Ballast Water Management Systems – Class Perspectivedechema.de/events_media/markus.pdf · Ballast...
Transcript of Ballast Water Management Systems – Class Perspectivedechema.de/events_media/markus.pdf · Ballast...
GL – Your competitive edgeTake the lead through innovation
Ballast Water Management Systems – Class PerspectiveHandwerkskammer Hamburg – 7th March 2013
DECHEMA | 2013-03-07 | No. 2
Introduction - The Speaker
Name: Hagen Markus , 52 years
Professional career: - Apprenticeship engine fitter
- Seafaring time as technical officer assistant
- Degree Marine Engineer (1986)
Experience:- NSW, Nordenham (sea-cable laying)
- MAN, B&W Hamburg (diesel engine service)
- J.H.K. Anlagenbau Bremerhaven (Piping system engineering)
Since 1995 GL employee:- Product certification of machinery components - Manufacturer Approval - Ballast Water Management Systems
Readiness Evaluation and Approval (since 2004)
DECHEMA | 2013-03-07 | No. 3
Navigator
Germanischer LloydServices related to Ballast Water Management
Ballast Water Management – Status implementation
BWMS – Approval Scheme
Issues from BWMS Approval and Installation
DECHEMA | 2013-03-07 | No. 4
Navigator
Germanischer LloydServices related to Ballast Water Management
Ballast Water Management – Status implementation
BWMS – Approval Scheme
Issues from BWMS Approval and Installation
DECHEMA | 2013-03-07 | No. 5
Introduction - Germanischer Lloyd
Germanischer Lloyd has broken the 100 Mio GT GL’s
fleet in service has currently more than 7,200 ships from
over 1,900 shipping companies and 114 flag states
worldwide.
September2011
Move from Vorsetzen to the Hafencity Hamburg
Germanischer Lloyd SE, Brooktorkai 18, 20 457 Hamburg
February2010
20.12.2012 Agreement signed in Hamburg to merge DNV
and Germanischer Lloyd SE. December2012
1867 16th, March Foundation of Germanischer Lloyd AG in Hamburg
First ship register included 272 wooden and steel
sailing boots.
1992 16th, March 125 anniversary. Ship register included 4,200 seagoing
vessels with 18 Mio GT.
2006 Autumn French rival Bureau Veritas launched a hostile takeover .
Günter Herz acquired over 95% of Germanischer Lloyd's
shares.
DECHEMA | 2013-03-07 | No. 6
Employees
GL offices100
Australia,Pacific
1.000
Asia
800
MiddleEast
200
Africa900
Americas
3.200
Europe
6.200 Employees in 80 Countries
Strong growth accelerated by acquisitions [EURm]
Maritime (Germanischer Lloyd)• Classification of > 7.200 ships in service
• Plan approval and new build supervision
of 500 ships p.a.
• Maritime Systems & Components
• Maritime Solutions
Oil & Gas (GL Noble Denton)• Technical Assurance
• Engineering Consulting
• Asset Performance & Maintenance
• Marine Operations & Consulting
• Project Execution
• Software Products
Renewables (GL Garrad Hassan)• Certification
• Engineering Consulting
• Marine Operations
• Measurements
• Software Products
• Training
89
149
184
00
43
162
205
01
43
165
208
02
50
172
222
03
214
270
04
7256
327
05
28135255
370
06
128
301
429
07
231
336
567
08
395
345
740
09
Industrial
Maritime
420
330
750
10
Introduction - GL GROUPGlobal service provider for maritime & energy markets
149 162 165 172 214281255 301 336
DECHEMA | 2013-03-07 | No. 7
GL Maritime Services – Ballast Water Management (1)
Fleet in Service - Ship new building- Ships acc. to Article 3 of the BWMC with equal or > 400GT shall comply to
BWMC (BWMC Reg.E-1)
- Exchange - D1
Approval of BWMP and survey. Status ~ 2800 ships with D1 compliance
- Treatment - D2
Approval BWMP, ship specific document approval and survey
Retrofit GL ~ 6.000 ships
New building ~ 200 ships application for D2 compliance (2013-02-28)
Maritime Systems & Components- Approval of Ballast Water Management System (BWMS)
Status: Three BWMS GL approved
DECHEMA | 2013-03-07 | No. 8
GL Maritime Services – Ballast Water Management (2)
Rules & Research
- Rules development, Flag State support, Safety assessments
Guidelines Environmental Protection , VBallast Water Management
Participation in IMO, IACS working groups, e.g. IACS UR Guidelines on
Ballast Water Management, Working group represented by GL, KR, NK, RINA
Maritime Solutions- FutureShip
- Consultancy
Pre-selection of BWMS
CFD simulation (dosing of active substances, sediment control in bw tanks
DECHEMA | 2013-03-07 | No. 9
Navigator
Germanischer Lloyd
Services related to Ballast Water Management
Ballast Water Management – Status implementation
BWMS – Approval Scheme
Issues from BWMS Approval and Installation
DECHEMA | 2013-03-07 | No. 10
Status of BWMC ratification (31st January 2013)
BWMC has already been contracted by 36 Flag States *(30 required) representing ~30% of world’s gross tonnage (35% required).1
With ratification of one Flag State with 6% gross tonnage (e.g. Panama),
BWM - Convention becomes mandatory 12 months later.
