Bansal Brohcure Sunday final · Facilities located in Delhi and NCR, ... (SS) Stainless Steel's ......

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Table of ContentsParticulars Page No.

Product Index (Search By Product Name) 1

About Us 2

Why Us ? 3

Infastructure 4

Stainless Steel Wires & Bars (SS) 8

Applications for Stainless Steel Wires & Bars 9

High Carbon Steel Wires (HCS) 16

Low Carbon Steel Wires (MS) 19

Cold Heading Quality Wires (CHQ) 20

Cable Armouring Wires & Strips (CA) 24

Galvanized Wires (GI) 28

Profile /Shaped Wires 32

Aluminium Alloy Wire (AA) 36

Copper Coated Aluminium Wire (CCA) 38

Copper Coated Steel Wire (CCS) 39

Aluminum Alloy Wire Mesh 40

Quality 41

Packaging 42

Technical Specifications 43

1

Product Index(Speciality Wires for following Products)

Index Page No.

Auto Cables (Inners & Outer) 11,18,32

Barbed Wire 28

Baskets 11

Bailing Wire 28

Bolts 9,20,36

Bright Bars 12

Balls 9

Blades 32

Braiding Hoses 12,36

Brush Bristles 12

Blouse Hook 13

Coaxial Cables 36

Circlips 32,33

Conveyor Belts 13,18

Cable Armour 24

Cold Heading 9

Chain Link 19,28

Core Wire for Welding 10

Coat Hanger 13,36

Detonator Wire 29

Explosive Industry 29

Filters 12,29

Fasteners 9,20,36

Flats 16,19,32

Free cutting 13

Gabbion Wire 28

Half Rounds 32

Hardware 12

Hooks 9

Kitchenware & Utensils 11,19,32

Nuts 9,20,36

Index Page No.

Nails 19

Needles 13,18,19

Mesh wire 12,19,28,29

MIG wire 10,36

Oil Seals 17

Pipe Hoses 12,36

Profile Wire 32

Rectangle 16,19,32

Ropes 11,17

Rivets 9

Screws 9,20

Springs 9,17,32

Spring Washer 33

Staples 12

Snap Rings 33

Studs 9,20

Stay wire 12,28

Shot Pinning 19,36

Scrubber 12,13

Spokes 16

Shaped Wire 16

Square 16,19,32

TIG wire 10,36

Triangle Wire 32

Trapezoidal Wire 16,19,32

Trolleys 11

Tying Wire 16

Welding Wires 10,36

Wire Cloth 12,36

Wiper 32

Washers 32

Zip 36

About Us

Bansal Wire Industries Limited - An ISO 9001 : 2008 Certified Company - is the Third Largest Producer of Steel Wires in India with the production capacity of 200,000 MT of Wire per annum. This volume is produced at Six Manufacturing Facilities located in Delhi and NCR, India.

Bansal Group started its operations in the year 1938 as one of most trusted Steel Wire Trading House in India, Delhi in particular. The Trading House was established at a time when there was hardly any Wire Drawing facility available in Northern part of the country. Our Founder Late Shri Shyam Sunder Gupta, the Visionary and the Philanthropist, sensed the need of Good Quality Steel Wires for consumers located in North, established the business to cater to the requirements of Northern Markets.

Today, Bansal Group, under the Dynamic Leadership of Shri Arun Gupta – Managing Director – is catering to various major Industries in the country with a diversified portfolio - majorly in Three Main Streams i.e. Low Carbon Steel, High Carbon Steel and Stainless Steel. Aluminum Alloy is the Fourth upcoming Stream in the field. Some of the major Industries which are served by Bansal Group by offering tailor-made products, having size range of 0.05mm to 16.00mm, are:

Automobile Industry

Infrastructure

Power Distribution

Fastener Industry

Kitchen Ware and Utensil Industry

General Engineering Industries

The Mantra of Success of Bansal Group is “HAMARA AADARSH – SANTOSHJANAK VYVAHAR” (Our Ideal – Satisfactory Behavior). This Mantra sums up the Business Philosophy of Bansal Group i.e. to create an atmosphere of Satisfactory Behavior – be it Product, Quality, Service, Relationship with internal as well as external customers.

The vision of Bansal group is to touch “300,000 MT by 2020” by offering innovative products.

2

Why Us

Bansal Group commenced commercial production of Steel Wires in the year 1985. Since inception, we have been rapidly and consistently adding to our product line and meeting the needs of market. We are working as a preferred raw material supplier to most of our customers and the following will tell you Why.

THE WIDEST PRODUCT RANGE OF STEEL WIRES

Given the challenges of the market, we have not only maintained our growth quantitatively but has also widened our product portfolio as we are one of the very few companies, having such a wide product portfolio of Steel Wires, under one roof. The extensive range of products include-

Stainless Steel Wires & Bars in various grades, and assorted sizes.

High Carbon Steel Wires for spring, wire ropes etc.

Low Carbon Steel Wires

Cold Heading Quality in various Grades and assorted sizes

Cable Armoring Wires & Strips in assorted sizes.

Galvanized Steel Wires in High/Low Carbon Wires in wide range of diameter, zinc Coating etc.

Aluminum Alloy wires in various alloy grades.

Profile / Shape wires in various steel grades in different cross sections.

THE LARGEST MANUFACTURING CAPACITY

At present we manufacture about 120000 MT of wires per annum in Low Carbon steel, 35000 MT in High Carbon range and 35000 MT in Stainless Steel Grade , all under one name , in various units.

