Product catalogue

Contents

Our company 4

Catalogue iconsPassive Fire Protection 6

Thermal insulation 6

Acoustic Insulation 7

CUI Detection 7

Benarx Piping ProductsBenarx Cellular Glass XP 10

Benarx Pipe Shell 11

Benarx Steel Cladding 12

Benarx Rivetless Cladding 13

Benarx Flexiroll XP 14

Benarx End Preformed Cap Gasket 15

Benarx Equipment protectionBenarx Epoxy Box 18

Benarx Steel Box 19

Benarx Structure Panel 20

Benarx Epoxy Cable Tray 21

Benarx AccessoriesBenarx WUI Plug 24

Benarx Fire Drain Plug 24

Benarx Sound Reducing Curtains 25

References 26

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Benarx Solutions designs, produces and delivers high-tech insulation products for the global Oil&Gas industry. The Benarx product series is a range of industrialized insulation solutions that meets criteria for passive fire protection, cryogenic spill protection, thermal and acoustic insulation based on own developed products and in the combination with other insulation materials.

The product range offers unique properties with regard to passive fire protection, heat conservation, acoustics and corrosion under insulation (CUI) mitigations The Benarx Solutions prefabricated insulation products offer the lowest life cycle cost (LCC) and save valuable space and time during installation They provide unique design properties to simplify logistics and improve HSE performance The Benarx insulation products have a life span that far exceeds the traditional insulation solutions in the marked

Our company

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The extensive and continuous research and product development is done in close co-operation with key clients and suppliers as well as institutions such as SINTEF, DNV, the National Institute of Technology, research institutions, GexCon and Lloyds (type approval) The solutions have been thoroughly tested and approved to a vast range of relevant specifications/standards Benarx product series has been established as best practice on the Norwegian Continental Shelf (NCS)

Corrosion under insulation (CUI) is one of the biggest challenges for the international oil and gas industry Strict criteria for effective and lasting maintenance solutions will significantly help to reduce these challenges The ageing Oil&Gas industry represent many platforms and facilities reaching – and sometimes exceeding their design lifetime and they will continue to operate in many more years to come

Current, conventional insulation and maintenance systems together with CUI detection technologies are not optimal for the tests facing the industry CUI therefore represents one of the biggest challenges in terms of safety, cost and stable production Benarx Solutions’ R&D department focuses especially on developing solutions that effectively monitor CUI and reduce the risk of CUI-related incidents

Benarx Solutions AS is a fully owned subsidiary of Beerenberg Corp AS

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Catalogue icons

Passive Fire Protection

Passive Fire Protection is today an essential part of all Oil&Gas and petrochemical plants The presence of highly flammable fluids and explosive gasses, in confined spaces and locations where people have limited escape routes, poses a significant risk in the Industry

Every measure is taken to reduce the risk to a minimum, but unfortunately as have been seen in some disastrous examples, accidents do occur This is where Passive Fire Protection (PFP) plays an important role If an oil or gas spill accident has occurred and ignited, it’s essential that the integrity of load bearing structures and pipes carrying hydrocarbons or fire fighting fluids, are protected according to the technical safety design

Thermal Insulation

The Process industry must handle a wide range of temperatures, from super-heated steam to cryogenic Liquid Natural Gas Thermal insulation plays an important role in preserving the temperature of the media, reducing the energy loss or avoiding condensation and external ice formation on cold media

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Acoustic Insulation

Health, Safety and Environment (HSE) is an important factor in the work environment One of the important aspects of working environment is noise exposure It’s widely accepted that high noise levels increases the risk for developing chronic diseases such as tinnitus and hearing loss

The Oil&Gas industry has some challenging factors to consider The installations offshore are in a confined and limited space, the processes are often very noisy due to high pressure in pipes and heavy machinery being operated

The working regulation in noisy environment limits how long personnel can work in the area, depending on the noise level This could result in inefficient work processes as the amount of available personnel offshore is limited due to high cost, limited bed and heli-transport capacity Reducing the noise levels with insulation are therefore often a necessity and increases cost efficiency as workers can stay longer in areas where noise level is reduced

