BGE/BGEL Emerald I GenSet Parts Manual (BGE Spec A-E ...twinslan.net/~n0nas/manuals/onan/965-0232...
Transcript of BGE/BGEL Emerald I GenSet Parts Manual (BGE Spec A-E ...twinslan.net/~n0nas/manuals/onan/965-0232...
I
SAFETY PRECAUTIONSThe following symbols are used in Onan manuals to alert
I
users to the potentially dangerous conditions relating to
maintenance of the equipment and replacement of parts.
Please read and observe.
-This symbol warns of immediatehazards which will result in severe
personal injury or death.
EEEEl This symbol refers to a hazard orunsafe practice which can result
in severe personal injury or death.
MODEL IDENTIFICATIONTo avoid errors or delay in filling your parts order, always ~
,..-
give the MODEL, SPEC NO., and SERIAL NO. from the
Onan nameplate.
f,
For handy reference, insert your nameplate information
in the spaces-below:‘,+ J
MODEL AND SPEC NO. .
EEml This symbol refers to a hazard orunsafe practice which can result
in personal injury or product or property damage.
SERIAL NO.
PRODUCT SAFETY PRECAUTIONS
kwiimim
Contact with USED ENGINE OILS has been identified by a United States federal agency and
some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY When checking or
changing engine oils take all necessary precautions not to ingest, breathe the fumes or contact
the used oil.
-
Contact with ASBESTOS has been identified by a United States federal agency and some USA
state agencies as causing CANCER or REPRODUCTIVE TOXICITX When handling engine
gaskets take all necessary precautions not to ingest, breathe or contact the dust from the
gaskets! Use adequate ventilation and wear protective gloves, masks and clothingl
IAWARNINGIContact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been
identified by a United States federal agency and some USA agencies as causing CANCER or
REPRODUCTIVE TOXICITY When checking, draining or adding gasoline and fuel additives, or
using solvents take all necessary precautions not to ingest, breathe the fumes, or contact the
L
‘.
,—
liquids. Use adequate ventilation and wear protective gloves, masks and clothing!
I .
Index
Adapter, Cleaner - Air 14,16Adapter, Filter – Oil 12Adapter, Generator 38Adapter, Preheater 14Armature, Wound 38
Backplate, Scroll 30Baffle, Valve - Breather 4Ball, Fly - Governor 8Bar, Bus 28Base, Box - Breaker 23Base, Oil 10Bearing, Ball 13,38Bearing, Camshaft 4Bearing, Crankshaft 4Bi-Metal, Choke .14Block, Cylinder 4Block, Generator 38Block, Terminal 38Board, Circuit - Printed 40Bolt, Rod - Connecting 6Box, Breaker 22,23Brace, Rear 36Brace, Side 36Bracket, Governor 21Bracket, Exhaust 32,34”Bracket, Housing 36Bracket, Lifting 30Bracket, Manifold - Exhaust 33,35Bracket, Mounting - Diaphragm 14Bracket, Mounting - Fuel 16Bracket, Mounting - Housing 14,16Bracket, Mounting. , - Resistor 27Bracket, Pump - Fuel 14Breaker, Circuit 40Brush, Generator 38Bushing 40
Cable, Plug - Spark 22Camshaft 8Cap, Fill - Oil 10Cap, Insulating 28Cap and Valve, Breather 6Carburetor Components (Gasoline) 19,20Carburetor Components (LP) 18Carburetor, Gasoline 14Carburetor, LP 16Clamp, Coil 22Clamp, Muffler 32,34C;ip, Cover - Breaker Box 23Clip, Housing – Choke 14Coil, Ignition 22Condenser< Ignition 22,23Connector, Parallel 28Connector, Eight Pin 40Connector, Receptacle 38Connector, Tab 38Control, Start - Remote 42Cover, Block - Brush 38Cover, Box - Breaker 23Cover, Control 40Cover, Housing - Choke 14Cover, Transformer 38Crankshaft 9cup, Governor 8cup, Intake - Oil Pump 10
Decal (Emerald I) 40.43Diode 42Drain, Filter - Oil 12
Element, Cleaner - Air 14,16Element, Filter - Fuel 16
Fan and Gear, Armature 38Filter, LPG 16Filter, Oil 12Filter, Tube - Breather 4Flywheel 9Fuse 40
Gasket, Adapter - Oil Filter 12Gasket, Base - Oil 10Gasket, Plate – Bearing 4Gasket, Box – Breaker 22,23Gasket , Exhaust 32,34Gasket, Head – Cylinder 4Gasket, Horn - Air 14,16Gasket Kit, Pump - Oil 6Gasket, Manifold - Exhaust 32,34Gasket, Manifold - Intake 14,16Gasket , Mounting - Breaker Box 22,23Gasket, Mounting - Carburetor 14, 16Gasket, Mounting - Gearcase 13Gasket, Plug - Oil Drain 10Gasket, Cover - Valve 4Gear, Camshaft 8Gearcase 13Gear, Crankshaft 9Gear, Ring 38Generator 38Governor 21Grommet, Rubber 36Guard, Breaker – Circuit 40Guard, Scroll 30Guide, Valve 4
Hanger, Exhaust 32,34Harness, Wiring 40Harness, Wiring - Remote 42Head, Cylinder 4Holder, Fuse 40Housing, Air 30Housing, Below Floor 36Housing, Breather 4Housing, Cleaner - Air 14,16Housing, Cylinder - Air 30Housing, Choke 14Housing, Connector 40,42Housing, Socket 40Housing, Stator 38Hose, Fuel 16Hose, Preheater 14Hose, Vacuum 14Hub, Cup - Governor 8
Index, Numerical 44,45,46.47Insert, Valve Seat 4Insulator, Fuse 40Insulator, Terminal - Start Solenoid 40Isolator, Vibration 10
Joint, Ball 21
Key, Gear – Crankshaft 9Key, Woodruff - Camshaft 8Kit, Brush Repair – Starter 25Kit, Carburetor Repair 19,20Kit, Gasket - Engine 6Kit, Tune Up - Ignition 23
Index
Labels 43Label, Preheat 14,43Lead, Pressure Switch - Low Oil 12Line, Fuel 14,16Link, Spring - Governor 13Lock, Spring - Valve 4
Manifold, Exhaust 16,32,34Manifold, Intake 14,16Meter, Condition - Battery 42Meter, Total izing - Time 42Muffler, Arrestor - Spark 32,34
O-Ring, Housing - Stator 28
Paint, Touch-Up - Enamel 43Pan, Drip 10,36Panel , Control 42Panel, Housing 36Pin, Al ignment – GearcoverPin, Center - Camshaft 8Pin, Contact 40.42Pin, Hinge 36Pin, Piston 6Pin, Drive - Bearing StopPiston 6Plate, Bearing - Rear 4Plate, Hinge 36Plug, Button - Dot 30Plug, Drain - Oil 10Plug, Hole - Core 6Plug, Spark 22Plug, Welch - Camshaft 4Plunger, Points - BreakerPoint, Breaker 23Pump, Oil 6
Rectifier, Bridge 40Rectifier, Silicon 40Reed, Valve - Breather 4Relay, Ignition 16Regulator, LP Fuel 16Resistor, Fixed 27Ring, Collector - ArmatureRing, Retaining 8,9
4
4
23
38
Seal, Oil - Crankshaft 4Seal , Valve - Intake 4Sealant, Thread 43Scroll, Air 30Shield, Noise 30Shim, End - Crankshaft 4Solenoid, Lock - Fuel 16Solenoid, Start 40Spacer, Bracket - Fuel Pump 14Spacer, Muffler 32Spring, Brush - Generator 38Spring, Governor 21Spring, Valve - Breather 4Spring, Valve - Oil Bypass 6Starter 24Starter Components 25,26Stator, Wound 38Strap, Ground 10,30Strap, Muffler 32Support, Hinge 36Support, Housing 36Switch, Rocker 40,42
Tab, Terminal 40Tappet, Valve 4Terminal, Receptacle 28Terminal, Ring 24,40Transformer - Regulator 28Tube, Exhaust 32,34Tube, Housing - Choke 14Tube, Oil - Cylinder Block 4
Valve, Intake and Exhaust 4Valve, Shut-Off - Fuel 16Valve, Shut-Off - Oil Base 10
Yoke, Governor 13
Ring, Retaining - Piston Ring 6Ring Set, Piston 6Rod, Connecting 6Rod, Governor to Carburetor 21Rod, Inlet - Air 14
2
Introduction
—.
This catalog applies to the Standard BGE/BGEL Recreational Vehicle Generator Sets aslisted in the Generator Set Data Table. Parts are arranged in groups of related itemsand each illustrated part is identified by a reference number corresponding to the samereference number in the parts list. Unless otherwise mentioned in the description,parts are interchangeable between models. Parts illustrations are typical. Using themodel and specification number from your generator set nameplate, select parts thatapply to your set. Right and Left sides are determined by Facing the engine (front) ofthe set.