SOURCING FROM THE MOST REPUTED COMPANIES

All products are manufactured as per thoroughly laid out specifications or as per market requirements. To maintain the quality of all our products we procure our raw material from reputed vendors i.e. TATA STEEL, Mukand Ltd., VSP/RINL, JSW, JSPL, SAIL, VIRAJ, RIMJHIM, MITTAL, NECO JAISWAL, and BHUSHAN etc.

VARIOUS APPROVALS & CERTIFICATIONS.

We have been recognized by various certifying agencies i.e. ISI, ISO, BIS, PGCIL & RITES as per different products, and we do follow the best practices and modern production techniques in all our manufacturing units.

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INFRASTRUCTURE

Our integrated manufacturing plants consist of State of the Art Hi-Tech machines and technically qualified workers. The complete production processes have been developed thoroughly and are screened for consistency in quality at every step.

Some of the machines installed at our manufacturing units are as follows:

Wet Drawing Machines Dry Drawing Machines

Bull Blocks Combined Drawing Bench

Bell Annealing Furnaces Bright Annealing Furnaces

Tube Annealing Furnaces Galvanising Furnaces

Solution Annealing Furnaces Patenting Furnaces

• •

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Stai

nles

s St

eel

Speciality Wires For

Braiding, Knitting &Weaving....





Stainless Steel Wires & BarsStainless Steel Wires & BarsStainless Steel Wires & Bars


STAINLESS STEEL WIRES & BARS (SS)Stainless Steel's resistance to corrosion and staining, aesthetic appearance and low maintenance cost makes it an ideal material for many applications. There are over 150 grades of stainless steel, of which following are most commonly used.

WIRESGrades : 201, 202, 204CU, 302, 302HQ,

303, 304, 304L, 304CU, 304HC, 307LSI, ER308L, ER309L, ER310, 310/S, 314, 316, 316L, ER316L, 316Ti, 321 ER, 410, 430L, 434.

Diameter : 0.040mm - 16 mm**

Condition : Soft, 1/4 Hard, 1/2 Hard, Full Hard, HRP & Solution Annealled

Finish : Bright, Matte Finish, Soap Coated or Electro Polish Quality

Application : Automotive Products, Balls & Taper Roller Bearings, Braiding Hoses, Brushes, Chains, Conveyor Belts, Filters, Free Cutting Wires, Fasteners, Nails, Flexible Connectors, Kitchen Ware and Gadgets, MIG & TIG Welding, Needles, Shots, Pins, Sieves, Spokes, Springs, Surgical Equipments, Screens, Scrubber/Scouring Pads, Steel Wool, Utensils, Woven & Knitted Wire Cloth, Wall Ties & Tying Wire, Wire Ropes, Welding Electrodes, Filters, Hinges and Handles etc.

BRIGHT BARS

Grades : 201, 304, 410, 430L

Diameter : 4mm to 16mm**

Length : 3/4/5/6 meter

Condition : Cold Drawn, Centreless Grinded & Polished

Application : Machine Components, Pump Shafts, Valves, Fasteners , Mach ine Tools, Dairy Equipments, Surgical & Medical Parts, Threaded Bars, Studs, Bolts, Pins, Hinges, Handles and Kitchen Ware.

**These are standard sizes we make. They can be altered as per actual requirements. 8

APPLICATIONS FOR STAINLESS STEEL WIRES & BARS

COLD HEADING WIRESOur range of stainless steel cold heading wires ensure high formability and cold extrusion properties. These wires are free from surface imperfections like seams, cracks, pitting and or scratch / die marks.Specifications

Grades : 201, 204Cu, 304/304L, 302 CHQ, 304HC

Diameter : Range 1.60 mm to 16.00**mm.

Finishes : Soap Drawn, Skin Pass, Soft Bright Annealed & Solution Annealed

Applications : Fasteners, Wood Screws, Machine Screws, Nuts, Bolts, Rivets, Studs, Balls, Pins, Building & Construction Segment, Automotive Industry & House Hold Appliances.

SPRING WIRES

Our stainless steel wires for steel springs are high tensile strength wires for precisions springs, compression springs, tension springs, wire form, pins and wire ropes.

These wires have smooth surface, high corrosion resistance, high fatigue strength, excellent heat resistance and are free from lateral / longitudinal cracks, pits and marks etc.

Wires can be supplied as per Customers specifications.

Specifications

Grades : 302, 304 & 316

Diameter : Range 0.10 mm to 5.00**mm

Condition : ½ Hard, ¾ Hard or Full Hard

Finish : Bright or Matt finish

Applications : Hardwares, Electronics, Electricals, Automobiles, Writing Instruments, Oil Seals and other Industrial Usages.

9

WELDING WIRES

Our stainless steel welding wires are suitable for stainless steel welding and cryogenic applications. They have excellent flux adhesion and corrosion resistance.

Specifications

Grades : AISI 202, 304, 304L/ER304L, 3 0 7 L S I , 3 0 8 / E R 3 0 8 L , 309/ER309L, 310/ER310, 316L/ER316L & 430L etc.

Diameter

• Core wire : Core wire for electrode in coil from 1.60mm to 5.00**mm.

• MIG wire : wire on spools from 0.80 mm to 1.60**mm.

• TIG wire : In cut length 1.60 mm to 5.00**mm.

Finish

• Core wire : Bright or Powder Coated

• MIG wire : Bright or Cleaned

• TIG wire : Bright or Cleaned

Packing

• Core wire : In Coils of 100-125 Kgs

• MIG wire : Plastic Spools of 12 Kgs/15Kgs

• TIG wire : 1000 mm / 500 mm length in Plastic sleeves. On every TIG Wire length, grade of the wire is engraved.


