480 VAC

60 AMP FUSED

CABINET

DISCONNECT

FU1

M2L1

M2L2

M2L3

BLOWER MOTOR

TO PAGE

7

GAYLORD TIPPER CONTROL

TO PAGE

10

TO PAGE

2

PAGE 1

DESIGNED AND BUILT BY

SPREKTECH SYSTEMS

1L1

1L2

1L3

L1 L2 L3

50 A

MP

50 A

MP

50 A

MP

FU2

7AMP

4AMP

M1T1

M1T2

M1T3

C1Q1

TO PAGE

4

FROM

PAGE

4

TO PAGE

4

23 AMP

M1

GRINDER

MOTOR

M1L1

FROM

PAGE

4

M1L2

M1L3

2L1

2L2

2L3

3-PHASE

MONITOR

TO PAGE

8

FU3 3AMP

FROM PAGE

1

FU4

FU5X1 2

FU6 I I

I I

CONVENIENCE

RECEPTACLE

3

3L23L1TR1

CABINET

FAN/HEAT EXCHANGER

TO PAGE

3

TO PAGE

3

12

F

FU 8 R2

POT

MOTOR

3

HOPPER

DC

DRIVE

XJ1XJ1

PAGE 2

FU7

+ -

4

5 51

P1 P2 P3

76

L2L1

A-A+

KBIC

R

X28 AMP

6 AMP

2 AMP

3 AMP

6AMP

FROM PAGE

2

1

FROM PAGE

2

2

MCR

101 21 TO PAGE

4

FU98

24 22

2422

24 VDC

SOLA POWER SUPPLYSDN5-24-100P

24V COM

MCR

TIPPER PANEL

E-STOPPB1

GRINDER

E-STOPPB2

241 242 242

TO PAGE

4I:X1

TO PAGE

4

FU10 024

FU12 EATONHMI

HMI06CE

10

XJ1XJ1

XJ1

XJ1

PAGE 3

FU11 EATONELC

ELC-PC12NNDR

9

301

MCR

247

TO PAGE

4

XTCP

XTCP

TO PAGE

6TO PAGE

6

FU13

1 AMP

2 1/4 AMP

4 AMP

1 AMP

3 A

MP

GRINDER SIDE DOOR

OPEN

EATON ELC CPU

ELC-PC12NNDR

VDC

L1

VDC

COM

C0

OUT

Y0

C1

OUT

Y1

C 2

OUT

Y2

OUT

Y3

24

22

24

FROM PAGE

3

FROM PAGE

322

FROM PAGE

3

GND

247

247

247

22

O:Y0C1

GRINDER MOTOR

START

R2O:Y1

TO PAGE

5

TO PAGE

5

2224

IN

X4

IN

X6

IN

X3

IN

X0

IN

X1

IN

X2

MCRI:X0

FROM PAGE

3 I:X1

I:X2

GRINDER BOLT DOOR

OPEN I:X3

E-STOP

PUSHED

IN

X5

IN

X7

S/S

GRINDER OVERFILLED

PHOTOEYE

I:X4

I:X5

Q1 GRINDER MOTOR

CIRCUIT BREAKER TRIPPED

I:X6HOPPER EMPTY

PHOTOEYE

GAYLORD FULL

PROX I:X7

PHOTOEYE

2

PROX

1

PHOTOEYE

1

Q1 O:Y2BLOWER MOTOR

STARTR1

GND

HOPPER MOTOR

STARTLS 1

LS 2

FROM PAGE

3

XJ1

XJ1

XJ1

PAGE 4

247

301

302

303

304

305

306

307

400

401

402

XJ1

4001Q1

EATON ELC SLOT 1

ELC-EX16NNDR

24

FROM PAGE

4

FROM PAGE

422

22

TO PAGE

7/8

2224

247

I:X203 PHASE

MONITOR

FROM PAGE

6

I:X21DRIVE FAULT

IN

X4

IN

X6

IN

X3

IN

X0

IN

X1

IN

X2

IN

X5

IN

X7

S/S

C0

OUT

Y0

OUT

Y1

OUT

Y2

OUT

Y3

OUT

Y4

OUT

Y5

OUT

Y6

OUT

Y7

FROM PAGE

4

PAGE 5

320

321

OPTIONAL PUSHBUTTON CONTROL

I:X22

I:X23

I:X24324

323

322CONTROL POWER PB

START PB

STOP PB

EATON ELC SLOT 2

ELC-EX08NNAR

101

FROM PAGE

3

FROM PAGE

32

2

TO PAGE

10

2101

I:X30CABINET TEMPERATURE

MONITOR

IN

X4

IN

X6

IN

X3

IN

X0

IN

X1

IN

X2

IN

X5

IN

X7

COM

PAGE 6

430

FROM PAGE

10

I:X32

TIPPER

MOTOR

OVERLOAD 17

FROM PAGE

10I:X31CAGE DOORS CLOSED 12

TO PAGE

10

BLOWER MOTOR CONTROLS

BLOWER

I:X21

24 FROM PAGE 5

R1

X4C40050C

START/RUN

FWD

L1

L2

L3

T1

T2

T3

NO1 RC1 NC1

FWD

REV

R/J

+24V

DI1

EN

+24V

+10V

VIN1

ACOM

VACON

T.B WOODS

X4

ACOM

LMET

+24

DRIVE ENABLE

+24

FROM

PAGE 1

M2L1

M2L2

M2L3

PAGE 7

321 TO PAGE 5

M2T1

M2T2

M2T3M2

R1-5 R1-9

PRESET INTERNAL

SPEED PARAMETER 303

TO PROGRAM DRIVE

HOLD PROG AND SHIFT KEYS

SIMULTANEOUSLY

SCROLL TO PARAMETER

PRESS SHIFT TO SELECT

USE ARROWS TO CHANGE

PRESS ENTER KEY

TO APPLY

SETTINGS NEEDED CHANGED OTHER

THAN DEFAULT

201=REMOTE ONLY

303=30HZ

510=5.9

511=3450

811=10

TO RESTORE DRIVE TO DEFAULTS

CHANGE PARAMETER

490= FACTORY

PASSWORD TO ACCESS DRIVE

PARAMETER 811=10

DRIVE INFORMATION PARAMETERS

VIEW ONLY

001=MODEL NUMBER

010=LAST FAULT

102=OUTPUT FREQENCY

103=OUTPUT VOLTAGE

104=OUTPUT CURRENT

105=DRIVE LOAD

106=LOAD TORQUE

107-DRIVE TEMP

111=DC BUS VOLTAGE

3-PHASE MONITOR CONTROL

PAGE 8

320

FROM PAGE

1

Fault messagesOvervoltage : F1 on

Undervoltage : F2 on

Unbalance: F1 and F2 on

Phase loss: F1 on, F2 flashing

Phase sequence: F1 and F2 alternately flashing

Front view with operating elements1.) Status display

R: LED green – supply voltage, state of relay

F1: LED red – fault message

F2: LED red – fault message

2.) Setting threshold values for overvoltage

3.) Setting threshold values for undervoltage

4.) Setting threshold values for phase unbalance (2-15%)

5.) Fine adjustment of delay time (0.1-10 s)

