7/8 124 41/8 105 3 1/2 89 -- -- 1/2 12 4 102 6 1/2 165 5/16 - 3/8 8-9

RVAS-500 13 3/16 335 5 3/4 146 6 1/2 165 41/2 114 815/16 227 1/2 12 5 1/16 129 -- -- 3/8 - 7/16 9-11

RVAS-1000 14 1/4 362 6 1/2 165 7 1/2 190 5 127 9 3/8 238 5/8 16 6 152 -- -- 5/16 - 1/2 8-13

❑❑ Bolt size to be used

Specifications

Maximum ForceRpm Adjustable to Weight

Cont. Duty Int. Duty lbf N lbf N Amp Volt Phase lb kg dB

RVAS-100 950-2500 2500-4000 40 178 100 445 1.3 115 1 10.7 4.9 68*

RVAS-200 950-2500 2500-4000 75 334 200 890 2.6 115 1 12 5.4 70*

RVAS-500 950-2500 2500-4000 220 979 540 2403 3.5 115 1 41 18.6 70*

RVAS-1000 950-2500 2500-4000 900 4005 1492 6638 6.5 115 1 53 24 72*

* Decibel at 3 feet (1 meter) on A-scale

BD

F

C

A

G

H

B

D

C

H

A

G

F

A

F

E

G

B

D

C

RVAS-100 RVAS-200 RVAS-500, RVAS-1000

RVAS Rotary Electric Bin Vibrator Specifications andDimensions

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Material Handling Solutions

Mounting Syntron® Electric Rotary Bin Vibrators

Vibrator selection and installation is based uponindividual application requirements. For vibration distribution, each electric rotary bin vibrator should be mounted midway, on a length of channel, weldedwith its legs against the side of the bin. All electricrotary bin vibrator models can be mounted with theshaft in any position from horizontal to near vertical(except for models RV2-1700 and RV-9809; for thesemodels, consult FMC Technologies). For maximum

effectiveness, chutes requiring vibrators should beindependently isolated. In addition, the vibratorshould be mounted midway on a channel locatedunderneath the length of the chute.

Note: For free-flowing bulk material installations,vibrators on hoppers should operate only when thehopper is open to flow. Otherwise, packing of materialcan result.

Conical Hoppers

Mount vibrator by channel-ironstiffener 3 to 7 feet long (1-2 m)to hopper wall, one-fourth toone-third the distance from thedischarge to the top. A secondvibrator (if necessary) should bemounted diametrically oppositeand approximately halfway upthe bin wall.

Rectangular Hoppers

Mount as for conical hopperson the centerline of one side. Asecond vibrator may berequired if complete cleaningof all corners and sides isdesired. To mount, followinstructions for conical hop-pers.

Rectangular Bins with HopperBottoms

Usually requires larger forcevibrators than conical or rectan-gular hoppers because of addi-tional head load. Locate vibratorone-fourth to one-third the dis-tance up sloping section of binwall, and follow mountinginstructions for conical hoppers.

Parabolic Bins or Hoppers

Mount vibrator within one footof each discharge opening andin line with center of opening.

Chutes

To move the material in achute, the chute should beinclined to no less than halfthe "angle of repose" of thematerial (at least 10degrees). On chutes from sixto 10 feet (1.8 - 3 m) long,two vibrators are needed; one should be placed 18 - 24inches (457 - 610 mm) from the discharge and the otherapproximately in the middle. Since chutes are very sensi-tive to vibration, a provision should be made to move thelower vibrator six inches (152 mm) in either direction.This could mean the difference between moving thematerial or not moving it.

Bins with Sloping Discharge

Mount the vibrator one-sixteenth to one-eighth the distance up bin wall that iscontiguous with the underside of chute.This lower mounting position puts vibra-tor close to bin discharge throat andassures vibration transference into chute.

Bin or Hopper with Vertical Side

Mount vibrator on wall with theleast slope. Follow mounting instruc-tions for rectangular bins with hopperbottoms.

