Battery Test Report (Original Equipment Battery)TWC #      (MUST) D D M M Y Y

Delivery Date            

Replacement Date            

STEP 1 STEP 2 STEP 3SYMPTOM / INSPECTION BATTERY INSPECTION/ TEST RESULTS.

5) MEASURE OPEN CIRCUIT VOLTAGE. BEFORE CHARGING (REFER DIAGRAM).

RECHARGE BATTERY IF SPECIFIC GRAVITY IS LESS THAN 1.22B OR VARIATION BETWEEN CELLS IS GREATER THAN 0.060 POINTS OR THE OPEN VOLTAGE IS LESS THAN 12.2V NOTE: SLOW CHARGING IS RECMMENDED.

REINSPECT THE OPEN VOLTAGE 15 MINS AFTER COMPLETING CHARGING.

        V

6) PERFORM BATTRRY LOAD TESTNOTE: FOLLOW INSTRUCTIONS ON LOAD TESTER USE OTHER FIXED OR VARINTION TYPE

FIXED VARIABLE

APPLY LOAD FOR 15 SEC AND RECORD BATTERY VOLTAGE JUST BEFORE RELEASING LOAD.

(BELOW 8.8V REPLACE THE BATTERY). STOP

ON VEHICLE INSPECTION

REFIT BATTERY IF LOAD TEST STEPS 6 IS OK

7) MEASURE MINIMUM CURRENT DRAW (ALL ACCESSORIES OFF).

8) MEASURE ALTERNATOR CHARGING OUTPUT.

INSTALL A VOLT METER AND AMP METER AS PER RELEVANT ENGINE REPAIR MANUAL

SET ENGINE SPEED TO 2000 RPM SET CURRENT DRAW TO 10 AMPS MAX.MEASURE VOLTAGE AT B+ TERMNAL OF

THE ALTERNATOR.

1) FLAT BATTERY

Engine will not crank

Engine crank slowly

Headlight brightness OK

Headlight brightness DIM

DashLight (IG.ON) OK

DashLight (IG.ON) NG

2 ) BATTERY WILL NOT HOLD CHARGE

Goes flat after a few hours

Goes flat overnight

Longer how long Days      

3) ALT WARNING LAMP CONDITION

Remaining On (Eng.Running)

Does not light up

Functioning normally

4) SPECIFIC GRAVITY CELL

C1       C4      

C2       C5      

C3       C6      

9 OTHER COMMENTS OR SYMPTOMS       (PROVIDE BRIEF DESCRIPTION)      

BATTERY DATE CODE LOCATION STAMPED INTO TOP BATTERY CASE D D M M Y Y           

__ __ __V

__ __ __V

VOLT

VOLT

AMP

__ __ __ mA

__ __ __V

- +

- +

- +

VOLT

- +