BDA Agrément BAE 15-035/01/C - … · Number BAE 15-035/01/C Replaces: BPA 14-017/02 BDA...

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Number BAE 15-035/01/C Replaces: BPA 14-017/02 BDA Agrément ® BAE 15-035/01/C Document linked with Kiwa Certificate K2021/2014/01, issued by Kiwa Ltd., Cheltenham, UK Date 2015.02.16 Category Building Envelope (External walls, Roofs & Floors) Phase Assessment Product Manufacturer (Certificate holder) Description Scope (use) Objective Summary of Certificate Major points of assessment Statement Kingspan Optim-R Vacuum Insulation Panel (VIP) Kingspan Insulation Ltd. T. : +44 (0) 1544 388601 Pembridge F. : +44 (0) 1544 388888 Leominster E. : [email protected] Herefordshire HR6 9LA, UK W. : www.kingspaninsulation.co.uk Rectangular shaped Vacuum Insulation Panel (VIP), containing a micro-porous (fumed silica based) core material, within an envelope of a three layer laminate of metallized polyester film and LLDPE heat seal layer, where the internal pressure within the envelope is much lower than the ambient air pressure. Thermal insulation for use in the building envelope in dwellings and buildings with similar temperature and humidity conditions, designed and constructed in accordance with the relevant clauses of this Certificate and Certificate holder’s instructions. This document provides independent information to specifiers, building control personnel, contractors, installers and other construction industry professionals considering the fitness for the intended use of the product. This Certificate covers the following: Conditions of use; Frame of reference, including codes of practice, test and calculation reports; Independently verified product characteristics and other product information; Factory Production Control and annual verification procedure; Points of attention for the specifier and typical details; Installation procedure; Compliance with Building Regulations. Thermal performance aspects (sections 3, 8.3 & 8.4) The primary property of Kingspan Optim-R VIP is the super insulating performance. Kiwa BDA Testing and Kiwa BDA Expert Centre Building Envelope have assessed the thermal performance of the product according a testing program and Ageing Analysis. Condensation and water (vapour) infiltration risk (section 8.5) The performance of Kingspan Optim-R VIP with regard to interstitial condensation, surface condensation and water (vapour) infiltration has been considered. Behaviour in relation to fire (section 3 & 8.9) An insulated part of the building envelope (external walls, roofs and floors) using Kingspan Optim-R VIP can be designed to meet the England, Wales, Scotland, Northern Ireland and Ireland requirements. Durability (sections 3 & 8.10) Kingspan Optim-R VIP is stable, rot-proof and durable and will remain effective as an insulant for the life of the building in which it is i nstalled. It is the opinion of the Kiwa BDA Expert Centre Building Envelope (ECBE) that Kingspan Optim-R VIP is fit for its intended use, provided it is specified, installed and used in accordance with this Certificate. Professor Nico Hendriks, MSc Authorization: Chris van der Meijden, MSc ECBE BDA Group Chairman Technical Director Version 01 Kiwa BDA Expert Centre Building Envelope (ECBE) T : +31(0)183 669690 Department of BDA Group F : +31(0)183 630630 Avelingen West 33 E : [email protected] P.O. Box 389 W : www.bda.nl NL – 4200 AJ Gorinchem Copyright © 2015 BDA Page 1 of 8 pages Project number 12-B-0796 Validity See www.bda.nl Subject Vacuum Insulation Panels (VIPs)

Transcript of BDA Agrément BAE 15-035/01/C - … · Number BAE 15-035/01/C Replaces: BPA 14-017/02 BDA...

Page 1: BDA Agrément BAE 15-035/01/C - … · Number BAE 15-035/01/C Replaces: BPA 14-017/02 BDA Agrément® BAE 15-035/01/C Document linked with Kiwa Certificate K2021/2014/01, issued …

NumberBAE 15-035/01/C

Replaces:BPA 14-017/02

BDA Agrément® BAE 15-035/01/C

Document linked with Kiwa Certificate K2021/2014/01, issued by Kiwa Ltd., Cheltenham, UK

Date2015.02.16

CategoryBuilding Envelope(External walls,Roofs & Floors)

PhaseAssessment

Product

Manufacturer(Certificate holder)