L - Up to 6'(1.8m)

1/2L

Note: Drawings illustrate typical installations. Specific installations mayrequire slight variations. For other applications not covered here, please consultfactory for recommendations.

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3366

Plank (Wood)Construction

Mount vibratoras per instructionsfor conical or rectan-gular hoppers.Channel must besecurely fastened toplanks with screwsor bolts.

4" (100mm)Channel Iron

2" x 21/2"(50 x 64 mm)

Boards

AlternativeHex HeadWood Screws

5/8" or 3/4" (16-19mm)Carriage Bolts

Screw Feeder

Feeds from the back.Vibrator should be 1/3 fromthe inlet. If two vibrators areused, place second vibratoron opposite side, 1/3from the discharge. Donot run the vibrator atthe discharge until theback of the bin isempty and the vibratorat the inlet is shut off.

Short Screw Feeder

Place vibrator as closeas possible to feeder.

Concrete or Wooden Bin

If a wooden hopper is lined with thin sheet metal, attachthe vibrator mounting bolts to the lining.

For concrete hoppers,secure a steel plate acrossthe top inside of the hop-per, from the dischargeopening along the side towhich the vibrator will bemounted. At 1/3 or less ofthe distance from the dis-charge to the vertical side,cut an opening to allow forthe vibrator to be bolted tothe steel plate.

Long Bin

Belt conveyor feeds fromfront. Vibrator should be 1/3from front. If two vibratorsare used, place one on oppo-site side and 1/3 from back.Do not operate theback vibrator until thefront is empty and thefront vibrator is shutoff.

Belt Conveyor and StandardBin

Mount vibrator on thebelt discharge side of thehopper. Follow mountinginstructions for the appro-priate bin type on page 35.

Wood Bin

Use steel plate oninside and bolt to out-side mounting plate.

Vibrating Feeder andStandard Bin

Mount vibrator on thefeeder infeed side of thehopper. Follow mountinginstructions for the appro-priate bin type on page 35.

1/3L

W

L

1/3W

Close asPossible

AlternateSide

Rubber

Plate

Rubber

Plate Spacer

1 /3L

L

W 1/3W

L

1/3L

Mounting Syntron® Electric Rotary Bin Vibrators, cont’d.

Note: Drawings illustrate typical installations. Specific installations mayrequire slight variations. For other applications not covered here, please consultfactory for recommendations.

Electric Rotary Bin Vibrators, cont’d.

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Syntron® service and support

At FMC Technologies, we understand that good, reliable equip-ment — operating at peak performance — is crucial to your bot-tom line. That’s why we’re committed to giving our customersvalue — before, during and after the sale.

Syntron Material Handling Solutions are based on the most rugged, reliable and durable vibratory equipment available — Syntron vibrating feeders, conveyors, screens, parts feeders and bin vibra-tors. To begin with, we’ll help you select the right equipment, considering all the variables of your applica-tion in order to maximize production and reduce costs.

Once you’re up and running, our Syntron Services Team will keep you on top and moving ahead. We’reon call — at the factory or in the field — wherever and whenever you need us for parts, service, inspectionand training.

Dependable equipment is critical to your operation, and your success is critical to our success. At FMC Technologies, your satisfaction is our number one priority. You can rely on us.

www.fmcsyntron.com

Page 40: Bin Vibrators catalog 2006 - Vipro Vibrating Products Syntron Bin Vibrators.pdf · 2018. 1. 5. · 5 Material Handling Solutions Syntron® model V-20 Electromagnetic Bin Vibrators

www.fmctechnologies.com

FMC TechnologiesMaterial Handling Solutions57 Cooper AvenueHomer City, PA 15748Tel: 724.479.4500 Toll Free 800.362.8999Fax: 724.479.3400Email: [email protected]

©Copyright 2006 • FMC Technologies, Inc.Form No. 003-HCPrinted in U.S.A