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Final Year Project Review ReportIndustrial & Production EngineeringPedal Powered Milk-Butter ExtractorBy:Harsh Bhatti (111113028)Nitesh Kr. Sonker (10113047)Nitish Kumar (11113052)Pargatdeep Singh (11113053)Ranjodh Singh (11113061)Guide:-DR.Sarabjit Singh

Final Year ProjectObjective Design and Fabrication of Pedal Powered Milk-Butter ExtractorApproachApply DMADV to design and fabrication of pedal Powered Milk-Butter Extractor.

Key Learnings Team Structure and Responsibilities Project Charter Theory of Machine Concepts Solid works Design Tools Market Research

ObservationsPedal Powered Milk-Butter Extractor Team Work Individual ResponsibilityFinal Year ProjectProblem Description: Project SelectionAlternative Selection Tool Used: Criterion based Matrix

Step 123Criterion fixed after discussion with team members and project Guide Alternative Generation Tool Used: Brain storming

AlternativeRisk Assesment1Design and Prototype Manufacturing Magnetic AC Huge cost involvement2Human Power Milk-Butter ExtractorNone as suchIdea GenerationFinal Year ProjectIdea Generation & BrainstormingMarket SearchEstimated Cost Report Component DimensionsInitial DesignDesign ModificationFabricationFinal Cost ReportSmaller Wheel AssemblySlider crank-rack assemblyPinion-extracting component ass.Final AssemblyFinal Year ProjectBackground DiagnosticsA 30 Min. of Daily Exercise:-Controls WeightCombats health conditions and DiseasesPromotes better sleepPrevent cognitive declineBoost brainpowerFinal Year Project

Background Diagnostics

Final Year ProjectProject CharterObjective : To Apply DMADV to design and Manufacture Human Powered Butter Extractor

KPI : Calories burn during Daily 30 min. exercise on Human Powered Milk-Butter Extractor Project Name: Human Powered Butter ExtractorProject #: NITJProject Start/End Dates:Aug14-May15Project Lead:Nitish KumarExecutive Sponsor: Prof. Sarabjit SinghTeam Members:Project Costs: (include required capital, expenses)Nitish KumarNitesh kr. SonkerPargatdeep SinghRanjodh SinghHarsh bhattiMission/Project Overview:KPI's:Calories burn during Daily 30 min. exercise on Human Powered Milk-Butter Extractor Objectives: (include beginning & ending KPI's)Net Benefits:To Apply DMADV too design and Manufacture Human Powered Butter Extractor

In Scope:OE Tools to be used:Out of Scope:NIT JalandharDMADV, Brainstorming, Data Stratification, Pareto, FishboneAssumptions:Risks & Constraints:Project Milestones:Dependencies:Project Lead Time: (Total time required to implement)Other Key Stakeholders & Areas Affected:10 months (Aug14-May15)Production.Approvals:Project Lead:Nitish KumarDate:Zonal Lead:Date:Finance:Date:Executive Sponsor/Date:DefineDMADVFinal Year ProjectHuman Powered Milk-Butter ExtractorDMADVFinal Year Project :Attendance TrackerS. NoName Contact Number30-09-201401-10-201418-10-201430-10-201405-11-201416-1-1523-1-1530-1-156-2-1520-2-151Nitish Kumar7837029093PresentPresentPresentPresentPresentPresentPresentPresentPresentPresent2Naman Garg8054868879hostelPresentHomePresentPresentPresentHomePresentPresentHome3V. Viththagan9569977197on Lunch with familyPresentPresentPresentPresentPresentPresentAbsentPresentPresent4Ranjodh Singh9465858652PresentPresentPresentHomeHomePresentPresentPresentPresentPresent5Sahil Yadav9463519758PresentPresentPresentPresentPresentSSBSSBSSBSSBPresent6Prghatdeep singh8569077804PresentPresentPresentHomeHomePresentPresentHomePresentPresent7Harsh bhatti9041604173PresentPresentPresentPresentPresentPresentPresentPresentPresentPresent8Amandeep singh9779971464HomePresentHomeHomePresentPresentHomePresentHomePresent9Nitesh kr. Sonkar8699527851HomeHomePresentHomeHomeHomeHomePresentHomeHome10Anupam9646042426PresentPresentPresentPresentHomePresentPresentPresentPresentPresentTotal People Present for meeting6986686778Attendance Compliance 60.00%90.00%80.00%60.00%60.00%80.00%60.00%70.00%70.00%80.00%Final Year ProjectClassified - Internal useProject MilestoneNo.Milestones TasksTools usedResponsible personWeek # 1Week # 2Week # 3Week # 4Week # 5Week # 6Week # 7Week # 8Week # 9Week # 101.1DefineSelect team & leader Project CharterNitish Kumar, Harsh BhattiDone1.2KPI to improve - Visual Mgt Project Charter1.3Fin. support KPI link to benefitsProject Charter2.1MeasureDimension Measurement of componentMarket SearchTeam Members CombinedDone2.2Develop data collection planData Collection Plan2.3Collect & analyze data Brainstorming2.4Develop final problem3.1AnalyzeVel. AnalysisTOM ConceptsTeam Members of Reduction in misc. Consumables Project.Done3.3Cost analysisMarket Search3.4Acceleration and Torque analysisTOM Concepts4.1DesignIdentify possible solutionsSolution selection MatrixTeam Members of Reduction in misc. Consumables Project.Done4.3Plans to implementImplementation Plan/Gantt Chart5.1VarifyStandardize operationSOPTeam Members of Reduction in misc. Consumables Project.To be done5.25.35.4DMADVFinal Year ProjectFinal Year Project Work asessment TrackerSr. No.1. Nitish Kumar2. Naman Garg3. V. Viththagan4. Ranjodh Singh5. Sahil Yadav6. Prghatdeep singh7. Harsh bhatti8. Amandeep singh9. Nitesh kr. Sonkar10. AnupamTask DeadlineEnd DateTask DeadlineEnd DateTaskDeadlineEnd DateTask DeadlineEnd DateTask DeadlineEnd DateTask DeadlineEnd DateTask DeadlineEnd DateTask DeadlineEnd DateTask DeadlineEnd DateTask DeadlineEnd Date15 Project Ideas for project selection18-10-201418-10-20145 Project Ideas for project selection18-10-201418-10-20145 Project Ideas for project selection18-10-201418-10-20145 Project Ideas for project selection18-10-201418-10-20145 Project Ideas for project selection18-10-201418-10-20145 Project Ideas for project selection18-10-201418-10-20145 Project Ideas for project selection18-10-201418-10-20145 Project Ideas for project selection18-10-201418-10-20145 Project Ideas for project selection18-10-201418-10-20145 Project Ideas for project selection18-10-201418-10-20142Designing and evalution28-10-201428-10-2014Different Magnetocaloric material search (where to buy, how to buy,cost, Which is beneficial,compelete study in written)28-10-201430-10-2014How much material we require in order to get a normal air conditioning effect(15-30deg temp)(Study cooling Temp Range and other characteristics of Magnetocaloric Material) 28-10-201430-10-2014Market Search For component required and estimated price,takes pics for design,make rough sketch and take dimensioning) Completed with Prghatdeep singh28-10-2014How much magnetic field we require in order to get a normal air conditioning effect(15-30deg temp) And Calculation of magnetic field produced by Semicircular magnetic disk(Study Magnetocaloric Effect produced by Material Per Tesla of magnetic Field)28-10-201430-10-2014Market Search For component required and estimated price,takes pics for design,make rough sketch and take dimensioning) Completed with Ranjodh Singh28-10-2014Calculation:- based On Normal Human padling speed and How Much Rpm of Shaft Be require to Extract butter 1. Gear Ratio of Rack and pinion. 2. And Internal link connector link length.(use TOM Concepts )28-10-201430-10-2014Material Search AC Body,Gears,AC fans(Which Cannot get Magnetised Under Magnetic Field) Keeping in Mind mfging feasibility, Strength and cost.28-10-201430-10-2014search for Material On Magnetocaloric Effect,Magnetic AC, Magnetic cooling and made available to everyone(PDFs, videos,Designs,pics, Research papers,ppts Etc.)28-10-20142D Rough drawing of each component and full assembly of both project on drawing sheet28-10-201430-10-20143Animation, New Project Design Evaluation09-10-201409-10-2014pressure sensor search with compelete details09-10-201409-10-2014Design Finaliasation of Automatic Air Filling Project09-10-201409-10-2014Calculation:- based On Normal Human padling speed, Torque Analysis, Force Analysis (use TOM Concepts )09-10-2014Design Finaliasation of Automatic Air Filling Project09-10-201409-10-2014Human Powered Milk-Butter ExtractorDMADVFinal Year Project