Description

Scope (use)

Objective

Summary of Certificate

Major points of assessment

Statement

Kingspan Optim-R Vacuum Insulation Panel (VIP)

Kingspan Insulation Ltd. T. : +44 (0) 1544 388601Pembridge F. : +44 (0) 1544 388888Leominster E. : [email protected] HR6 9LA, UK W. : www.kingspaninsulation.co.uk

Rectangular shaped Vacuum Insulation Panel (VIP), containing a micro-porous (fumed silica based) core material, within an envelope of athree layer laminate of metallized polyester film and LLDPE heat seal layer, where the internal pressure within the envelope is muchlower than the ambient air pressure.

Thermal insulation for use in the building envelope in dwellings and buildings with similar temperature and humidity conditions, designedand constructed in accordance with the relevant clauses of this Certificate and Certificate holder’s instructions.

This document provides independent information to specifiers, building control personnel, contractors, installers and other constructionindustry professionals considering the fitness for the intended use of the product.

This Certificate covers the following:• Conditions of use;• Frame of reference, including codes of practice, test and calculation reports;• Independently verified product characteristics and other product information;• Factory Production Control and annual verification procedure;• Points of attention for the specifier and typical details;• Installation procedure;• Compliance with Building Regulations.

Thermal performance aspects (sections 3, 8.3 & 8.4)The primary property of Kingspan Optim-R VIP is the super insulating performance. Kiwa BDA Testing and Kiwa BDA Expert CentreBuilding Envelope have assessed the thermal performance of the product according a testing program and Ageing Analysis.

Condensation and water (vapour) infiltration risk (section 8.5)The performance of Kingspan Optim-R VIP with regard to interstitial condensation, surface condensation and water (vapour) infiltrationhas been considered.

Behaviour in relation to fire (section 3 & 8.9)An insulated part of the building envelope (external walls, roofs and floors) using Kingspan Optim-R VIP can be designed to meet theEngland, Wales, Scotland, Northern Ireland and Ireland requirements.

Durability (sections 3 & 8.10)Kingspan Optim-R VIP is stable, rot-proof and durable and will remain effective as an insulant for the life of the building in which it is installed.

It is the opinion of the Kiwa BDA Expert Centre Building Envelope (ECBE) that Kingspan Optim-R VIP is fit for its intended use, providedit is specified, installed and used in accordance with this Certificate.

Professor Nico Hendriks, MSc Authorization: Chris van der Meijden, MSc

ECBE BDA Group Chairman Technical Director

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Kiwa BDA Expert CentreBuilding Envelope (ECBE) T : +31(0)183 669690Department of BDA Group F : +31(0)183 630630Avelingen West 33 E : [email protected]. Box 389 W : www.bda.nlNL – 4200 AJ Gorinchem Copyright© 2015 BDA

Page 1of 8 pages

Project number12-B-0796

ValiditySee www.bda.nl

SubjectVacuum InsulationPanels (VIPs)

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1 Conditions of use

2 Frame of reference

3 Independentlyverified product characteristics

1 ApplicationThe assessment of Kingspan Optim-R VIP relates to the use of the product in dwellings and buildings with similar temperature andhumidity conditions with either correctly installed masonry external walls, which have been designed and constructed in accordancewith BS 56283, correctly detailed flat roofs, designed and constructed in accordance with either BS 62294 or BS 82175 and correctly detailed ground floor systems, designed and constructed in accordance with BS 81028 and BS 82159 and with the Certificate holder’s instructions. Kingspan Optim-R VIP shall not be exposed to organic solvents or plasticisers.For rain screen cladding applications, this certificate is limited to a maximum height of 18 metres.

2 AssessmentKiwa BDA Testing*) and ECBE have assessed the thermal performance of the product according BS EN 12667: 20016 in combination with ageing procedures. The Factory Production Control has been assessed by Kiwa N.V., Technical Assessment Body,in the UK represented by Kiwa Ltd.25,26 Design and installation of the product have been assessed by ECBE through project visits25.*) CPR Notified Laboratory Nr. NB 1640; Testing Accreditation RvA L 447 (acknowledged by UKAS)

3 InstallationIt is recommended that the quality of installation and workmanship is controlled by (a) competent person(s). Such person(s) shallbe either a qualified employee of the Certificate holder or an employee of the installing contractor, qualified by the Certificateholder. The product shall be installed strictly in accordance with the instructions of the Certificate holder and the requirements ofthis Certificate.