CUI Detection

Corrosion Under Insulation (CUI) is a major risk factor in Oil&Gas producing facilities The integrity of pipelines and process equipment is essential as a potential leak or breakage can have catastrophic results

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Benarx Piping Products

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Pipe insulation represent an essential part of Asset Integrity in Oil&Gas production and processing facilities. Benarx Solutions delivers a large range of both in-house developed and patented Benarx pipe insulation products together with traditional pipe insulation products that covers standalone insulation classes or combination classes within fire, thermal and acoustic requirements.

Our products are prefabricated under ideal conditions at the Benarx factories to reduce installation time significantly and avoid dust, and chemical disposable solvents on site during installation of the product

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Benarx Cellular Glass XP is a product developed especially for fire protection of piping in the Oil&Gas and petrochemical industry. In addition to the fire protection, it also has thermal properties which makes it suitable for a wide range of insulation classes. The lightweight and pre fabricated construction makes it very installation friendly and reduces installation time significantly compared to traditional insulation systems.

The insulation system is designed as a fully weather protective solution for the underlying pipe If any water should penetrate the weather proofing barrier due to a defect, its airgap design will enable water to drain, away to prevent corrosion under insulation (CUI) The product is designed to withstand the toughest environments through extensive testing, and have certifications for various fire ratings to secure that the product meets the customer demands

Tested for hydrocarbon fire, jet-fire and high heat flux jet-fire for up to 180 minutes

Certified and type approved by Lloyds Register

Can be delivered for all piping geometries and site requirements

Prefabricated design eliminates epoxy application on site and reduces HSE risk

High performance product thoroughly tested for explosion loads ageing and exposure to harsh environments

Low Life Cycle Cost, long life time, fast installation and easy removal for inspection

Benarx Cellular Glass XP

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Benarx Pipe Shell is a fire protection product designed to withstand the toughest hydrocarbon – and jet fire scenarios. Achieving the fastest installation times, with the most accessible removability for inspection. The thin design of the product is specially developed to avoid clashes with nearby objects around the pipe. The product can be lined with insulation for additional thermal and acoustic insulation properties to be used for all insulation classes. The prefabricated design with superior mechanical properties, saves valuable installation time The product allows for fast installation and disassembly where inspection and maintenance are required The product is an extremely durable solution that proves excellent performance even in harsh environments

Tested for cellulosic fire, hydrocarbon fire, jet-fire and high heat flux jet-fire for up to 240 minutes

Certified and type-approved by Lloyds Register, UL and GOST

Cryogenic spillage exposure tested for 60 minutes, for jet and immersion

Slim and low weight prefabricated design

High performance product thoroughly tested for explosion loads, ageing and exposure to harsh environments, acoustic reduction and static electricity properties

Low Life Cycle Cost, long life time, fast installation and easy removal for inspection

Proven track record in the toughest conditions from the cold harsh arctic conditions to warm tropical climates

Benarx Pipe Shell

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Benarx Steel cladding is a weather barrier used to protect the underlying insulation. The product can be delivered as bulk, or in combination with insulation materials to meet all insulation requirements for thermal, acoustic, fire and personnel protection. Benarx offers various stainless-steel, galvanized and aluminium qualities to meet customers requirements.

Our modern factories are equipped with state of the art automated machines which ensures both high quality and cost efficient products The product is delivered prefabricated ready for installation and can be made to fit all dimensions and varieties within pipe insulation The water repellent design is specifically made to reduce corrosion under insulation (CUI)

Prefabricated design reduces installation time and reduces HSE risk on site

Can be delivered in all dimensions to fit piping geometries and requirements

Pre-fabricated cladding components reduces the need for metal-work on site and lowers the risk for CUI cause by damages to coating

Water repellent design specifically made to reduce CUI

Various steel and aluminium qualities avaliable

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SCALE SIZE SHEET DRAWING NUMBER REVISION