Generator Set Data Table
MODEL ANDSPECIFICATION
3.5 BGEL-53CR*3.5 BGE-53BR*3.5 BGE-53CR*4.0 BGE-lR/*4.0 BGEL-lR/*4.0 BGE-FA/*4.0 BGE-3cR/*
WATTS I VOLTS
3500350035004000400040004000
120/240110/220120/240120120120120/240
:LECTRItK~
50505060606060
IL DATWIRE
333322A
PHASE
1111
FUEL
LP-LiquidGasol ineGasol ineGasol ineLP-LiquidGasol ineGasol ine
* - The diagonal line (/) in the model and specification number separatesgenerator set characteristics from the specification number andletters. The specification number denotes customer requested optionsor deviations from a standard (1A, lB, etc.) model. The specificationletter advances (A, to 6, to C, etc.) with major manufacturing changes.
NOTE :
Components Sold As An Assembly Will Be Assembled At The Factory.
3“
Cylinder Block
5600--00015600-00025600-00045600-00115600-00185600-00545600-0055
REF PARTNO. NO.
1
2
3
4
5
678
1:111213
517-0048
800-0051800-0575
104-0776
101-0450101-0450-02101-0450-10101-0450-20101-0450-30104-0575101-0782101-0439101-0405509-0041516-0072120-0735
110-1824110-1824-02110-1824-05110-1824-10—110-1824-25
14110-0197110-0197-02110-0197-05110-0197-10110-0197-25
15
101-0432101-0432-02101-0432-10101-0432-20101-0432-30
16
QTY PARTUSED DESCRIPTION
1 Block, Cylinder (See ShortBlock Catalog #932-0109)(Includes Parts Marked *)
1 *Plug, Welch – CamshaftOpening (1-5/8”)
*Screw, Cap - Hex Head5 3/8-16 X 1-1/4”5 3/8-16 x 1-1/8” - Flanged
Head - BGEL Spec DAR *Shim, End - Crankshaft
Play (.005”)Bearing, Crankshaft - Rear
(Includes Thrust Washer)1 * Standard1 .002” Undersize1 .010” Undersize1 .020” Undersize1 .030” Undersize2 Washer, Thrust (Special)1 *Gasket, Plate – Bearing1 *Plate, Bearing - Rear2 *Bearing, Camshaft1 Seal, Oil - Crankshaft Rear4 *Pin, Drive - Bearing Stop1 *Tube, Oil - Cylinder Block
Insert, Valve Seat - Exhaust22222
22222
11111
110-3527 2110-3526 2110-1935 4
19850-0050 5526-0251 5
20 516-0141 221 123-1175 122 123-1173 123 123-1174 124 110-1879-01 1
* Standard.002” Oversize.005” Oversize.010” Oversize.025” Oversize
Insert, Valve Seat* Standard
.002” Oversize
.005” Oversize
.010” Oversize
.025” OversizeBearing, Crankshaft
(Flanged)* Standard
.002” Undersize
.010” Undersize
.020” Undersize
.030” Undersize*Guide, Valve
Intake
Front
Exhaust - Begin Spec DIntake - Begin Spec DSpec A-C
%lasherLock (3/8”)Flat (3/8” Screw) -
8GEL Spec D*Pin, Alignment - Gear Cover
Reed, Valve - BreatherBaffle, Valve – BreatherSpring, Valve – BreatherCover, Valve - RH
REF PARTNO. NO.
25 123-164926 110-370927
115-0006115-0006-02115-0006-05
28110-1808110-3479
29110-1955110-3480110-3515
30 800-0010
31110-0539
110-348532
110-0639
110-351133
110-3604
509-021034 803-0071
35 123-141736 110-318137
110-3214110-3213
110-3509110-3508
38
110-0893
110-348739 526-001840 526-012241
800-0540800-0571
800-0572800-0571
QTYUSED
13
444
22
2222
4
4
8
8
2
22
12
11
11
2
4
1:
1:
1:
PART5600-0056
DESCRIPTION5620-00035620-0130
Housing, Breather5620-0131
Gasket, Cover - ValveTappet, Valve
Standard.002” Oversize.005” Oversize
Valve, IntakeSpec A-CBegin Spec D
Valve, ExhaustSpec A-CStellite – Begin Spec DStandard - Begin Spec II
Screw, Cap - Hex Head(1/4-20 X 1-3/4”)
Spring, ValveUsed on BGE Spec A-C and
BGEL Spec BBegin Spec O
Lock, Spring - ValveUsed on BGE Spec A-C and
BGEL Spec B8egin Spec D
Seal, Valve - IntakeUsed on 8GE Spec A-C and
BGEL Spec B8egin Spec D
Screw, Socket – Set(3/8-16 X 5/8”)
Filter, BreatherGasket, Head - CylinderHead, Cylinder
Used on BGE Spec A-C andBGEL Spec B
Right SideLeft Side
8egin Spec ORight SideLeft Side
Retainer, Spring – Valve(Optional)Used on BGE Spec A–C and
BGEL Spec BBegin Spec D
Washer, Flat (1/4”)Washer, Flat (5/16”)Screw, Cap - Hex Head
(Special)Used on BGE Spec A-C and
BGEL Spec B1-5/8” Long2“ Long
8egin Spec D2-3/8” Long2“ Long
5
5600-00015600-00025600-0004
REF PARTNO. NO.
42 526-006343 517-006744 110-351045
168-0178168-0181
46 120-0491
47 120-016148 740-100449 800-0007
50801-0050
801-004951 526-006652 120-014053 120-039854
112-0186112-0186-05112-0186-10112-0186-20112-0186-30
QTYUSED
214
111
122
1
1111
22222
112-0186-40 2
Cylinder Block 5600-00115600-00185600-0054
PART REF PART QTY PART 5600-0055DESCRIPTION NO. NO. USED DESCRIPTION 5600-0056
5620-0003Washer, Flat”- Copper (1/4”) 55Plug, Hole 56Cap, Valve (8egin Spec D) 57Gasket Kit
Carbon Removal/Valve GrindEngine, Complete
Pump, Oil (Components NotSold Separately)
Gasket Kit, Pump - OilWasher, Flat (M6) 58Screw, Cap - Hex Head
(1/4-20 X 1“ )
Screw, Cap - Hex Head3/8-24 x 1“ - Used on BGE
Spec A-C and BGEL Spec B3/8-24 x 7/8” - Begin Spec D 59
Washer, Flat - Copper (3/8”)Spring, Valve - Bypass 60Plunger, Valve - Bypass 61Piston (Includes Pin and
Retaining Rings)Standard
112-0229518-0311
113-0189113-0189-05113-0189-10113-0189-20113-0189-30113-0189-40
114-0257114-0257-10114-0257-20114-0257-30114-0240
870-0302110-0904
24
222222
22224
44
Pin, ?jston 5620-0130Ring, Retaining 5620-0131Ring Set, Piston
Standard.005” Oversize.010” Oversize.020” Oversize.030” Oversize.040” Oversize
Rod, Connecting(Includes Bolt And Nut)Standard.010” Undersize.020” Undersize.030” Undersize
Bolt, Connecting Rod(Special)
Nut, Self-Locking (5/16-24)Cap, Roto Valve - Exhaust
(Used on BGE SpecA-C andBGEL Spec B)
.005” Oversize
.010” Oversize * – parts Included in Cvlinder Block.
.020” Oversize
.030” Oversize
.040” Oversize
--
7
REF PARTNO. NO.
1 150-00782 150-15193 150-15204 510-00155 515-00016 105-0637
7
Camshaft 5620-0096
5
QTYUSED
PARTDESCRIPTION
Ring, RetainingHub, Cup - GovernorCup And Bushing, GovernorBall, GovernorKey, WoodruffCamshaft
(Includes Center Pin)
C-1084
REF PART QTY PARTNO. NO. USED DESCRIPTION
7 105-0332 1 Gear, Camshaft(Includes Gear, SpacerAnd Plate)
8 105-0541 1 Washer, Thrust - Special9 150-0075 1 Pin, Center - Camshaft
8
6620-00665620-0072
Crankshaft And Flywheel
4
e
=@
1 23
-
7/
REF PART QTY PARTNO. NO. USED DESCRIPTION
1 104-0170 1 Screw, Cap - Hex Head(Special)
2 526-0356 1 Washer, Flat (7/16” Screw)3 526-0017 1 Washer, Flat (7/16”)4 134-4342 Flywheel, (Blower)5 518-0014 i Ring, Retaining
10
cT-1084
REF PART QTY PARTNO. NO. USED DESCRIPTION
6 104-0043 Washer,Gear7 104-0032 : Gear, Crankshaft8 515-0263 1 *Key Kit, Wheel - Blower9 515-0001 1 *Key, Gear - Crankshaft
10 104-1583 ~ Crankshaft (Includes PartsMarked *)
* - parts Included In 104-1583 Crankshaft Kit
9
O i l Base And Mount ing Hardware
Oil Base And t40unting Hardware5620-0063
REF PARTNO. NO.