KITCHEN WARE & UTENSILS

Our wires for kitchenware & utensils are suitable for electro polishing. They find application in food industries, medical applications, decorative and architectural use.

We can also offer shaped/profiled wires, which are used for making kitchenwares globally.

Specifications

Grades : AISI 201, 202, 304, 316Q

Diameter : 1.00 mm to 7.00**mm

Condition : Soft, 1/4 Hard, 1/2 Hard, 3/4 Hard & Full Hard

Finish : Bright & Smooth

: Used for manufacturing fabricated Baskets, Trolleys, Trays, Kitchen Appliances, Formed Parts Etc

ROPE WIRES(AUTO CABLE INNER & OUTER)

We offer quality stainless steel wires for Steel Ropes. The High Tensile Strength of the rope wires make them suitable for critical industrial applications. Our Wires have smooth surface, high corrosion resistant, high fatigue strength, excellent heat resistance and are free from Lateral / longitudinal cracks, pits and marks etc.

Specifications

Grades : 302, 304, 310 / 310S, 314 & 316

Diameter : 0.05mm to 5.00**mm

Condition : Hard

Finish : Bright or Matt finish

Applications : Ropes for Lifts, Industrial Cranes, Auto Cable Inners and Outers

Applications

11

FINE WIRES FOR WEAVING, BRAIDING HOSES,FILTERS & SIEVES WIRES

Fine Wires in Bright Annealed Conditions, have high resistance to corrosion and a very bright lustrous surface.

Specifications

Grades : 202, 304/304L, 310, 310S, 314, 316, 316L, 430L etc.

Diameter : 0.05mm to 0.80**mm in Coils / Spools

Condition : Bright Soft, 1/2 Hard & 3/4 Hard


Applications : Wire Meshes, Filters, Sieves, Scrubbers, Weaving, Braiding Hose, Jewellary, Shots, Brushes, Staples etc.

BRIGHT BARS

Our Bright Bars are available as per customer’s requirement. The maximum length of the bar will be 6 meters. The tolerance level for different diameters are as per specifications.

Specifications

Grades : AISI 200, 300, 400

Diameter : 3.00 mm to 16.00**mm

Finish : Cold Drawn, Centreless Grinded or Polished.

: N o z z l e s , C o u p l i n g s , Threaded Bars, Stainless Steel Threaded Bars , E q u i p m e n t S h a f t , Hardware Products & Other Household Fittings.

Applications


SCRUBBER WIRES

Stainless Steel Wires for Scrubbing applications have a very bright smooth finish and the extra softness enables further cold working by the customer.

Specifications

Grades : 304, 410 & 430

Diameter : 0.13 mm to 0.80 mm**

Condition : Annealed & Wet drawn


Applications : Scrubbers

HEAT RESISTING WIRES(Conveyor Belts)

These wires are used in manufacturing of Conveyor Belts, which are exposed to high temperatures & oxidation, under severe conditions.

Specifications

Grades : 304/304L, 310/310S, 314and 316

Diameter : 0.30mm to 5.00mm**

Condition : Annealed & Drawn


Applications : Conveyor Belts & Filters

More applications of SS Wires

• Free Cutting Wires/Bars • Brush Wire

• Needle Wires • Blouse Hook Wires

• Drawing Pin Wires • Fence Wire

• Nail Wires • Coat Hanger etc.

13

Hig

h &

Low

Car

bon

High Strength Wires for

Wire Rope, Springs& more....





High & LowCarbon Steel Wires




HIGH CARBON STEEL WIRES (HCS)

Bansal Wire Industries Ltd. (BWIL) manufacture High Carbon Steel Wires in various cross sections in sizes ranging from 0.30mm to 6.00mm in carbon 36 to 85. HCS wires are known for their hardness & high tensile strength

Cross Section : Round, Square, Rectangular, Trapezoidal cross sections are manufactured.

Size• Round wire : 0.30mm to 6.00mm**• Shaped Wire : 0.8 x 0.8 mm to 10.0 x 6.0 mm **

Carbon : 36 to 85.

BWIL offer wires in various finishes i.e. annealed, patented, hard, coated (Phosphate & Oiled condition), and clean surface.

Applications - : The High Carbon Steel Wires, by BWIL, are used to manufacture automotive products, Balls & Taper Roller Bearings, Braiding Hoses, Brushes, Chains, Conveyor Belts, Filters, Free Cutting Wires, Fasteners, Screws, Bolts, Needles, Spokes, Springs, Tying Wire, Wire Ropes, Shots, Wire Mesh etc. Annealed wires are used for redrawing also.

All properties like hardness, tensile strength, size tolerance, coil weight etc. are maintained as per customers’ specification.


FEW APPLICATIONS FOR HIGH CARBON STEEL WIRES

Following are some of the special utility and industrial products, made out of our wires. Besides these, lot of other general engineering products are also made from the HCS Wires.

SPRING WIRES

Spring Steel wires are cold drawn wires made from unalloyed high carbon steel. These wires find application in automobile, cycle and other industrial equipment’s.

These wires are generally supplied in phosphate and oiled condition.

Specifications:

Standard : IS:4454-1983

Diameter : 0.30 mm to 6.0 mm**.

Applications : Cold formed Helical Springs, Spring Rings and Wire Forms.