1 IMO web site – Status of Convention *) Germany (1,4%) has recently signed.Argentina, Belgium (both below 1%) are going
to in the near future.
DECHEMA | 2013-03-07 | No. 11
IMO BLG 17 / WP4 - ANNEX 2
Proposal for a trial period (two to three years) for developing of standardized
sampling and analysis protocols
- Design of sampling systems on board ships to ensure representive samples
as required by G2
- Biological evaluation methods and hard ware of sampled ballast water
Sampling
Terms of reference
Developing of recommendations based on the principale
„No criminal sanction solely on the basis of sampling“
DECHEMA | 2013-03-07 | No. 12
BWMS Convention – Application date Time table subject to Ratification of the
BWM Convention
D1 - BW exchange D2 - BW treatment
until individual due date of the vessel
construction date
(keel laying)
BW capacity
[m³]2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 ...
< 2009 1500 - 5000
< 2009
< 1500
or
> 5000
>= 2009 < 5000
>= 2009
and
< 2012
>= 5000
>= 2012 >= 5000
D1 or D2
D1 or D2
D1 or D2
D2
D2
voluntary / nation.
reg.
voluntary / nation.
reg.
D2
D2
D2allowance period
(IMO.Res..A1005(25)
today
DECHEMA | 2013-03-07 | No. 13
GL BWM Calculator - Application
• The due date for D2 is variable for certain ships
• For example:
“A ship to which paragraph 1 applies shall comply with paragraph 1
not later than the first intermediate or renewal survey, whichever occurs first,
after the anniversary date of delivery of the ship in the year of compliance with
the standard applicable to the ship.”
� GL’s BWM D2 Due Date Calculator delivers the
correct conclusion
DECHEMA | 2013-03-07 | No. 14
User’s guide
• Minimum amount of input is necessary
• Easy input by use of drop down menus and
default suggestions
• Clear illustration of the individual timeline
suitable for fleet records
USE search „calculator“on GL web sitewww.gl-group.com
DECHEMA | 2013-03-07 | No. 15
GL fleet and expected BWMS installations
DECHEMA | 2013-03-07 | No. 16
GL new buildings with BWMS D2 compliance - Status March 2013
14UV300H......................H............
6UVOther
33UV700G.....................P.............
1UV--B.....................K.............
12Electrolysis1000E.....................H.............
3UV1500O....................M.............
22UV500P.....................A..............
18Inertgas2500/4400O....................N.............
52Electrolysis1000E.................... T.............
26Advancedelectrolysis
350/500C....................R............
4UV250A....................A............