1 102-12862 102-13873
403-2218403-2280
4
402-0597402-0602
4A 402-0547
5 821-0010
6 526-03257 815-0657
8 402-0549
9 821-0016
10 821-0031
11 526-032412 526-0240
QTYUSED
11
11
222
4
22
1
2
2
11
PARTDESCRIPTION
Base, OilGasket, Base - OilPan, Drip
Above Floor ModelsBelow Floor Models
Isolator, Vibration -Generator End
Voltage Code FA - Spec C,O,EVoltage Code FJ - Spec C & E
Snubber (Use with Isolator402-0597)
Screw, Hex Washer Head -Self-Locking (1/4-20 x 1/2”)
Washer, Flat (3/8”)Screw, Hex Head - Thread
Form (3/8-16 x 2-3/4”)Isolator, Vibration - Engine
EndScrew, Hex Washer Head - Self
Locking (5/16-18 x 3/4”)Screw, Hex Washer Head - Self
Locking (3/8-16 x 3/4”)Washer, Flat (5/16”)Washer, Flat (3/8”)
REF PARTNO. NO.
13 337-2311
14
821-0014821-0029
15 856-000816 123-1616
17 504-0150
18 800-0058
19 850-005020 123-162521 509-009622
102-0938
505-0110
505-0266
23 102-0743
QTYUSED
1
1
1121
1
4
411
1
1
1
1
PARTDESCRIPTION
Strap, Ground (Mounts ScrollTo Drip Pan)
Screw, Hex Washer Head - SelfLocking
BGE (5/16-18 X 1/2”)BGEL (3/8-16 x 3/41’)
Washer, Lock EIT (5/16”)Cup, Intake – Oil Pump
(Includes Pipe And Cup)Valve, Shut–Off – Oil Base
Rear Orain (Above FloorModel )
Screw, Cap - Hex Head(3/8-16 X 3“)
Washer, Lock (3/8”)Cap, Fill -OilO-Ring, Cap -Oil FillPlug, Drain - Oil
Rear Orain, 8ottom DrainOil Base (1/2”)
Square Head, Bottom DrainOil 8ase (3/8”)
Square Head, Countersunk(3/8” Pipe) - Bottom Drain
Gasket, Plug - Oil Drain
—
Ojl Filter 5600-0008
REF PART QTYNO. NO. USED
1 122-0320 12 526-0065 2
3 800-0028 2
4122-0360 1122-0360-50 1
4
PART REF PART QTY
DESCRIPTION NO. NO. USED
Ada~ter, Oil Filter 5 815-0194 2
Washer, Flat - Copper(5/16” Screw)
Screw, Cap - Hex Head(5/16-18 X 1“ )
Drain, Oil FilterUnpaintedPainted
6 122-0774 17 122-0645 18 309-0322 19 226-2980 1
PARTDESCRIPTION
Screw, Cap - Hex HeadW/ET (#10-32 X 3/8”)
Gasket, Oil Filter AdapterFilter, OilSwitch, Low Oil PressureLead, Low Oil Pressure Switch
12
Gearcase
,15
S620-0046
/’14
P
‘~’’b~”13/3
REF PARTNO. NO.
1 103-0772
2 150-20023 509-00084 510-00135 510-00146 516-0130
7 150-11878 815-0046
9 509-0040
QTYUSED
1
11111
12
1
PARTDESCRIPTION
Gearcase (Kit)(Includes Parts Marked*)
*Arm And Shaft, Governor*Seal, Oil - Governor Shaft*Bearing, Needle*Ball, Bearing*Pin, Dowel - Governor Cup
stop*Yoke, Governor*Screw, Machine - Pan Head
(#8-32 X 3/8”)*Seal, Oil - Crankshaft
REF PART QTYNO. NO. USED
10 103-0810 111 526-0065 512
114-0022 4800-0545 1
13 150-1998 114 870-0328 115 141-0710 116 820-1077 1
FS-1596
PARTDESCRIPTION
Gasket, Mounting - GearcaseWasher, Flat - Copper (5/16”)Screw, Cap - Hex Head
(Special)1-3/4” Long2-3/4” Long
*Link, Spring - Governor*Nut, Self–Lock (#10-32”)*Spring, idle Needle*Screw, Pan Head
(#10-32 X 2-1/2”)
* – parts Included In 103-0772 Gearcase
13
Fuel System. ,(Gasoline)
49
37L
53
38 \ \ Ml1/9y
l\l JA
27
33 I L.. —.. — \ 72 I/@%?
~--–—2A
14
5620-00615620-0062
REF PARTNO. NO.
1 154-24472 815-0587
3 141-09504 862-00155 ~46-0455
6789
10
502-0002153-0555140-1087815=0590153-0556
153-0563153-057!518-0387153–0567
815-0592
153-0561518-0450
149-1994
149-2110
18
192C2122232425
153-0554153-0557815-0591
800-0017
526-0018140-1891140-1894153-0558140-1889153-0577153-0576
QTYUSED
12
111
21131
:
i
2
11
1
1
1
;
1
1
i
:11
Fuel System
PARTDESCRIPTION
Manifold, IntakeScrew, Hex Washer Head
(Special)Gasket, Mounting – CarburetorNut, Hex (5/16-18)Carburetor (Includes Mounting
Gasket) (See Separate Pagefor Components)
Elbow, Male - InvertedElement And Cover, ChokeGasket, Horn - AirScrew, Hex Head (Special)Housing Assembly, Choke
(Includes Parts Marked *)*Housing, Choke*Washer, Insulating - Choke*Ring, Retainer*Shaft Assembly, Housing -
ChokeScrew, Hex Washer Head
(Special)Bracket, Mounting - DiaphragmClip, U’- Diaphragm Mounting
BracketPump, Fuel - Electric
Used Prior To: GeneratorSet Serial NumberF860825839 Generator SetS/N F863114065 (NotInterchangeable with149-2110)
Begin: Generator Set SerialNumber F860825893 (DuringSpec C) Generator S/NF863114065
Bi-Metal, ChokeBracket, Mounting - HousingScrew, Hex Washer Head
(Special)Screw, Cap - Hex Head
( 1/4-20 X 3-1/2”)Washer, Flat (1/4” Screw)Element, Cleaner - AirHousing, Cleaner - AirLinkage, ChokeAdapter, Cleaner - AirLinkage, Pull-offPull-off, Choke
(Gasoline)
REF PARTNo. No.
26 503-1252
27 502-0871
28 502-031329 332-2431
30
149-2084149-1929
31 98-533532 332-2572
33 154-249534 800-0033
35 850-004536 503-134537 140-191938 123-161540 503-113341 503-0183
42 815-0261
43 153-057844 517-022345 526-000246 120-014047 145-056248 145-056149 503-135150 153-057951 870-042152 518-046653 518-045954 134-2100
55 149-2082
56 821-0009
57 856-000658 815-0610
59 B15-0261
QTVUSED
1
1
11
1
?1
24
4
:
i1
2
11
:11111111
1
1
11
1
PARTDESCRIPTIffl
Hose, Vacuum(3/16” ID x3” Long)
Fitting, Vacuum - Intake 90”Manifold To Vacuum Hose
Elbow, 90”Terminal, Lead – Fuel Pump
(.225”)Line, Fuel (Inc
Inverted Nuts)Used With FueUse With”Fuel
Label, PreheatTerminal, Lead
[.250 ReceD)
udes 2
Pump 149-21.10Pump 149-1994
Fuel Pump
Gasket, Man’i;old - IntakeScrew, Cap - Hex Heaa
(5/16-18 X 2“)Washer, Lock - Spring [5/16”)Clamp, HoseAdapter, PreheaterTube, BreatherClamp, Hose - Breather TubeClamp, Hose – Breather Tube
Fits Hose O.D. 1-1/32”Screw, Hex Washer Head - Thci.Cutting (1/4-20 x 1/2”)
Tube, Housing - ChokeCap, VinylWasher, Flat (#6)Spring, By-passRod, Inlet - AirCover, Inlet - AirHose, PreheaterCover, Housing - ChokeNut, Cap (#6-32)Clip, Housing - ChokeClip, Hose - PreheaterSpacer, Bracket - Fuel Pump
(Use With Fuel Pump 149-2110)Bracket, Pump - Fuel (Use With
Fuel Pump 149-2110)Screw, Hex Washer Head –
Self-Lock (1/4-20 x 3/8”)Washer, Lock - EIT (1/4”)Screw, Hex Washer Head –
Thread Form (1/4-20 x l“)Screw, Hex Washer Head -
Thread Cutting (1/4-20 x 1/2”)
,—
Fuel System ( L P )
. . .3ezo-o1265620-0127
Fuel System (LP)
REF PARTNO. NO.