4 Geographical scopeThe validity of this document is limited to England, Wales, Scotland, Northern Ireland and Ireland, with due regard to section 11Regulations.

5 ValidityThe purpose of this BDA Agrément® is to provide for well-founded confidence to apply Kingspan Optim-R VIP in the described applications and according to approved specifications. According to the BDA Guideline – BDA Agrément®1 the validity of this document is therefore three years after the official date of issue, published on www.bda.nl. After this the validity can be extendedevery three years after positive review.

1 BDA Guideline – BDA Agrément®, 15th October 20142 BDA Prototype Assessment Certificate BPA 14-017/02, 2015.03.313 BS 5628 Part 3:2001 Code of practice for the use of masonry: materials and components, design and workmanship4 BS 6229:2003 Flat roofs with continuously supported coverings. Code of practice5 BS 8217:2005 Reinforced bitumen membranes for roofing. Code of practice6 BS EN 12667:2001 Thermal performance of building materials and products. Determination of thermal resistance by means of

guarded hot plate and heat flow meter methods. Products of high and medium thermal resistance7 BS 5250:2011 Code of practice for control of condensation in buildings8 BS 8102:1990 Code of practice for protection of buildings against water from the ground9 BS 8215:1991 Code of practice for design and installation of damp proof courses in masonry construction10 BS EN ISO 6946:2007 Building components and building elements. Thermal resistance and thermal transmittance. Calculation

method11 BR443: Conventions for U-value calculations, 2006 edition, BRE Scotland12 BS EN ISO 10211:2007 Thermal bridges in building constructions. Calculation of heat flows and surface temperatures 13 Kiwa BDA Testing Reports 0385-C-13/1,/2 and /3 Kingspan Optim-R insulation, thicknesses 20 mm/30 mm and /40 mm :

Test reports, 2014.12.1514 BS EN 12667:2001 Thermal performance of building materials and products. Determination of thermal resistance by means of

guarded hot plate and heat flow meter methods. Products of high and medium thermal resistance15 BS EN 1604:2013 Thermal insulating products for building applications. Determination of dimensional stability under specified

temperature and humidity conditions16 BS EN 1605:2013 Thermal insulating products for building applications. Determination of deformation under specified

compression load and temperature conditions17 WF Classification Report No. 328744 Classification of reaction to fire performance in accordance with

EN 13501-1:2007+A1:2009, Exova Warringtonfire, 2013.05.1318 BS EN ISO 13370:2007 Thermal performance of buildings. Heat transfer via the ground. Calculation methods19 BS 476-3:2004 Fire tests on building materials and structures. Classification and method of test for external fire exposure to roofs20 BDA report 12-B-0796/1 Kingspan Optim-R VIP: Ageing analysis and determination of average thermal conductivities,

2015.02.2421 FIW report L1-14-097 Kingspan Optim-R: Mechanical tests on vacuum insulation panels (VIP) for the granting of a national

technical approval according to the DIBt testing program, reference number: II 52-1.23.11-740, 2014.11.19

22 FIW report B3-18/14 Numerical analysis of thermal bridging effects on the edges of vacuum insulation panels consisting of apressure resistant sup port core (fumed silica) welded in multilayer metallized plastic films using the finite-difference method,2014.11.25

23 Ceram report 126290 (QT23685/1/SL) Ref 1.0A Impact Testing of Kingspan Optim-R Insulation Panel24 ISO 7892:1988 Vertical Building Elements - Impact Resistance Tests - Impact Bodies and General Test Procedures25 Kiwa Guideline K22005, 15th June 201226 Report of Inspection of Factory and Factory Production Control, Kiwa Ltd., February 201527 Kiwa Certificate K2021/2014/01, February 2015, Kiwa Ltd., Cheltenham, UK28 BDA inspection report 12-B-0796/2 Kingspan Optim-R VIP project visits, 2014.09.22

