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Transcript of Bf2 for iosh manchester 2017 for slideshare
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Mike SlaterDiamond Environmental LtdBOHS Past President 2014/15
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURINGDeaths due to accidents at work in Great Britain
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
137 Workers killed at work in 2016/17
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
How many workers died last year due to ill-health caused by their work?
a) 130
b) 1,300
c) 13,000
d) 130,000
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
99% are disease deaths
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
1.3 million working people suffering from a work-related illness
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Controlling Exposures to
Prevent occupational lung disease
in the construction industry
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Web based
information hub
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Roadshows
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Controlling Exposures to
Prevent occupational lung disease
in the construction industry
WE’RE SETTING THE STANDARDS
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25 May 2017EEF HQ London
Breathe Freely in Manufacturing
in partnership with
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
“Phil the welder”http://www.hse.gov.uk/mvr/resources/videos/video8.htm
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Welding Fume
At least 190,000 workers exposed to welding fume in Great Britain
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Welding Fume
152 deaths from cancer every year
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Health Hazards
• Fume
• Gases
• UV radiation
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Fine particles of metal oxides
Composition depends on type of metal being welded
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Al Co Cr CrVI
Cu F Fe Mg Mn Ni Zn
Low alloy steel
High alloy steel
Aluminium
Cast iron
Nickel based
Copper based
Based on ISO 15011 Health and safety in welding and allied processes
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Al Co Cr CrVI
Cu F Fe Mg Mn Ni Zn
Low alloy steel
High alloy steel
Aluminium
Cast iron
Nickel based
Copper based
Based on ISO 15011 Health and safety in welding and allied processes
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Welding Fume
• Ozone
• Nitrogen oxides
• Inert gas from MIG and TIG
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Health Concerns
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Welding Fume
152 deaths from cancer every year
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Welding Fume
• Metal fume fever
• COPD
• Asthma
• Pneumonia
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Welding Fume
Nickel and Chromium
–Cancer
–Asthma
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Welding Fume
Manganese
–Neurological effects
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Current WEL is 0.5 mg/m3 inhalable
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Welding Fume Exposures
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Industry Concentration (mg/m3)
Min Max
Fabrication 0.05 449.1
Shipyard 0.30 112.0
Construction 1.00 37.3
Not specified 0.03 8.67
Estimation of Particulate Mass and Manganese Exposure Levels among WeldersAngela Hobson et al Ann Occup Hyg (2011) 55 (1): 113-125.
Inhalable Particulate Exposures
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Industry Concentration (mg/m3)
Min Max
Fabrication < LOD 0.99
Shipyard 0.004 2.67
Construction 0.030 0.30
Not specified 0.003 4.93
Estimation of Particulate Mass and Manganese Exposure Levels among WeldersAngela Hobson et al Ann Occup Hyg (2011) 55 (1): 113-125.
Inhalable Manganese Exposures
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Concentration (mg/m3)
Mean Min Max
Respirable 0.062 0.008 0.32
Inhalable 0.073 0.010 0.36
Levels and predictors of airborne and internal exposure to manganese and iron among welders, Pesch , B et al, J Expo Sci Environ Epidemiol, 2012
Manganese Exposures
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Controlling Welding Fume
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Eliminate
Process modification
Local extraction
Working practices
RPE
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Eliminate
Process modification
Local extraction
Working practices
RPE
www.breathefreely.org.uk www.bohs.org
Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Eliminate
Process modification
Local extraction
Working practices
RPE
www.breathefreely.org.uk www.bohs.org
Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
www.breathefreely.org.uk www.bohs.org
Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Eliminate
Process modification
Local extraction
Working practices
RPE
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
• Local extraction is a common control measure
• But it’s important to make sure you have theright type of system
• One size DOES NOT fit all!
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
This is the probably most common type of systemIn can be effectiveBut it isn’t right for all situations
Moveable arms require careful positioning so that the fume is captured effectively
The hood needs to be very close to the source and ideally, above the source so the fume rises into the inlet
Here the arm is positioned badly. The fume is rising into the hood but in doing so it passes directly past the welder’s breathing zone
although this type of extraction can work in some situations it is not always a suitable approach. Other solutions are available.
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
With smaller components an extracted welding bench will probably be the best solution.
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
With MIG welding on-torch extraction can be used. If properly set up this can be very effective as it captures the fume at source
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Eliminate
Process modification
Local extraction
Working practices
RPE
www.breathefreely.org.uk www.bohs.org
Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Eliminate
Process modification
Local extraction
Working practices
RPE
www.breathefreely.org.uk www.bohs.org
Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Respiratory protection should always be the last resort, but it will be the most appropriate control for some types of work
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Powered devices which are built into the welding visor are likely to be most effective.
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
From: Exposure to Inhalable, Respirable, and Ultrafine Particles in Welding FumeAnn Occup Hyg. 2012;56(5):557-567. doi:10.1093/annhyg/mes025
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
From: Exposure to Inhalable, Respirable, and Ultrafine Particles in Welding FumeAnn Occup Hyg. 2012;56(5):557-567. doi:10.1093/annhyg/mes025
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
Roadshows
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
What can YOU do?
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
What can you do?
Use breathefreely fact
sheets, case studies etc
to help identify issues
and solutions
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
What can you do?
Get competent help
where needed
http://www.bohs.org/ohservices-directory
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
What can you do?
Become an official
campaign supporter
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
What can you do?
Help us develop case
studies and good
practice examples
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
What can you do?
Spread the word
Join us and be part of the solution
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING
www.slideshare.net/mikeslater
https://diamondenv.wordpress.com
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Controlling exposures to prevent
occupational lung disease in
MANUFACTURING