1 154-24472 815-0587
3 141-02814 862-00155 141-0932
6 505-02’747 307-18868 140-23089 815-0590
10 526-000811
815-0531821-0005
12 503-0183
13 503-136514 148-0893
QTYUSED
12
121
1113
1
;2
11
17
18
1920
/--- 21222324
252627
28
502-0927-01 1
153-0557 1307-2559-01 1815-0591 2
800-0017 1
526-0018140-1891 i140-1894 1502-0838 1140-1889 1815-0647 2
850-0040 2502-0935 1
148-0896148-0903 :148-0890 1
29
815-0370 1815-0261 2
PARTDESCRIPTION
Manifold, IntakeScrew, Hex Washer Head
(Special)Gasket, Mounting - CarburetorNut, Hex (5/16-18)Carburetor (See Separate Page
For Components)Plug, Pipe - Hex (1/8”)Relay, IgnitionGasket, Horn - AirScrew, Cap - Hex Head
(Special)Washer, Flat (#IO)Screw, Hex Washer Head
Special (Spec B)#10-32 x 1/2” (Spec D)
ClamD, Hose (9/16 to1-1/16”) -
Hose, Fuel (7-1/2” Long)RegulatorBushing, Reducer (3/8 x 1/4”)Bracket, Mounting - Housing
Spec BSpec D - Zinc Plated
Screw, Hex Washer Head(Special)
Screw, Cap - Hex Head(1/4-20 X 3-1/2”)
Washer, Flat (1/4” Screw)Element, Cleaner - AirHousing, Cleaner - AirElbow, Reducing - 90”Adapter, Cleaner - AirScrew, Hex Washer Head
( 1/4-20 X 5/8”)k$ss;,l$ck (1/4”)
Bracket, Mounting - FilterBottom Outlet ExhaustFront Outlet Exhaust
Filter, LPG (Includes ElementAnd O-Rings)
Screw,Cap - Hex Head - ThreadForm (1/4-20 x 1/2”)
Spec BSpec D
REF PARTNO. NO.
30 502-0932-01
31502-0933-01
502-0054
32 307-2478
33 154-274534 502-0928-01
35 501-052536 336-967937 815-0261
38 154–2627
39 502-0965-01
40 502-0929-01
41 307-2501
42 815-0176
43 870-022144 503-119045 526-000346 14B-089847 800-0033
48 740-100649 123-161550 503-0183
51 503-1133
52 148-089753 149-2032-01
QTYUSED
1
1
1
1
21
112
1
1
1
1
1
i
:4
411
1
11
PARTDESCRIPTION
Elbow, Street - 45”(Front Outlet, ExhaustManifold)
Elbow, Male - 90”Front Outlet, Exhaust
ManifoldBottom Outlet, Exhaust
ManifoldSolenoid, Lock - Fuel (Front
Outlet - Exhaust Manifold)Gasket, Manifold - IntakeAdapter, Reducer - Front
Outlet - Exhaust ManifoldLine, FuelLead, Bracket - Filter MountingScrew, Hex Washer Head
(1/4-20 X 1/2”)Manifold, Exhaust
(Includes Heat Shield AndFuel Line)
Elbow, Reducing - 45”(Bottom Outlet, ExhaustManifold)
Nipple, Close (BottomOutlet, Exhaust Manifold)
Valve, Fuel Shut-off(Bottom Outlet, ExhaustManifold)
Screw, Hex Head - Machine#(8-32 X 1/2”)
Nut, Hex (#8-32)Clamp, HoseWasher, Flat (#8)Element, Filter - FuelScrew, Cap - Hex Head
(5/16-18 X 2“ )Washer, Flat (M8)Tube, BreatherClamp, Hose - Breather
Tube (1.13” Oia.)Clamp, Hose - Breather
Tube (.900” Dia.)Washer, Mounting - RegulatorBracket, Fuel Line - LP -
Zinc Plated
17
REF PARTNO. NO.
141-09321 141-07082 141-0698
3 141-09194 141-09405 141-09356 141-09387 141-07018 141-0700
Carburetor Components (LP)
15
+11
QTY PARTUSED DESCRIPTION
1 Carburetor, Complete1 Bowl, Fuel2 Screw, Round Head
With Washer1 Plate, Throttle1 Seal, Dust
Spring, Needle - Idle: Tube, Idle (Rubber)1 Gasket, Bowl1 Screw, Stop - Throttle
REF PARTNO. NO.
9 141–071110 141-073611 141-007712 141-093413 141-093614 141-093915 141-093716 141-092417 141-0281
QTYUSED
1
111111
PARTDESCRIPTION
Spring, Stop - ThrottlePlug, BowlWasher, Plug - BowlNeedle, Adjust - IdleLever, Shaft - ThrottleSpring, Screw - Main JetNeedle, Adjust - IdleSeal, RubberGasket, Flange - Carburetor
18
Carburetor Co~::::nts (Gasoline)
(Spec A-C)
5600-0010
—
REF PARTNO. NO.
146-0455
1 141-07082 141-07413 141-0698
4 141-09196 141-09247 141-09238 141-09209 141-0703
10 141-070211 141-070112 141-0700
QTY PARTUSED DESCRIPTION
Carburetor, CompleteGasoline - Electric Choke
1 Bowl, Fuel1 Plate, Choke4 Screw, Round Head
With Washer1 Plate, Throttle1 #*Seal, Rubber1 #*Seal Assembly, Valve1 Shaft, Throttle1 *Shaft, Float Pivot1 Float, Carburetor1 #*Gasket, 80W11 Screw, Throttle Stop
—
!317
REF PARTNO. NO.
13 141-071114 141-071315 141-071016 141-007717 141-0942
18 141-092119 141-079920 141-028121
141-0927
141-0928
QTY PARTUSED DESCRIPTION
1 Spring, Stop - Throttle1 *Neec!le, Adjusting – Idle1 Spring, Needle - Idle Adjusting1 #*Washer, Jet - Main1 Jet, Main (Adjustable)
(Includes Packing)1 Shaft, Choke! *Spring, Fuel Float1 #*Gasket, Flange - Carburetor
Kit1 Repair, Carburetor
(Includes Parts Marked*)1 Gasket, Carburetor
( Inc 1udes Parts Marked#)
* – Included In Repair Kit 141-0927.# - Included In Gasket Kit 141-0928.
.-
19
carburetor C-qg::nts (Gasoline)
(Spec C-F)
,-?u
*“”‘/7 “
LJC5.I+
!0/’ 5
REF PART QTY PART REF PART QTY PARTNO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
146-0455 1 Carburetor, Complete 3 ~41-0281 1 Gasket, Mounting - Carburetor(Includes Mounting Gaskets) 5 146-0449 1 Jet, Idle
1 146-0453 1 Float Kit, Carburetor (Includes 6 146-0450 1 Jet, PowerFloat, Pin and Valve) 7 140-1087 1 Gasket, Horn - Air
2 146-0457 1 Repair Kit, Carburetor (IncludesGasket Package, Float Valve,Idle Adjust Needle And Spring,Mounting Gaskets, AdjustLimit Caps, Throttle StopScrew And Spring)
20
Governor
4
/
,—
XFS-1597
5620-00675620-0128
REF PART QTY PART
NO. NO. USED DESCRIPTION
1 870-0131 2 Nut, Hex - Self-Locking( 10-32)
2 150-0096 Stud, Speed Adjustment3 150-1612 ; Spring, Governor4 150-1958-02 1 8racket, Governor - Zinc
Plated
REF PART QTY PARTNo. No. USED DESCRIPTION
5 518-0006 1 Clip, Retaining6 Rod, Governor Arm To Carburetor
150-1957 BGE150-2102 ; BGEL
7 150-0939 1 Joint, Ball
Ignition System
REF PART QTY PARTNO. NO. USED DESCRIPTION
1 166-0772 1 Coil, Ignition(Inciudes Nuts And Washers)
2 166-0747 1 Clamp, Coil3 1 Cable, Plug - Spark
Used on BGE Spec A-C and13GEL Spec B
167-1605-02 1 135” BootUsed on BGE Spec E and
BGEL Spec Cl167-1615-01 1 9“ Lena167-1615-06 1 26” Lo;g
4 Screw, Hex Washer Head - ThdCutting (1/4-20 x 1/2”)
B15-0370 1 Used on BGE Spec A-C andBGEL Spec B
815-0261 1 Used on BGE Spec E andBGEL Spec D
5 312-0249 1 Candenser, Ignition
/
REF PART QTYNO. NO. USED
6 B50-2005 28
160-1303 1
160-1325 1
9 160-1150 110 336-2378 1
12 167-0263-01 213 802-0034 2
14 850-0038 215 166-0554 2
PARTDESCRIPTION
Washer, Lock (8 W4)Box, Breaker (See Separate
Page For Components)(Includes Mounting Gasket)Used on BGE Spec A-C and
BGEL Spec BUsed on BGE Spec E and
BGEL Spec DGasket, Mounting - Breaker BoxLead, Coil To Breaker Box
MountingPlug, SparkScrew, Cap - Socket Head
(1/4-20 X 3/4”)Washer, Lock - Spring (1/4”)Nut, Hex (8 MM)
22
Breaker BOX 5600-0015
r
\’
10
REF PARTNo. No.
