Becker Series CVE & 41005 Natural Gas Globe Valve Regulator · The CVEZ Series is a non-balanced...
Transcript of Becker Series CVE & 41005 Natural Gas Globe Valve Regulator · The CVEZ Series is a non-balanced...
Becker Series CVE & 41005Natural Gas Globe Valve Regulator
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Figure 1.0 - Globe Valve Regulalator with LPDA Series Actuator
Figure 2.0 - Globe Valve Regulalator with LPSR Series Actuator
Instrumentation Designed Specificallyfor the Natural Gas Industry
Becker’s Natural Gas Globe Valve Regulators match the perffect valvewith the ideal instrumentation and actuator for the application:
• Simple Instrumentation design with minimal maintenance• Vibration resistant• Easy tuning and adjustment• Zero steady state bleed• ZERO atmospheric emissions with “bleed to pressure system” feature• Stable, accurate control without positioner on power plants
Becker Series CVE & 41005 Natural Gas Globe Valve Regulators Feature:
• Top entry design facilitates maintenance and allows in-linevalve service. (CVE)
• Interchangeable internal components. (CVE)• Standard hardened stainless steel on the flow cage, valve
plug, and seat ring. (CVE)• Throttling while at the maximum pressure drop. (CVE)• Kwik-ChangeTM Cages, which provide variable fllow characteristics
and available noise attenuation. (CVE)• Control Instrumentation and actuator combinations• Reduced Actuator Size and Thrust Requirements (41005)• Improved Stability with Larger Guide Areas (41005)• Increased Low Noise and Anti-Cavitation Trim Options (41005)
CVE
1" - 12" LinesHigh Capacity (larger holes)Small to medium size power plants410051" - 8" LinesHigh Noise Attenuation (smaller holes)Higher Pressure Drop Capabilities
Description:
Becker Series CVE & 41005 Natural Gas Globe Valve Regulators aredesigned for the following applications:
A Control Valve for All Applications
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Becker Series CVE & 41005Natural Gas Globe Valve Regulator
A Control Valve for All Applications
Specifications CVE 41005
Sizes Available in 1" - 12" Available in 1" - 8"
Body Style Through Globe Cage Guided, Balanced Globe
ANSI Ratings 150, 300, 600 (Standard), 900, 1500 (Available) 150, 300, 600 (Standard), 900, 1500 (Available)End Connections RFFE, RTJ, Screwed End, Weld End RFFE, RTJ, Screwed End, Weld End
Valve Trim CVET, CVEZ 41005
Cage Trim Linear, Equal Percentage, Quick Opening Low Noise Trims Linear, Equal Percentage, Quick Opening Low Noise Trims
Leakage Class V Shutoff Class V Shutoff
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Available Valve Trims:
CVEZ Series Trim• Typically used for small valve applications• May be utilized when higher flow rangeability is required• Preferred for severe service or “dirty” applications• Available from 1” to 4” nominal bore• 8 Cage Trims Available (Equal Percentage, Linear, Equal Percentage 1-3, Linear 1-3)
The CVEZ Series is a non-balanced single seated construction control valve. Since dynamic flow forcesagainst the valve plug are somewhat higher, the CVEZ Series is typically reserved for small valve applications. Additionally, the CVEZ Series may be utilized when higher flow rangeablitiy (turndown) isrequired.
CVET Series Trim• Typically used with large control valve applications• Features interchangeable Kwik-ChangeTM Cages• 8 Cage Trims Available (Equal Percentage, Linear, Equal Percentage 1-3, Linear 1-3)• Available from 1” to 8” nominal bore
The CVET Series is a cage-guided design control valve typically used with large control valve applications. The balanced seat desgin of the Series provides excellent shutoff characteristics with reduced actuatorforce requirements. Additionally, the CVET Series features PTFE seating surface within the seat ring. TheCVET Series also features a weide array of interchangeable Kwik-ChangeTM Cages for variable flow characteristics or noise attenuation.
41005 Series Trim• Typically used for low noise applications• High Pressure Drop capabilities• 8 Cage Trims Available (Equal Percentage, Linear, Equal Percentage 1-3, Linear 1-3)• Available from 1” to 12” nominal bore
The 41005 is typically used for applications that require high noise attenuation. The multi-stage noise trim provides an unmatched level of noise performance. The smaller holes on the cages, although sacrifice some capacity, provide a high degree of noise attenuation. In addition to noise attenuation, the 41005 series valve provides excellent anti-cavitation performance.