QtyDisinfectionTRC m³/hBWMSManufacturer
196 ships obtain approved drawings for D2 compliance,
23 ships has completed BWMS installation
DECHEMA | 2013-03-07 | No. 17
BWMS system overview
About 671 BWMS manufactures are in the market whereas 31 BWMShave obtained IMO type approval.1 Acc. to LR ,September 2012
DECHEMA | 2013-03-07 | No. 18
Navigator
Germanischer Lloyd
Services related to Ballast Water Management
Ballast Water Management – Status implementation
BWMS – Approval Scheme
Issues from BWMS Approval and Installation
DECHEMA | 2013-03-07 | No. 19
BWMS – Approval Scheme (1)
Type approval by Flag or RO
PrincipalApproval by GL
(optional)
Ship specific drawing approvalStatutory - Class
Onboard survey
Type
approval
certificate
GL Approval
Certificate
approval
letter
Statement of compliance
(1)
International
Ballast Water
Management Certificate
IBWMC (2)
Document of
compliance (3)
Class notationBWM-Tr (4)
1) issued by GL before the BWMC has entered into force
2) issued by GL on behalf of the Flag Administration after the BWMC has entered into force and the flag state is signatory to
the Convention
3) issued by GL on behalf of the Flag Administration after the
BWMC has entered into force and the flag state is not signatory to the Convention
4) Voluntary class notation for ships which has installed a GL
approved BWMS
OptiMarin -19 025-11HH
Alfa Laval - 19 668-11HH
RWO - 19 368-11 HH
DECHEMA | 2013-03-07 | No. 20
BWMS – Approval Scheme (2)
Technical complianceSOLAS,
BWMC,
Class Rules
Biological
compliance
IMO Type Approval Class Approval
DECHEMA | 2013-03-07 | No. 21
BWMS – Approval Scheme (3) - Class Subjects
• Guidance for preparing of BWMP
• Safety considerations (stability)
• Procedures for managing ballast water
Flow-through Method
Sequential method
• Format of ballast water reporting forms
BWM – D1 Exchange
GL Guideline VI-11-10
Guidelines on Ballast Water Management
Up date to D2
Release
Mai 2013Model booklet V40
for
Ballast Water
Management Plan
Contact
DECHEMA | 2013-03-07 | No. 22
BWMS – Approval Scheme (4) - Class Subjects
Pressure VesselsSection 8
• Design drawings,
calculation
• Parts list
• Material specification
• Welding shop qualification
Piping SystemSection 11
• Piping and Instrument
Diagram (P&I) incl. parts
and material list
Equipment to operate and control the BWMS
• Electrical – and Electronic
Wiring diagram
• Electrical equipment list
• Ex-proof certificates
of relevant components
(if applicable)
• Test reports of
environmental testing
BWM – D2 Treatment by BWMS
Control and MonitoringEquipment
GL Rules I-1-3 Electrical Installations
Ballast Water TreatmentEquipment
GL Rules I-1-2 Machinery Installations
DECHEMA | 2013-03-07 | No. 23
BWMS – Approval Scheme – (5)
Ship specific approval
Final inspection of components at manufacturer, e.g. pressure vessels
� Approval of Ballast Water Management Plan (On behalf of flag state)
� Drawing approval for each BWMS installation and its integration to the ship.
� Survey acc. to IMO BWMC.1/Circ 7
Subjects especially for retrofit:
� Modified Ballast Water Management Plan
� Determination of treatment rated capacity
(TRC) of BWMS
� Modified power balance and single line
diagram
� Modified piping system drawings
� Interface to alarm and monitoring system
� Modification list of measuring points
Ship new building and retrofits
DECHEMA | 2013-03-07 | No. 24
BWMS – Approval Scheme (6)Comparison GL Approval vs. IMO TA
Final inspection of components,
e.g. pressure vessels
� Definition of principal technical functionalities
and evaluation of principal safety concerns
(Readiness evaluation)
� Proof of biological performance (G8)
� Biological environmental impacts. Systems
which produce or use active substances (G9)
� Environmental testing on electronic section
(G8, Annex Part 3)
Vibration, humidity, cold, power supply variations,
Inclination test.
Not in compliance with IACS UR E10.
� Full compliance to GL Rules I-1-2 Machinery
Installations, I-1-3 Electrical Installations
� Integration into the ship and safe operation from
class and ship operation point of view
� Environmental tests in compliance to
GL Guidelines VI-7-2,i.e.
� Vibration, humidity, cold, dry heat etc.) - full scope
� EMC emission tests #B.21 and #B.22 - minimum
� EMC susceptibility - voluntarily
� Specification of explosion protection degree of
components, if installed in hazardous areas.