Remark: in the text of this document reference is made to these sources by adding the relevant reference number in superscript

• nominal working length (min., max.) : 300, 1200 mm• nominal working width (min., max.) : 300, 600 mm• nominal thickness (range) : 20 - 40 mm• nominal panel mass

- 20 mm thickness : 4.00 kg.m-2

- 25 mm thickness : 5.00 kg.m-2

- 30 mm thickness : 6.00 kg.m-2

- 35 mm thickness : 7.00 kg.m-2

- 40 mm thickness : 8.00 kg.m-2

• thermal conductivity13- initially (20 mm thickness) λ0 : 4.7 mW.m-1.K-1- initially (30 mm thickness) λ0 : 4.3 mW.m-1.K-1- initially (40 mm thickness) λ0 : 4.2 mW.m-1.K-1

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3 Independentlyverified product characteristics(continued)

4 Design R-values and other product information

• thermal conductivity13 (continued) - aged including edge effects λa,e : 7.0 mW.m-1.K-1- of core at ambient pressure λap : 0.023 W.m-1.K-1

• linear thermal transmittance (edge effect) : see Table 1

Table 1 - Linear thermal transmittance (ψ in W.m-1.K-1) for Kingspan Optim-R Vacuum Insulation Panel (VIP) with three layer laminate ofmetallized polyester film - VIP nominal thickness 20 mm to 40 mm22

• reaction to fire classification17 : C-s1, d2• compressive stress at 10% deformation21 : 160 kPa• dimensional stability

at 23+2 °C and 50+5%21

requirement: change <[+ 0.5] % (L/L) - change length and width at 70+2 °C and 90+5%21 : 0 % (L/L)requirement: change <[+ 1.0] % (L/L)- change length : -0.3 % (L/L)- change width : 0 % (L/L)- change thickness at 40 kPa and 70+1 °C21 : -0.3 % (L/L)requirement: change < 5 % (L/L)- change thickness : -1.5 % (L/L)

• tensile strength perpendicular to faces21 : 83 kPa• performance under 50 kg soft body impact,

when wall mounted23,24 : see Table 2

Table 2 – Performance under soft body (50 kg) impact when wall mounted

• performance under hard body impact,when wall mounted23,24 : see Table 3

Table 3 – under hard body (0,5 and 1.0 kg) impact when horizontally mounted

• design R-values per panel thickness (including edge effects):- R(20 mm) : 2.857 m2.K.W-1

- R(25 mm) : 3.571 m2.K.W-1

- R(30 mm) : 4.285 m2.K.W-1

- R(35 mm) : 5,000 m2.K.W-1

- R(40 mm) : 5.714 m2.K.W-1

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Edge conceptPanel nominal thickness

20 mm 25 mm 30 mm 35 mm 40 mm

Single foil edge design -edge of one pane 0,0019 0,0016 0,0014 0,0012 0,0011

Single foil edge dsign - full joint between two panels 0,0038 0,0032 0,0027 0,0024 0,0021

Multilayer edge design -edge of one panel 0,0029 0,0025 0,0022 0,0019 0,0017

Multilayer edge design - full joint between two panels 0,0058 0,0050 0,0043 0,0039 0,0035

Impact angle Impact energy Damage (Degrees) (Joules)

15º 150 No loss of vacuum, no break in foil. Minor surface Indentation

30º 300 No loss of vacuum, no break in foil. Surface Indentation

40º 450 No loss of vacuum, no break in foil. Surface Indentation

50º 500 No loss of vacuum, no break in foil. Surface Indentation

Position Penetration of foil under hard body CommentsImpact

3 Joules 10 Joules (0.5 kg from 0.61 m) (1 kg from 1.02 m)

1 No No No loss of vacuum, no break in foil. Slight indentation no damage

2 No No No loss of vacuum, no break in foil. Slight indentation no damage

3 No No No loss of vacuum, no break in foil. Slight indentation no damage

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4 Design R-values and other product information (continued)

5 Factory Production Control (FPC)

6 Quality control

7 Annual verification procedure

8 Points of attention for thespecifier

• service temperature (min., max.) : -40, +80 °C• ancillary items:

- Kingspan Optim-R flex- Kingspan Optim-R fix- Kingspan Thermaroof® TR27 LPC/FM- Kingspan Styrozone®- Kingspan Flooring System infill panel

Kiwa N.V., Technical Assessment Body, has determined that Kingspan Insulation Ltd., with respect to the product Kingspan Optim-R VIPfulfills all provisions concerning the specifications described in this certificate. The Factory Production Control has been found to complywith the Kiwa Guideline K2200525 and this Certificate. The Factory Production Control system of Kingspan Insulation Ltd. Is in line withthe Technical Documentation from the producer26. Kiwa Ltd. has performed the initial inspection of the factory and of the factory production control and performs the continuous surveillance of the Factory Production Control26.

Kingspan Optim-R VIP is produced under an ISO 9001 Quality Management System, which is deemed to satisfy the requirement concerning the FPC. The quality system enables the certificate holder to demonstrate that the products fulfil the requirements of thisCertificate. This means that the following aspects are covered:• the quality objectives, quality planning, quality manual and control of documents must fully take on board the objective of

delivering a product that conforms to the specifications in this Certificate;• the manufacturer must identify and document the essential requirements that are relevant for the product and the harmonized

standards to be used or other technical solutions that will ensure fulfilment of the specifications in this Certificate;• the identified standards or other technical solutions must be used as design input and as verification that design output as given in

a continuous technical consulting service ensures that the specifications in this certificate will be met;• the measures taken by the certificate holder to control production must ensure that the products conform to the identified safety

requirements;• the certificate holder in its measurement and control of the production process and finished products must identify and use

methods which are identified in standards or other appropriate methods to ensure that the specifications in this Certificate are met;• quality records, such as inspection reports and test data, calibration data, qualification reports of the personnel concerned, must

be suitable to ensure the fulfilment of the applicable specifications in this Certificate.

In order to demonstrate that the FPC is in conformity with the requirements of the technical specification described in this Certificate thecontinuous surveillance, assessment and approval of the FPC will be done in a frequency of not less than 1 time per year by Kiwa Ltd.For the purpose of the annual assessment a sample of the product (1 thickness) will be independently taken at the production site. Theannual assessment will concern the following product characteristics, which will be determined and assessed by BDA and Kiwa Ltd.:• Thickness BS EN 823:2013• Width BS EN 822:2013• Length BS EN 822:2013• Density BS EN 1602:2013 • Thermal conductivity BS EN 12667: 2001

Remark: If at the time of the verification testing a new version of a mentioned Test Standard has been issued, this new version shall prevail

1 The product is delivered in special protective boxes, labelled with product name, dimensions, the BDA identification mark and thenumber of this Certificate.

2 Allowable constructionsOnly constructions where the product is well-protected as shown in section 9 or similar are allowed under this Certificate; in anycase the specifier will have to cooperate closely with the holder of this Certificate.

3 Building physics - generalThe building physical behaviour of building envelope constructions (walls, roofs and floors) incorporating Kingspan Optim-R VIP’smust be verified as suitable by a specialist; the specialist can be either a qualified employee of the specifier, a qualified consultantor qualified employee of the Certificate holder. The qualified person will check the building physical behaviour of the designed wall,roof or floor construction and if need be, advise about improvement to achieve final specification; it is recommended that hewould cooperate closely with the holder of this Certificate.

4 Thermal performance aspects- for the purpose of U-value calculations to determine if the requirements of the Building (or other statutory) Regulations aremet, the thermal resistances of the constructions are to be calculated according to BS EN ISO 694610, BR44311, and BS EN ISO 1021112 as appropriate;

- the requirement for limiting the heat loss through the building fabric, including the effect of thermal bridging can be satisfied ifthe U-values of the building elements do not exceed the maximum values in the relevant Elemental Methods given in the National Building Regulations of England (Approved Document L) and Wales (Approved Document L), Scotland (TechnicalStandards Regulations 9), Northern Ireland (Technical Booklet F) and Ireland (Approved Document L); further information on regulations is given in section 11 of this Certificate;

- as part of the assessment ageing was considered13.