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Figure 3.0 - Becker CVE Series Globe Valve
Becker Series CVE & 41005Natural Gas Globe Valve Regulator
CVE & 41000 Series Natural Gas Globe Valve Regulator Components
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Figure 4.0 - Becker 41005 Series Globe Valve
Sizes Available from 1” to8” bore.
Pressure Ratings from150 to 1500 ANSI
Cage TrimsProvide variable flow char-acteristics and availablenoise attenuation.
Available Cages:• Linear• Equal Percentage• Quick-Opening• Low-Noise Trim
(levels 1-3)
End Connections Available:• RFFE• RTJ• Screwed End• Weld-End
Internal Components areInterchangeable
Top Entry DesignFacilitates maintenance andallows valve to be servicedin-line.
The Becker Series CVE & 41005 Globe Valve Regulator’s innovative design makes it among the most versatile natural gas contral valves in theworld. Its cage-guided design utilizes multi-interchangeable trim styles, eliminating the need to change body styles. The Becker Globe valve is available with balanced or un-balanced trim for natural gas regulating applications such as pressure and flow control. Body styles provide a choiceof flanged, buttweld, or threaded valve end connections.
Available Valve Trims:
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Linear OpeningFlow rate remains equal to thetravel of the valve plug through-out the travel range.
Equal PercentageFor each incremental change ofplug travel, flow capacity is increased by an equal percentage.
Quick OpeningSharp increase in flow capacityat low valve plug travel. Slow increases in flow capacity as valve reaches maximum valveplug travel
Linear (1st Stage Noise Trim)Equal flow rate combined witha first stage noise trim, whichreduces trubulence and noise.
Equal Percentage (1st Stage)Equal percentage plug travelincrease with first stage trim.
Equal Percentage (2nd Stage)Equal percentage plug travelincrease with second stagetrim. Second stage provideseven greater noise attenuatio-nand turbulance control.
Need Help?Toll-Free Assistance!
For assistance in selecting the prop-er valve size and trim for your appli-cation, call Becker at (800) 323-8844.Our qualified engineers are availableto provide you with all of the expert-ise and assistance necessary toensure your project is designed toachieve optimum performance
Available Cages:• Linear• Equal Percentage• Quick-Opening• Linear Level 1• Equal Percentage Level 1• Linear Level 2• Equal Percentage Level 2• Linear Level 3• Equal Percentage Level 3
Becker Series CVE & 41005Natural Gas Globe Valve Regulator
CVE & 41000 Series Natural Gas Globe Valve Trim Options
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Figure 5.0 - LPDA Linear Piston Double Acting Actuator
Figure 6.0 - LPSR Linear Piston Spring Return Actuator
Specifications
Types Double-Acting Piston, Spring & Piston
Stroke Lengths 3/4", 11/8", 11/2", 2", 3"
Maximum Power Gas Supply *450 psigMaximum Discharge Pressure *350 psig
Inlet Ports 1/4" NPT Standard (Larger ports available)Linear Piston Actuator Models LPDA, LPSRD, LPSRR
Features High power gas supply pressure cabality
Compact actuator design
Eliminate atmoshperic emissionas with "bleed topressure system" feature
*Application Dependent
Compatible InstrumentationLPDA Series Actuators (Double-Acting Piston)VRP-CH Double-Acting Pilot for Pressure ControlHPP-4 Double Acting Positioner*HPP-5 Double-Acting Positioner*
DNGP Environmentally Friendly Positioner (Electro-Pneumatic)LPSR Series Actuators (Spring & Piston)VRP-SB-CH Single-Acting Pilot for Pressure Control
VRP-SB-PID Single Acting Pilot for Power PlantType Pressure ControlHPP-SB Single Acting Positioner*
DNGP Environmentally Friendly Positioner* (Electro-Pneumatic)*Restrictions Apply
Linear Piston Actuators(High Pressure Power Gas)
Becker Linear Piston Actuators (LP Series) are generally utilized whenavailable power gas pressures are higher than 50 psig. The high-pressure capabilities of the Linear Piston Actuator allows for smalleractuators sizes due to increased power gas pressures. Additionally, the high pressure capabilities of the Becker LP Series Actuator allowfor the use of Becker’s unique “bleed to pressure system” feature. Thisfeature completely eliminates bleed gas by maintaining control instru-mentation discharge within the pipeline system. Becker LP SeriesActuators are available in Double-Acting (DA) or Spring Return (SR)design for guaranteed failure mode of the control valve in the event ofloss of power gas. The Spring-Return LP is available in Spring-to-Closeor Spring-to-Open designs and is easily field-reversible.
