BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam...

43
Wrap it in Foam Joseph Cincotta AIA & Joe Kohler PE Linesync Archtiecture VT Kohler & Lewis NH

Transcript of BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam...

Page 1: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Wrap it in Foam

Joseph Cincotta AIA  &  Joe Kohler PELinesync Archtiecture  VT   Kohler & Lewis  NH 

Page 2: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Rap it in FoamMC JC  & MC JK

Page 3: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Choices

Structure TypesTraditional 2x6, ICF:  Insulated Concrete Form,  SIP: Structural Insulated Panels, Timber Frame, Balloon frame, Platform Frame, Modified Frame, Double stud, I Joist Stud

Insulation typesxps, eps, polyisocyanurate, fiberglass, cellulose, polyicynene, urathane, hemp, recycled fibers...

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

Page 4: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Our  (modest)  Goals Foam Jacket Insulation

Does Wrapping a building in a continuous jacket of insulation make sense?

Insulation vs. FuelHow much insulation should we use today

to save on fuel in the future?

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

Page 5: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

Materials Unit / PackageUnit Cost: sq ftLabor Cost: sq ftInstalled Cost / sq ft

Cost Worksheet

Page 6: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

First foam jacket building for AOTRemove almost all Thermal BridgesTop rated performer

AOT Readsboro Highway Garage

Page 7: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Foam Jacket Thinking in 1998

Replace the Exterior Sheathing with Rigid Foam Insulation

"Replacing the exterior sheathing with 1 1/2 inch rigid foam insulation can reduce the risk of thermal bridging and increase the thermal resistance of the wall by 33%, although this is not recommended where the sheathing is needed for structural strength. It can have a significant effect in cold climates. ....The overall thermal resistance of the wall would be the same as that of the 2 x 6 frame, but the wall would be slightly narrower and the assembly process would be lighter and possibly quicker."

Common Building Science Recommendation ( of the time )

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

Page 8: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

SIP Claims"The University of Tennesse (sic) and the US Deptartment (sic) Of Energy compared 5 different building systems for clear-wall R-value verses whole-wall R-value. The test concluded that SIPs maintain 88% of their clear-wall performance after whole-wall R-value is measured, 58% better than 2x6 stick-framing."

http://www.enercept.com

" I was really excited about using SIPs to build my house until I started digging into their costs." http://www.greenbuildingtalk.com

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

Page 9: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

SIP Options

Details Structural SIPCurtain Wall SIP

Courtesy of Foard Panel

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

Page 10: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

ICF ClaimsThe effective R-Value performance of [ICF] consists of three factors: (1) the R-Value of the expanded polystyrene, (2) the thermal stability of massive concrete walls reduces the temperature fluctuations, and, consequently, the heat load requirements, so common to stick-frame buildings. 3) air leakage (infiltration) can account for 20% to 40% of the heat load requirements of a stick-framed building.  [ICF's] reduces this air infiltration by 75%

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

...guarantee, in writing, that a homeowner will save at least 33% of their energy costs over 2 X 6 construction with R-19 insulation http://www.polysteel.com/faqs.htm

Page 11: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Sample House1. 3000 sq ft2. 2 story3. Truss insulation4. Insulated foundation5. 30 x 50 x 18' high

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

Page 12: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Wall Types Studied1.  Frame 

with cavity fill fiberglasswith cavity fill cellulosewith cavity fill Icynene (polyicynene)

2.  ICF - Insulated Concrete Forms  3.  SIP Structural Insulated Panel

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

Page 13: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Frame WallFrom Outside to Inside:1. Siding 2. Insect screen3. rain-screen strapping4. Foam Jacket5. OSB Sheathing6. Studs7. Cavity Insulation8. Gypsum Wall Board

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

Options for Frame Walls:2x4 standard (not code)2x4 with foam jacket2x6 standard2x6 with foam jacket

Page 14: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

ICF Wall

From Outside to Inside:1. Siding 2. Insect screen3. rain-screen strapping4. ICF5. Gypsum Wall Board

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

Page 15: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

SIP Wall

From Outside to Inside:1. Siding2. Insect screen3. rain-screen strapping4. SIP5. Gypsum Wall Board