6.) Switchover ON- ( ) / OFF- ( ) delay

Wiring diagrams1.) L1, L2, L3---3-phase supply voltage

2.) 15-16/18 ---- output contacts----- 25-26/28

24I:X20 FROM PAGE

5

TO PAGE

5

CM-MPS

ABB

L1 L2 L3

2526 28

181516

F1

F2

R

500

<U_______V

>U_______V

Asym____%

T S

380

15

3

PAGE 9

HOPPER INTERFACE

24

22

I:X6TO CONNECTOR

XJ1

XJ2

HOPPER EMPTY P.E

HOPPER -

24VDC

COMMONUNUSED

SPARE XJ2

HOPPER +

HBE10

HA10

301

GRINDER INTERFACE

306

24

22

I:X1

I:X2

242

I:X3

I:X5

TO PAGE

3

TO PAGE

4

TO PAGE

4

TO PAGE

4

TO PAGE

4

FROM PAGE

3

FROM PAGE

3

TO PAGE

4

XJ1

E-STOP

E-STOP PLC

SIDE DOOR

BOLT DOOR

FULL GRINDER EYE

24VDC

COMMON 305

303

302

6

7

306

HOPPER EMPTY P.E I:X6

FROM PAGE

2

FROM PAGE

2

HOPPER -

HOPPER + 6

7

FROM CONNECTOR

XJ1

FROM CONNECTOR

XJ1

FROM CONNECTOR

XJ1

FROM CONNECTOR

XJ1

*LOCATED ON GRINDER SIDE DOOR

*XJ1 CONNECTOR FEEDS XJ2 CONNECTOR IN GRINDER CABINET

UNUSED

UNUSED

UNUSED

Spare Wires

Red 14awg (Spare A)

Blue 18awg (Spare B)

Spare Wires

Blue 18awg (Spare XCC)