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P.O. Box 273, SlåtthaugN-5851 BergenTlf. +47 55 52 66 00Fax +47 55 52 66 01Web: www.benarx.comMail: post@benarx.com

This drawing is our property. It is not to be traced, copied or published without our written consent, nor to be misused in any way

N/A A3 1 of 1 1100-248-3_01

FLEXIROLL XPCLADDING

100-248-3.idw

01 04.07.2017 ISSUED FOR REVIEW PIR KFN EST

Benarx Solutions

Benarx Steel Cladding

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Benarx Rivetless Cladding is a metallic cladding system specially developed to be used with slim insulation materials. Installation is performed without drilling holes for pop rivets or screws, reducing the risk of damaging the insulation system and the underlying piping. Slim insulation systems reduce space requirements on pipe racks, enabling a more compact design with lower weight and reduced probability for clashes.

Our modern factories are equipped with state of the art automated machines which ensures high quality and cost efficient products The product is delivered prefabricated ready for installation and can be made to fit all dimensions and varieties within pipe insulation The water repellent design is specifically made to reduce corrosion under insulation (CUI)

Specially developed to be used for thin insulation solutions

Reduces risk for CUI

Cost efficient with fast installation time and improved HSE

Ensures correct cladding diameter during installation with minimal skills required, and reduces installation time compared to traditional cladding

Improved water repellent design

Various steel and aluminium qualities avaliable

Benarx Rivetless Cladding

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Benarx Flexioll XP is a passive fire protection product developed for various applications. The thin flexible product is developed to be timesaving during installation and to be used in confined areas. It is designed to be cut easily to size and is delivered in stacked rolls with standard size of 0,6 x 3 m. It is fastened with high quality stainless steel bands and can be installed in any weather conditions.

The product is a reinforced fibre mat covered in intumescent epoxy material Benarx Flexiroll XP withstands the toughest jet fire scenarios

Tested for jet-fire and high heat flux jet-fire for up to 60 minutes

Provides the thinnest available system for prefabricated fire-protection

Ability to order in bulk minimizes logistics work during procurement and job-setting

Prefabricated design eliminates epoxy application on site and reduces HSE risk

High performance product thoroughly tested ageing and exposure to harsh environments

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P.O. Box 273, SlåtthaugN-5851 BergenTlf. +47 55 52 66 00Fax +47 55 52 66 01Web: www.benarx.comMail: post@benarx.com

This drawing is our property. It is not to be traced, copied or published without our written consent, nor to be misused in any way

N/A A3 1 of 1 1100-248-3_01

FLEXIROLL XPCLADDING

100-248-3.idw

01 04.07.2017 ISSUED FOR REVIEW PIR KFN EST

Benarx Solutions

Benarx Flexiroll XP

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Preformed product that reduces installation time significantly compared to steel end caps

Secures a waterproof end cap termination for steel cladding

Eliminates damages to the coating on the piping surface which reduces development of CUI

Prefabricated design eliminates application on site and reduces HSE risk

High performance product thoroughly tested for ageing and exposure to harsh environments, reaction to fire, cryogenic exposure (-196 °C) max temperature (+230 °C) and reaction to fire

The end termination of pipe insulation is a critical point for prevention of water ingress into the pipe insulation material. Installing of metal cladding end termination may be challenging to achieve with water ingress and potentially damaging the pipe coating due to sharp metal edges as a result. This leads to a major risk for development of CUI.

Benarx Preformed End Cap Gasket reduces installation time significantly compared to traditional metallic end caps The product is preformed to the pipe dimension and insulation thickness and is therefore easy to install and does not require modifications to fit The risk of damaging the coating system and the heat trace cables during installation is mitigated by using Benarx Preformed End Cap Gasket

Benarx Preformed End Cap Gasket

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Benarx Equipment Protection

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Fire protection of process equipment and structures is essential in the Oil, Gas and Petrochemical industry and is put in place to ensure or prolong the equipment’s integrity in an accidental fire scenario. Benarx Solutions products portfolio for fire protection of equipment and structures includes protection of flanges, valves, actuators, vessels, structural nodes, frame structures, pipe supports and cable trays.