160-1325
1 160-13172 160-13163 815-0358
4 312-02465 802-0034
QTY PART REF PARTUSED DESCRIPTION No. No.
1 Box, Breaker 6 850-0038Complete (Includes Parts 7 160-1183Marked *) 8 160-1314
1 *Clip, Cover - 8reaker Box1
9 160-1150*Cover, Box - Breaker 10 336-2378
1 *Screw, Hex Head - Slotted 11 160-1328Thread Form (#8-32 x 5/16”)
1 *Condenser, Ignition2 *Screw, Cap - Socket Head 12 160-1151
( 1/4-20 X 3/4”)
QTY PARTUSED DESCRIPTION
2 *Washer, Lock - Spring (1/4”)1 *Point, Breaker1 *Base, Box - Breaker1 *Gasket, Box – Breaker1 Lead, Breaker Box To Coil1 Tune-up Kit, Ignition
(Includes Points AndCondenser)
1 Plunger, Points - Breaker
* - parts Included In 160-1325 Breaker BOX.
. 23
S t a r t e r
REF PART QTy PART NO. NO. USED DESCRIPTION
REF PART NO. NO.
1 Star ter , 12 Vo l t (See Separate 6 850-0040 Page For Components)
191-1599 1 Spec A 7 862-0001 191-1667 1 Begin Spec B
2 226-2426 1 Lead, Star ter (Used on BGE 8 332-2748 Spec E and BGEL Spec D)
3 800-0052 2 Screw, Hex Head - Cap (3/8-16 x 1-1/211) 9 862-0003
4 850-0050 2 Washer, Lock (3/811)
QTy PART USED DESCRIPTION
1 Washer, Lock (1/4") 4.0 BGE, BGEL
1 Nut, Hex (1/4-20) 4.0 BGE, BGEL
1 Terminal, Ring (1/411) (Used on BGE Spec A-C and BGEL Spec B)
2 Nut, Hex (3/8-16)
Starter Components - Spec A
1
r ~/--.’\
13 14
12 / 15 /’6
REF PARTND. No.
1 191-15992 815-0570
Input6 NFS7 NFS8 NFS9 NFS
10 NFS11 191-115612 191-104813 850-004014 191-163315 191-103816 191-103917 NFS
.,18 NFS19 NFS
..—,
QTY PARTUSED DESCRIPTION
1 Motor, Starter (Complete)2 Screw, Cap - Hex Washer Head
(Special)~ #Cover, Dust1 #Nut, Stop
#Washer, Stop Nut1 #Spring, Anti-drifti #Spacer, Dust Cover1 Drive2 Screw, Cap - Hex Head(Special)2 Washer, Lock (1/4”)1 Cap, Drive End1 Washer, Armature Thrust1 Armature4 +*Spring, 8rush1 +Holder, Brush2 +Screw And Lockwasher
REF PARTNO. NO.
20 NFS21 NFS22 NFS
23 NFS
24 NFS25 NFS26 NFS27 ~91-1040
28 NFS29 191-1359
30 191-1041
22
QTY PARTUSED DESCRIPTION
211
1
111i
:
1
+*Brush, Ground+*Stud And Brush, Input
+Bushing, Insulation –Input Stud
+Washer, Insulation –Input Stud
+Washer, Flat - Input Stud+Washer, Lock - Input Stud+Nut, Securing - Input Stud
Cap, Commutator(Includes Parts Marked +)
Housing, Motor - StarterCover, Dust (Includes
Parts Marked #)Repair Kit, Brush – S~rinu
And Stud (Includes Parts-Marked *)
+ - Included In The 191-1040 Cap.* – Included In The 191-1041 Brush, Sorina And Stud Kit
# - Included In The 191-1359 Dust Cover. “
25
Starter Components(Begin Spec B)
REF PART QTYNO. NO. USED
191-1667 11 191-18172 191-1818 ;3 191-17854 191-1784 :5 191-1781 1
PARTDESCRIPTION
Motor, Starter (Complete)Cover, SpringRetainer, ClutchWasher, DriveClutch And SplineCap, End
REF PART QTYNO. NO. USED
6 191-1’776 17 191-18198 191-1786 ;9 191-1822 1
10 191-1820 111 191-1821 1
PARTDESCRIPTION
Cap, Drive EndGear, StarterPin, RollWasher, PinionSpring, PinionRetainer, Spring
26
Resistor Assembly
5\
/----
b13/
REF PARTNO. NO.
1 870-01962 304-00153 304-0044
4 304-07735 815-0583
6 812-0061
7 870-11838 226-27549 226-2753
QTYUSED
111
11
2
211
PARTDESCRIPTION
Nut, Insulation (#8)Washer, CenteringResistor, Fixed - 2.5 Ohms
50 Watts8racket, Mounting - ResistorScrew, Cap - Hex Head
(Special )Screw, Round Head
(#6-32 X 3/8”)Nut, Hex (Special)Lead, 7“ LongLead, 3“ Long
REF PARTNO. NO.
10 332-094211 815-0340
12 304-0772
13
815-0370
815-0261
QTYUSED
21
1
1
1
S600-0052
PARTDESCRIPTION
Tie, CableScrew, Hex Washer Head
Thread Form (10-32 x 3/8”)8racket, Mounting - Resistor
Forming (1/4-20 x 1/2”)Screw, Hex Washer Head -
Thread Cutting (1/4-20 x1/2 “)
Used on 8GE Spec A-C andBGEL Spec B
Used on BGE Spec E andBGEL Spec D
27
Transformer Regulator
REF PARTNO. NO.
1L
315-0605
315-0645315-0646
2
815-0337815-0290
3332-0418332-0418
5 331-00096 332-1993
7 856-00088 332-0046
9
332-2699
QTYUSED
1
11
32
2312
22
3
898-1193-03 6898-1193-03 3
\ 9
3
5
PARTDESCRIPTION
Transformer–Regulator60 Hertz - 120 Volt50 Hertz
110/220 volt120/240 Volt (BGE Spec A-C
and BGEL Spec B Only)Screw, Hex Washer Head -
Thread FormBGE (1/4-20 X 3/4”)BGEL (1/4-20 X 5/8”)
Connector, Parallel60 Hertz50 Hertz
Connector (3/4” x 90”)Terminal, Receptacle (1/4”)
(Spec A-C Only)Washer, Lock - EIT (5/16”)Terminal, Ring (5/16”)
(Spec A-C Only)Cap, Insulating
60 Hertz4.0 BGE/BGEL (Spec A-C)
50 Hertz3.5 6GE (Spec A-c)3.5 BGE (Spec E)
REF PARTNO. NO.
10 337-222911 815-0194
12332-0941332-0941
13815-0235
815-0610
14 509-019615 526-0018
QTYUSED
12
12
2
2
12
16 870-0433-03 2
* – parts Included In
PARTDESCRIPTION
Bar, Bus (4-1/4” LongScrew, Cap - Hex Head
(10-32 X 3/8”)Tie, Cable
60 Hertz50 Hertz
Screw, Cap - Hex HeadBGE (Spec A-C Only)
60 Hertz (1/4-20 x 5/8”)BGE, BGEL - 50 Hertz
(1/4-20 X l“) - Also BGEL60 Hertz
O-Ring, Stator HousingWasher, Flat (1/4” Screw)Nut, Push-on (1/4-20)
Transformer-Regulator.
28
A i r Hous ing
Air Housing
REF PARTNO. NO.
1
821-0009
821-0010
2 134-44633
821-0014
821-00164 134-43545 815-0261
QTYUSED
11
2
1
2
214
PART REF PARTDESCRIPTION NO. NO.