Linear Piston Actuator Models:• LPDA Double-Acting Design (Figure 5.0)• LPSRD Pressure-to-Close Design (Figure 6.0)• LPSRR Pressure-to-Open Design
Linear Piston Actuator Accessories:• Manual Handwheel Override (spring and diaphragm only)• Limit Switch Assemblies• Electronic Overrides • Manual Control Valve
Becker Series CVE & 41005Natural Gas Globe Valve Regulator
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Figure 7.0 - LD Linear Diaphragm ActuatorLinear Piston Actuators(High Pressure Power Gas)
Becker’s Linear Diaphragm Actuators (LD Series) are typically utilizedwhen available power gas pressure is less than 50 psig. The LinearDiaphragm Actuator freatures high power output with low power gaspressure input.
Linear Piston Actuator Models:• LDD Pressure-to-Close Design (Figure 6.0)• LDR Pressure-to-Open Design
Linear Piston Actuator Accessories:• Manual Handwheel Override • Limit Switch Assemblies• Electronic Overrides • Manual Control Valve
Specifications
Types Spring & Diaphragm
Stroke Lengths 3/4", 11/8", 11/2", 2", 3"
Maximum Power Gas Supply Up to 65 psigMaximum Discharge Pressure Not Applicable
Inlet Ports 1/4" NPT Standard (Larger ports available)Linear Piston Actuator Models LDD, LDR
Features High power output with low power gas supply
Simple instrumentation design
ZERO steady state bleed gas when utilizingModel HPP-SB Positioner or Model VRP-SB Pilot
Compatible InstrumentationVRP-SB-CH Single-Acting Pilot for Pressure Control
VRP-SB-PID Single Acting Pilot for Power PlantType Pressure ControlHPP-SB Single Acting Positioner*
DNGP Environmentally Friendly Positioner* (Electro-Pneumatic)*Restrictions Apply
Becker Series CVE & 41005Natural Gas Globe Valve Regulator
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Usage:• Pressure Control
For High Pressure Power Gas Applications where:• Minimum PSupply available < 50psig• “Bleed to Pressure System” feature is applicable
Benefits:• VRP-CH Series Pilots and LP Series Actuators enable unique “bleed
to pressure system” to eliminate atmospheric emissions• VRP-CH eliminates the need for a positioner• Constructed Specifically for use with natural gas• VRP-CH setpoint changes available from inches WC to 1300psig• LP Series Actuator accepts high pressure power gas, minimizing size
of actuator
Bleed to Pressure System Feature Eliminates Atmospheric BleedEmissions:Becker instrumentation has the unique ability to direct bleed gas down-stream or into a nearby lower pressure system. This eliminates atmosh-peric emissions, keeps gas in the pipeline, saves money for the operat-ing company, and reduces impact on the environment.
Sample Application #1
Usage:• Pressure Control
For low pressure power gas application with limited power gassupply pressure where:
• Minimum PSupply available < 50psig• “Bleed to Pressure System” feature is not avialable
Benefits:• VRP-SB-CH offers ZERO steady-state bleed gas• VRP-SB-CH eliminates the need for a positioner• Constructed Specifically for use with natural gas• VRP-SB-CH setpoint changes available from inches WC to 1300psig• LD Series Actuator provides high power output with low pressure
power gas
ZERO Steady-State Bleed Feature Minimizes Atmospheric BleedEmissions:Becker VRP-SB-CH Pilot Control Systems and HPP-SB Positionersoperate with ZERO steady state bleed. This reduces atmospheric emis-sions so long as the process variable setpoint is met. The only time theinstrument will bleed gas is when the LS Series diaphragm has toexhaust gas to relieve diaphragm loading pressure.
