Benzinger m F Ure 08-05 En

7/30/2019 Benzinger m F Ure 08-05 En

1/4

BEN ZING ERc o mmi t t e dto p re c ision

mFuture

B1, B5

BENZING ERP R E C I S I O N M A C H I N E S

preciser

quickercompacter


2/4

BENZING ERP R Z I S I O N S M A S C H I N E N

Technical Data Technical DatamFutureB1, B5

Te c hnica l de tai ls:

C ontrol (B1/B5):

Siemens Sinumerik 840 D

C o n n e c t e d l o a d :

400V, 50 Hz, 20KW

(B1/B5)Sp a ce req u irem en t :

approx. 4 m2 (B1)4,7 m2 (B5)

Weight: approx. 4.500 kg (B1)approx. 6.000 kg (B5)

Dime nsions (B1/ B5):

Length: 2.000 mm (B1)2.460 mm (B5)

Width: 1.900 mmHeight: 2.170 mm

Length of carr iage travel:

B1: X1: 400 mmZ1: 210 mm

B5: X1/X2: 220 mm(Independent movement)

X1/X2: 310 mm(Coupled movement)

Z1: 210 mmZ2: 210 mm

Ca rriage p ow er (B1/ B5) :Digital AC actuator and ballthreaded spindle

G uide s (B1/ B5) :High precision bevelled linearmilling guides

Ra pid m ot ion (B1/ B5) :X1/X2: 10 m/s2

Z1/Z2 : 10 m/s2

Standard entry rate:0,0001 mm

M a in spindle (B1/ B5) :Motor spindle, liquid cooled

Bar ca p a c i ty 26 m m ( B1 / B5 ) :

Spindle speed: 6.000 1/min.(pneumatic clamping cylinder)

7.000 1/min.(hydraulic clamping cylinder)

10.000 1/min.(electronic clamping cylinder)

Required power: 10 / 17,5KW100 / 40% ED

Bar ca p a c i ty 34 m m ( B1 / B5 ) :

Spindle speed: 6.000 1/min.(pneumatic clamping cylinder)

7.000 1/min.(hydraulic clamping cylinder)

10.000 1/min.(electronic clamping cylinder)

Required power:15,5 / 15,5 KW100 / 40% ED

Po we r o p e ra t ed c lam p ing d e v ice(B1/B5):

Pneumatic hollow clamping cylinder:

Tensile force: 1.100 daNCapacity: 26 mm


Infinitely variable tension adjustablevia programme using pneumaticclamping operation (OPTION)

Hydraulic hollow clamping cylinder:


Electronic hollow clamping cylinder::


Piec e c lam p ing d ev ice ( B1 /B5) :

External tension facility as pressure

or tension. Internal collet chuck of

diameter 80 mm 130 / 140 mm forspecial requirements.

Too l system (B1/ B5):

Linear tool system e.g. tool systemPCM 7900 seriesOptional additional disc revolvertool size VDI 25ac cording to DIN 69880number of tools 12,all individually powered.Revs: 6000 /min

C oolant supp ly (B1/ B5) :Chip transporter with dischargedirection to the right

Piece loading and discharging facility:Pivot loader:Insertion speed 0,6 sec.Chip to chip approx. 3,0 sec .

O ptions (B1/B5):

C- axis function for main spindle TRANSMIT software for stone

face milling Cylinder interpolation software

for lateral area working Mechanical spindle c lamp Programmable clamp pressure Tool breakage control Teleservice

Network connection Deep hole drilling facility Post process measurement

Ad dit iona l fa c ili ties (B1/ B5):

Grinding spindle Round table Thread rotation device Milling facility Planning fac ility Fast tool, structure and untrue

machining

Stand 09/05, nderungen vorbehalten.

Ca rl Benzinger G mbH

Robert-Bosch-Str.28D-75180 P forzheim-Bchenbronn

Tel.: + 49 (0) 72 31/4 15 31 - 100

Fax: + 49 (0) 72 31/4 15 31 - 388

E-Mail: info@be nzinger.de

Internet: ww w.benz inger.de


3/4

Details DetailsmFutureB1, B5

h ig he st p re c ision id e a l for ha rd w ork ing h ig h prod uc tive

With several constructive measures and a completelynew conceptional approach, we have succeeded inclearly improving the well known Benzinger precision.

To achieve highest precision, the highest precision must

also be used for the components. Which is what wehave resolutely done by selecting the top products ofthe market leaders: the ball threaded gears fromMannesmann, the linear guides from Schneebergerand the glass scales from Heidenhain.But these components alone do not constitute aprecision machine.Only once the two axes have been separated, whichare each now directly located on the 3.8 t heavy, verysolidly designed machine bed made of vibrationdamping grey cast iron has it been possible to manu-facture partsp roc e ss sure with a tolerance range of2.Using post process measurement with Measurementfeedback, interfering influences such as tool wear canbe effectively eliminated.

The long hub of the table base enables the integrationof additional components such as tool revolver, toothcutting facility, grinding spindle , thread rotation unitetc.By using a new pivot loading concept enables toolexchange times of 3 sec. Thus and by using rapid moti-on speeds of 45m/min at 1g acceleration the mFutureis the optimal machine for high precision mass serialproducts.Should the output of one spindle be insufficient, the2 spindle variant offers an interesting solution. It offerson the same area double output with synchronousworking.Furthermore by using a turning station (optional) withthis variant it is possible to rea lise front and rear working.

mFuture The high precision machine thatopens new dimensions for you

Working a rea mFuture B1

Working a rea mFuture B5


4/4

Details DetailsmFutureB1, B5

The newly designed pivot loading system enablestool exchange times in the region of 3 sec .Hence the machine is ideally suited for producingcomponents in large series.

M a ss a nd sma ll pa rts super quick loader

highly dynamic by motor spindle andaxis acceleration

Pol ishing, o pt ica l surfa c e s

high resolution glass scales low vibration, high damping excellent idling optional NC round table

mFuture Details

Working area with pivot loader mFuture B5

Working area with grinding spindle mFuture B1

Using the generously dimensioned X axis travel, addi-tional facilities can be accommodated adjacent tothe tool carrier systems.

Thus combination working such as turning/milling orturning/polishing can be carried out in a singlemachine.

C-axis working in conjunct ion with powered tools VDI 25 Additional facilities such as

- grinding spindle- thread rotation device

- tooth cutting fac ility

Hard wo rking Process sure tolerances less than 2 Best surfaces High tool standing times Optional polishing, finishing

Benzinger m F Ure 08-05 En

Documents

Transcript of Benzinger m F Ure 08-05 En