Packing : The wire coils are supplied in weight of 10-250kgs., depending on size of wire. Spring Steel Wires are normally oiled and packed with polythene and Hessian.

ROPE WIRES

BWILS’ wires for Ropes are cold drawn wires made from unalloyed high carbon steel. These wires find application in Construction, Mining, Shipping and various other Heavy Industries.

These wires are generally supplied in phosphate and oiled condition.

Specifications:

Standard : IS: 1835-1976.


Packing : The wires are supplied in weight of 10-250 kgs., depending on size of wire. The coils are oiled and packed with polythene and Hessian.

Applications : Wire ropes

17

GALVANIZED STEEL WIRES (Auto Cables/ Steel Wire Ropes/Helical Springs)

These wires are patented galvanized drawn wires manufactured from High Carbon Steels. These wires are used for manufacture of Auto Cables, Steel Wire Ropes, Cold Formed Helical Springs and Wire Forms.

Specifications :

Diameter : We supply these wires in the range 0.22 mm to 3.0 mm.

Standard : IS:4454(Part 1), Grade 1 & 2 and also as per IS:1835.

Packing : The coil weight is generally maintained in range of 10 to 200 kgs. depending on the size of the wire.

Galvanized spring steel wires are normally packed with polythene & Hessian cloth.

NEEDLE WIRESNeedle wires are bright annealed and drawn High Carbon Steel. Needle wires are used in Hand sewing and Hosiery Industries.

Specifications:

Diameter : Range 0.76 mm to 4.0 mm.

Packing : The finished wires are dipped in rust preventive oil, and packed with polythene and Hessian.

CONVEYOR BELT WIRESWires for Conveyor Belts are bright annealed and drawn. Wires are offered in both round and flat cross sections for Conveyor Belts.

Specifications:

Diameter

• Round Wire : 0.80 mm to 5.0 mm

• Shaped Wire : 0.8 x 1.0 mm to 6.0 x 1.5 mm.

Packing : The finished drawn wires are dipped in rust preventive oil, securely bound at four places and packed with polythene and Hessian.


19

LOW CARBON STEEL WIRES (MS)

(Mild Carbon Steel Wires)

BWIL offers Low Carbon Steel in Wires & Bright Bars for various applications. They are known for varied industrial usages for their ductility and softness.

We offer various sizes and cross sections for the same.

Product : HB, HHB, EQ.

Cross Section : Round, Square, Rectangular & Trapezoidal Section.

Grades : SAE/AISI1006, 1008, 1010, 1012, 1015, 1018, 1020 etc.

Sizes

• Round Wire : 0.40mm to 16.00mm**

• Shaped Wire : As per customer’s requirement.

Condition : Drawn, Annealed, Annealed Drawn, Normalized in Black condition. Also, Coated with rust preventive oil as required by customer.

Coil ID : 200mm to 1000mm

Coil Weight : As per customer’s requirement

Packing : Polythene/Hessian Cloth

Applications : Needles, Safety Pins, Steel Fibers, Steel wools, Nuts, Bolts, Rivets, Studs, Nails, Wire Mesh, Weld Mesh, Screws, Chains, Cut Shots, Staples Pins, Kitchen Ware, Decorative Items & other for General Engineering Purposes.

Cut Shots

Steel Fibers

COLD HEADING QUALITY WIRES Product : HB, HHB, Drawn Round Wires and Bright Bars.

Grades : (A) Mild Steel Wires - SAE/AISI 1006, 1008, 1010, 1012, 1015, 1018 and 1020

: (B) Boron Steel Wires- 10B21, 15B25, 10B33, 15B41, 19MNB4 and 51B37

: (C) Free Cutting Wires - EN1A, 12L14 and EN1A (L)

: (D) Alloy Steel Wires - EN 18D, SAE 1541, 4135, 4140, SCM 415, SCM 420, 16 MNCR5 and 20MNCR5

Sizes : Up to 16.00mm

Condition : Drawn, Annealed, Spheriodised Annealed , Annealed Drawn and Phosphated Condition.

Coil ID : Up to 1000mm

Coil Weight : As per customer’s requirement.

Packing : Polythene/Hessian Cloth

Applications : Nuts, Bolts, Screws, High Tensile Fasteners, Automobile components, Studs, Ball Pins, Wheel Bolts & Philips Head Screws

(CHQ)

20

Cabl

e A

rmou

ring

Perfectly shaped & Galvanized

Wires ArmouringElectricity transmission







Cable Armouring Wires& Strips






CABLE ARMOURING WIRES & STRIPS (CA)A Cable Armour is a metal cover usually applied in form of wire or a formed wire, intended to protect the cable from mechanical damage.

We manufacture Cable Armouring Wires including Round / Formed wires for cable industries, as per Indian / International specifications e.g. IS-3975 / 1999 and BS – 1442.

Hot Dipped Galvanized Strips/Wires are manufactured in modern galvanized furnaces with latest technology to ensure superior quality. The formed and round wires have superior corrosion resistance, tensile strength and flexibility.