� Software approval (RC 3) – voluntarily
� Product audit at manufacturer
(Quality Assurance)
IMO TA G8/G9GL Approval BWMS
DECHEMA | 2013-03-07 | No. 25
Overview GL Approval BWMS (1)
Approved 10 - 2012
Certificate 19 668-11HH
AOT
(UV with catalyst)
filtration
(50 micron)
Alfa Laval
(PureBallast 2.0)
Approved 08 - 2012
Certificate 19 368-11 HH
Electrolysisfiltration
(50 micron)
RWO
(CleanBallast)
Approved 07 - 2011
Certificate 19 025-11 HH
UVfiltration
(40 micron)
OptiMarin
(OBS)
StatusDisinfection stage
Mechanical stage
Manufacturer
DECHEMA | 2013-03-07 | No. 26
Overview GL Approval BWMS (2)
StatusDisinfection
stage
Mechanical
stage
Manufacturer
Approval in progressElectrolysisnoneTechcross(Electro-Cleen)
Approval in progressElectrolysis(Chlorine dioxide)
filtration (50 micron)
Echoclor Inc., USA(BWTS Series 75 to 300)
Approval in progressUVfiltration (50 micron)
Kosco Co., Ltd., Wuxi, China(BSKY)
Approval in progressO3NK CO., Ltd, Busan, Korea(Blue Ballast System)
Approval in progressUVfiltration (50 micron)
Panasia(GloEn-Patrol)
Approval in progressUVfiltration (50 micron)
GEA Westfalia, OeldeGermany
(Ballastmaster UltraV 250)
Approval in progressElectrolysisfiltration (50 micron)
Severn Trent De Nora(BALPURE)
DECHEMA | 2013-03-07 | No. 27
Navigator
Germanischer Lloyd
Services related to Ballast Water Management
Ballast Water Management – Status implementation
BWMS – Approval Scheme
Issues from BWMS Approval and InstallationStatutory - Classification
DECHEMA | 2013-03-07 | No. 28
Issues – Statutory (1)
• Documents - Content of BWMS manufacturer to be in compliance with
IMO BWMC.1/Circ 7
GL Form „List of Documents for BWM“ (GL website www.gl-group.com)
• BWMP - Improvement with regards to operation and safety instruction for BWMS.
GL Model Booklet for BWMP
• Compliance to the standard D2
TRC acc. to installed ballast water pump capacity (retrofit).
Ballast water management plan (BWMP),
GL Rules I-1-2 Machinery Installation, Sec. 11 – P 1.7
Scaling
IMO Type Approval Certificate
Parallel operation of several units. Proof of proper flow distribution.
DECHEMA | 2013-03-07 | No. 29
Issues – Statutory (2)
• Compliance to the standard D2
TRC acc. to installed ballast water pump capacity (retrofit).
IMO Type Approval Certificate
Ballast water management plan (BWMP),
GL Rules I-1-2 Machinery Installation, Sec. 11 – P 1.7
Control / Monitoring of BWMS performance parameter, Calibration plan for sensors
GL principal approval of BWMS – Approval Certificate
Commissionin survey by GL surveyor
Jet pump application
Application acc. to approval letters of relevant Administration,
e.g. Norwegian Goverment, BSH
DECHEMA | 2013-03-07 | No. 30
Issues – Classification
• Use of plastic piping materials
GL Rules I-1-2 Machinery Installation, Sec. 11 – B. 2.6
• Design of pressule vessels
GL Rules I-1-2 Machinery Installation, Sec. 8
Final inspection by GL surveyor at manufacturer
• Installation in hazardous areas
GL Approval Certificate specification of explosion proof degree
• Proof regarding EMC emission tests, i.e. Conducted Emissions, Radiated emissions
GL new building, retrofit – Appropriate remarks in approval letter
GL Approval BWMS – Proof of conducted and radiated emissions mandatory
• EMC interference
GL Approval BWMS - Voluntarily
DECHEMA | 2013-03-07 | No. 31
Parallel Service for Ballast Pump of same capacity
H
Q100% 120 - 130%
Pp1 + Pp2
Pp1
IN
Pump control
V
OUT
Flow resistance valve control
BWTSTRC 250 m3/h
Monitoring
Control
250 m3/h
150 m3/h
or
Pp1
Pp2
TRC Control
4
3
1
2
< TRC
acc. to
IMO TA Certificate
Control device for BW pumps
or flow regulating valve
Bypass valve monitored
3
4
Flow sensor
Flow regulating valve2
1
Compliance to the Standard (1)
DECHEMA | 2013-03-07 | No. 32
Summarize
GL services -Statutory
- Approval of BWMP
- Survey acc. to BWM.1/Circ.7
- Model booklet V40
- BWM calculator
- Issuing of statutory certificates
- Consultancy of flag states
67 BWMS Manufacturer viable
31 BWMS IMO type approved
3 BWMS GL approved further
7 in progress
IMO BWMC not jet
ratified but
installation of BWMS
has started
~ 200 on GL classed ships
~ 2800 ships with D1 compliance
GL services - Class
- Ship specific document approval
(retrofit~ 6000 vessels)
- Approval of BWMS
- Rule development, Guidelines
GL services – Consultancy
- BWMS pre-selection for specific
vessel or fleet
IMO Type Approval of BWMS
does not cover
Class requirements, e.g. no EMC tests,
environmental test electrical equipment
not in compliance to IACS E10
Thank you for your attention.
Hagen Markus
Marine Products & Manufacturing
Tel. + 49 40 36149 287
Fax + 49 40 36149 1818
www.gl-group.com