Human Powered Milk-Butter Extractor

600mm300mmLink 1=250mmMeasureDMADVFinal Year ProjectHuman being generate energy from food in the range of 4500-4800 Kcal/DayThe energy requirement for basic metabolism = 500 Kcal/DayThe energy required for keep body active = (1500-2000) Kcal/DayThe energy available for work = (2500-2800) Kcal/DayGeneral estimation says that the actual energy requirement for work is (1500-2000)Kcal/DayRest (800-1000) Kcal/Day go directly to our Waist

Human Powered Milk-Butter ExtractorFinal Year ProjectDMADVHuman Powered Milk- Butter Extractor: Cost AnalysisSr. No.Part NameDimensionUnit price(Rs)No.of UnitsCost1Kids Bicycle WheelDia. 300mm30013002Wooden Plywood1500X50080018003Steel Rod420X20X1835/ft1.5ft504Small Wheel Axle Rod300X30501505Rickshaw Bearing HousingN/A5031506Nut & Bolts80X10518907Pinion Gear300X20X2450015008l Blank8m2509Spur Gear800180010Overhead1000Total Cost3990Human Powered Milk-Butter ExtractorFinal Year Project

Small Wheel Assembly

Small Wheel Axle Assembly

Rack and Pinion Assembly

Final Assembly

On The Road So FarFinal Year Project

DMADVDesign Animation

Final Year Project16

Experiments in Human Ergometry as Applied to the Design of Human Powered VehiclesChester R. KyleCalifornia State University, Long BeachVincent j. CaiozzoUniversity of California, lrvinewww.curehelth100.com

bibliographyFinal Year Project

Final Year Project..Thanks

Marketing and Financial ManagementFinal Year ProjectSheet1AlternativeRisk Assessment1Directly send the CRT ot the port of OEM city I,e Kolkata and Nasik instead of getting them at Noida and sending them to OEM Benchmark: SONY1.Quantities are less; availability of Shipliner could be a problem 2.Two trackings are to be done. One for NOIDA and one for OEM locations separately. This could result in confusion a2Localize the Flat CRT Benchmark: Videocon1.Local Supplier Quality is an Issue 2.Will he be able to give QUANTITIES to Samsung is also an issue 3.Localisation is a lengthy process for a very critical part such as

Sheet2CriterionWeightageAlternative 1Alternative 2PointsTotalPointsTotal1Ease of Implementation76427492Time Savings97639633Time to Implement77497634Amount of Risk96548565New Process Robustness74289636Resistance to Change7535856271350

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