Cable Armouring Formed Wires

Specifications:

Size mm 4.00 X 0.80 6.1 X 1.40

Cross Section Width A 4.00 6.10

B 3.40 5.30

Thicknes C 0.80 1.40

Radius R 10.00 27.5

Tolerance mm (+/-) 10% 10%

ZINC Coating Gm/Sq. Mt. 110 180

Tensile Strength Mpa 300-500 300-500

Elongation % (min.) 10 10

Resistivity Ohm-Cm X 10 -6max 14.5 14.5

Size mm 0.45 0.70 0.90 1.25 1.40 1.60 2.00 2.50 3.15 4.00

Tolerance mm (+/-) 0.02 0.025 0.03 0.035 0.04 0.045 0.05 0.065 0.08 0.10

ZINC Coating Gm/Sq. Mt. 45 60 75 90 90 95 105 110 120 135

Tensile Strength Mpa 300- 300- 300- 300- 300- 300- 300- 300- 300- 3 0 0 -550 550 550 550 550 550 550 550 550 550

Elongation % (MIN.) 10 10 10 10 10 10 10 10 10 10

Resisitivity Ohm-Cm X 10 -6max 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5

A

BC

R

Cross Sectionof Formed Wire


Cable Armouring Round Wires

Specifications:

Gal

vani

zed

Stee

l

Galvanized Wires Galvanized Wires Galvanized Wires

Galvanized Wires for

Durability andCorrosion Resistance






GALVANIZED WIRES (G.I.)

These are Mild Carbon or High Carbon Steel Wires, which are coated with Zinc , so as to impart the base wire with superior properties.

The Zinc coated Galvanised Wires are highly resistant to Moisture and Mechanical Damage (than other surface coatings), and have a very Bright and Smooth surface finish.


HOT DIP GALVANIZED WIRE (G.I.)

BWIL offers Hot Dip G.I. Wires of consistent mechanical properties, uniform zinc coating, bright surface finish. Zinc Coating is done through Hot Dip Galvanizing process.

Diameter : 0.37 mm to 5.0 mm

Standard : IS:280-2006/ as per customer

Zinc Coating : 30 to 290 Gms/Sq Mt

Specifications:

We also offer, G.I Cable Armour Wire as per IS: 3975-1999 for use in cable industry.High carbon G.I. wires for ropes, springs, wire mesh etc. are offered too.

Applications : Poultry Mesh Chain Link Fencing, Barbed Wires, Galvanized Fencing Wire, Fine Wire Mesh, Trolleys, Baskets, Stranded Ropes, Stay Wires, Bailing Wires, Telegraph / Telephone Wires, Gabbian Mesh Wires etc.

Diameter mm 1.25 1.40 1.60 1.80 2.00 2.24 2.50 2.80 3.15 3.55 4.00 4.50 5.00

Tolerance mm (+/-) 2.5% FOR ALL SIZES

Tensile Strength Mpa 300- 300- 300- 300- 300- 300- 300- 300- 300- 300- 300- 300- 300-550 550 550 550 550 550 550 550 550 550 550 550 550

Zinc Coating Light 40 50 60 60 70 70 80 90 100 110 120 130 130

Gm/Sq.Mt. Medium 90 90 95 95 105 105 110 120 120 135 135 150 150

Heavy 180 200 210 230 240 240 260 260 270 270 280 290 290


29

ELECTRO-GALVANIZED WIRES (G.I.)

Zinc Coating is done through Electro-Chemical Process, also called as Cold Dip Wires. The Zinc Coating varies from 5 -10 gms/sq.mtr.

The tolerance of theses wires is (+/-) 2.5%. The UTS ranges from 300 to 550 Mpa.

Specifications:

Diameter : Range 0.37 mm to 5.00**mm.

Application : Welded wire mesh, filters etc

APPLICATIONS FOR GALVANIZED WIRES

GALVANIZED STEEL CORE WIRE FOR ACSR CONDUCTORS

: 1.57 MM to 4.09 MM

Quality : Commercial & ISI

Standards : I S : 3 9 8 ( P 2 ) - 1 9 9 6 , IS:398(P5)-1996, BS EN 50189:2000

Applications : Cables & Conductors G.I Wires can also be manufactured as per customers specifications.

SPECIAL GALVANIZED WIRE FOR EXPLOSIVE INDUSTRIES(Detonator Wire)

: 0.47 MM

Quality : SOFT

Resistance : 0.65 to 0.80 Ohm/m

UTS : 350 N/mm2 (Minimum)

Elongation : 15% ( Minimum)

Zinc Coating : 20 grm/mm2 (Minimum)

Applications : Detonator

Diameter

Diameter

Shap

ed /

Pro

file

Shaped / Profile WiresShaped / Profile WiresShaped / Profile Wires

Profile wires in

Triangular, Rectangular,Half Rounds &

many more shapes....

Profile wires in



Profile wires in




Cross Section Thickness Thickness: Width Corners

Min.(m.m) Max.(m.m) Max.

Flat 0.50 0.90 7 times Natural/Sharp

1.00 2.00 6 times Natural/Sharp

2.10 3.00 4 times Natural/Sharp

Cross Section Thickness x Width Thickness:Width Corners

Min.(mm) Max. (m.m) Max.

Square 0.7 x 0.7 8.0 x 8.0 - Round/Sharp

Rectangular 0.5 x 0.9 6.0 x 10.0 - Round/Sharp

Trapezoidal 1.2 x 1.8 6.0 x 10.0 - Natural/Round/Sharp

Cross Section Thickness/Radius Thickness: Width Corners

Min.(mm) Max.(m.m) Max.

Half Round 1.4/0.7 10.00/5.00 4 times Natural/Round/Sharp

PROFILE /SHAPED WIRESShaped wires, also known as solid profiles, allow achieving complex geometries and cross-sections. Wires can be supplied in annealed and drawn finish.