5 Condensation risk- external walls, flat roofs and ground floors incorporating the product will adequately limit the risk of interstitial condensationwhen designed in accordance with BS 52507; a condensation risk analysis shall be completed at design stage;

- when designed and installed in accordance with this Certificate the product will provide for a convection-free envelope of highvapour resistance;

- where adopted on the inside of external walls, adequate vapour control measures and permanent ventilation shall be providedto avoid possible problems of formation of interstitial condensation in the internal wall leaf.

6 Wall insulation (figures 1, 2 and 3, section 9)6.1 General

- special attention shall be given to the air tightness of the internal lining, being the most important measure to avoid excessivecondensation in the space behind the insulation;

- a vapour control layer may be considered between the internal lining and the brick wall;- the Kingspan Optim-R VIP layer shall be closely butted at all joints in accordance with the Certificate holders instructions; consideration to be given to section 5.

- For proprietary external render systems over Optim-R, the render system shall have its own third party accreditation as a rendersystem coating.

6.2 Linear thermal bridging at openings- Accredited Construction Details (England & Wales / Scotland / Northern Ireland) and Acceptable Construction Details (Republic of Ireland), collectively referred to here as ACDs, feature details for walls with external wall insulation, with reveals

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8 Points of attention for thespecifier (continued)

9 Typical details

insulated with a material of minimum thermal resistance (R–value) of 0.60 m2.K.W-1. These constructions have the followingψ–values: 0.50 W/m.K for a steel lintel with a perforated steel base, 0.30 W.m-1.K-1 for other lintels (including steel lintels),0.04 W.m-1.K-1 for a sill and 0.05 W.m-1.K-1 for a jamb;

- ACDs are specifically targeted at new build constructions but, where applicable, they are also considered best practice for refurbishment;

7 Flat roof insulation including balconies, terraces and dormers (figures 4, 5 and 6, section 9)7.1 General

- special attention shall be given to the detailing of the perimeter connections, avoiding any non-rectangular corners; the Certificateholder’s instructions shall be followed;

- the substrate of the finished roof shall be installed with a minimum slope of 1:80 or greater; this slope can either be achieved inthe deck or in the overlay (e.g. tapered) insulation system;

- the Kingspan Optim-R VIP layer shall be closely butted at all joints in accordance with the Certificate holders instructions.

7.2 Linear Thermal Bridging- reasonable provision must be made to limit the effects of thermal bridging. The design should ensure that roof-light or ventilatorkerbs etc. are insulated with a 25 mm thick insulation board of Kingspan Thermaroof® TR27 LPC/FM or Kingspan Styrozone®. Where upstands exist a minimum 25 mm thickness of Kingspan Thermaroof® TR27 LPC/FM or Kingspan Styrozone® shouldalso be used around the perimeter of the balcony or the terrace on the internal façade of the parapets;

- a minimum distance of 300 mm should be maintained between the top of the insulation upstand and the bottom of the horizontal balcony or terrace insulation. Wall insulation should also be carried up into parapets as high as the flat roof insulationupstand;

- the Certificate holder’s Technical Service Department can be consulted for further advice.

8 Ground floor insulation (figure 7, section 9)8.1 General- unlike roofs, walls and intermediate floors, U–values for ground floors cannot be calculated with reference to the constructiondetail alone. Heat loss from ground floors depends upon the ratio of the exposed floor perimeter to the total floor area, thethickness of any basement wall and the depth of any basement.

- calculations of the thermal transmittance (U-value) of floor constructions should be carried out in accordance with BS EN ISO 694610, BR 44311, BS EN ISO 1021112 and BS EN ISO 1337018, as appropriate;

- the Kingspan Optim-R VIP Flooring System is not recommended for use in direct contact with subsoil and must be positionedabove the damp-proof membrane (DPM);

- the Kingspan Optim-R VIP layer shall be closely butted at all joints in accordance with the Certificate holders instructions;- Kingspan Optim-R VIP may also be used beneath a floating floor system with appropriate protection and substrate.

8.2 Linear Thermal Bridging- around the perimeter of the floor slab measures shall be taken in order to reduce thermal bridging; these measures concern forinstance the application of Optim-R flex;

- the top of infill panels shall be level with the top of the floor screed and the bottom shall be level with the bottom of the horizontal floor insulation and closely butted up to it.