Screw, Hex Washer Head 6Self-locking 7
1/4-20 x 3/8” (Used on 8GE 8Spec A-C and BGEL Spec B)
1/4-20 x 1/2” (Used on BGE 1:Spec E and BGEL Spec D) 11
Scroll (Includes Baffle)Screw, Hex Washer Head - 12
Self-locking3.5 BGE (Spec A-C)
(5/16-18 X 1/2”) 134.0 BGE/BGEL (5/16-18 X 3/4”)
Backplate, Scroll 14Screw, Hex Head - Tapping
Cylinder Air Housing (RightHand) (1/4-20 x 1/2”)
134-4353134-4352134-4348155-2040856-0010337-2311
517-0283
800-0048
403-1523
QTYUSED
1
1
2
5620-00S7S620-0128
PARTDESCRIPTION
Housing, Cylinder Air - LeftHousing, Cylinder Air – RightGuard, ScrollShield, Noise (BGE Sets Only)Washer, Lock (EIT - 3/8”)Strap, Ground (Mounts Scroll
To Drip Pan)Plug, Dot Button - Use With
Above Floor Models - Scroll134-4345
Screw, Cap - Hex Head(3/8-16 X 3/4”)
8racket, Lifting (Used on BGESpec A-C and BGEL Spec BOnly)
31
Exhaust System - Above F“loor Models
\\
i~
I4
4*
13
““>
)),/
4\ \
12A
32
/ -.
REF PARTNO. NO.
1 154-2462
1A 154-2551
IB 154-2627
2 8.50-00453 155-2049
4154-2061154-2542
5154-2469
154-2540154-2683154-2718
6 155-20257
800-0030
800-07308 800-0007
9800-0026
800-0036
/-. 10 862-000111 850-004012 155-1258
QTYUSED
1
1
1
71
:
1
1
:1
2
21
1
1
;1
Exhaust System - Above Floor Models5620-0065
PARTDESCRIPTION
Manifold, Exhaust - BottomOutlet (Spec A) L
Manifold, Exhaust - 8GE(Begin Spec B)
Manifold, Exhaust - BGEL(Begin Spec B)
Washer, Lock (5/16”)Bracket, Exhaust (Begin Spec
B)Gasket, Exhaust
Spec ABegin Spec B
Adapter, Exhaust - Flange Type2-7/16” Long (Spec A)8egin Spec B
4-1/4” Long6-1/4” Long8“ Long
Strap, MufflerScrew, Cap - Hex Head
5/16-18 x 1-1/4” (Spec AOnly)
5/16-18 X 1“Screw, Cap - Hex Head
(1/4-20 X 1“ )Screw, Cap - Hex Head
Use With-Out Spacer(5/16-18 X 3/4”)
Use With Spacer(5/16-18 X 2-3/4”)
Nut, Hex (1/4-20)Washer, Lock (1/4”)Muffler, Arrestor - Spark
(Side Inlet, End Outlet)
REF PARTNO. NO.
12A 155-1485
13 155-123914 155-217415 155-101516
815-0499815-0261
17 155-202618 154-274619 800-0026
20155-2036154-2538155-2049
21 BOO-0005
22 526-001823 821-0029
24 154-2662
25 154-2663
26 370-4027
QTYUSED
1
111
2
:24
:11
12
1
1
1
5620-0127PART
DESCRIPTION
Muffler, Arrestor – Spark(Same End Inlet, Outlet)
Clamp, MufflerHanger, ExhaustClamp, MufflerScrew, Hex Washer Head –
Thread Form1/4-20 X 5/8”1/4-20 X 1/2”
Strap, MufflerGasket, Exhaust ManifoldScrew, Cap - Hex Head
(5/16-18 X 3/4”)Bracket, Exhaust Manifold
BGEL (1.97” Long)BGE (2.31” Long)BGE (9.19” Long)
Screw, Cap - Hex Head(1/4-20 X 3/4”)
Washer, Flat (1/4”)Screw, Hex Washer Head -
Self-Lock (3/8-16 x 3/4”)(8egin Spec B)
Tube, Exhaust - 11” Long(Use With 154-2663 8racket)(Begin Spec B)
Bracket, Exhaust (Use With154-2662 Tube) (Begin Spec B)
Spacer, Muffler - 2“ Long(Used Only On RVsWith6-1/4” Long Exhaust Adapter)(Begin Spec B)
33
Exhaust System . - . Below F l o o r Models
REF PARTNO. NO.
1 154-2510
1A 154-2551
lB 154-2627
-.2
155-2047155-2086
2A
155-2048155-2085
2B 155-2164
3 800-0004
QTYUSED
1
1
1
11
i1
2
Exhaust System - Below Floor Models5620-0065
PARTDESCRIPTION
Manifold Assembly, Exhaust -Front Outlet (Spec A)
Manifold, Exhaust - BGE ~(8egin Spec B)
Manifold, Exhaust - BGEL(Begin Spec B)
Muffler, Arrestor - Spark(Side Inlet, Opposite SideOutlet)
Spec ABegin Spec B
Muffler, Arrestor - Spark(Side Inlet, Opposite EndOutlet)
Spec A8egin Spec B
Muffler, Spark Arrestor -(Side Inlet, Same End Outlet)
Screw, Cap - Hex Head(1/4-20 X 5/8”)
REF PARTNO. NO.
4155-2036155-2049
5 155-12566 850-00407 800-0730
8 800-0026
9 850-004510 154-253911 155-101512 155-217413 154-172514 821-0029
15 526-013016 154-2542
QTYUSED
11122
4
611122
21
5620-0127PART
DESCRIPTION
Bracket, Exhaust Manifold1.56 X 1.97”9.19” Long
Clamp, MufflerWasher, Lock (1/4”)Screw, Cap - Hex Head
(5/16-18 X 1“ )Screw, Cap - Hex Head
Exhaust Manifold(5/16-lB x 3/4”)
Washer, Lock (5/16”)Tube, ExhaustClamp, MufflerHanger, Exhaust PipeGasket, Exhaust ManifoldScrew, Hex Washer Head - Self
Lock (3/8-16 X 3/4”)Washer, Flat (1/4”)Gasket, Exhaust
35
Ho(JSing - Below Floor Models
21 19
22 P... -. bl \-
21 i9
. 1?/ 13 A
REF PARTNO. NO.
1 405-33322 405-33333 405-33344 405-34535 508-00716 508-00087 821-0014
8 800-0002
9 526-003010 850-004011 403-228012 406-0566
\
QTYUSED
1111326
2
2212
\-7 \
2
PARTDESCRIPTION
Panel, Housing - Right HandPanel , Housing - Left HandPanel, Housing - RearSupport, HousingGronunet, RubberGrommet, RubberScrew, Hex Washer Head - Self
Locking (5/16-18 x .50”)Screw, Cap - Hex Head
( 1/4-20 X .38”)Washer, Flat (3/8”)Washer, Lock (1/4”)Pan, DripPin, Hinge
REF PARTNO. NO.
13 406-056714 406-056815 821-0010
16 821-0031
17 526-151818 405-340519 405-361120 405-361221 821-0033
22 870-043723 870-0257
QTYUSED
226
4
41212
22
/--#2!/ /
4’
PARTDESCRIPTION
Plate, HingeSupport, HingeScrew, Hex Washer Head - Lock
(1/4-20 X .50”)Screw, Hex Washer Head - Lock
(3/8-16 X .75”)Washer, Flat (7/16”)
8racket, HousingBrace, Side (22.2” Long)Brace, Rear (27.35” Long)Screw, Hex Head - Lock
.
(7/16-14 X .75”)Nut, Hex (7/16-14)Nut, Hex (5/16-18)
-.
36
Generator
REF PART QTY PARTNO. NO. USED DESCRIPTION
1
201-3172201-3252201-3247
201-3246201-3388-S3
2220-3945220-4097220-4104
3231-0284231-0288
4
220-3883220-3885
220-3887
220-3997-02220-3997-01
-. 5 510-00996 212-1285
7
815-0584815-0359
.9 226-24429
232-3073232-2955
10 214-010311 815-0436
11
111
11
11
1
1111
221
4424
Armature Assemblv. Wound(Includes Fan, Ring Gear,Ball Bearing, and CollectorRing)
60 Hertz120 Volt (Spec A)120 Volt (8egin Spec 8)120/240 Volt, Extended
Shaft (Begin Spec C)50 Hertz
110/220 voltCode FA, Spec C,D,E
Housing, StatorSpec ABegin Spec BBegin Spec C,E
Adapter, GeneratorSpec ABegin Spec 8
Stator. Wound60 Hertz
120volt120/240 Volt (Used on BGE
Spec A-C and BGEL Spec B)120/240 Volt - Used with
Extended Shaft50 Hertz
120/240 Volt110/220 volt
Bearing, 8allBlock, Generator
Brush (Includes PartsMarked *)
Screw, Hex Head - ThreadForm
#10-32 X 5/8”#10-32 X 7/8”
Lead (Includes Terminals)Clamp; Stator
60 Hertz50 Hertz
*Brush, GeneratorScrew, Cap - Hex
(1/4-20 X 1/2”)Washer Head
REF PARTNO. NO.