Base Material : Stainless Steel : High Carbon Steel: Low or Mild Carbon Steel

Cross section : Flat, Square, Triangular, Half Round and Trapezoidal

Applications : These wires find application in automobile sector for manufacturing of Washers, Circlips, Springs, Wiper Arms, Blades, Auto Cables (Inner & Outer), Kitchen Accessories, Utensils Etc.


Specifications:

Wiper Arms

FEW APPLICATIONS FOR SHAPED WIRES

SPRING WIRE / SPRING WASHER WIRE

These are shaped wires in Square, Rectangular or Trapezoidal cross section. The wires are supplied in Drawn & Annealed finish.

BASE MATERIAL

Stainless Steel : These are made from AISI 304 & 316. The wires are custom built for the taper required.

High Carbon steel : The wires are manufactured from High Carbon Steel generally conforming to En-42C.

Applications : These wires are used in the manufacture of steel springs, stainless steel spring washers and snap rings

Tolerance on Thickness: ± 0.05 mm and Width: ± 0.05 mm

Packing : The spring washer wires are supplied in 450-500mm. dia with coil weight of 50-250 kgs. The coils are packed with polythene and Hessian

CIRCLIP WIRE

These are shaped wires in Square or Rectangular cross section manufactured from high carbon steel generally conforming to EN-42J. The wires are custom built to suit customers’ actual requirements. These wires are supplied in Annealed finish. These wires are used in the manufacture of lock circlips used for locking shafts.

Tolerance on Thickness : ± 0.05 mm and Width: ± 0.10 mm

Packing : The wires are supplied in 450-500mm. dia coils with a coil weight of 50-200 kgs. The coils are oiled and packed with polythene and Hessian.

Cross section Size (mm) UTS(kg/mm2) Edges Taper Angle

Square 0.8 x 0.8 to 60-90 Natural/ -8.0 x 8.0 Round/Sharp

Rectangular/ 0.9 x 0.5 to Natural /Trapezoidal 10.0 x 6.0 60-90 Round/Sharp 0 or 3-5,or as desired

Cross section Size (mm) UTS(kg/mm2) Edges

Square 2.3 x 1.2 to 60-90 Natural/

Rectangular/ 10.0 x 4.0 Round/Sharp

33

Aluminium Alloy WireCopper Coated Aluminium Wire

Copper Coated Steel Wire






AA

/CC

A/C

CS

AA

/CC

A/C

CS

ALUMINIUM ALLOY WIRES (AA)

Magnesium is the primary constituent in this alloy. AA is moderate strength, non-heat treatable alloy that combines its Strength with excellent Formability & Corrosion Resistance. Aluminium’s unique combination of properties make it a highly versatile material when alloyed with various metals. Besides light weight characteristics and corrosion resistance property it’s excellent workability make it a natural choice for industrial use.AA wires are used in many products by the leaders of the industry as raw

material.

Diameter : 0.12 mm - 6.00 mm**

Type (Modulus) : Single Filar, Bifilar, Tri Filar, Tetra Filar (Quadri Filar)

Applications

• Flexible cables• Coaxial cables• Wire used Electrical Appliances.• Water-Bottle Carrier/parcel grids for

bicycles• Mosquito Nets• Foodstuff Clips, Metal Staples (example

for Sausage Type Foods, Tea Bags)• Lightning Conductors• Clips, Staples for Staplers, Paper Clips• Clothes Pegs, Aluminium Clothes

Hangers, usually used by Dry Cleaners• Refrigerator Grilles• Pipe Hose for Sanitary Fittings• Pipe Hose for Low Pressure Drinking

Water, for Low Pressure Oil, Air and Petrol, Anti-vibration Tubes

• Steel Deoxidizer In the Continuous Casting process

• Shots• Rivets


Specification:

• Aluminum alloy wires are made of high quality Aluminum & Magnesium, processed & annealed. Good Electrical Conductivity, Good Tensile Strength, Elongation and Light Density, helps to reduce Copper resource.

Advantage : AI-Mg alloy Wire

1. Better Price against Pure Copper Wire2. Better Tensile Strength and Elongation3. Better Length/Weightscale

AI-Mg alloy Wire 5154 (Parameter Table)intensity

test of theSoft state

>N

Tensile Strength of Soft-State>N mm2

Soft-stateelongsion

>N

Bard Intensity

>N

TensileStrength

hard state>N mm2

Partenlongsion

>N mm2

NormalDiameter

Ø/mm

Diameterdifference

±mm

Resistivity(20°C)

<o km/mm2

Measured(20°C)<o/km

Density(20°C)g/cm3

Conductivity(20°C)