The products are compatible with our range of pipe insulation products and can be delivered as a total system or as a standalone product The products are developed in-house and cover standalone insulation classes or combination classes within fire, thermal and acoustic demands

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Benarx Epoxy Box is a robust high-performance product designed to maintain fire integrity of the piping equipment. It is thoroughly tested and have a proven track record in the toughest conditions from the harsh arctic to the warm tropic climate. Benarx Epoxy Box can be custom made to fit geometries such as valves, actuators, flanges, pipe supports and steel structures.

The prefabricated design consists of modules assembled with eccentric locks This combination allows for a fast and easy installation, and disassembly where inspection and maintenance is required Benarx Epoxy Box withstands heavy mechanical impact and maintains its mechanical integrity of the system through its lifecycle Benarx Epoxy Box is a versatile product that can be lined with thermal and/or acoustic insulation material for combination classes

Tested for cellulosic fire, hydrocarbon fire, jet-fire and high heat flux jet-fire for up to 240 minutes

Certified and type-approved by Lloyds Register, UL and GOST

Cryogenic spillage exposure tested for 60 minutes, for jet and immersion

Prefabricated design eliminates application on site and reduces HSE risk

High performance product thoroughly tested for explosion loads, ageing and exposure to harsh environments, acoustic reduction and static discharge properties

Low Life Cycle Cost, long life time, fast installation and easy removal for inspection

Benarx Epoxy Box

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Benarx Steel Box is a lightweight insulation product for the equipment parts on the piping system. The versatile solution can be designed to accommodate various insulation materials for personnel protection to avoid high temperature contact, thermal insulation integrity for both hot and cold classes with or without electrical connections, various fire demands or to reduce acoustic noise to the surrounding areas.

The box is made from high quality stainless steel and connected with eccentric locks It is lined with preformed mechanically secured insulation materials and can be custom designed to accommodate any geometry for piping, valves and flanges It is thoroughly tested with decades of proven track record from all over the world

Tested for hydrocarbon fire and jet-fire for up to 120 minutes

Prefabricated design eliminates application on site and reduces HSE risk

High performance product thoroughly tested for explosion loads and acoustic noise reduction

Benarx Steel Box

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Benarx Structure Panel is a high performance prefabricated dry-fix passive fire protection solution specially developed to be used on structures and process equipment in the Oil&Gas industry. The versatile nature of the product, makes it usable for virtually any steel structures, vessel, tank or pipe rack. Benarx Structure Panel can be used to provide passive fire protection of structures to achieve the required integrity in a fire-scenario, or to repair/upgrade existing wet-applied PFP systems.

The prefabricated panels also significantly reduce the HSE impact on site No wet spraying of PFP material, need for pre-treatment of steel or habitats on site This enables the PFP scope in a project to be carried out in parallel to other disciplines and helps the construction yard finish the project on time The panels can be installed in wet, cold, dry or warm weather conditions, again resulting in reduced installation time on site

Tested for cellulosic fire, hydrocarbon fire, jet-fire and high heat flux jet-fire for up to 240 minutes

Certified and type-approved by Lloyds Register, UL and GOST

Cryogenic spillage exposure tested for 60 minutes, for jet and immersion

Custom design suitable for any area where wet application is not favourable

High performance product thoroughly tested for explosion loads ageing and exposure to harsh environments, and static electricity properties

Low Life Cycle Cost, long life time, fast installation and easy removal for inspection

Benarx Structure Panel

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Maintaining the integrity of power, telemetry and communication cabling in an Oil&Gas facility is essential in a potential fire. Benarx Epoxy Cable Tray is a prefabricated durable passive fire protection designed specifically for cable trays. The solution is made to be easily opened for access to the cables and then reassembled.