12204-0137
204-013413 323-129814
226-2809
226-299015 508-025316 332-094117 212-127418
815-0194
815-0181
19 802-1038
20 BOO-0575
21 850-005022 B62-000323 315-059124 B15-0337
25323-1299332-0819
26 212-1276-0327 212-128628 526-001829
205-0156205-0165
30 104-157031 515-0142
QTYUSED
1
11
1
1141
2
2
1
5
4414
;214
11
1
PARTDESCRIPTION
Ring, Collector - Armature60 Hertz (BGE Spec A–C and
BGEL Spec 8)50 Hertz
Connector, TabLead
BGE - Includes ReceptacleConnector
BGELBushing (1.0 ID x 1-15/32” OD)Tie, CableCover, Brush BlockScrew, Hex Head - Thread
Cutting - W/ET4.0 BGE, Spec A-C
(#10-32 X 3/8”)3.5 BGE, Spec C
(#10-32 X 1/2”)Screw, Socket - Armature
Through (7/16-14 x 10.23”)Screw, Hex - Flange Head
(3/8-16 X 1-1/8”)Washer, Lock (3/8”)Nut, Hex (3/8-16)Cover, TransformerScrew, Cap - Hex Washer Head
(1/4-20 X 3/4”)Connector, Receptacle
BGEBGEL
*Spring, Generator Brush*Block, With TerminalWasher, Flat (1/4” Screw)Fan and Gear, Armature
(Includes Ring Gear)4.0 8GE - Spec A Only4.0 BGEL - Spec B, 3.5 BGE
- Spec CGear, Ring - Spec A OnlyKey, Extended Shaft
(1/4” x 1“)
* - parts Included in 212-1285 Generator Brush Block
.>
,-.>
39
..- . Control
REF PARTNO. NO.
1 301-86192
300-2784-01300-2943-01
3812-0062
815-0550
3A 850-0020
4 321-02875 308-08526 321-02987 321-02668
338-1931338-1932338-2143338-2031
9 815-0194
10 332-181511
815-0388
-—1 815-038712 307-2344
QTYUSED
1
11
4
4
4
1111
11114
1
221
PARTDESCRIPTION
Cover, ControlBoard, Circuit – Printed
8GEBGEL
ScrewRound Head (#6-32 x 7/16”)
(Used on BGE Spec A-C and8GEL Spec 8)
Pan Head (#6-32 x 3/8”)(Used on BGE Spec E andBGEL Spec O)
Washer, Lock (#6) (Used on8GE Spec A-C and BGEL Spec B)
Insulator, Fuse ,Switch, RockerFuse, 5 Amps - S1O-B1OWHolder, FuseHarness, Wiring
60 HertzBGEBGELBegin Spec C,E
50 HertzScrew, Hex Head W/ET - Thread
-Cutting (#10-32 x 3/8”)Tab, TerminalScrew, Pan Head
60 Hertz (#6-32 x 1/2”)50 Hertz (#6-32 x 1/4”)
Solenoid, Start (IncludesNuts And Washers)
REF PARTNO. NO.
13 320-154914
320-1323320-1548-01
15 305-071816 508-025317 508-025118 815-0261
19 332-015620 815-0359
21 332-199322 332-068423 812-0061
24 850-002025 332-052927 323-044028 323-040029 98-526031 332-2112
32 323-131133 323-130234 323-1312
332-0819
357-0030
QTYUSED
1
;1212
21
222
261111
1811
1
PARTDESCRIPTION
Guard, Breaker - CircuitBreaker, Circuit
30 Ampere - 60 Hertz17 Ampere - 50 Hertz
Rectifier, BridgeBushing (1.0 ID x 1-15/32” OD)Bushing (.750 ID x 1-1/8” OD)Screw, Hex Washer Head - Thd
Cutting (1/4-20 x 1/2”)Terminal (1/4”)Screw, Hex Head - Thread
Form (#10-32 x 7/8”)Receptacle, Blue (1/4”)Receptacle, Black (1/4”)Screw, Round Head
(#6-32 X 3/B”)Washer, Lock (#6)Receptacle (1~4”)Housing, SocketHousing, Connector PinDecal (Emerald 1)Insulator, Terminal -
Start SolenoidConnector, 8 PinPin, ContactHousing, 8 PinHousing, Connector Push-On
4.0 BGEL – 60 Hertz(Not Shown)
Rectifier, Silicon - CR5BGEL (Not Shown)
41
Remote Start Control
REF PARTNO. NO.
300-0985
300-0986
1 815-0385
2 860-00053 301-35664 308-03415 301-3606
QTY PARTUSED DESCRIPTION
6
\ 8-.
1 Control Package, Standard -Remote Starting (IncludesParts Marked *)
1 Control Package, Deluxe -Remote Starting (IncludesParts Marked +)
2 +Screw, Machine - Round Head(#6-32 X 1/2”)
2 +Nut, Hex Head (#6-32)1 *Panel, Control
*+Switch, Rocker
: +Panel, Control
REF PART QTY PARTNO. NO. USED DESCRIPTION
6 302-0885 1 +Meter, Totalizing - Time7 302-0888 +Meter, Condition - Battery8 359-0034 : +Diode
338-1082 1
338-1082 1338-1080 1338-1081 1323-0400 1323-0500 1
Harness, Wiring - Remote(Not Illustrated) (IncludesParts Listed Below)
6“ Long10 Feet Long30 Feet LongHousing, ConnectorPin, Contact
* - Parts Included In+ - parts Included In
300-0985 Control Package.300-0986 Deluxe Control Package.
42
Labels, Paint, Thread Sealant and Gasket Kits
REF PARTNO. NO.
98-531398-514298-534798-526098-584598-571395-5641-0198-5335
518-0452525-0305
518-0347168-0178
110-1921110-3181154-1725509-0168154-2495154-1446509-0210168-0181
QTYUSED
31
11
11
322222
PART REF PARTDESCRIPTION NO. NO.
Label, Warning (Battery Cables) 101-0415Label, Warning (Fire Hazard) 102-1200Label, Danger (High Voltage) 103-0408Decal (Emerald 1) - 60 Hertz 110-1921Decal (Emerald I) - 50 Hertz 110-3181Label, Warning (Extended Shaft) 120-0161Label, Performer - 18 Horsepower 122-0375Label, Preheat (Gasoline)
(Spec A-C)Sealant, Thread (50cc Bottle)Paint, Enamel Touch-Up
Green (Non-Metallic) 13 oz.Pressurized Can
Loctite, Bottle (250cc)Kit, Gasket - Carbon Removal
(Includes Parts Marked *)*Gasket, Valve Cover*Gasket, Cylinder Head*Gasket, Exhaust Manifold*Seal, Oil (Valve)*Gasket, Intake Manifold (BGE);(%;~et, Intake Manifold (BGEL)
, Intake ValveKit, Gasket - Engine Complete
(Includes Parts Marked +)
140-1087141-0281154-1725160-1150509-0008509-0040509-0041509-0168154-2495154-1446154-2061154-2542141-0950
509-0210
QTY PARTUSED DESCRIPTION
1 +Gasket, Rear Bearing Plate1 +Gasket, Oil Base1 +Gasket, Gear Cover3 +Gasket, Valve Cover
+Gasket, Cylinder Head: +Gasket Kit, Oil Pump1 +Gasket, Oil Filter Adapter112
222111
2
+Gasket. Air Horn+Gasket, Carburetor (BGEL)+Gasket, Exhaust Manifold+Gasket, Breaker Box+Seal, Oil (Governor Shaft)+Seal, Oil (Gear Cover)+Seal, Oil (Bearing Plate)+Seal, Oil (Valve)+Gasket, Intake Manifold (BGE)+Gasket, Intake Manifold (BGEL)+Gasket, Exhaust+Gasket, Exhaust+Gasket, Carburetor Mounting
(BGE)+Seal , Intake Valve
* – parts Included in 168-0178 Gasket Kit.+ - parts Included in 168-0181 Gasket Kit.
,-.
43
Numerical Index
Part No.