9 Behaviour in relation to fire- the product does not prejudice the fire-resistance properties of walls, flat roofs or solid concrete ground floors. Therefore, theinsulation will not contribute to the development stages of a fire or present a smoke or toxic hazard;

- when properly installed, the product will not add significantly to any existing fire hazard;- the product will be contained within the building envelope construction by the overlay until the overlay itself is destroyed.Therefore, the products will not contribute to the development stages of a fire or present a smoke or toxic hazard;

- the continuity of fire resistance must be maintained, for example as described in: England/Wales- Approved Document B, Volume 1, Sections 5.11 to 5.12; Scotland-Mandatory Standard 2.2, clause 2.2.10; Northern Ireland-Technical Booklet E, paragraph 3.21; Ireland Building Regulations 1997 to 2011, relevant provisions;

- the use of the product will not affect the fire rating obtained by flat roofs when evaluated by assessment or test to BS 476-3:200419.

10 Durability- If installed correctly and protected from damage and penetration, the Kingspan Insulation Systems (External walls, Flat Roofs including balconies, terraces and dormers and Ground Floors) can provide reliable long–term thermal performance over the lifetime of the building with an average life expectancy of 60 years;

- the product is stable, rot-proof and durable; there is no risk for moth or beetle infestation.

Figure 1 – External Wall Insulation systems

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9 Typical details (continued)

Figure 2 – Rain screen Cladding Insulated System on Steel Frame

Figure 3 – Typical Reveal Detail

Figure 4 – Adhered Flat or Tapered Roof System

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9 Typical details (continued)

Figure 5 – Ballasted Flat or Tapered Roof System

Figure 6 – Dormer Roof and Cheek Construction

Figure 7 - Solid Concrete Ground Based Floors

Remark: As part of the required technical consulting service (see 7.2) the Certificate holder can provide for special (cad) details, for example around openings, base of wall and corners, roof lights, as well as similar applications

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10 Installation procedure

11 Regulations

1 General- installation of the product and ancillary products shall be in accordance with the Certificate holder’s instructions and currentgood building practice;

- during installation extreme care must be taken to avoid damaging of the product; should damage occur, the damaged panelshall be replaced by a new panel;

- the product should not be used in association with solvent–based adhesive systems;- the product should not be exposed to naked flames or excessive heat;- Cuttingthe product shall not be cut or penetrated; the substrate must be clean, dry and level, and free of sharp objects or edges; cutting of the Kingspan Optim-R fix and Kingspan Optim-R flex should be carried out either by using a fine toothed saw, or byscoring with a sharp knife, snapping the board over a straight edge and then cutting the facing on the other side; accurate trimming of the Kingspan Optim-R fix and Kingspan Optim-R flex shall be ensured to achieve close–butting joints and continuityof insulation; cutting of Optim-R fix or flex should not be carried out over Optim-R or in close proximity in case of damage;

- after every phase of the installation the newly installed part shall be inspected carefully.

2 Delivery and site handling- the product is delivered to site in special protective sealed packaging; handling advice sheets and system literature will be provided for each project;

- the product should not be considered adequate for outdoor protection and be stored inside a building and raised off the floor;- the product must be protected from being dropped or crushed by objects; storing large quantities on site must be avoided;- to ensure maximum performance of the product when installed, on site precautions must be taken to protect it from mud anddirt.

3 InstallationInstallation of the product shall be done in accordance with BS 5628-33 (walls), BS 62294 and BS 82175 (flat roofs), BS 81028,BS 82159 (walls and floors) and the instructions of the Certificate holder.

4 Maintenance and service- once installed, the product does not require any maintenance, provided that it remains installed strictly in accordance with therequirements of this Certificate and of the Certificate holder;

- the Certificate holder must continue to provide a technical consulting service, such as but not limited to special (cad) details.