>

0.1

0.11

0.12

0.13

0.14

0.15

0.16

0.17

0.18

0.19

0.2

0.25

0.3

0.35

0.4

0.45

0.5

0.64

0.7

0.81

0.9

1.02

1.13

1.38

1.63

1.78

1.96

0.003

0.003

0.003

0.003

0.003

0.003

0.003

0.003

0.003

0.003

0.004

0.004

0.004

0.004

0.005

0.005

0.005

0.006

0.007

0.008

0.009

0.01

0.011

0.013

0.016

0.017

0.019

48

48

48

48

48

48

48

48

48

48

48

48

48

48

48

48

48

48

48

48

48

48

48

48

48

48

48

6111

5050

4244

3616

3118

2716

2387

2114

1886

1692

1527

977

679

498

381

301

244

149

124

93.1

75.4

58.7

47.8

32

23

19.2

15.9

2.78

2.78

2.78

2.78

2.78

2.78

2.78

2.78

2.78

2.78

2.78

2.78

2.78

2.78

2.78

2.78

2.78

2.78

2.78

2.78

2.78

2.78

2.78

2.78

2.78

2.78

2.78

36

36

36

36

36

36

36

36

36

36

36

36

36

36

36

36

36

36

36

36

36

36

36

36

36

36

36

1.6

1.9

2.3

2.7

3.2

3.7

4.2

4.7

5.3

5.9

6.5

10

14

20

26

33

41

67

80

108

133

171

210

314

438

522

633

210

210

210

210

210

210

210

210

210

210

210

210

210

210

210

210

210

210

210

210

210

210

210

210

210

210

210

8

8

8

8

8

10

10

10

10

10

10

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

2.6

3.2

3.8

4.5

5.23

6

6.8

7.7

8.6

9.6

10

16

24

32

42

54

66

109

130

175

216

277

340

508

709

846

1025

340

340

340

340

340

340

340

340

340

340

340

340

340

340

340

340

340

340

340

340

340

340

340

340

340

340

340

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

The above is just for reference, we can do as cutomer's order.

37

Note : Other Grades can be made available on request.

Element (%)GRADE SI % (max) FE % (max) CU % (max) MN % MG % CR. % ZN % (max) TI % Other (max) Aluminium

GRADES AVAILABLE

0.40

0.40

0.25

0.30

0.45

0.25

0.40

0.3 - 0.7

0.60

0.50

0.70

0.40

0.40

0.45

0.40

0.40

0.5

0.22

0.10

0.20

0.10

0.10

0.10

0.10

0.10

0.10

0.007

0.10 - 0.60

0.10 (MAX)

0.10 (MAX)

0.05 -0.20

0.80 - 1.30

0.05 -0.20

0.50 (MAX)

0.03 (MAX)

-

4.50 - 5.60

1.1- 1.8

2.2- 2.8

4.50 - 5.60

2.80 - 3.50

4.50 -5.50

0.26 - 36

0.35 -0.38

0.63 (MAX)

0.20

0.10 (MAX)

0.15 - 0.35

0.05 -0.20

-

0.050 - 0.20

0.30 (MAX)

0.03 (MAX)

0.004 (MAX)

(MAX) 0.20

0.25

-

0.10

0.20

0.10

0.20

0.10

0.008

0.20

-

-

-

0.20 (MAX)

0.06 - 0.20

0.15 (MAX)

-

NI 0.003 (MAX)

(MAX) 0.15

0.15

0.15

0.15

-

0.15

0.15

0.15

PB 0.007

Balance

Balance

Balance

Balance

Balance

Balance

Balance

Balance

Balance

5019

5050

5052

5056

5154

5356

5754

6101

6201

COPPER-COATED ALUMINIUM MAGNESIUM WIRE

Copper-coated aluminium magnesium wire, commonly abbreviated as CCAMW or CCAM, is an electrical conductor composed of an inner aluminium core and outer copper coating .


USES

The primary applications of this conductor revolve around weight reduction requirements. These applications include high-quality coils, such as the voice coils in headphones, or portable loud speakers; high frequency coaxial applications; such as RF antennas; CATV distribution cables; and power cables.

CCAM is also being used in electrical wiring for buildings. The copper/aluminium construction was adopted to avoid some of the problems with aluminium wire, yet retain some of the cost advantage.

CCAM became extremely popular in emerging markets as a cheap replacement for copper category 5e twisted pair cables.

PROPERTIES

The properties of copper-coated aluminium wire include:

• Lighter than pure copper

• Higher electrical conductivity than pure aluminium

• Higher strength than aluminium

• Better solderability than aluminium, due to the lack of the oxide layer which prevents solder adhesion when soldering bare aluminium.

• Less expensive than a pure copper wire

SKIN EFFECT

The skin effect causes alternating current to concentrate on the more-conductive copper coating of the conductor, causing the resistance of the wire to approach that of a pure copper wire at high frequencies, which makes the copper-coated aluminium wire a good fit for such applications. The skin effect is also utilized in copper-coated steel wire such as RG-6 coax, which is also commonly used in high frequency applications with high strength requirements.


Copper Coated Steel Wire (CCS)

Copper Coated Steel Wire, commonly abbreviated as CCS is an electrical conductor composed of an inner mild steel core wire and outer copper coating.


Features:1. High intensity: is 2 times than pure copper wire that is if the tensile strength.

of pure copper wire is about 215 to 265, then CCS can reach 430 to 530.

2. Light weight: lighter 13% than pure copper wire. Under the same wire size and weight, its length is 1.13 times than that of pure copper wire. So buying 1 ton. CCS wire is the same as buying 1.13 tons' pure copper wire.

3. Saving cost: CCS wire price is just 35% of that of pure copper wire and its appearance quality is the same with pure copper wire.

4. Reducing greatly the production cost while guaranteeing the same quality as well as pure copper wire.

Main Properties:

• Good corrosion resistance of copper

• High tensile strength of steel

• Much lower impedance at high frequencies than that of steel wire alone

Application:

1. Inner conductor of terminal CATV coaxial cable

2. Conductive cord of user communication cable for double conductor telephones.

3. Plug-ins for electronic components.

4. Conductive cord of field wires.

5. Overhead system for power transmission and telephone lines.

6. Overhead-contact systems for railway and Light Rail Transit.

7. Braided shield wire of power cable.

8. Earthing pole for electrical power industry.


CCS

Packing

Dia (mm)Copper Conductivity

(%)DC Resistance at 20°C

(Ohm/Km)

1.051.051.051.852.25

0.83516%18%21%26%21%

26%

110.594.724.620.6

121124.3

Aluminum Alloy Wire Mesh

Precision made INSECT GUARD is manufactured to the international standards and specifications.

