Basics of Solar Module Manufacturing

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    Module

    production

    steps

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    ©Copyright by 3S Swiss Solar Systems AG PV Seminar Hyderabad 2006

    Module production steps

    TabbingContacting the

    solar cell using

    tinned copper

    ribbons

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    ©Copyright by 3S Swiss Solar Systems AG PV Seminar Hyderabad 2006

    Module production steps

    Quality check• Optical check

    • IV-curve

    • Uoc, Isc

    measurement

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    ©Copyright by 3S Swiss Solar Systems AG PV Seminar Hyderabad 2006

    Module production steps

    Matrix inter-connection

    The strings are

    interconnected and

    soldered or weldedtogether 

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    ©Copyright by 3S Swiss Solar Systems AG PV Seminar Hyderabad 2006

    Module production steps

    Quality check• IV-Curve

    • Uoc,Isc

    • Optical

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    ©Copyright by 3S Swiss Solar Systems AG PV Seminar Hyderabad 2006

    Module production steps

     

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    ©Copyright by 3S Swiss Solar Systems AG PV Seminar Hyderabad 2006

    Module production steps

    Front glassThe front glass

    contains low-iron

    and is usually

    temperedThe glass is

    washed

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    ©Copyright by 3S Swiss Solar Systems AG PV Seminar Hyderabad 2006

    Module production steps

    Build up ofthe sandwich

    The cells are

    embedded in a

    sandwich ofpolymeric or

    thermoplastic foils

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    ©Copyright by 3S Swiss Solar Systems AG PV Seminar Hyderabad 2006

    Module production steps

    The back ofthe module is

    out of tedlar 

    or glass

    Most standardmodules are

    using Tedlar 

    Thin film modules

    are using glass

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    ©Copyright by 3S Swiss Solar Systems AG PV Seminar Hyderabad 2006

    Module production steps

    LaminationThe different

    layers are formed

    to one module

    using a laminator.

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    ©Copyright by 3S Swiss Solar Systems AG PV Seminar Hyderabad 2006

    Module production steps

    Edge trimmingRemaining EVA

    and Tedlar is

    trimmed using a

    knife or a hot knife