Sample Application #2
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Becker Series CVE & 41005Natural Gas Globe Valve Regulator
LD Series Linear Diaphragm ActuatorsBecker’s Linear Diaphragm Actuators are typically utilizedwhen available power gas pressure is less than 50 psig.The Linear Diaphragm Actuator features high power pout-put with low power gas pressure input.
LPDAThe LPDA Linear Piston Double Acting Actuator isdesigned for heavy duty control applications that requireoptimum performance. The LPDA is typically utilizedwhen applications require a "lock last" failure mode. TheLPDA incorporates a “crank-arm” mechanism specificallydesigned for the rigors of throttling control valve applica-tions. The LPDA can accept high pressure power supplygas up to 500 psig (3447 kPa) enabling the use of smalleractuators or Becker’s exclusive Bleed to Pressure System(BPS) feature.
LPSRThe LPSR Linear Piston Spring Return Actuator isdesigned for heavy duty control applications the requireoptimum performance. The LPSR is typically utilizedwhen applications require the control valve to “fail open” or“fail closed” upon loss of power supply gas. The LPSRincorporates a “crank-arm” mechanism specificallydesigned for the rigors of throttling control valve applica-tions. The LPSR can accept high pressure power supplygas up to 500 psig (3447 kPa) enabling the use of smalleractuators or Becker’s exclusive Bleed to Pressure System(BPS) feature.
Specifications:Actuator Type: Spring & DiaphragmStroke Lengths: 3/4”, 1 1/8”, 1 1/2”, 2”, 3”Max. Power Gas Supply: Up to 65 psigMax. Power Discharge: Not ApplicablePressure Connections: 1/4” NPT
Larger port sizes availableLD Actuator Models: LDD
LDR
Specifications:Actuator Type: Double Acting PistonStroke Lengths: 3/4”, 1 1/8”, 1 1/2”, 2”, 3”Max. Power Gas Supply: 450 psigMax. Power Discharge: 350 psigPressure Connections: 1/4” NPT Standard
Larger port sizes available
Specifications:Actuator Type: Spring & PistonStroke Lengths: 3/4”, 1 1/8”, 1 1/2”, 2”, 3”Max. Power Gas Supply: Up to 65 psigMax. Power Discharge: Not ApplicablePressure Connections: 1/4” NPT
Larger port sizes availableLPSR Actuator Models: LPSRD
LPSRR
Compatible ActuatorsChoose the Perfect Actuator for Your 41000 Series Natural Gas Globe Valve Regulator Application
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Model VRP-SB-CH Valve Regulated PilotThe Becker Model VRP-SB-CH Single-Acting Pilot provides pressure control when utilized with a single-acting actuated con-trol valve. The VRP-SB-CH measures process sensing pressure and positions the single-acting actuator to maintain thepressure setpoint. The VRP-SB-CH Pilot may be utilized for pressure control applications with setpoints ranging from 1.0psig to 1300 psig (6.9 kPa – 8964 kPa). The VRP-SB-CH features zero steady state bleed and may incorporate Becker’sunique BPS™ Bleed to Pressure System capability to completely eliminate atmospheric emissions.
Application: Standard Pressure Control (Regulating)Setpoint Range: Inches WC to 1300 psigBleed Rate: ZERO Steady State BleedAction: Direct Acting & Reverse Acting (Single Acting)
Reference VRP-SB-CH Brochure for additional information
Model VRP-SB-PID Valve Regulator PilotThe Becker Model VRP-SB-PID is a three mode, proportional-integral-derivative, controller providing pressure control whenutilized with a single-acting actuated control valve or in tandem with a pneumatic positioner. The VRP-SB-PID measuresprocess sensing pressure adjusting the signal to the positioner or actuator to maintain the pressure setpoint. The VRP-SB-PID Controller is ideal for short pressure control applications such as power plant regulation and double-stage pressure cutswith setpoints ranging from inches WC to 1300 psig. An output feedback module is added to the VRP-SB-CH design allow-ing the controller to respond in quickly and avoid cycling of the pressure system. The VRP-SB-PID features zero steadystate bleed and is capable of receiving a back-pressure.