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

Page 16: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

2x4 Fiberglass: Wall Types Worksheet

Page 17: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

2x6 Fiberglass: Wall Types Worksheet

Page 18: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

2x4 Cellulose: Wall Types Worksheet

Page 19: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

2x6 Cellulose: Wall Types Worksheet

Page 20: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

2x4 Icynene: Wall Types Worksheet

Page 21: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

2x6 Icynene: Wall Types Worksheet

Page 22: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

ICF: Wall Types Worksheet

Page 23: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

SIP: Wall Types Worksheet

Page 24: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Analytical MethodologyEnergy Use

1. Calculate total R value of wall systems2. Account for thermal bridging

3. Exclude thermal dynamics4. Exclude infiltration

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

Page 25: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Calculation of Wall R Value

Resistance Diagram:T  AmbientR1  Outdoor Air Film R2  SidingR3  StrappingR4  Strapping air film R5  Rigid InsulationR6  SheathingR7  StudsR8  Cavity InsulationR9  Gypsum Wall Board GWBR10   Inside Air Film

T  Conditioned

  Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

Annual Energy Use AEU = UA * 24 * Degree Days

(DD)For A = 1 SF

AEU = (1/R )* 24 * DD

 

Page 26: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Analytical MethodologyCost Benefit

1. Net Present Value: Cost of Money Now and Later2. Inflation Rate 3%3. Discount Rate 6%

4. Savings in  Present Day Fuel Costs 5. Savings in anticipated fuel costs 

6. Lifetime of Building7. Green Energy

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

http://www.eia.doe.gov/emeu/cabs/AOMC/images/chron-june2007.gif

Page 27: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Cost /Benefit AnalysisThe economic optimum insulation levels can be defined as the point at which the cost to save an additional Btu/year over the live of the building through conservation is equal to the present value of the cost to purchase a Btu/year over the life of the building.

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

Present Value of Growing AnnuityIn this case the each cash flow grows by a factor of (1+g). Similar to the formula for an annuity, the present value of a growing annuity (PVGA) uses the same variables with the addition of g as the rate of growth of the annuity (A is the annuity payment in the first period). This is a calculation that is rarely provided for on financial calculators.

Page 28: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Inflation (CPI) vs. Oil Cost

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

http://www.eia.doe.gov/emeu/cabs/AOMC/images/chron-june2007.gif

Page 29: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

CostsCost of Oil:   [$3/gal (1 million Btu) ] / [ (140,000 Btu/gal)(.83) ] = $25.80

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

Cost of Electricity:  [ ($.13/kwh)(1 million Btu) ] / [ 3413 Btu/kwh ] = $38.08

Page 30: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

CostsHeat Pump with a COP of 2.5 = $15.23

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

Green Electricity [ ($.17/kwh)(1 million Btu) ] / [ 3413 Btu/kwh ] = $49.80

Page 31: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Costs

xRap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

Green Electricity with a heat pump COP of 2.5 =$19.92

Page 32: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Cost of Photovoltaic Energy

xRap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

Assume $10,000 per installed kilowatt, and 1200 kWh/yr energy production/kW.$10,000/ (1,200 kWh * .003413 Btu/kW * 1 MM Btu) = $2442/MM Btu.Energy Cost with a heatpump with a COP of 2.5= $2442/2.5 = $976/MM Btu

Page 33: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

2x4 Fiberglass: Wall Types Worksheet

Page 34: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

2x6 Fiberglass: Wall Types Worksheet

Page 35: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

2x4 Cellulose: Wall Types Worksheet

Page 36: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

2x6 Cellulose: Wall Types Worksheet

Page 37: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

2x4 Icynene: Wall Types Worksheet

Page 38: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

2x6 Icynene: Wall Types Worksheet

Page 39: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

ICF: Wall Types Worksheet

Page 40: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

SIP: Wall Types Worksheet

Page 41: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

Optimum Wall Types Worksheet Ranking of optimuim wall options of each construction type in terms of increasing cost

Page 42: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

Findings

1. Infiltration - better data is required. 2. Heat Pump: the post oil solution?

3. If you choose PV energy invest in more Insulation4. 4" of XPS is about right

5. ICF is impressive 6. and...

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis

Page 43: BBBD Rap it in Foam - Efficiency Vermont · 7.Cavity Insulation 8.Gypsum Wall Board Rap it in Foam Better Buildings By Design 2008 Joseph Cincotta / LineSync Archtiecture Joe Kohler

...maybe the three little pigs were right

Rap it in Foam Better Buildings By Design 2008                Joseph Cincotta / LineSync Archtiecture   Joe Kohler / Kohler & Lewis