98-514298-526098-526098-531398-533598-533598-534798-5641-0198-571398-5845
101-0405101-0415101-0432101-0432-02101-0432-10101-0432-20101-0432-30101-0439101-0450101-0450-02101-0450-10101-0450-20101-0450-30101-0782102-0743102-0938102-1200102-1286102-1387103-0408103-0772103-0810104-0032104-0043104-0170104-0575104-0776104-1570104-1583105-0332105-0541105-0637110-0197110-0197-02110-0197-05110-0197-10110-0197-25110-0539?10-0639110-0893
Page
43414343154343434343
543
555555555555
1111431111431313
99955
39988855555555
Part No. Page
110-0904110-1808110-1824110-1824-02110-1824-05110-1824-10110-1824-25110-1879-01110-1921110-1935110-1955110-3181110-3181110-3213110-3214110-3479110-3480110-3485110-3487110-3508110-3509110-3510110-3571110-3515110-3526110-3527110-3604110-3709112-0186112-0186-05112-0186-10112-0186-20112-0186-30112-0186-40112-0229113-0189113-0189-05113-0189-10113-0189-20113-0189-30113-0189-40114-0022114-0240114-0257114-0257-10114-0257-20114-0257-30~~~+-jo~~
115-0086-02tls-!jo~~-~~
75555555
43555
435555555575555557777777777777
13777775~~
Part No. Page
120-0140120-0140120-0161120-0161120-0398120-0491120-0735122-0320122-0360122-0360-50122-0375122-0645122-0774123-1173123-1174123-1175123-1417123-1615123-1615123-1616123-1625123-1649134-2100134-4342134-4348134-4352134-4353134-4354134-4463140-1087140-1087140-1087140-1889140-1889140-1891140-1891140-1894140-1894140-1919140-2308141-0077141-0077141-0281141-0281141-0281141-0281141-028174~-~~9~~~?-~c$jg
74:-0700
715
743
775
121212431212
5555
15171111
515
9313131313115204315171517151715171819171819204318~g
18
Part No.
141-0700141-0701141-0701141-0702141-0703141-0708141-0708141-0710141-0710141-0711141-0711141-0713141-0736141-0741141-0799141-0919141-0919141-0920141-0921141-0923141-0924141-0924141-0927141-0928141-0932141-0932141-0934141-0935141-0936141-0937141-0938141-0939141-0940141-0942141-0950141-0950145-0561145-0562146-0449146-0450146-0453146-0455146-0455146-0455
146-0457148-0890148-0893148-0896148-0897’148-0898
Page
1918791919181913191819191819191819191919181919191718181818181818la19154315152020201519202017171777
1’?
44
Numerical Index
Part No.
148-0903149-1929149-1994149-2032-01149-2082149-2084149-2110150-0075150-0078150-0096150-0939150-1187150-1519150-1520150-1612150-1957150-1958-02150-1998150-2002150-2102153-0554
/’--- 153-0555153-0556153-0557153-0557153-0558153-0561153-0563153-0567153-0571153-0576153-0577153-0578153-0579154-1446154-1725154-1725154-2061154-2061154-2447154-2447154-2462154-2469154-2495154-2495
. 154-2510154-2538154-2539154-2540154-2542
Page
17151517151515
88
212113
88
212121131321151515
1517
15151515151515151543354333431517333315433533353333
Part No.
154-2542154-2542154-2551154-2551154-2627154-2627154-2627154-2662154-2663154-2683154-2718154-2745154-2746155-1015155-1015155-1239155-1256155-1258155-1485155-2025155-2026155-2036155-2036
155-2040155-2047155-2048155-2049155-2049155-2085155-2086155-2164155-2174155-2174160-1150160-1150160-1150160-1151160-1183160-1303160-1314160-1316160-1317160-1325160-1325160-1328166-0554166-0747166-0772
Page
35433335173335333333331733333533353333333333353135
3533353535353335222343232322232323222323222222
167-0263-01 22167-1605-02 22
Part No. Page
167-1615-01?67-1615-06168-0178168-0178168-0181168-0181191-1038191-1039191-1040191-1041191-1048191-1156191-1359191-1599191-1599191-1633191-1667191-1667191-1776191-1781191-1784191-1785191-1786
191-1817191-1818191-1819191-1820191-1821191-1822201-3172201-3246201-3247201-3252201-3388-S3204-0134204-0137205-0156205-0165212-1274212-1276-03212-1285212-1286214-0103220-3883220-3885220-3887220-3945220-3997-01220-3997-02220-4097
2222
743
7432525252525252524252524262626262626262626262626393939393939393939393939393939393939393939
Part No.
220-4104226-2426226-2442226-2753226-2754226-2809226-2980226-2990231-0284231-0288232-2955232-3073300-0985300-0986300-2784-01300-2943-01301-3566301-3606301-8619302-0885302-0888304-0015304-0044304-0772304-0773305-0718307-1886307-2344307-2478307-2501307-2559-01308-0341308-0852309-0322312-0246312-0249315-0591315-0605315-0645315-0646320-1323320-1548-01320-1549321-0266321-0287321-0298323-0400323-0400323-0440323-0500
Page
392439272739123939393939424241414242414242
2727
272741174117171742411223223928282841414141414141424142
45
Numerical Index
Part No.
323-1298323-1299323-1302323-1311323-1312331-0009332-0046332-0156332-0418332-0418332-0529332-0684332-0819332-0819332-0941332-0941332-0942332-1815332-1993332-1993332-2112332-2431332-2572332-2699332-2748336-2378336-2378336-9679337-2229337-2311337-2311338-1080338-1081338-1082338-1931338-1932338-2031338-2143357-0030359-0034370-4027402-0547402-0549402-0597402-0602403-1523403-2218403-2280403-2280405-3332
Page
3939414141282841282841413941283927412841411515282422231728113142424241414141414233111111113111
113636
Part No.
405-3333405-3334405-3405405-3453405-3611405-3612406-0566406-0567406-0568501-0525502-0002502-0054502-0313502-0838502-0871502-0927-01502-0928-01502-0929-01502-0932-01502-0933-01502-0935502-0965-01503-0183503-0183503-1133503-1133503-1190503-1252503-1336503-1337503-1345503-1351503-1365504-0150505-0110505-0266505-0274508-0008508-0071508-0251508-0253508-0253509-0008509-0008509-0040509-0040509-0041
509-0041509-0096509-0168
Page
36363636363636363617151715171517171717171717151715171715151515151711111117363641394113431343
5
431143
Part No.
509-0196509-0210509-0210510-0013510-0014510-0015510-0099515-0001515-0001515-0142515-0263516-0072516-0130516-0141517-0048517-0067517-0223517-0283518-0006518-0014518-0311518-0347518-0387518-0450518-0452518-0459518-0466525-0305526-0002526-0003526-0008526-0017526-0018526-0018526-0018526-0018526-0018526-0018526-0030526-0063526-0065526-0065526-0066526-0122526-0130526-0240526-0251
526-0324526-0325526-0356
Page
285
431313
839
89
3995
13557
153121
97
43151543151543151717
95
151728333936
71213
75
3511
5
1111
9
Part No.
526-1518740-1004740-1006800-0002800-0004800-0005800-0007800-0007800-0010800-0017800-0017800-0026800-0026800-0028800-0030800-0033800-0033800-0036800-0048800-0051800-0052800-0058800-0540800-0545800-0571800-0572800-0575800-0575800-0730800-0730801-0049801-0050802-0034802-0034802-1038803-0071812-0061812-0061812-0062815-0046815-0176815-0181815-0194815-0194815-0194815-0194815-0235815-0261815-0261815-0261
Page
367
1736 .35 -33
733
515173335123315173331
52411
5 -.. \13
555
393335
77
222339
52741411317391228394128 “1517 ‘-–”17
46
Numerical Index
Part No.
815-0261815-0261815-0261815-0261815-0261815-0290815-0337815-0337815-0340815-0358815-0359815-0359815-0370815-0370815-0370815-0385815-0387815-0388815-0436815-0499
815-0531815-0550-815-0570815-0583815-0584815-0587815-0587815-0590815-0590815-0591815-0591815-0592815-0610815-0610815-0647815-0657820-1077821-0005821-0009821-0009821-0010821-0010821-0010821-0014821-0014
r. 821-0014821-0016
,.— . 821-0016821-0029821-0029
Page
2227313341282839272339411722274241413933
1741
25273915171517151715152817111317153111313611313611311133
Part No.
821-0029821-0031821-0031821-0033850-0020850-0038850-0038850-0040850-0040850-0040850-0040850-0040850-0040850-0045850-0045850-0045850-0050850-0050850-0050850-0050
850-2005856-0006
856-0008856-0008856-0010860-0005862-0001862-0001862-0003862-0003862-0015862-0015870-0131870-0196870-0221870-0257870-0302870-0328870-0421
Page Part No. Page Part No. Page
35113636412223172425333536153335
5112439
2215
1128314224332439151721271736
71315
870-0433-03 28870-0437 36870-1183 27898-1193-03 28