Application: Power Plant Pressure Control (Regulating)Two-Stage Cut Pressure Control (Regulating)
Setpoint Range: 35 psig to 1300 psigBleed Rate: ZERO Steady State BleedAction: Direct Acting & Reverse Acting (Single Acting)
Reference VRP-SB-PID Brochure for additional information
Model DNGP Digital Natural Gas PositionerThe Becker Environmentally-Friendly Positioner (DNGP Series) is used with pneumatically actuated natural gas control valvesto provide an accurate valve stem position that is proportional to the electronic command input signal received from an elec-tronic controller. The DNGP is compatible with all Becker actuators and may be retrofit to most manufacturer's control valvepackages as well. The DNGP eliminates the need for an I/P transducer and features ZERO bleed consumption at steady state.Additionally, the DNGP features easy, solid state adjustment and multiple failure modes to protect your gas pipeline. TheDNGP also features high volume and high pressure capabilities that enable use on large volume pneumatic actuators withoutthe need for volume or pressure boosters.
Application: Volumetric Flow Control (Regulating)Pressure Control (Regulating)Positiong
Bleed Rate: ZERO Steady State BleedAction: Direct Acting & Reverse Acting
Reference DGNGP brochure for additional information
Compatible Instrumentation
Model HPP-SB Pneumatic Valve PositionerThe Becker Model HPP-SB Single-Acting Positioner provides accurate valve positioning when utilized with a single-acting(spring & piston style) actuated control valves. The HPP-SB accepts a pneumatic instrument signal and positions the sin-gle-acting actuator (spring & piston style) proportionally. The HPP-SB Positioner may be utilized for most valve positioningapplications. HPP-SB’s are available in both reverse acting and direct acting configurations with a variety of different inputsignal ranges. The HPP-SB features a zero steady state bleed that minimizes emissions when the positioner must bleed toatmosphere.
Application: Power Plant Pressure Control (Regulating)Two-Stage Cut Pressure Control (Regulating)
Setpoint Range: 35 psig to 1300 psigBleed Rate: ZERO Steady State BleedAction: Direct Acting & Reverse Acting (Single Acting)
Reference HPP-SB Brochure for additional information
Becker Series CVE & 41005Natural Gas Globe Valve Regulator
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Becker Series CVE & 41005Natural Gas Globe Valve Regulator
Becker Precision Equipment has a wide variety of control valves with avariety of features that ensure the optimum solution for your applicationneeds. Refer to the figures below to assist you in selecting the propercontrol valve.
Choose the Perfect Control Valve for Your Application!
*CAUTION: This information is intended as a guideline for application ofBecker Precision Equipment products. Becker strongly recommends consult-ing Becker Engineering prior to application of any product.
Additional Resources are available on our website.Sales literature, sizing software, and technical manualsare available for download at www.bpe950.com
Dresser Flow Solutions, Becker Operations1550 Greenleaf AvenueElk Grove Village, Illinois 60007 USAPhone: 847-437-5940Fax: 847-437-2549Toll Free: 800-323-8844
E-mail: [email protected]: www.bpe950.com
Toll-Free Assistance!(800) 323-8844
USA & Canada
Figure 8.0 - Globe Valve Regulalators with LPDA Series ActuatorsShown above is a station which bleeds downstream and produces zero emissions.
Table 10.0 - Selection table for Becker Control Valves and ActuatorsFP
CV-
T0
QTC
V-T1
QTC
V-T2
4100
0/C
VE
Para
max
AxF
lo
NO
TES
Max. Noise Attenuation NA
7 d
BA
15 d
BA
25 d
BA
0 dB
A
25dB
A
Max. Turndown Ratio
100:
1
200:
1
300:
1
30:1
77:1
Max. Shutoff Class VI V IV VI VI VI
Low Temperature Trim • • • • • •Surge Control Spec • • • • •Alternate Trim Materials • • • • • •Below Ground Design • • • •CVS Control Valve Silencer • • • • • •CVD Control Valve Diffuser • • • • • •Quik Change “Characterizeable” Trims • •
Removable Noise Trim • •
RPDA Series • • • •RPSR Series • • • •SYDA Series • • • •SYSR Series • • • •LPDA Series •LPSR Series •LD Series •Type 33 Series •
Control Valve Accessories/Options
Performance Specifications
Compatible Actuators