XCCCyclone Cabinet

*LOCATED ON CYCLONE FRAME

*CIRCUIT LOCATED IN TIPPER PUSH BUTTON PANEL

INDICATED BY XTCP ON PRINT

GAYLORD TIPPER CONTROLS

FROM PAGE

1M4

T1

T2

T3

1L1

1L2

1L3

CON

TILTER

MOTOR

1.5HP

2.7AMPS

OL

PAGE 10

2

SAFETY STROBE

LIGHT

RAISE PB

LOWER PB

101

XTCP

XTCP

OL

CONTACTOR

OVERLOADTIPPER MOTOR

OVERLOAD TRIPPED

LEFT CAGE

DOOR OPENRIGHT CAGE

DOOR OPEN

SOL

CON

LOWER PB

RAISE PB

LIMIT SWITCH

TO FAR UP

OL

CONTACTOR

OVERLOAD

LOWER

SOLENOID

VALVE

CONTACTOR

MOTOR 4

I:X31

CAGE DOORS CLOSED11 12

13 14

15 16

TO PAGE

6I:X32

17

18

TO PAGE

6XTCP

XTCP

A2

FROM PAGE

6

FROM PAGE

6

I

SOLA

2

1

3456

7 8 10 11 13129

14 15

16

17

18

19 21 23

20 22

24

7B 7C

GRINDER EXTRAS25 EMERGENCY STOP PB

26 XJ2 COMPONENTS

TIPPER CAGE EXTRAS27 STROBE LIGHT

PAGE 11

28

29

Location Description / part number Supplier

A HOFFMAN ENCLOSURE CSD242410LG SPRINGFIELD

HOFFMAN DATA STORAGE POCKET ADP1 SPRINGFIELD

B EATON TOUCH SCREEN HMI08CE BODINE

EATON RS232 INTERFACE CABLE ELC-CBPCELC1 BODINE

C HOFFMAN HEAT EXCHANGER/FAN XR200416012 SPRINGFIELD

D ABB DISCONNECT HANDLE OHB65J6 BODINE

ABB DISCONNECT SHAFT OXP6X210 BODINE

E ELECTRICAL SAFETY SIGN SQS116 EMEDCO

F ELECTRICAL SAFETY SIGN SQS105 EMEDCO

G ELECTRICAL SAFETY SIGN QS3743 EMEDCO

H ELECTRICAL SAFETY SIGN SQS30 EMEDCO

I TB WOODS AC DRIVE X4C40050C MOTION

J HOFFMAN ENCLOSURE A1008CH SPRINGFIELD

K HUBBELL RECEPTACLE HBL2730 SPRINGFIELD

HUBBELL PLUG HBL2731 SPRINGFIELD

L HOFFMAN ENCLOSURE A604CH SPRINGFIELD

M SICK CAPACITIVE PHOTOEYE CM-30-25NPP-KC1 (6020477) SPRINGFIELD

N HBE10 LAPP EPIC FITTING HOOD BASE 10033900 SPRINGFIELD

HBE10 LAPP EPIC FITTING HOOD 100429NP SPRINGFIELD

HBE10 LAPP EPIC FITTING PLUG 10192000 SPRINGFIELD

HBE10 LAPP EPIC FITTING RECEPTACLE 10193000 SPRINGFIELD

1 HOFFMAN ENCLOSURE BACK PANEL CP2424 SPRINGFIELD

2 WIRE DUCT WHITE 1GUZ2 GRAINGER

WIRE DUCT COVER WHITE 1RUR9 GRAINGER

3 ABB DISCONNECT OS60J12 BODINE

4 110VAC TRANSFORMER SOLA HEVI E1000 SPRINGFIELD