Specifications:

Mesh : 18x14, 18x16, 14x14, (Cutomized as per requirement)

Material : Aluminum Alloy Wire

Available Widths : 2ft, 2.5ft, 3ft, 3.5ft, 3.75ft, 4ft, 4.5ft, 5ft

Length/Roll in Meters : 30 Metres (Cutomized as per requirement)

Finish : Aluminium Finish , Stainless Steel Finish

Packaging : One Roll Per Cardboard


Packing

QUALITYOur quality control process is systematic and concrete, involving several trained professionals and modern tools & equipment.

The whole process ensures that Our Products & Procedures Adhere to International Standards Of Quality & Safety. Our commitment to excellence and passion for quality products has earned us the Iso 9001 : 2000 Certification by Dnv, Rotterdam.

Our Exhaustive Quality Control System consists of a series of in-house tests, carried out at each stage in the production cycle. These include constant surveillance of raw materials, their adaptability, the methods of production, final testing of the finished products, their packaging and shipment.

Bansal Wire is committed to empoweremployees with the latest

technologies and also encourage them toadopt various industry standards.

41

Bansal Wire is committed to providehigh quality products and services to itscustomers and the relentless pursuit of

100% customer satisfaction.

Bansal Wire is fullycommitted to continuous

improvement as a strategicapproach to achieve quality

objectives.

Bansal Wire conducts thoroughinspection at different stages ofproduction and makes sure that

every product we ship outmeet customer requirement

and expectation.

PACKAGINGPacking of finished product , though the last step in manufacturing of the goods, actually is the most important aspect in making it the Great Product.

Every care has been taken to lay down the most stringent of packing standards for each individual product.

Our dedicated efforts for the same helps us deliver the finished goods in a Proper & Desirable Packaging to the customers in India and Abroad.

42

43

*The above table is for reference only**Though every care has been taken for typographical errors,please refer classified standards for any clarifications.

STAINLESS STEEL GRADES

TECHNICAL SPECIFICATIONS**

CHEMICAL COMPOSITIONS OF COLD FORGING QUALITY GRADES**

Ni%

0.25max

0.25max

1.30-1.80

Sr.

3.1 0.030.03

3.2 0.0300.03

3.3 0.0350.04

3.4 0.0350.04

3.5 0.0350.04

3.6 0.0150.005

3.7 0.0350.04

3.8 0.040.05

Grade

SCM 415H

SCM 435

AISI 4135

EN 24

AISI 4140

AISI 4140 M

AISI 5140

AISI 1541

C% Ma% Pb%Cr% B%Mn%Si%

0.12-0.18

0.85-1.25

0.55-0.90

0.15-0.35

0.15-0.35

0.32-0.39

0.80-1.25

0.55-0.90

0.15-0.30

0.15-0.30

0.33-0.38

0.80-1.10

0.70-0.90

0.15-0.30

0.15-0.25

0.35-0.45

0.90-1.40

0.45-0.70

0.10-0.35

0.10-0.35

0.38-0.43

0.80-1.10

0.75-1.00

0.15-0.30

0.15-0.25

0.38-0.43

0.80-1.10

0.75-1.00

0.15-0.30

0.15-0.25

0.38-0.43

0.70-0.90

0.70-0.90

0.15-0.30

0.36-0.44

1.35-1.85

0.15-0.30

P%max

S%max

ALLOY STEELS

Ni%

0.15max

Sr.

2.1 0.030.03

2.2 0.030.03

2.3 0.030.03

2.4 0.030.03

2.5 0.030.03

2.6 0.0150.015

2.7 0.0250.025

Grade

AISI 10B21M

AISI 15B25

DIN 19MnB4M

AISI 15B41

AISI 10B36M

DIN 36CRB4

AISI 51835M


0.18-0.23

0.10-0.20

0.80-1.10

0.30max

0.0005-0.003

0.23-0.28

0.10-0.20

0.90-1.30

0.30max

0.0005-0.003

0.20-0.25

0.30-0.40

0.80-1.10

0.15-0.30

0.0006-0.003

0.34-0.44

0.10-0.20

0.35-1.65

0.15-0.35

0.0006-0.003

0.34-0.39

0.20-0.40

0.80-1.10

0.15-0.30

0.0006-0.003

0.34-0.38

0.90-1.20

0.60-0.90

0.10max

0.0015-0.005

0.34-0.40

0.90-1.15

0.38-0.50

0.15-0.30

P%max

S%max

BORON STEELS

0.0006-0.003

0.10max

Ni%Sr.

1.1 0.040.05

1.2 0.040.05

1.3 0.040.05

1.4 0.040.05

1.5 0.040.05

1.6

Grade

AISI 1006

AISI 1008

AISI 1015

AISI 1018

ENIAL


0.03max

0.25-0.40

0.10max

0.10max

0.30-0.50

0.10max

0.08-0.13

0.30-0.60

0.10max

0.15-0.35

0.13-0.18

0.30-0.60

0.15max

0.15-0.20

0.60-0.90

0.05-0.10

0.06-0.15

0.85-1.15

0.26-0.35

0.04-0.09

0.10max

P%max

S%max

CARBON STEELS

AISI 1010

44

*The above table is for reference only**Though every care has been taken for typographical errors,please refer classified standards for any clarifications.

ENGINEERING CONVERSION

45

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