1 Requirements: The Building Regulations (England and Wales) (as amended)- B3(4) Internal fire spread (structure) – combustible materials are permitted by the regulation. Kingspan Optim-R VIP has a Reaction to Fire (RtF) classification of C-s1, d2 (Euroclass);

- C4 Resistance to weather and ground moisture – Kingspan Optim-R VIP can adequately resist the passage of moisture, provided the envelope structures are constructed in accordance with BS 5628-33 (walls), BS 62294 and BS 82175 (flat roofs),BS 81028 and BS 82159 (walls and floors) and Section 10 of this Certificate;

- L1 Conservation of fuel and power – masonry external walls, flat roofs and solid concrete ground floors constructed usingKingspan Optim-R VIP can be designed and constructed to meet current ‘U-value’ requirements; the product, when used in masonry external walls, flat roofs or solid concrete ground floors, can contribute to a building meeting the Target Emission Rate;

- Regulation 7 Materials and workmanship – Kingspan Optim-R VIP is manufactured from suitably safe and durable materials fortheir application and can be installed to give a satisfactory performance.

2 Requirements: The Building (Scotland) Regulations (as amended)

2.1 Regulations 8 (1) Durability of materials and workmanship- Kingspan Optim-R VIP is manufactured from acceptable materials and are considered to be adequately resistant to deteriorationand wear under normal service conditions, provided they are installed in accordance with the requirements of this Certificate.

2.2 Regulation 9 Building Standards ConstructionSection 2 Fire- see section 8 paragraph 9;Section 3 Environment- 3.10 Precipitation – Kingspan Optim-R VIP can adequately resist the passage of moisture provided the envelope structures areconstructed in accordance with BS 5628-33 (walls), BS 62294 and BS 82175 (flat roofs), BS 81028 and BS 82159 (walls andfloors) and Section 10 of this Certificate;

- 3.15 Condensation – a wall, flat roof or solid ground floor formed using Kingspan Optim-R VIP in accordance with the requirements of Section 10 of this Certificate and of BS 52507, can be designed and constructed to comply with these Standards.

Section 6 Energy- 6.1(b) Where a proposed masonry wall, flat roof or solid ground floor U-value is not better than (or is greater than in Scotland)the relevant ‘notional’ value, additional energy saving measures will be required in the building envelope and/or services toachieve the required overall carbon dioxide emission rate reduction of about 20% in dwellings (18% to 25% in Scotland) and23% to 28% in buildings other than dwellings;

- 6.2.1. Conservation of fuel and power: the building fabric - masonry external walls, flat roofs and solid concrete ground floorsconstructed using Kingspan Optim-R VIP can be designed and constructed to meet current ‘U-value’ requirements.

3 Requirements: The Building Regulations (Northern Ireland) (as amended)- B2 Fitness of materials and workmanship – Kingspan Optim-R VIP is manufactured from materials which are considered to besuitably safe and acceptable for use as insulation for masonry walls, flat roofs or solid ground floors;

- C5 Resistance to moisture and weather – where Kingspan Optim-R VIP is installed in masonry walls, flat roofs or solid groundfloors these can be designed and constructed so as to prevent the passage of moisture or water vapour through it. Advice isgiven in Section 10 of this Certificate; Optim-R VIP can be designed and constructed to prevent any harmful effect from moisture in the form of interstitial condensation;

- F2 Conservation of fuel and power – masonry external walls, flat roofs and solid concrete ground floors constructed usingKingspan Optim-R VIP can be designed and constructed to meet current ‘U-value’ requirements;

- F3(2) The product can contribute to a building satisfying its Target Emission Rate.

4 Requirements: The Building Regulations (Ireland) 1997 to 2011- B3 Internal fire spread (structure) – combustible materials are permitted by the regulation. Kingspan Optim-R VIP has a Reaction to Fire (RtF) classification of C-s1, d2 (Euroclass);

- C4 Resistance to weather and ground moisture – Kingspan Optim-R VIP can adequately resist the passage of moisture, provided the envelope structures are constructed in accordance with BS 5628-33 (walls), BS 62294 and BS 82175 (flat roofs),BS 81028 and BS 82159 (walls and floors) and Section 10 of this Certificate;

- D (D3/D1) Materials and workmanship – Kingspan Optim-R VIP is manufactured from suitably safe and durable materials fortheir application and can be installed to give a satisfactory performance;

- L1 Conservation of fuel and energy - masonry external walls, flat roofs and solid concrete ground floors constructed usingKingspan Optim-R VIP can be designed and constructed to meet current ‘U-value’ requirements.

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