The Benarx design, protects the cables from explosion, high temperatures and secures that crucial signals maintain intact

Tested for cellulosic fire, hydrocarbon fire, jet-fire and high heat flux jet-fire for up to 240 minutes

Certified and type-approved by Lloyds Register, UL and GOST

Cryogenic spillage exposure tested for 60 minutes, for jet and immersion

Maintain integrity of power, telemetry and communication cables

Prefabricated design eliminates epoxy application on site and reduces HSE risk

High performance product thoroughly tested for explosion loads, ageing and exposure to harsh environments, and static electricity properties

Low Life Cycle Cost, long life time, fast installation and easy removal for inspection

Benarx Epoxy Cable Tray

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Benarx Accessories

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Benarx accessories are products developed to be used on both piping and equipment products. The properties of the accessories enhance the CUI reduction properties of Benarx products.

CUI mitigation is achieved through water drainage or through detection of water for corrective measures to be implemented in an early stage The two products can be delivered as a standalone products or in a combination where drainage and detection is achieved at once

Sound reduction plays an important part in creating a safe and efficient sound reduced area for workers.

The product can be used to isolate certain areas on a temporaryor permanent basis and are easy scalable through its module based design The ultra-high strength of the aramid fibers ensures maximum durability and lifetime

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Companies worldwide invest significant amounts of resources to inspect and maintain insulated pipelines to prevent risks associated with corrosion under insulation (CUI).

Benarx WUI Drain Plug is a reliable tool for draining and detecting the presence of water under the insulation, enabling inspection to focus on areas where water has penetrated the weather barrier system Corrective measures can then be implemented at an early stage to enable cost-effective CUI maintenance

Benarx Fire Drain Plug is an effective solution for draining potential water from insulation while maintaining the passive fire protection integrity of the system.

Benarx Fire Drain Plug is a threaded stainless steel drain pipe containing a fire expanding seal inside The drain plug can be mounted on various types of insulations systems, by the use of a stainless steel plate with steel bands or by fastening it with a threaded washer and nut through the drain side of the pipe or equipment insulation product

Benarx WUI Plug

Benarx Fire Drain Plug

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Production equipment and machinery in Oil&Gas processing facilities may be omitting high noise levels resulting in HSE risks for personnel working in the area. Working time limitations and loss of efficiency is a costly result of excessive noise level from the process equipment.

A common practice is to install noise reducing measures when work and maintenance is performed in noisy environments The Benarx Sound Reducing Curtains is an effective and flexible solution for reducing noise level in a work area The modular curtain system is quickly installed and removed, and is suitable for both temporary and permanent installations

Weighted sound reduction of up to 24 dB

Lightweight, flexible and extremely durable silicone fabric

The fabric is easy to cut – allowing easy modification when needed.

Product thoroughly tested for antistatic properties and non-flammable properties

Benarx Sound Reducing Curtains

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Benarx Solutions’ products and services has been approved and trusted by the global leaders in the Oil&Gas industry. The Benarx product range is in use in offshore facilities and onshore downstream facilities. The engineering services team is supporting engineering firms and contractors with NORSOK competences and insulation know how in general.

The Benarx range of prefabricated, modular and removable insulation solutions has provided a lower life cycle cost for a number of both offshore and onshore installation operated major Oil&Gas upstream companies Our engineering support and the innovative product solutions has helped engineering firms finding the best fit for new build projects, and the on-site engineering support combined with knowledge services has enabled leading ship builders in meeting the toughest requirements in the industry

References

Norway, BergenBenarx Solutions ASKokstaddalen 335257 Kokstad Norway

Tel: +47 55 52 66 00post@benarx.com

benarx.com

Poland, GościcinoUl. Przemyslowa 184-241 GościcinoPoland

Tel: +48 882 608 699post@benarx.com

Korea, Busan4F, Daewon building, 11 Ocean City 3ro, Myeongji, Gangseo-gu, Busan 46765 Korea

Tel: +82 51 744 4762post@benarx.com

MILJØ MERKET

241 Trykksak 699

MILJØ MERKET

241 Trykksak 699

- Bodoni