5 SOLA 24VDC POWER SUPPLY 3WY64 GRAINGER

6 HUBBELL RECEPTACLE DRUB15 SPRINGFIELD

7 SIEMENS CIRCUIT BREAKER 3RV1021-1HA10 ENGLEWOOD

7B SIEMENS CIRCUIT BREAKER 3RV1021-1FA10 ENGLEWOOD

7C SIEMENS CIRCUIT BREAKER 3RV1021-1DA10 ENGLEWOOD

8 MERLIN GERLIN MG24520 6B120 GRAINGER

9 LITTLEFUSE SINGLE FUSE HOLDER LPSC001ID BODINE

10 ALLEN BRADLEY FUSE HOLDER 1492-H5 KIRBY RISK

ALLEN BRADLEY FUSE HOLDER END CAP 1492- N37 KIRBY RISK

ALLEN BRADLEY FUSE HOLDER JUMPER 1492- N49 KIRBY RISK

ALLEN BRADLEY FUSE HOLDER MARKER 1492- MS8X12 KIRBYRISK

11 SIEMENS CIRCUIT BREAKER 3VU1600-1MP00 ENGLEWOOD

SIEMENS AUXILIARY CONTACT BLOCK 3RV1901-1E ENGLEWOOD

12 SIEMENS CONTACTOR 3RT1035-1CB00 ENGLEWOOD

SIEMENS SURGE SUPPRESSOR 3RT1936-1CB00 ENGLEWOOD

13 ABB 3 PHASE DISTRIBUTION BLOCK 35620926 BODINE

14 ABB 3 PHASE MONITOR 1SVR430884R3300 BODINE

15 EATON ELC PLC CPU ELC-PC12NNDR BODINE

16 EATON ELC PLC I/O CARD DC ELC-EX16NNDR BODINE

17 EATON ELC PLC I/O CARD AC ELC-EX08NNAN BODINE

18 ALLEN BRADLEY RELAY 2-POLE 700- HC22Z24 KIRBY RISK

PAGE 12

Location Description / part number Supplier

19 ALLEN BRADLEY RELAY 4-POLE 700- HC14Z24 KIRBY RISK

20 ALLEN BRADLEY RELAY BASE 700- HN103 KIRBY RISK

ALLEN BRADLEY RELAY SPRING CLIPS 700- HN114 KIRBY RISK

21 ENCLOSURE THERMOSTAT 1ZHC5 GRAINGER

22 ALLEN BRADLEY GREY TERMINALS 1492-JG6 KIRBY RISK

23 ALLEN BRADLEY TERMINAL JUMPERS 1492- CJJ6-10 KIRBY RISK

ALLEN BRADLEY TERMINAL BARRIERS 1492- EBJ3 KIRBY RISK

ALLEN BRADLEY TERMINAL MARKER 1492- MS6X12 KIRBY RISK

ALLEN BRADLEY TERMINAL END CAPS 1492- EAJ35 KIRBY RISK

24 KB DC DRIVE KBIC-120 BODINE

KB DC DRIVE POWER RESISTER 9840 BODINE

25 EMERGENCY STOP PUSH BUTTON 800T-FX6A1 KIRBY RISK

26 HA10 LAPP EPIC FITTING HOOD BASE 704440C0 SPRINGFIELD

HA10 LAPP EPIC FITTING HOOD 104450NP SPRINGFIELD

HA10 LAPP EPIC FITTING PLUG 10440100 SPRINGFIELD

HA10 LAPP EPIC FITTING RECEPTACLE 10441100 SPRINGFIELD

27 STROBE LIGHT TELEMECANIQUE XVBL8G4 SPRINGFIELD

28 ELECTRICAL SAFETY SIGN SQS107 EMEDCO

29 ELECTRICAL SAFETY SIGN SQS82 EMEDCO

PAGE 13